Dual fuel injection system, injection unit pump, engine, and injection method

By using a dual fuel injection system with a shared pressure-building module and utilizing variable cam angle and electromagnetic control, the problems of increased costs and performance adjustment in existing technologies are solved, and the fuel economy and emission performance of the engine are optimized.

CN119195951BActive Publication Date: 2025-10-03THE 711TH RES INST OF CHINA STATE SHIPBUILDING CORP
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Patent Information

Application Number
CN202411371284.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-10-03
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

While existing dual-fuel injection systems reduce the cost of the entire machine, it is difficult to achieve real-time adjustment of the engine's fuel economy and emission performance, and the addition of an additional injection system leads to increased costs.

Method used

A dual-fuel injection system that shares a pressure-building module is adopted. Through a structure with a variable angle between the first cam and the second cam, combined with a solenoid valve and an electronic control unit, flexible adjustment of the injection timing of the two fuels is achieved. An integrated dual-fuel injector and a dual-fuel electronically controlled single pump are used.

Benefits of technology

On the basis of reducing costs, the reliability of the fuel injection system and the optimization of the engine's fuel economy and emission performance are achieved. The fuel injection interval is adjusted through the variable cam timing structure, thereby improving the overall performance of the engine.

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Abstract

The present invention provides a dual-fuel injection system, an injection method, an engine, and an electronically controlled unit pump. The injection system includes a dual-fuel electronically controlled unit pump, comprising a first pressure-building component, a second pressure-building component, and a cam drive component. The first pressure-building component includes a first pressure-building plunger and a first mating member that cooperates with the first pressure-building plunger. The second pressure-building component includes a second pressure-building plunger and a second mating member that cooperates with the second pressure-building plunger. The cam drive component includes a drive shaft and first and second cams disposed on the same drive shaft. The first and second cams are capable of being driven by the drive shaft. The first cam cooperates with the first pressure-building plunger, and the second cam cooperates with the second pressure-building plunger. The angle between the first and second cams can change with the operating conditions of the dual-fuel injection system.
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Description

Technical Field

[0001] The invention relates to a dual fuel injection system, an injection unit pump, an engine and an injection method. Background Art

[0002] To reduce emissions and carbon emissions from engines, alternative fuels, such as low-carbon methanol and zero-carbon ammonia, are being gradually adopted in engines. As a core component of alternative fuels, the fuel injection system is crucial for the reliable operation of alternative fuel engines.

[0003] A dual-fuel injection system generally requires injecting a traditional fuel such as diesel, and an alternative fuel such as methanol or ammonia.

[0004] In some existing technologies, the existing dual-fuel injection system uses an additional independent fuel injection system compared to the single fuel injection system of the diesel engine, that is, a diesel injection system and another independent alternative fuel injection system. The diesel is pressurized by a high-pressure pump, and the alternative fuel is pressurized by another high-pressure pump, so that the two fuels are pressurized and injected into the engine cylinder according to the required injection time. The disadvantage of this is that the additional injection system will greatly increase the cost of the entire machine.

[0005] To address cost issues, some existing technologies utilize a single pressure-building module for both diesel and alternative fuels. For example, a cam can be used to drive a first pressure-building plunger for diesel and a second pressure-building plunger for alternative fuel, both arranged in the same plane at a fixed angle. This allows the two fuels to be pressure-built and then injected into the engine cylinder via two injectors at a fixed time difference. However, the inventors discovered that while this shared pressure-building module approach reduces costs, the fixed injection timing of both diesel and alternative fuels makes it difficult to adjust the injection timing in real time based on engine operating conditions, which negatively impacts the engine's fuel economy and emissions performance.

[0006] Therefore, there is a need in the art for a dual-fuel injection system, an injection unit pump, an engine, and an injection method, so as to ensure the fuel economy and emission performance of the engine while reducing the cost of the entire machine. Summary of the Invention

[0007] An object of the present invention is to provide a dual fuel injection system.

[0008] An object of the present invention is to provide a dual fuel injection method.

[0009] An object of the present invention is to provide a dual fuel engine.

[0010] An object of the present invention is to provide a dual fuel injection unit pump.

[0011] According to one aspect of the present application, a dual-fuel injection system includes a fuel injector connected to a high-cetane number fuel high-pressure oil circuit and an alternative fuel high-pressure oil circuit; a dual-fuel electronically controlled single pump, including a first pressure-building component, a second pressure-building component and a cam drive component, wherein the first pressure-building component includes a first pressure-building plunger and a first pair of parts cooperating with the first pressure-building plunger, and the second pressure-building component includes a second pressure-building plunger and a second pair of parts cooperating with the second pressure-building plunger; the cam drive component includes a drive shaft, and a first cam and a second cam arranged on the same drive shaft, the first cam and the second cam being able to be driven by the drive shaft, and the first cam and the first pressure-building plunger being able to be driven by the drive shaft. The second cam cooperates with the second pressure-building plunger, and the angle between the first cam and the second cam can change with the working conditions of the dual-fuel injection system; the fuel low-pressure oil circuit includes a high-cetane number fuel low-pressure oil circuit and an alternative fuel low-pressure oil circuit; the fuel flow path provided by the dual-fuel injection system includes: high-cetane number fuel enters the first pressure-building component through the high-cetane number fuel low-pressure oil circuit to build pressure, and is output to the fuel injector through the high-cetane number fuel high-pressure oil circuit after building pressure from the first pressure-building component; the alternative fuel enters the second pressure-building component through the alternative fuel low-pressure oil circuit to build pressure, and is output to the fuel injector through the alternative fuel high-pressure oil circuit after building pressure from the second pressure-building component.

[0012] In the technical solution of the embodiment introduced above, in a dual-fuel injection system, the injection of two fuels shares the same pressure building module, thereby overcoming the problem of increased cost of an additional independent fuel injection system. On this basis, through the structure with a variable angle between the first cam and the second cam, that is, the variable cam timing structure, the injection interval of the two fuels can be adjusted according to the working conditions, thereby achieving balanced fuel consumption, emissions and other comprehensive performance of the engine; in addition, the use of a single pump also improves the reliability of the injection system.

[0013] In one or more embodiments of the dual fuel injection system, the fuel injector is an integrated dual fuel injector for high cetane fuel and alternative fuel; or the fuel injector includes a high cetane fuel injector and an alternative fuel injector, and the high cetane fuel injector and the alternative fuel injector are separate injectors.

[0014] In one or more embodiments of the dual fuel injection system, the second cam includes a fixed part and a movable part, the second cam is connected to the drive shaft through the fixed part, and the movable part is arranged around the fixed part on the periphery of the fixed part, so that the movable part provides the profile of the second cam; the movable part can rotate circumferentially relative to the fixed part, so that the angle between the second cam and the first cam is variable.

[0015] In one or more embodiments of the dual fuel injection system, the fixed part includes: a fixed part main body connected to the drive shaft, and a fixed part blade portion extending radially outward from the main body; the movable part has an inner chamber, which accommodates the fixed part, and the inner chamber includes an inner chamber main body corresponding to the fixed part main body, and an inner chamber blade portion corresponding to the fixed part blade portion; the space between the fixed part blade portion and the inner chamber blade portion constitutes a first chamber, a second chamber and an intermediate channel connecting the first chamber and the second chamber, and the first chamber has an input end for receiving a pressure medium; the first chamber and the second chamber are respectively connected to a first cam channel and a second cam channel, one end of the first cam channel and the second cam channel is located in the first chamber and the second chamber, and the other end is located on the periphery of the movable part, serving as an output end of the pressure medium for outputting the pressure medium; the fuel injection system also includes a valve element, which is arranged in the pressure medium flow path output by the first cam channel and the second cam channel.

[0016] In one or more embodiments of the dual fuel injection system, the fixed portion blade portion and the inner chamber blade portion are connected via an elastic member provided in the second chamber, while the first chamber has no elastic member connection.

[0017] In one or more embodiments of the dual fuel injection system, the valve element is disposed in a flow path of the pressure medium output from the first cam channel.

[0018] In one or more embodiments of the dual fuel injection system, the valve element comprises a solenoid valve electrically connected to an electronic control unit.

[0019] In one or more embodiments of the dual fuel injection system, the drive shaft includes a hollow portion and a channel extending from the hollow portion to an outer wall of the drive shaft, and the channel corresponds to an input end of the pressure medium of the first chamber.

[0020] In one or more embodiments of the dual fuel injection system, the pressure medium is lubricating oil, and the first cam hole and the second cam hole output the lubricating oil to the oil pan.

[0021] According to a second aspect of the present application, a dual-fuel injection method adopts the dual-fuel injection system as described in the first aspect, and the injection method includes: when the engine starts, the angle between the first cam and the second cam is a default angle; when the engine stops working, the angle between the first cam and the second cam is a default angle; when the engine is working or changes operating conditions, the angle between the first cam and the second cam changes with the operating conditions of the dual-fuel injection system; the fuel injection system injects alternative fuel and high cetane number fuel, or only injects high cetane number fuel.

[0022] According to the third aspect of the present application, a dual-fuel engine includes the dual-fuel injection system as described in the first aspect, and a cylinder, through which the alternative fuel and the high-cetane number fuel are directly injected into the cylinder, or only the high-cetane number fuel is directly injected into the cylinder.

[0023] According to the fourth aspect of the present application, a dual-fuel injection single pump includes: a first pressure-building component, the first pressure-building component includes a first pressure-building plunger, and a first mating part that cooperates with the first pressure-building plunger; a second pressure-building component, the second pressure-building component includes a second pressure-building plunger, and a second mating part that cooperates with the second pressure-building plunger; a cam drive component, the cam drive component includes a drive shaft, and a first cam and a second cam arranged on the same drive shaft, the first cam and the second cam can be driven by the drive shaft; the first cam cooperates with the first pressure-building plunger, the second cam cooperates with the second pressure-building plunger, and the angle between the first cam and the second cam is a variable angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments. In the accompanying drawings, the same reference numerals always represent the same features. It should be noted that these drawings are only for illustration and are not drawn to scale. They should not be used to limit the actual scope of protection claimed by the present invention.

[0025] in:

[0026] Figure 1 Schematic diagram of the structure of a dual fuel injection system according to an embodiment.

[0027] Figure 2A 、 Figure 2B They are schematic diagrams of the electronically controlled unit pump structure of a dual fuel injection system according to an embodiment at different viewing angles.

[0028] Figure 3 Schematic diagram of a first cam and a second cam of a dual fuel injection system according to an embodiment.

[0029] Figure 4 FIG. 1 is a schematic diagram of the flow path of the pressure medium of a dual fuel injection system according to an embodiment.

[0030] Figure 5 A schematic block diagram of an engine according to an embodiment.

[0031] Reference numerals:

[0032] 1000-Engine

[0033] 100-Dual fuel injection system

[0034] 101-High cetane fuel

[0035] 102-Alternative Fuels

[0036] 1-Fuel Injector

[0037] 2-Dual fuel electronically controlled unit pump

[0038] 21-First pressure building component

[0039] 211-First pressure-building plunger

[0040] 212-First Pair

[0041] 22-Second pressure building component

[0042] 221-Second pressure-building plunger

[0043] 222-Second pair

[0044] 23-Cam drive assembly

[0045] 230-Drive shaft

[0046] 2301-Hollow part

[0047] 2302-Channel

[0048] 231-First Cam

[0049] 232-Second cam

[0050] 2321-Fixed part

[0051] 23211-Fixed part main body

[0052] 23212-Fixed blade part

[0053] 23213-Oil hole

[0054] 2322-movable part

[0055] 23220-Inner Chamber

[0056] 23221-Inner chamber body

[0057] 23222-Inner chamber blade

[0058] 23231-First cam channel

[0059] 23232-Second cam channel

[0060] 2401-First Chamber

[0061] 2402-Second Chamber

[0062] 2403-Middle Channel

[0063] 2404-Elastic parts

[0064] 3-Fuel low-pressure oil circuit

[0065] 31-High cetane fuel low pressure oil circuit

[0066] 311, 321-Low-pressure pump

[0067] 312, 322- low pressure pipe

[0068] 313-High cetane fuel tank

[0069] 323-Alternative Fuel Tank

[0070] 32-Alternative fuel low pressure oil circuit

[0071] 41-High cetane fuel high pressure oil circuit

[0072] 42-Alternative fuel high pressure oil circuit

[0073] 5-Valve element

[0074] 50-Solenoid valve

[0075] 51, 52-Oil return pipe

[0076] 6-Electronic Control Unit

[0077] 7-Oil pan

[0078] 71, 72-lubricating oil pipe

[0079] 73-Output oil pipe

[0080] 200-cylinder. DETAILED DESCRIPTION

[0081] Reference will now be made in detail to various embodiments of the present invention, examples of which are shown in the accompanying drawings and described below. Although the present invention will be described in conjunction with the exemplary embodiments, it should be appreciated that this description is not intended to limit the invention to those exemplary embodiments. On the contrary, the present invention is intended to cover not only those exemplary embodiments, but also various alternatives, modifications, equivalents, and other embodiments that may be included within the spirit and scope of the invention as defined by the appended claims.

[0082] In the subsequent description, the orientations or positional relationships indicated by “inside,” “outside,” “up,” “down,” “top,” “bottom,” or other orientation terms are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0083] At the same time, this application uses specific terms to describe the embodiments of this application. For example, "some embodiments" refers to a feature, structure, or characteristic related to at least one embodiment of this application. Therefore, it should be emphasized and noted that "some embodiments" mentioned twice or multiple times in different places in this specification do not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics of some embodiments of this application may be appropriately combined.

[0084] Although the dual-fuel injection system, injection method, single pump, and engine disclosed in the embodiments of the present application are suitable for marine engines to achieve reliable dual-fuel operation, they are not limited to this. For example, they can be applied to other applications, such as heavy vehicles and railway trains. As long as the engine requires a dual-fuel injection solution, the dual-fuel injection system, method, and engine disclosed in the present application can be applied.

[0085] In the following description, "high cetane fuel" may also be referred to as traditional fuel, taking diesel as an example; and "alternative fuel" may be referred to as methanol as an example.

[0086] like Figure 5 As shown, in some embodiments, the dual-fuel engine 1000 includes a dual-fuel injection system 100 described in detail in the following embodiments, and a cylinder 200, through which the alternative fuel and the high-cetane number fuel are directly injected into the cylinder, or only the high-cetane number fuel is directly injected into the cylinder, so as to reduce the cost and achieve improvements in the fuel economy and emission performance of the engine.

[0087] Dual-fuel injection systems generally have a first mode and a second mode. In the first mode, the alternative fuel is primarily burned, also known as the alternative fuel mode. In this mode, diesel fuel serves as the pilot. In the second mode, diesel fuel is essentially the only fuel burned. This mode is also known as the conventional fuel mode or diesel-only mode. In this mode, the dual-fuel system injects only diesel fuel, meaning only high-cetane fuel.

[0088] Specifically, refer to Figures 1 to 3 As shown, in some embodiments, the dual fuel injection system 100 may include a fuel injector 1 , a dual fuel electronically controlled unit pump 2 , and a low-pressure fuel circuit 3 .

[0089] like Figure 1 As shown, the fuel injector 1 is connected to the high-cetane fuel high-pressure oil circuit 41 and the alternative fuel high-pressure oil circuit 42. In some embodiments, the fuel injector 1 is an integrated dual-fuel injector for high-cetane fuel and alternative fuel; but this is not limiting. For example, the fuel injector 1 may include a high-cetane fuel injector and an alternative fuel injector, and the high-cetane fuel injector and the alternative fuel injector are separate injectors.

[0090] Continue to refer Figures 1 to 3 As shown, the dual-fuel electronically controlled unit pump 2 includes a first pressure-building assembly 21, a second pressure-building assembly 22, and a cam drive assembly 23. The first pressure-building assembly 21 includes a first pressure-building plunger 211 and a first mating member 212 that cooperates with the first pressure-building plunger 211. The second pressure-building assembly 22 includes a second pressure-building plunger 221 and a second mating member 222 that cooperates with the second pressure-building plunger 221. The cam drive assembly 23 includes a drive shaft 230, and a first cam 231 and a second cam 232 disposed on the same drive shaft. The first cam 231 and the second cam 232 can be driven by the drive shaft. The first cam 231 cooperates with the first pressure-building plunger 211, and the second cam 232 cooperates with the second pressure-building plunger 221. The angle between the first cam 231 and the second cam 232 can vary depending on the operating conditions of the dual-fuel injection system. The angle between the first and second cams here refers to the phase difference in cam timing between the two cams.

[0091] The low-pressure fuel oil passage 3 includes a high-cetane number fuel low-pressure oil passage 31 and an alternative fuel low-pressure oil passage 32 .

[0092] refer to Figure 1As shown, the fuel flow path provided by the dual fuel injection system 100 includes: the high cetane number fuel enters the first pressure building component 21 through the high cetane number fuel low-pressure oil circuit 31 to build pressure, and is output to the fuel injector 1 through the high cetane number fuel high-pressure oil circuit 41 after building pressure from the first pressure building component 21; the alternative fuel enters the second pressure building component 22 through the alternative fuel low-pressure oil circuit 32 to build pressure, and is output to the fuel injector 1 through the alternative fuel high-pressure oil circuit 42 after building pressure from the second pressure building component 22.

[0093] Specifically, the high-cetane fuel 101 is built up to low pressure by the low-pressure pump 311 and delivered to the high-cetane fuel 101 pressure-building inlet of the dual-fuel electronically controlled unit pump 2 via the low-pressure pipe 312. The alternative fuel 102 is built up to low pressure by the low-pressure pump 321 and delivered to the alternative fuel 102 pressure-building inlet of the dual-fuel electronically controlled unit pump 2 via the low-pressure pipe 322. The first pressure-building plunger 211 and the first mating component 212 of the first pressure-building assembly 21 and the second pressure-building plunger 221 and the second mating component 222 of the second pressure-building assembly 22 are independent and not connected to each other. The operation of the engine drives the drive shaft 230 to rotate, and the drive shaft 230 rotates with the first cam 231 and the second cam 232. The first cam 231 and the second cam 232 regularly push the first pressure-building plunger 211 and the second pressure-building plunger 221 respectively. The first pressure-building plunger 211 and the second pressure-building plunger 221 move up and down, respectively squeezing the high cetane number fuel 101 and the alternative fuel 102 in the closed space of the first mating part 212 and the second mating part 222, thereby completing the establishment of the high cetane number fuel 101 and the alternative fuel 102 from low pressure to high pressure in turn; the high-pressure high cetane number fuel 101 and the alternative fuel 102 are respectively passed through the high cetane number fuel 101 and the alternative fuel 102 in turn. The high-pressure oil circuit 41 of the raw material and the high-pressure oil circuit 42 of the alternative fuel are transported to the two inlets of the dual-fuel injector 1. The integrated dual-fuel injector 1 includes two independent fuel injection channels. The high-cetane number fuel 101 and the alternative fuel 102 are independently injected into the cylinders of the dual-fuel engine in sequence; the excess high-cetane number fuel 101 and the alternative fuel 102 are returned to the high-cetane number fuel tank 313 and the alternative fuel tank 323 through the two return oil holes of the dual-fuel injector 1 via the return oil pipe 51 and the return oil pipe 52 respectively; the above process completes the separate injection of the two fuels in one cylinder. For a multi-cylinder dual-fuel engine, the injection of other cylinders is the same as above and will not be repeated.

[0094] like Figure 2A 、 Figure 2B as well as Figure 3 As shown, the first cam 231 and the second cam 232 are installed on the same drive shaft 230 and integrated into the single pump; there is an angle a between the first cam 231 and the second cam 232 .

[0095] Key components of the dual-fuel electronically controlled unit pump 2 include a first cam 231 and a second cam 232, with an angle a between them. This angle a enables separate injection of the high-cetane fuel 101 and the alternative fuel 102. Generally, the first fuel injected is the common high-cetane fuel 101, i.e., diesel, followed by the difficult-to-compress or ignite alternative fuel, such as methanol. The injection interval between the two fuels during dual-fuel engine operation significantly impacts the engine's fuel economy and emissions performance.

[0096] In some embodiments, reference Figure 2A 、 Figure 2B as well as Figure 3 As shown, the second cam 232 includes a fixed part 2321 and a movable part 2322. The second cam 232 is connected to the drive shaft 230 through the fixed part 2321. The movable part 2322 is arranged around the fixed part 2321 on the periphery of the fixed part 2321, so that the movable part 2322 provides the profile of the second cam 232; the movable part 2322 can rotate relative to the fixed part 2321 in the circumferential direction, so that the angle between the second cam 232 and the first cam 231 is variable, that is, during operation, it can be changed from the default angle a to adapt to the dual-fuel injection timing under different working conditions.

[0097] Continue to refer Figure 3 As shown, in some embodiments, the structure of the fixed part can be that the fixed part 2321 includes: a fixed part main body 23211 connected to the drive shaft 230, and a fixed part blade portion 23212 extending radially outward from the main body; the movable part 2322 has an inner chamber 23220, the inner chamber 23220 accommodates the fixed part 2321, and the inner chamber 23220 includes an inner chamber main body 23221 corresponding to the fixed part main body 23211, and an inner chamber blade portion 23222 corresponding to the fixed part blade portion 23212. The space between the fixed portion blade 23212 and the inner chamber blade 23222 constitutes the first chamber 2401, the second chamber 2402, and the intermediate channel 2403 connecting the first chamber 2401 and the second chamber 2402. The first chamber 2401 has an input end for receiving the pressure medium; the first chamber 2401 and the second chamber 2402 are respectively connected to the first cam channel 23231 and the second cam channel 23232. One end of the first cam channel 23231 and the second cam channel 23232 are located in the first chamber 2401 and the second chamber 2402, and the other end is located on the periphery of the movable portion 2322, serving as the output end of the pressure medium for outputting the pressure medium. The fuel injection system 100 also includes a valve element 5, which is arranged in the pressure medium flow path output by the first cam channel 23231 and the second cam channel 23232. Continue to refer to Figure 3As shown, the structure for controlling the movement of the movable portion 2322 by the valve may further include: the fixed portion blade portion 23212 and the inner chamber blade portion 23222 are connected via an elastic member 2404 provided in the second chamber 2402, while the first chamber 2401 is not connected with an elastic member. In some embodiments, the valve element 5 is provided in the flow path of the pressure medium output by the first cam channel 23231. This can facilitate maintaining the angle between the first cam and the second cam at the default value a when the engine is started or stopped. In addition, continue to refer to Figure 3 As shown, the valve element 5 includes an electromagnetic control valve 50, and the electromagnetic control valve 50 is electrically connected to the electronic control unit 6. In this way, the pressure adjustment control of the pressure medium is easily performed.

[0098] In some embodiments, the pressure medium is lubricating oil. The drive shaft 230 includes a hollow portion 2301 and a channel 2302 extending from the hollow portion 2301 to the outer wall of the drive shaft. Channel 2302 corresponds to the input end of the pressure medium of the first chamber 2401. Correspondingly, in some embodiments, the first cam channel 23231 and the second cam channel 23232 output lubricating oil to the oil pan 7. This provides a compact structure for providing the pressure medium and cleverly utilizes the structure of the drive shaft. However, it is understood that the pressure medium can also be other fluids, such as the high cetane fuel 101 and alternative fuel 102 mentioned above, without limitation.

[0099] Continue to refer Figure 3 as well as Figure 4 When lubricating oil is used as the pressure medium, the pressure medium flow path for adjusting the angle between cams in the fuel injection system 100 can be as follows: the drive shaft 230 is hollow, with the hollow portion 2301 filled with pressurized lubricating oil. Five channels 2302 are evenly distributed radially along the drive camshaft 5, extending from the hollow portion 2301 to the outer wall of the drive shaft. The number of channels 2302 is determined by the number of engine cylinders. For example, in a 6-cylinder engine, corresponding to 6 dual-fuel high-pressure pumps, channels 2302 are required at 6 axial locations on the drive camshaft. The fixed portion 2321 is provided with an oil hole 23213 and is coaxially mounted on the drive shaft 230 with the oil hole 23213 and the channel 2302. The movable portion 2322 is connected to the fixed portion blade portion 23212 of the fixed portion 2321 via an elastic member 2404, such as an angle adjustment spring, and an oil chamber, and is coaxially mounted on the drive shaft 230.

[0100] In the oil chamber of the movable part 2322, the fixed part blade portion 23212 divides the oil chamber into a first chamber 2401 and a second chamber 2402. The first chamber 2401 and the second chamber 2402 are respectively connected to the first cam hole 23231 and the second cam hole 23232. The two cam holes are respectively connected to the lubricating oil pipe 71 and the lubricating oil pipe 72. The lubricating oil pipe 71 is connected to the valve element 5 for the oil chamber pressure, such as the solenoid valve 50. The solenoid valve 50 is electrically connected to the electronic control unit 6 to receive a control signal. The output oil pipe 73 of the solenoid valve 50 is connected to the oil pan 7. The lubricating oil pipe 72 is fluidly connected to the second chamber 2402 on the spring side of the second chamber oil chamber with the elastic member 2404, and is connected to the second cam channel 23232 to introduce the lubricating oil into the oil pan 7. It can be understood that the figure only reflects the connection of one oil chamber. The actual structure can be designed with multiple oil chambers according to needs. The lubricating oil pipes of all oil chambers are finally gathered to the same valve element 5. The relevant lubricating oil pipes in the figure are no longer reflected.

[0101] refer to Figure 4 As shown, the principle of changing the angle between the first and second cams as the operating conditions of the dual-fuel injection system change, using lubricating oil as a pressure medium, can be as follows: when the engine is operating or changing operating conditions, the oil pump builds up pressure in the lubricating oil. The pressurized lubricating oil enters the drive shaft 230 through the main oil gallery. The pressurized lubricating oil in the drive shaft 230 enters the first chamber 2401 of the oil chamber via the channel 2302 and the oil hole 23213 located in the fixed portion 2321. The pressurized lubricating oil in the first chamber 2401 enters the solenoid valve 50 through the first cam channel 23231 and the oil pipe 71. The electronic control unit 6 sends a pressure adjustment signal to the solenoid valve 50 based on the operating conditions and the pressure control map established during the engine calibration phase. Based on the received signal, the solenoid valve 50 controls the valve opening, releasing the lubricating oil in the first chamber 2401 through the oil pipe 73 and into the oil pan 7, thereby regulating the lubricating oil pressure in the first chamber 2401. Under the combined pressure of the lubricating oil pressure in the first chamber 2401 and the elastic member 2404, the movable portion 2322 rotates along the axis of the drive shaft 230, achieving a change in the angle, thereby achieving a change in the pressure buildup time of the alternative fuel 102, and ultimately achieving a change in the time interval between the high cetane number fuel 101 and the alternative fuel 102 entering the cylinder, thereby achieving the economy and emission performance of the dual-fuel engine under different operating conditions. Due to the fitting clearance, during engine operation, the pressurized lubricating oil in the first chamber 2401 will continuously penetrate into the second chamber 2402 through the intermediate channel 2403. The penetrated lubricating oil will pass through the second cam channel 23232 and the lubricating oil pipe 72 corresponding to the second chamber 2402, and return to the oil pan 7 without pressure, that is, the flow direction of the lubricating oil in the variable injection timing cam is shown in FIG. Figure 4 shown.

[0102] When the engine starts, the lubricating oil pressure in the drive shaft 230 is low, and the lubricating oil pressure in the first chamber 2401 of the movable part 2322 is insufficient to resist the preload pressure of the angle adjustment spring in the second chamber 2402. The movable part 2322 remains in the initial position under the pressure of the angle adjustment spring, and starts at the default angle a, thereby ensuring smooth starting and starting performance.

[0103] When the engine stops working, there is no lubricating oil in the drive shaft 230, and the lubricating oil pressure in the first chamber 2401 of the movable part 2322 is zero. The movable part 2322 returns to its initial position under the preload pressure of the angle adjustment spring, thereby resetting the angle to the default angle a, preparing for the next start.

[0104] As described above, the present application further provides a dual-fuel injection method, using the dual-fuel injection system 100 described in the above embodiment. The injection method includes:

[0105] When the engine is started, the angle between the first cam 231 and the second cam 232 is a default angle;

[0106] When the engine stops working, the angle between the first cam 231 and the second cam 232 is a default angle;

[0107] When the engine is operating or the operating conditions change, the angle between the first cam 231 and the second cam 232 changes with the operating conditions of the dual fuel injection system;

[0108] The fuel injection system 100 injects the alternative fuel along with the high cetane fuel, or injects only the high cetane fuel.

[0109] In addition, the present application also provides a dual-fuel electronically controlled single pump 2, including: a first pressure-building component 21, the first pressure-building component 21 includes a first pressure-building plunger 211, and a first mating part 212 that cooperates with the first pressure-building plunger 211; a second pressure-building component 22, the second pressure-building component 22 includes a second pressure-building plunger 221, and a second mating part 222 that cooperates with the second pressure-building plunger 221; a cam drive component 23, the cam drive component 23 includes a drive shaft 230, and a first cam 231 and a second cam 232 arranged on the same drive shaft, the first cam 231 and the second cam 232 can be driven by the drive shaft 230; the first cam 231 cooperates with the first pressure-building plunger 211, the second cam 232 cooperates with the second pressure-building plunger 221, and the angle between the first cam 231 and the second cam 232 is a variable angle.

[0110] In summary, the beneficial effects of the dual-fuel injection system, injection method and engine introduced above include but are not limited to the following: in the dual-fuel injection system, the injection of the two fuels shares the same pressure building module, which overcomes the problem of increased cost of adding an additional independent fuel injection system. On this basis, through the structure with a variable angle between the first cam and the second cam, that is, the variable cam timing structure, the injection interval of the two fuels can be adjusted according to the working conditions, thereby achieving balanced fuel consumption, emissions and other comprehensive performance of the engine; in addition, the use of a single pump also improves the reliability of the injection system.

[0111] Although the present invention is disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art may make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, any modifications, equivalent variations, and modifications made to the above embodiments in accordance with the technical essence of the present invention without departing from the content of the technical solution of the present invention shall fall within the scope of protection defined by the claims of the present invention.

Claims

1. A dual fuel injection system (100), characterized in that: include: A fuel injector (1) is connected to a high-cetane fuel high-pressure oil circuit (41) and an alternative fuel high-pressure oil circuit (42); A dual-fuel electronically controlled single pump (2) comprises a first pressure-building component (21), a second pressure-building component (22), and a cam drive component (23), wherein the first pressure-building component (21) comprises a first pressure-building plunger (211) and a first mating piece (212) cooperating with the first pressure-building plunger (211), the second pressure-building component (22) comprises a second pressure-building plunger (221) and a second mating piece (222) cooperating with the second pressure-building plunger (221); the cam drive component (23) comprises A drive shaft (230), and a first cam (231) and a second cam (232) arranged on the same drive shaft, wherein the first cam (231) and the second cam (232) can be driven by the drive shaft, the first cam (231) cooperates with the first pressure-building plunger (211), and the second cam (232) cooperates with the second pressure-building plunger (221), and the angle between the first cam (231) and the second cam (232) can change with the working conditions of the dual-fuel injection system; A low-pressure fuel circuit (3) comprising a high-cetane number fuel low-pressure fuel circuit (31) and an alternative fuel low-pressure fuel circuit (32); The fuel flow path provided by the dual fuel injection system (100) includes: high cetane number fuel enters the first pressure building component (21) through the high cetane number fuel low-pressure oil circuit (31) to build pressure, and after the pressure is built up from the first pressure building component (21), the fuel is output to the fuel injector (1) through the high cetane number fuel high-pressure oil circuit (41); The alternative fuel enters the second pressure building component (22) through the alternative fuel low-pressure oil circuit (32) to build pressure, and after the pressure is built up from the second pressure building component (22), it is output to the fuel injector (1) through the alternative fuel high-pressure oil circuit (42); The second cam (232) comprises a fixed portion (2321) and a movable portion (2322); the second cam (232) is connected to the drive shaft (230) via the fixed portion (2321); the movable portion (2322) is arranged around the fixed portion (2321) on the periphery of the fixed portion (2321), so that the movable portion (2322) provides a profile of the second cam (232); the movable portion (2322) can rotate relative to the fixed portion (2321) in a circumferential direction, so that the angle between the second cam (232) and the first cam (231) is variable; The fixed part (2321) includes: a fixed part main body (23211) connected to the drive shaft (230), and a fixed part blade portion (23212) extending radially outward from the main body; the movable part (2322) has an inner chamber (23220), the inner chamber (23220) accommodating the fixed part (2321), the inner chamber (23220) including an inner chamber main body (23221) corresponding to the fixed part main body (23211), and an inner chamber blade portion (23222) corresponding to the fixed part blade portion (23212); The drive shaft (230) includes a hollow portion (2301) and a hole (2302) extending from the hollow portion (2301) to the outer wall of the drive shaft.

2. The fuel injection system (100) according to claim 1, characterized in that The fuel injector (1) is an integrated dual fuel injector for high cetane fuel and alternative fuel; or the fuel injector (1) includes a high cetane fuel injector and an alternative fuel injector, and the high cetane fuel injector and the alternative fuel injector are separate injectors.

3. The fuel injection system (100) according to claim 1, characterized in that The space between the fixed portion blade portion (23212) and the inner chamber blade portion (23222) constitutes a first chamber (2401), a second chamber (2402), and an intermediate channel (2403) communicating with the first chamber (2401) and the second chamber (2402); the first chamber (2401) has an input end for receiving a pressure medium; the first chamber (2401) and the second chamber (2402) are respectively connected to a first cam channel (23231) and a second cam channel (23232); one end of the first cam channel (23231) and the second cam channel (23232) are located in the first chamber (2401) and the second chamber (2402), and the other end is located outside the movable portion (2322), serving as an output end of the pressure medium for outputting the pressure medium; The fuel injection system (100) further comprises a valve element (5), wherein the valve element (5) is arranged in the pressure medium flow path outputted by the first cam channel (23231) and the second cam channel (23232).

4. The fuel injection system (100) according to claim 3, characterized in that The fixed portion blade portion (23212) and the inner chamber blade portion (23222) are connected via an elastic member (2404) provided in the second chamber (2402), while the first chamber (2401) has no elastic member connection.

5. The fuel injection system (100) according to claim 4, characterized in that The valve element (5) is arranged in the flow path of the pressure medium output by the first cam channel (23231).

6. The fuel injection system (100) according to claim 3, characterized in that The valve element (5) comprises a solenoid valve (50), and the solenoid valve (50) is electrically connected to the electronic control unit (6).

7. The fuel injection system (100) according to claim 3, characterized in that The channel (2302) corresponds to the input end of the pressure medium of the first chamber (2401).

8. The fuel injection system (100) according to claim 3, characterized in that The pressure medium is lubricating oil, and the first cam hole (23231) and the second cam hole (23232) output the lubricating oil to the oil pan (7).

9. A dual fuel injection method, characterized in that: A fuel injection system (100) according to any one of claims 1 to 8 is used; the injection method comprises: When the engine is started, the angle between the first cam (231) and the second cam (232) is a default angle; When the engine stops working, the angle between the first cam (231) and the second cam (232) is a default angle; When the engine is operating or the operating condition changes, the angle between the first cam (231) and the second cam (232) changes with the operating condition of the dual fuel injection system; The fuel injection system (100) injects alternative fuel and high cetane fuel, or injects only high cetane fuel.

10. A dual-fuel engine (1000), characterized in that: The invention comprises a dual fuel injection system (100) as claimed in any one of claims 1 to 8, and a cylinder (200), wherein the dual fuel injection system (100) is used to directly inject an alternative fuel and a high cetane number fuel into the cylinder, or only directly inject the high cetane number fuel into the cylinder.

11. A dual-fuel electronically controlled unit pump (2), characterized in that: include: A first pressure-building assembly (21), the first pressure-building assembly (21) comprising a first pressure-building plunger (211) and a first mating member (212) cooperating with the first pressure-building plunger (211); A second pressure-building assembly (22), the second pressure-building assembly (22) comprising a second pressure-building plunger (221) and a second coupling member (222) cooperating with the second pressure-building plunger (221); A cam driving assembly (23), the cam driving assembly (23) comprising a driving shaft (230), and a first cam (231) and a second cam (232) disposed on the same driving shaft, wherein the first cam (231) and the second cam (232) are capable of being driven by the driving shaft (230); The first cam (231) cooperates with the first pressure-building plunger (211), and the second cam (232) cooperates with the second pressure-building plunger (221), and the angle between the first cam (231) and the second cam (232) is a variable angle; The second cam (232) comprises a fixed portion (2321) and a movable portion (2322); the second cam (232) is connected to the drive shaft (230) via the fixed portion (2321); the movable portion (2322) is arranged around the fixed portion (2321) on the periphery of the fixed portion (2321), so that the movable portion (2322) provides a profile of the second cam (232); the movable portion (2322) can rotate relative to the fixed portion (2321) in a circumferential direction, so that the angle between the second cam (232) and the first cam (231) is variable; The fixed part (2321) includes: a fixed part main body (23211) connected to the drive shaft (230), and a fixed part blade portion (23212) extending radially outward from the main body; the movable part (2322) has an inner chamber (23220), the inner chamber (23220) accommodating the fixed part (2321), the inner chamber (23220) including an inner chamber main body (23221) corresponding to the fixed part main body (23211), and an inner chamber blade portion (23222) corresponding to the fixed part blade portion (23212); The drive shaft (230) includes a hollow portion (2301) and a hole (2302) extending from the hollow portion (2301) to the outer wall of the drive shaft.

Citation Information

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