A detection device and method for high-strength polyester fiber lifting belt
By designing a detection device including a raft, base, frame, pulling assembly, support assembly and anti-swing assembly, the problem of difficulty in adjusting the number of stress points of the hoisting belt in the prior art is solved, and higher accuracy and reliability of the detection result are achieved.
Patent Information
- Application Number
- CN202411322908.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-09-23
AI Technical Summary
The existing hoisting belt detection device is difficult to adjust the number of stress points, resulting in insufficient accuracy and reliability of the detection results.
A detection device including a raft, base, frame, pulling assembly, support assembly and anti-swing assembly is designed. The support rod is pushed out of the shell through the hydraulic cylinder, adjust the number of stress points, and improve the accuracy of the detection results.
When detecting the mechanical properties of the lifting belt, it simulates the loading belt during the actual lifting process, and can adjust the number of stress points to improve the accuracy and reliability of the detection results.
Smart Images

Figure CN119198320B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lifting belt preparation, and in particular to a detection device and method for a high-strength polyester fiber lifting belt. Background Art
[0002] Conventional lifting belts are generally made of high-strength polyester fibers, which have multiple advantages such as high strength, wear resistance, oxidation resistance, and UV resistance. At the same time, they are soft, light, non-conductive, and non-corrosive. They are widely used in various fields and have gradually replaced wire ropes in many aspects. The disadvantages of lifting belts are mainly different from wire ropes. The main manifestation is that when the hoisted objects have sharp edges, these sharp edges will cause destructive cuts to the lifting belts. Therefore, on the production line of lifting belts, the mechanical properties of the lifting belts need to be tested.
[0003] For example, a binding lifting belt strength testing device and a binding lifting belt production line with Chinese patent publication number CN117470664B include: a base, on which a symmetrically arranged fixed plate is fixed, and a cross plate is fixed on the fixed plate; a hollow rod, symmetrically arranged on the fixed plate, on which a locking mechanism connected to the hollow rod is arranged, and on the cross plate, a reverse synchronization component connected to the locking mechanism and the hollow rod is arranged, the locking mechanism can drive one of the hollow rods to move, and drive the other hollow rod to move in the opposite direction through the reverse synchronization component; an elastic support component, which is arranged on the fixed plate and connected to the hollow rod, and an arc block is connected to the elastic support component; a pressing mechanism, which is arranged on the fixed plate and connected to the hollow rod; a tensile testing mechanism, which is arranged on the fixed plate and connected to the hollow rod and the elastic support component.
[0004] The advantage of this solution is that, compared with the traditional tensile testing device, it can simulate the way the lifting belt is subjected to multiple force points during the lifting process, thereby improving the reliability of the experimental results. However, since the number of arc blocks used to fix the lifting belt and apply the pulling force is fixed, this solution is not convenient for adjusting the number of force points of the lifting belt. In the actual lifting process, the number of force points of the lifting belt varies depending on the shape of the lifting weight. Therefore, it is not convenient to further improve the accuracy of the test results, which needs to be improved. Summary of the invention
[0005] The purpose of the present invention is to provide a detection device and method for a high-strength polyester fiber lifting belt, which can not only simulate the force mode of the lifting belt during the actual lifting process when detecting the mechanical properties of the lifting belt, but also adjust the number of force points to further improve the accuracy and reliability of the detection results.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] Provided is a detection device for a high-strength polyester fiber lifting belt, comprising a raft, a base and a frame, wherein the top of the raft is fixedly connected to the bottom of the base, the bottom of the frame is fixedly connected to the top of the base, and further comprising a pulling component, a supporting component and a pair of anti-swinging components, wherein the pulling component is installed on the top of the frame, the pulling component is used to pull the two ends of the lifting belt body upward, the anti-swinging component is installed on the raft, the anti-swinging component is used to prevent the lifting belt body from being thrown out, the supporting component comprises a shell, a fixed column, a plurality of hydraulic cylinders and a plurality of support rods, one side of the shell is fixedly connected to the base, the fixed column is fixedly connected to the inner wall of the shell, the hydraulic One end of the cylinder is fixedly connected to the fixed column, and multiple groups of support rods are arranged in a circle on the periphery of the shell. The support rods pass through the side wall of the shell and are slidably connected thereto. Each group of support rods includes a sliding frame, a pair of telescopic rods, a pair of torsion springs, a pair of square shells and a pair of support heads. The telescopic end of the hydraulic cylinder is fixedly connected to the sliding frame, one end of the telescopic rod is rotatably connected to the periphery of the sliding frame, the torsion spring is sleeved on the periphery of the sliding frame, both ends of the torsion spring are respectively fixedly connected to the two telescopic rods, the two telescopic rods fit each other, the periphery of the telescopic rod and the shell are in conflict with each other, the square shell is rotatably connected to the other end of the telescopic rod, and the support head can be slidably installed in the square shell.
[0008] Preferably, the telescopic rod includes a sleeve, a sliding rod and a hydraulic rod, one end of the sliding sleeve is rotatably connected to the periphery of the sliding frame, one end of the sliding rod passes through the side wall of the sliding sleeve and is slidably connected thereto, one end of the square shell passes through the other end of the sliding rod and is rotatably connected thereto, one end of the hydraulic rod is fixedly connected to the inner wall of the sleeve, and the telescopic end of the hydraulic rod is fixedly connected to the sliding rod.
[0009] Preferably, the support rod also includes a pair of push blocks and a pair of return springs, the two push blocks respectively pass through the two sliding rod side walls and are slidably connected thereto, the opposite ends of the two push blocks respectively conflict with each other, the back ends of the two push blocks respectively conflict with one end of the two square shells, one end of the return spring is fixedly connected to the square shell, and the other end of the return spring is fixedly connected to the inner wall of the sliding rod.
[0010] Preferably, the support rod also includes two pairs of three-section slide rails, which are respectively fixedly connected to the inner walls on both sides of the two square shells. The telescopic ends of the three-section slide rails are rotatably connected to the support head. The support head passes through the other end of the square shell and is plugged into it. One end of the support head is a conical structure, and the other end of the support head is an arc structure.
[0011] Preferably, the pulling assembly includes a top frame, a pair of rotating seats, a pair of winches, steel cables, a motor, a speed regulating mechanism and a clamping mechanism. The top of the top frame is fixedly connected to the top of one side of the frame, the bottom of the rotating seat is fixedly connected to the top of the frame, both ends of the winches are rotatably connected to the rotating seats, both ends of the steel cable are respectively fixedly connected to the periphery of one side of the two winches, the clamping mechanism is installed on the steel cable, the clamping mechanism is used to clamp the end of the lifting belt body, the motor is installed on the top frame through the speed regulating mechanism, and the motor is used to drive the winch to rotate.
[0012] Preferably, the speed regulating mechanism includes a moving frame, a first bevel gear and a pair of second bevel gears. The moving frame can be horizontally movably installed on the top frame. One end of the moving frame is fixedly connected to the motor, the output end of the motor passes through the moving frame and is coaxially connected to the first bevel gear, one end of the second bevel gear passes through a rotating seat and is coaxially connected to the capstan. When the moving frame is located at the end away from the capstan, the first bevel gear is meshed with one of the second bevel gears, and when the moving frame is located at the end close to the capstan, the first bevel gear is meshed with the two second bevel gears at the same time.
[0013] Preferably, the speed regulating mechanism also includes a round rod and an electric push rod, the bottoms of both ends of the round rod are fixedly connected to the top of the top frame, the top of the movable frame passes through the top frame and is slidably connected to the periphery of the round rod, one end of the electric push rod is fixedly connected to the round rod, and the telescopic end of the electric push rod passes through the movable frame and is fixedly connected to it.
[0014] Preferably, the clamping mechanism includes a support plate, a roller, a pair of clamping plates, a guide rod, a screw and a thrust spring, the roller is rotatably connected to the inner wall of the support plate, the steel cable is wrapped around the periphery of the roller and is slidably connected to the groove on the periphery, the two clamping plates are symmetrically arranged at both ends of the support plate, the guide rod passes through the support plate and is fixedly connected thereto, the guide rod passes through the clamping plate and is slidably connected thereto, the screw passes through the support plate and is slidably connected thereto, one of the clamping plates is threadedly connected to the periphery of the screw, the other clamping plate is slidably connected to the periphery of the screw and is fixedly connected to one end of the thrust spring, the thrust spring is sleeved on the periphery of the screw, the other end of the thrust spring is fixedly connected to the support plate, and the two protrusions on the screw respectively conflict with the opposite ends of the two clamping plates.
[0015] Preferably, two anti-swing components are symmetrically installed at both ends of the shell, and the anti-swing components include a rotating frame and a tripod, the tripod is rotatably connected to the periphery of the rotating frame, and the bottom of the rotating frame is fixedly connected to the top of the raft.
[0016] The present invention also provides a detection method for a detection device of a high-strength polyester fiber lifting belt, comprising the following steps: step one: winding a lifting belt body to be detected around the periphery of multiple support rods on a shell body, so that the lifting belt body and the support head fit each other, and then fixing the two ends of the lifting belt body on a clamping mechanism to complete the fixation of the lifting belt body; step two: driving the clamping mechanism to rise through a pulling assembly arranged on the frame, pulling the lifting belt body, and detecting the stress strength of the lifting belt body; step three: pushing one group of support rods to move through a hydraulic cylinder on the support assembly, so that it slides out of the shell and the two support rods open to each other, which can increase the number of stress points of the lifting belt body and improve the reliability of the detection result; step four: driving the motor to move horizontally through a speed regulating mechanism, the rising speed of the clamping mechanism can be adjusted, and the stress strength of the lifting belt body when it is pulled quickly can be further detected.
[0017] Beneficial effects of the present invention:
[0018] 1. The present invention pushes the support rod to slide out of the shell through the hydraulic cylinder. As the support rod moves away from the fixed column, the ends of the two telescopic rods away from the shell are pushed away from each other and opened by the torsion spring, so that the two support heads are separated from each other, which can increase the number of stress points of the lifting belt body. The hydraulic cylinder works in the reverse direction, and the two telescopic rods are squeezed by the shell. The torsion spring is compressed, and the two square shells are rotated at a certain angle at the same time, so that the two support heads are fitted with each other, which can reduce the number of stress points of the lifting belt body, thereby achieving the effect of adjusting the number of stress points of the lifting belt body, and can further improve the accuracy of the detection result.
[0019] 2. When reducing the stress point of the lifting belt body, the two push blocks contact each other and slide into the telescopic rod, pushing the square shell to rotate and compressing the reset spring. At this time, as the square shell rotates, the two support heads away from the square shell contact each other, thereby reducing the contact area with the lifting belt body and ensuring that the stress point of the lifting belt body is concentrated. In addition, one end of the support head is a conical structure, and the other end of the support head is an arc structure. By adjusting the shape of the contact position between the support head and the lifting belt body, the anti-cutting performance of the lifting belt body can be further tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 .
[0022] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 .
[0023] Figure 3 It is a disassembled diagram of the anti-swing component structure of the present invention.
[0024] Figure 4 The shell structure of the present invention is a cross-sectional view Figure 1 .
[0025] Figure 5 The shell structure of the present invention is a cross-sectional view Figure 2 .
[0026] Figure 6 It is a disassembled diagram of the support component structure of the present invention.
[0027] Figure 7 It is a cross-sectional view of the telescopic rod structure of the present invention.
[0028] Figure 8 It is a schematic diagram of the local structure of the support rod of the present invention.
[0029] Fig. 9 yes Figure 1 A magnified view of the structure at center.
[0030] Fig.10 yes Figure 2 A magnified view of the structure at center.
[0031] Fig.11 It is a structural diagram of the pulling component of the present invention.
[0032] Fig.12 It is a disassembled diagram of the pulling component structure of the present invention.
[0033] Fig.13 It is a disassembled diagram of the clamping mechanism structure of the present invention.
[0034] In the figure:
[0035] 1. Raft; 10. Base; 11. Frame; 12. Lifting belt body;
[0036] 2. Pulling assembly; 20. Top frame; 21. Rotating seat; 22. Winch; 23. Steel cable; 24. Motor; 25. Speed regulating mechanism; 250. Moving frame; 251. First bevel gear; 252. Second bevel gear; 253. Round rod; 254. Electric push rod; 26. Clamping mechanism; 260. Support plate; 261. Roller; 262. Clamping plate; 263. Guide rod; 264. Screw rod; 265. Thrust spring;
[0037] 3. Support assembly; 30. Housing; 31. Fixed column; 32. Hydraulic cylinder;
[0038] 4. Support rod; 40. Sliding frame; 41. Telescopic rod; 410. Sleeve; 411. Sliding rod; 412. Hydraulic rod; 42. Torsion spring; 43. Square shell; 44. Support head; 45. Push block; 46. Return spring; 47. Three-section slide rail;
[0039] 5. Anti-swing assembly; 50. Rotating frame; 51. Tripod rod. DETAILED DESCRIPTION
[0040] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0041] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0042] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0043] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] like Figures 1 to 13 As shown:
[0045] A detection device for a high-strength polyester fiber lifting belt, comprising a raft 1, a base 10 and a frame 11. The top of the raft 1 is fixedly connected to the bottom of the base 10, and the bottom of the frame 11 is fixedly connected to the top of the base 10. The raft 1 is used to support the main body of the preparation device and the anti-swing component 5. The base 10 and the frame 11 are used to support the pulling component 2 and the supporting component 3. It also includes a pulling component 2, a supporting component 3 and a pair of anti-swing components 5. The pulling component 2 is installed on the top of the frame 11. The pulling component 2 is used to pull the two ends of the lifting belt body 12 upward. The anti-swing component 5 is installed on the raft 1. The anti-swing component 5 is used to prevent the lifting belt body 12 from being thrown out. The supporting component 3 includes a shell 30, a fixed column 31, a plurality of hydraulic cylinders 32 and a plurality of support rods 4. One side of the shell 30 is fixedly connected to the base 10, the fixed column 31 is fixedly connected to the inner wall of the shell 30, one end of the hydraulic cylinder 32 is fixedly connected to the fixed column 31, and the plurality of support rods 4 are arranged circumferentially on the periphery of the shell 30. The support rods 4 penetrate The hydraulic cylinder 32 passes through the side wall of the shell 30 and is slidably connected therewith. Each group of support rods 4 includes a sliding frame 40, a pair of telescopic rods 41, a pair of torsion springs 42, a pair of square shells 43 and a pair of support heads 44. The telescopic end of the hydraulic cylinder 32 is fixedly connected to the sliding frame 40, one end of the telescopic rod 41 is rotatably connected to the outer periphery of the sliding frame 40, the torsion spring 42 is sleeved on the outer periphery of the sliding frame 40, and the two ends of the torsion spring 42 are respectively fixedly connected to the two telescopic rods 41, the two telescopic rods 41 fit each other, the outer periphery of the telescopic rod 41 contacts each other with the shell 30, the square shell 43 is rotatably connected to the other end of the telescopic rod 41, and the support head 44 can be slidably installed in the square shell 43. When testing the strength of the lifting belt body 12, the lifting belt body 12 is sleeved on the outer periphery of the shell 30, and its inner wall is in contact with the support heads 44 on the multiple groups of support rods 4, and the two ends of the lifting belt body 12 are pulled upward at the same time by the pulling component 2. At this time, the lifting belt body 12 is subjected to the upward pulling force and the resistance force of the support rods 4 at the same time, so that it itself is torn by the pulling force, so that the strength of the lifting belt body 12 when subjected to multiple points of force can be tested. The hydraulic cylinder 32 is made to work to push the support rod 4 to slide out of the shell 30. As the support rod 4 moves away from the fixed column 31, the ends of the two telescopic rods 41 away from the shell 30 are pushed away from each other and opened by the torsion spring 42, so that the two support heads 44 are separated from each other, which can increase the number of stress points of the lifting belt body 12. The hydraulic cylinder 32 is made to work in the reverse direction, and the two telescopic rods 41 are squeezed by the shell 30 to move closer to each other, and the torsion spring 42 is compressed. At the same time, the two square shells 43 are rotated at a certain angle, so that the two support heads 44 are fitted together, which can reduce the number of stress points of the lifting belt body 12, thereby achieving the effect of adjusting the number of stress points of the lifting belt body 12, and can further improve the accuracy of the detection results.
[0046] like Figures 1 to 7 As shown:
[0047] The telescopic rod 41 includes a sleeve 410, a slide bar 411 and a hydraulic rod 412. One end of the sleeve is rotatably connected to the outer periphery of the sliding frame 40. One end of the slide bar 411 passes through the side wall of the sleeve and is slidably connected thereto. One end of the square shell 43 passes through the other end of the slide bar 411 and is rotatably connected thereto. One end of the hydraulic rod 412 is fixedly connected to the inner wall of the sleeve 410. The telescopic end of the hydraulic rod 412 is fixedly connected to the slide bar 411. When the hydraulic rod 412 is operated and the slide bar 411 is pushed out of the sleeve 410, the length of the telescopic rod 41 can be extended, thereby adapting to the hoisting belt body 12 of different lengths.
[0048] like Figures 1 to 7 As shown:
[0049] The support rod 4 also includes a pair of push blocks 45 and a pair of return springs 46. The two push blocks 45 pass through the side walls of the two slide bars 411 and are slidably connected thereto. The opposite ends of the two push blocks 45 contact each other. The opposite ends of the two push blocks 45 contact each other with one end of the two square shells 43. One end of the return spring 46 is fixedly connected to the square shell 43, and the other end of the return spring 46 is fixedly connected to the inner wall of the slide bar 411. When the two telescopic rods 41 are in the open state, the return spring 46 rebounds and pushes the square shell 43 to rotate, so that the support head 44 is in the same direction as the telescopic rod 41. When the two telescopic rods 41 are close to each other, the two push blocks 45 contact each other and slide into the telescopic rod 41, pushing the square shell 43 to rotate and compressing the return spring 46. At this time, as the square shell 43 rotates, the ends of the two support heads 44 away from the square shell 43 contact each other, thereby reducing the contact area with the lifting belt body 12 and ensuring that the force points of the lifting belt body 12 are concentrated.
[0050] like Figures 1 to 8 As shown:
[0051] The support rod 4 also includes two pairs of three-section slide rails 47, which are fixedly connected to the inner walls of the two sides of the two square shells 43 respectively. The telescopic ends of the three-section slide rails 47 are rotatably connected to the support head 44, which passes through the other end of the square shell 43 and is plugged and matched therewith. One end of the support head 44 is a conical structure, and the other end of the support head 44 is an arc structure. The three-section slide rail 47 is extended by pulling the support head 44, and the support head 44 is pulled out of the square shell 43 and then rotated 180 degrees, so that the shape of the contact position between the support head 44 and the lifting belt body 12 can be adjusted, and the anti-cutting performance of the lifting belt body 12 can be further tested through one end of the conical structure.
[0052] like Figures 1 to 12 As shown:
[0053] The pulling assembly 2 includes a top frame 20, a pair of rotating seats 21, a pair of winches 22, a steel cable 23, a motor 24, a speed regulating mechanism 25 and a clamping mechanism 26. The top of the top frame 20 is fixedly connected to the top of one side of the frame body 11, the bottom of the rotating seat 21 is fixedly connected to the top of the frame body 11, both ends of the winches 22 are rotatably connected to the rotating seat 21, and both ends of the steel cable 23 are respectively fixedly connected to the periphery of one side of the two winches 22. The clamping mechanism 26 is installed on the steel cable 23, and the clamping mechanism 26 is used to clamp the end of the lifting belt body 12. The motor 24 is installed on the top frame 20 through the speed regulating mechanism 25, and the motor 24 is used to drive the winch 22 to rotate. The end of the lifting belt body 12 is fixed by the clamping mechanism 26, and then the motor 24 is powered on to drive the winch 22 to rotate and reel in the steel cable 23, thereby lifting the supporting mechanism and tightening the lifting belt body 12. As the steel cable 23 is reeled in, the tension on the lifting belt body 12 gradually increases, and the strength of the lifting belt body 12 is determined by the degree of deformation of the lifting belt body 12.
[0054] like Figures 1 to 12 As shown:
[0055] The speed regulating mechanism 25 includes a moving frame 250, a first bevel gear 251 and a pair of second bevel gears 252. The moving frame 250 can be installed on the top frame 20 in a horizontally movable manner. One end of the moving frame 250 is fixedly connected to the motor 24. The output end of the motor 24 passes through the moving frame 250 and is coaxially connected to the first bevel gear 251. One end of the second bevel gear 252 passes through the rotating seat 21 and is coaxially connected to the winch 22. The motor 24 and the first bevel gear 251 are driven to move horizontally by the moving frame 250, so that the first bevel gear 251 has different working states when the moving frame 250 is in different positions, thereby controlling the number of winches 22 that the motor 24 can drive at the same time, and then increasing the number of rotating winches 22 to increase the speed of winding the steel cable 23, which can further detect the strength of the lifting belt body 12 when it is quickly pulled by force. When the moving frame 250 is located at the end away from the winch 22, the first bevel gear 251 meshes with one of the second bevel gears 252. At this time, the motor 24 drives one of the winches 22 to rotate, and the steel cable 23 is wound at a relatively slow speed, so that the lifting belt body 12 is slowly stressed. When the moving frame 250 is located at the end close to the winch 22, the first bevel gear 251 meshes with two second bevel gears 252 at the same time. At this time, the motor 24 drives the two winches 22 to rotate at the same time, and the steel cable 23 is wound at a relatively fast speed, so that the lifting belt body 12 is quickly stressed.
[0056] like Figures 1 to 12 As shown:
[0057] The speed regulating mechanism 25 also includes a round rod 253 and an electric push rod 254. The bottoms of both ends of the round rod 253 are fixedly connected to the top of the top frame 20. The top of the mobile frame 250 passes through the top frame 20 and is slidably connected to the outer periphery of the round rod 253. One end of the electric push rod 254 is fixedly connected to the round rod 253. The telescopic end of the electric push rod 254 passes through the mobile frame 250 and is fixedly connected thereto. When the electric push rod 254 is powered on, its telescopic end pushes the mobile frame 250 to move horizontally along the round rod 253, so as to realize the horizontal movement of the motor 24 and the first bevel gear 251. The round rod 253 is arranged parallel to the side wall of the first bevel gear 251 to ensure the smooth meshing between the first bevel gear 251 and the second bevel gear 252.
[0058] like Figures 1 to 13 As shown:
[0059] The clamping mechanism 26 includes a support plate 260, a roller 261, a pair of clamping plates 262, a guide rod 263, a screw 264 and a thrust spring 265. The roller 261 is rotatably connected to the inner wall of the support plate 260. The steel cable 23 is wound around the outer periphery of the roller 261 and is slidably connected to the groove on the outer periphery. When the steel cable 23 is wound, the roller 261 is driven to rotate to reduce friction. At the same time, the support plate 260 is lifted upward by the roller 261, thereby applying tension to the lifting belt body 12. The two clamping plates 262 are symmetrically arranged at both ends of the support plate 260, so that the forces at both ends of the lifting belt body 12 can be balanced, thereby improving the detection accuracy. The guide rod 263 passes through the support plate 260 and is fixedly connected thereto, the guide rod 263 passes through the clamping plate 262 and is slidably connected thereto, the screw rod 264 passes through the support plate 260 and is slidably connected thereto, one of the clamping plates 262 is threadedly connected to the outer periphery of the screw rod 264, the other clamping plate 262 is slidably connected to the outer periphery of the screw rod 264 and is fixedly connected to one end of a thrust spring 265, the thrust spring 265 is sleeved on the outer periphery of the screw rod 264, the other end of the thrust spring 265 is fixedly connected to the support plate 260, and the two protrusions on the screw rod 264 respectively conflict with the opposite ends of the two clamping plates 262. Insert the two ends of the lifting belt body 12 into the gap between the two clamping plates 262 and the support plate 260 respectively, and then rotate the screw 264. Through the threaded transmission between the screw 264 and one of the clamping plates 262, the gap between it and the support plate 260 is shortened. At the same time, the other clamping plate 262 is gradually approached to the support plate 260 under the push of the protrusion on the screw 264 and squeezes the thrust spring 265 to compress it. The two clamping plates 262 move along the guide rod 263 successively and approach each other. With the support plate 260, the two ends of the lifting belt body 12 can be clamped and fixed at the two ends of the support plate 260 respectively. After the inspection is completed, rotate the screw 264 in the opposite direction to make one of the clamping plates 262 move away from the support plate 260. At the same time, the thrust spring 265 rebounds and pushes the other clamping plate 262 away from the support plate 260, so that the disassembly can be completed.
[0060] like Figures 1 to 3 As shown:
[0061] Two anti-swing components 5 are symmetrically installed at both ends of the housing 30. The anti-swing components 5 include a rotating frame 50 and a tripod 51. The tripod 51 is rotatably connected to the outer periphery of the rotating frame 50, and the bottom of the rotating frame 50 is fixedly connected to the top of the raft 1. When the lifting belt body 12 breaks, the force on the broken part suddenly disappears, and the huge inertia will cause the lifting belt body 12 to be thrown out to both ends. When the lifting belt body 12 encounters the tripod 51, it will rotate around the tripod 51 and wrap around its periphery under the drive of inertia, and the impact force will drive the tripod 51 to rotate around the rotating rod, further absorbing the impact force to reduce the inertia of the lifting belt body 12, thereby preventing it from being thrown out and injuring people.
[0062] The present embodiment also provides a detection method for a detection device of a high-strength polyester fiber lifting belt, comprising the following steps: step 1: wrap the lifting belt body 12 to be detected around the periphery of multiple support rods 4 on the shell 30, so that the lifting belt body 12 and the support head 44 are in contact with each other, and then fix the two ends of the lifting belt body 12 on the clamping mechanism 26 to complete the fixation of the lifting belt body 12; step 2: drive the clamping mechanism 26 to rise through the pulling component 2 set on the frame 11, pull the lifting belt body 12, and detect the stress strength of the lifting belt body 12; step 3: push one group of support rods 4 to move through the hydraulic cylinder 32 on the support component 3, so that it slides out of the shell 30 and the two support rods 4 open to each other, which can increase the number of force points of the lifting belt body 12 and improve the reliability of the detection result; step 4: drive the motor 24 to move horizontally through the speed regulating mechanism 25, and the rising speed of the clamping mechanism 26 can be adjusted, which can further detect the force strength of the lifting belt body 12 when it is pulled quickly.
[0063] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not limiting, but are only for the convenience of clearly describing the positional relationship and function between the various components.
Claims
1. A detection device for a high-strength polyester fiber lifting belt, comprising a raft (1), a base (10) and a frame (11), wherein the top of the raft (1) is fixedly connected to the bottom of the base (10), and the bottom of the frame (11) is fixedly connected to the top of the base (10), characterized in that: The lifting device also comprises a pulling component (2), a supporting component (3) and a pair of anti-swing components (5), wherein the pulling component (2) is mounted on the top of the frame (11), and the pulling component (2) is used to pull the two ends of the lifting belt body (12) upwards; the anti-swing component (5) is mounted on the raft (1), and the anti-swing component (5) is used to prevent the lifting belt body (12) from being thrown out; the supporting component (3) comprises a shell (30), a fixing column (31), a plurality of hydraulic cylinders (32) and a plurality of groups of supporting rods (4); one side of the shell (30) is fixedly connected to the base (10), the fixing column (31) is fixedly connected to the inner wall of the shell (30), one end of the hydraulic cylinder (32) is fixedly connected to the fixing column (31), the plurality of groups of supporting rods (4) are arranged in a circumferential manner on the periphery of the shell (30), and the supporting rods ( 4) passes through the side wall of the housing (30) and is slidably connected thereto, each group of support rods (4) comprises a sliding frame (40), a pair of telescopic rods (41), a pair of torsion springs (42), a pair of square shells (43) and a pair of support heads (44), the telescopic end of the hydraulic cylinder (32) is fixedly connected to the sliding frame (40), one end of the telescopic rod (41) is rotatably connected to the outer periphery of the sliding frame (40), the torsion spring (42) is sleeved on the outer periphery of the sliding frame (40), the two ends of the torsion spring (42) are respectively fixedly connected to the two telescopic rods (41), the two telescopic rods (41) are fitted to each other, the outer periphery of the telescopic rod (41) and the housing (30) are in contact with each other, the square shell (43) is rotatably connected to the other end of the telescopic rod (41), and the support head (44) is slidably installed in the square shell (43).
2. A detection device for high-strength polyester fiber lifting belt according to claim 1, characterized in that: The telescopic rod (41) comprises a sleeve (410), a sliding rod (411) and a hydraulic rod (412); one end of the sliding sleeve is rotatably connected to the periphery of the sliding frame (40); one end of the sliding rod (411) passes through a side wall of the sliding sleeve and is slidably connected thereto; one end of the square shell (43) passes through the other end of the sliding rod (411) and is rotatably connected thereto; one end of the hydraulic rod (412) is fixedly connected to the inner wall of the sleeve (410); and the telescopic end of the hydraulic rod (412) is fixedly connected to the sliding rod (411).
3. A detection device for high-strength polyester fiber lifting belt according to claim 2, characterized in that: The support rod (4) further comprises a pair of push blocks (45) and a pair of return springs (46). The two push blocks (45) respectively pass through the side walls of the two slide bars (411) and are slidably connected thereto. The opposite ends of the two push blocks (45) abut against each other. The opposite ends of the two push blocks (45) respectively abut against one end of the two square shells (43). One end of the return spring (46) is fixedly connected to the square shell (43), and the other end of the return spring (46) is fixedly connected to the inner wall of the slide bar (411).
4. A detection device for high-strength polyester fiber lifting belt according to claim 3, characterized in that: The support rod (4) further comprises two pairs of three-section slide rails (47), the two pairs of three-section slide rails (47) being fixedly connected to the inner walls of both sides of the two square shells (43), respectively; the telescopic ends of the three-section slide rails (47) are rotatably connected to the support head (44); the support head (44) passes through the other end of the square shell (43) and is plugged in with it; one end of the support head (44) is a conical structure, and the other end of the support head (44) is an arc structure.
5. A detection device for high-strength polyester fiber lifting belt according to claim 4, characterized in that: The pulling assembly (2) comprises a top frame (20), a pair of rotating seats (21), a pair of winches (22), a steel cable (23), a motor (24), a speed regulating mechanism (25) and a clamping mechanism (26). The top of the top frame (20) is fixedly connected to the top of one side of the frame body (11), the bottom of the rotating seat (21) is fixedly connected to the top of the frame body (11), both ends of the winches (22) are rotatably connected to the rotating seat (21), the two ends of the steel cable (23) are respectively fixedly connected to the outer periphery of one side of the two winches (22), the clamping mechanism (26) is installed on the steel cable (23), the clamping mechanism (26) is used to clamp the end of the lifting belt body (12), the motor (24) is installed on the top frame (20) through the speed regulating mechanism (25), and the motor (24) is used to drive the winch (22) to rotate.
6. A detection device for high-strength polyester fiber lifting belt according to claim 5, characterized in that: The speed regulating mechanism (25) comprises a moving frame (250), a first bevel gear (251) and a pair of second bevel gears (252); the moving frame (250) is mounted on the top frame (20) in a horizontally movable manner; one end of the moving frame (250) is fixedly connected to the motor (24); the output end of the motor (24) passes through the moving frame (250) and is coaxially connected to the first bevel gear (251); one end of the second bevel gear (252) passes through the rotating seat (21) and is coaxially connected to the capstan (22); When the moving frame (250) is located at an end away from the capstan (22), the first bevel gear (251) meshes with one of the second bevel gears (252); When the moving frame (250) is located at one end close to the capstan (22), the first bevel gear (251) is meshed with the two second bevel gears (252) at the same time.
7. A detection device for high-strength polyester fiber lifting belt according to claim 6, characterized in that: The speed regulating mechanism (25) further comprises a round rod (253) and an electric push rod (254); the bottoms of both ends of the round rod (253) are fixedly connected to the top of the top frame (20); the top of the moving frame (250) passes through the top frame (20) and is slidably connected to the periphery of the round rod (253); one end of the electric push rod (254) is fixedly connected to the round rod (253); and the telescopic end of the electric push rod (254) passes through the moving frame (250) and is fixedly connected thereto.
8. A detection device for high-strength polyester fiber lifting belt according to claim 7, characterized in that: The clamping mechanism (26) comprises a support plate (260), a roller (261), a pair of clamping plates (262), a guide rod (263), a screw rod (264) and a thrust spring (265); the roller (261) is rotatably connected to the inner wall of the support plate (260); the steel cable (23) is wound around the periphery of the roller (261) and is slidably connected to a groove on the periphery of the roller (261); the two clamping plates (262) are symmetrically arranged at both ends of the support plate (260); the guide rod (263) passes through the support plate (260) and is fixedly connected thereto; the guide rod (263) passes through the clamping plate (262) The screw rod (264) passes through the support plate (260) and is slidably connected thereto. One of the clamping plates (262) is threadedly connected to the outer periphery of the screw rod (264). The other clamping plate (262) is slidably connected to the outer periphery of the screw rod (264) and is fixedly connected to one end of a thrust spring (265). The thrust spring (265) is sleeved on the outer periphery of the screw rod (264). The other end of the thrust spring (265) is fixedly connected to the support plate (260). Two protrusions on the screw rod (264) respectively contact the ends of the two clamping plates (262) that are opposite to each other.
9. A detection device for high-strength polyester fiber lifting belt according to claim 1, characterized in that: Two anti-swing components (5) are symmetrically mounted at two ends of the housing (30). The anti-swing components (5) include a rotating frame (50) and a tripod (51). The tripod (51) is rotatably connected to the periphery of the rotating frame (50). The bottom of the rotating frame (50) is fixedly connected to the top of the raft (1).
10. The detection method of the detection device of the high-strength polyester fiber lifting belt according to claim 8, characterized in that: The method comprises the following steps: Step 1: wrapping a lifting belt body (12) to be inspected around the periphery of a plurality of support rods (4) on a shell (30) so that the lifting belt body (12) and the support head (44) are in contact with each other, and then fixing both ends of the lifting belt body (12) on a clamping mechanism (26) to complete the fixing of the lifting belt body (12); Step 2: using a pulling assembly (2) provided on the frame (11) to drive the clamping mechanism (26) to rise, pulling the lifting belt body (12) to detect the stress strength of the lifting belt body (12); Step 3: Push one of the groups of support rods (4) to move by means of the hydraulic cylinder (32) on the support assembly (3), so that the support rods (4) slide out of the housing (30) and the two support rods (4) open to each other, thereby increasing the number of stress points of the lifting belt body (12) and improving the reliability of the detection result; Step 4: By driving the motor (24) to move horizontally through the speed regulating mechanism (25), the rising speed of the clamping mechanism (26) can be adjusted, and the force strength of the lifting belt body (12) when being pulled quickly can be further detected.
Citation Information
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