An automated pre-assembly test platform for reactors

Abstract

The invention discloses an automated pre-installation test platform for a reactor, and relates to the technical field of reactor production, including: automatically placing a negative pressure absorption structure, which can drive an electrolyte electromagnetic elimination protection plate to rotate at an angle in cooperation with a dynamic anti-interference component, so that the electrolyte inside the plate generates an eddy current effect during the rotation process, absorbs and reflects external electromagnetic interference signals, and reduces the impact on the reactor test process, and synchronously enables an adaptive filter to achieve lateral displacement adjustment through a first lateral adjustment rail connected by a bottom sliding connection, so as to adapt to the reactor test requirements at different positions, so that the adaptive filter cooperates with the dynamic anti-interference component to extract and analyze high-frequency signals in a pure manner, reduce interference, further improve test stability, ensure the accuracy and reliability of test results, reduce the impact of external factors on test results, and further improve the accuracy and reliability of test results in cooperation with the test component.

Description

Technical Field

[0001] The invention relates to the technical field of reactor production, and in particular to an automated pre-assembly test platform for reactors. Background Art

[0002] Reactors, also called inductors, are widely used in circuits. Because of the effect of electromagnetic induction in circuits, there is a certain inductance, which can prevent current changes. In order to ensure production quality during the existing reactor production process, the reactor is pre-installed and tested on an automated pre-installation test platform.

[0003] However, in the prior art, during the automated pre-installation test of the reactor, although the quality test of the reactor can be carried out during the production process to ensure that the manufactured reactor can be used normally, it is impossible to effectively process the electromagnetic waves generated by the surrounding measurement or driving structure during the test. As a result, during the actual measurement process, the reactor is susceptible to interference from some high-frequency signals, which reduces the accuracy of the test results and affects the consistency of the final product quality. Therefore, it is necessary to propose an automated pre-installation test platform for the reactor. Summary of the invention

[0004] The purpose of the present invention is to provide an automated pre-assembly test platform for reactors to solve the problem proposed in the above-mentioned background technology that during the automated pre-assembly test operation of reactors, although the quality test of the reactors can be carried out during the production process to ensure that the manufactured reactors can be used normally, it is impossible to effectively process the electromagnetic waves generated by the surrounding measurement or driving structures during the test, resulting in the reactors being easily interfered by some high-frequency signals during the actual measurement process, which reduces the accuracy of the test results and affects the consistency of the quality of the final product.

[0005] To achieve the above object, the present invention provides the following technical solution: an automated pre-installation test platform for reactors, comprising:

[0006] Automatically place the negative pressure suction structure, which is used to absorb the reactor to the preset position;

[0007] Pneumatic steering structure, which is used to drive the related supported structures to perform steering control and adjustment;

[0008] An auxiliary load-bearing steering structure that can be adjusted synchronously with the operation of the pneumatic steering structure;

[0009] The test assembly, in cooperation with the pneumatic steering structure and the auxiliary load-bearing steering structure, performs all-round testing on the reactor being placed;

[0010] Dynamic anti-interference components, which are used to dynamically detect surrounding high-frequency signals and respond promptly to anti-interference processing when testing components;

[0011] Adaptive filter, which is used to extract and analyze high-frequency signals in a pure manner in sync with dynamic anti-interference components when testing reactors, reducing interference and further improving test stability;

[0012] Reactor curing jig, which can be quickly placed during the reactor test and fixed according to different reactor models to ensure the stability of the test;

[0013] A placement tray for receiving the reactor after testing;

[0014] The automatic electric pick-up structure is provided in two groups, which are respectively provided on the sides of the reactor curing jig and the placement plate, and are used to automatically pick up and place the fixings on the side of the reactor;

[0015] Pneumatic steering adjustment frame, which is used to drive the automatic electric take-off structure to form steering adjustment to avoid interference with the operation of other surrounding structures;

[0016] Classification adsorption robot, which can classify and process the tested reactors according to their quality;

[0017] A marking targeting structure is used to mark the reactor with quality problems after the reactor is tested, and to explain the problems;

[0018] The pneumatic calibration drive structure can drive the adjustment of the marking target structure, and enable it to accurately mark different reactors after performing camera capture and calibration on the electric controller.

[0019] Preferably, the automatic placement of the negative pressure suction structure also includes:

[0020] The steering adjustment motor structure and the transverse linear rail drive the negative pressure suction structure to rotate through the transverse displacement of the transverse linear rail, so as to facilitate the adsorption of the reactor before placement into the reactor curing jig, and to move the reactor after adsorption testing to the placement plate.

[0021] Preferably, the reactor curing jig further comprises:

[0022] The motor uniform speed steering structure, the jig motherboard, the reactor group, the positioning pins, the ball head plunger and the compressible ball head, the jig motherboard and the reactor curing jig ensure the placement of the reactor group, and the reactor group is restricted by the positioning pins, the ball head plunger and the compressible ball head, and the motor uniform speed steering structure can drive the placed jig motherboard and the structure it carries to rotate at a uniform speed, so that the automatic electrical extraction structure can automatically process the positioning pins and the ball head plunger.

[0023] Preferably, the bottom of the adaptive filter is slidably connected to a first transverse adjustment rail, the bottom of the placement plate is installed with a fine-tuning cylinder, the bottom of the fine-tuning cylinder is slidably connected to a second transverse adjustment rail, and the side of the pneumatic steering adjustment frame is fastened with a pick-and-place arrangement box.

[0024] Preferably, the dynamic anti-interference component includes a connecting piece, which is fastened to the side end of the auxiliary load-bearing steering structure, and a guide rail control end is installed on the side end of the connecting piece. The bottom of the guide rail control end is electrically controlled and connected to a ring guide rail, and the bottom end of the ring guide rail is internally slidably connected to a movable connecting saddle block, and the bottom of the movable connecting saddle block is fastened to a side frame.

[0025] Preferably, a pulley motor drive structure and an electromagnetic brake are respectively installed on the left and right sides of the side frame, a plurality of sets of electromagnetic signal detection sensors are arranged around the surface of the side frame, a first bevel gear is installed inside the bottom frame body of the side frame, and the side end of the first bevel gear and the synchronous wheel at the bottom end of the pulley motor drive structure are connected via a connecting shaft column.

[0026] Preferably, the side end of the first bevel gear is meshingly connected with the second bevel gear, the axial end of the second bevel gear is connected with a rotating shaft, the bottom of the rotating shaft is fastened with an electrolyte anti-electromagnetic protection plate, the electrolyte anti-electromagnetic protection plate is configured as a hollow honeycomb filled with electrolyte, and the surface is configured as an electromagnetic reflection plate.

[0027] Preferably, the test assembly includes a steering control connector, which is connected to the side end of the pneumatic steering structure, and a superconducting quantum interference device is connected to the side of the steering control connector. A flange-connected triangular plate is installed on the bottom circumference of the superconducting quantum interference device, and a binocular depth detection camera is installed on the bottom of the superconducting quantum interference device.

[0028] Preferably, three ends of the periphery of the flange-connected triangular plate are all installed with vertical short adjustment guide column rails, the external sliding connection of the vertical short adjustment guide column rails is connected to an electric motor angle rotation sliding structure, the side end of the electric motor angle rotation sliding structure is internally connected to a high-strength connecting side rod, the bottom end of the high-strength connecting side rod is hinged with a positioning clamp end, and the center of the positioning clamp end is installed with a current and voltage detection probe structure.

[0029] Preferably, a guide conveyor belt is installed on the side of the rod body of the pneumatic steering structure, and an export conveyor belt and a quality defective conveyor belt are respectively arranged at both ends of the classification adsorption mechanical arm.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] 1. In the present invention, with the cooperation of the dynamic anti-interference component and the electromagnetic signal detection sensor, when the electromagnetic signal detection sensor detects that the electromagnetic signal in the surrounding environment exceeds the preset threshold, it responds in time and transmits the signal to the external PLC controller, so that the external PLC controller starts the dynamic anti-interference component, so that the guide rail control end controls the movement of the annular guide rail, drives the mobile connection saddle block to slide along the annular guide rail, and according to the azimuth propagation protection requirements of the electromagnetic high-frequency signal, the external PLC controller is used to start the pulley motor drive structure, and with the cooperation of the pulley motor drive structure, the first bevel gear and the second bevel gear are meshed to drive the rotating shaft to rotate, or with the cooperation of the electromagnetic brake, the start and stop of the first bevel gear and the second bevel gear are limited, so that the pulley motor drive structure alone drives the side frame and the one it carries. The structure cooperates with the top rotating structure of the side frame, so that the electrolyte electromagnetic de-electromagnetic protection plate forms an angle adjustment, and then with the cooperation of the above-mentioned rotating shaft, the electrolyte electromagnetic de-electromagnetic protection plate is driven to rotate at an angle, so that the electrolyte inside it generates an eddy current effect during the rotation process, absorbs and reflects external electromagnetic interference signals, and reduces the impact on the inductor testing process. At the same time, the rotating shaft on the surface is used to further ensure the absorption and reflection of electromagnetic high-frequency signals, and synchronously enables the adaptive filter to achieve lateral displacement adjustment through the first lateral adjustment rail connected by the bottom sliding connection to meet the testing requirements of inductors at different positions, so that the adaptive filter cooperates with the dynamic anti-interference component to extract and analyze the high-frequency signal purely, reduce interference, further improve the test stability, ensure the accuracy and reliability of the test results, and reduce the impact of external factors on the test results.

[0032] 2. In the present invention, the test component is connected to the pneumatic steering structure through the steering control connector with the cooperation of the test component, so as to ensure that the test component can rotate with the pneumatic steering structure to realize tests at different angles, and will not interfere with the installation operation of a group of automatic electric extraction structures installed on the side of the automatic negative pressure suction structure. The superconducting quantum interference device is used to improve the test accuracy of the test component and reduce the influence of external electromagnetic interference from above on the test results. In cooperation with the binocular depth detection camera, the three-dimensional image information of the reactor is obtained in real time to assist in positioning and detection, so as to ensure that the test component can accurately test the reactor. Through the joint control operation of the vertical short adjustment guide rail, the adjustment of different vertical distances of the three ends is realized, and the electric motor angle rotation sliding structure is used to drive the rotation of the high-strength connecting side rod and the positioning clamp end, so as to realize the test requirements of the current and voltage detection probe structure at different angles, so that the current and voltage detection probe structure can accurately contact the reactor, detect the current and voltage characteristics of the reactor, and perform performance testing, so as to further improve the accuracy and reliability of the test results.

[0033] 3. In the present invention, by cooperating with the pneumatic calibration drive structure and the marking targeting structure, after the marking targeting structure is used to perform video capture and calibration on the reactor, different reactors are accurately marked to achieve accurate identification and recording of quality problems. Before and after the test, the motor uniform speed steering structure is used to drive the jig motherboard and the structure it carries to rotate at a uniform speed, and the automatic electric take-off structure automatically processes the locating pins and the ball plunger, so that the overall reactor automated pre-installation test platform is highly automated and intelligent, thereby improving production efficiency and product quality, reducing human errors, reducing production costs, and improving the economic benefits of the overall production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a schematic structural diagram of the main view in an automated pre-assembly test platform for reactors of the present invention;

[0035] Figure 2 It is a schematic structural diagram of a side view of an automated pre-assembly test platform for reactors of the present invention;

[0036] Figure 3 It is a schematic diagram of the installation position structure of a pneumatic steering adjustment frame and an automatic power take-off structure in an automatic pre-installation test platform for reactors of the present invention;

[0037] Figure 4 It is a schematic diagram of the installation position structure of a positioning pin, a reactor curing jig and a ball plunger in an automated pre-assembly test platform for a reactor of the present invention;

[0038] Figure 5 It is a structural schematic diagram of a ball head plunger and a compressible ball head in an automated pre-assembly test platform for a reactor of the present invention;

[0039] Figure 6 It is a schematic diagram of the installation position structure of the pneumatic calibration drive structure and the marking target structure in an automated pre-installation test platform for reactors of the present invention;

[0040] Figure 7 It is a schematic diagram of the installation position structure of the test component and the dynamic anti-interference component in an automated pre-installation test platform for reactors of the present invention;

[0041] Figure 8 It is a structural schematic diagram of a dynamic anti-interference component in an automated pre-installation test platform for a reactor of the present invention;

[0042] Fig. 9 It is a partial structural schematic diagram of a dynamic anti-interference component in an automated pre-installation test platform for reactors of the present invention;

[0043] Fig.10 The invention relates to a reactor automatic pre-assembly test platform Fig. 9 A schematic diagram of the enlarged structure at point A;

[0044] Fig.11 The present invention is a schematic diagram of the structure of a test component in an automated pre-assembly test platform for reactors.

[0045] In the figure: 1. Guide conveyor belt; 2. Export conveyor belt; 3. Defective quality conveyor belt; 4. First transverse adjustment rail; 5. Adaptive filter; 6. Automatic placement of negative pressure suction structure; 7. Auxiliary load-bearing steering structure; 8. Pneumatic steering structure; 9. Test component; 91. Steering control connector; 92. Superconducting quantum interference device; 93. Flange connection triangular plate; 94. Binocular depth detection camera; 95. Vertical short adjustment guide column rail; 96. High-strength connecting side rod; 97. Electric motor angle rotation sliding structure; 98. Positioning clamp end; 99. Current and voltage detection probe structure; 10. Dynamic anti-interference component; 101. Connector; 102. Guide rail control end; 103. Annular guide rail; 104. Mobile connection saddle block; 105. Electromagnetic brake; 106. Side frame; 107. Electrolyte anti-electromagnetic protection plate; 108. Pulley motor drive structure; 109. First bevel gear; 1090. Second bevel gear; 1091. Rotating shaft; 11. Motor uniform speed steering structure; 12. Pneumatic steering adjustment frame; 13. Automatic electric take-up structure; 14. Second lateral adjustment rail; 15. Fine-tuning cylinder; 16. Placement plate; 17. Pick-up and place arrangement box; 18. Pneumatic calibration drive structure; 19. Marking targeting structure; 20. Horizontal linear rail; 21. Reactor group; 22. Steering adjustment motor structure; 23. Classification adsorption robot arm; 24. Jade motherboard; 25. Positioning pin; 26. Reactor curing jig; 27. Ball head plunger; 28. Compressible ball head. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] Reference Figure 1 - Fig.11 As shown: A reactor automated pre-assembly test platform, including:

[0048] Automatically placing a negative pressure suction structure 6, which is used to absorb the reactor to a preset position;

[0049] A pneumatic steering structure 8, which is used to drive the relevant supported structures to perform steering control and adjustment;

[0050] An auxiliary load-bearing steering structure 7, which can be adjusted synchronously according to the operation of the pneumatic steering structure 8;

[0051] The test assembly 9, in cooperation with the pneumatic steering structure 8 and the auxiliary load-bearing steering structure 7, performs all-round testing on the reactor being placed;

[0052] A dynamic anti-interference component 10 is used to dynamically detect surrounding high-frequency signals and respond promptly to perform anti-interference processing when the test component 9 is detecting;

[0053] The adaptive filter 5 is used to extract and analyze the high-frequency signal in a pure manner in synchronization with the dynamic anti-interference component 10 when detecting the reactor, thereby reducing interference and further improving the test stability;

[0054] Reactor curing jig 26, which is used to quickly place the reactor during the test and fix it according to different models of the reactor to ensure the stability of the test;

[0055] A tray 16 is placed to receive the reactor after testing;

[0056] The automatic electric taking structure 13 is provided in two groups, which are respectively provided on the sides of the reactor curing jig 26 and the placement plate 16, and are used to automatically take and place the fixing parts around the reactor;

[0057] A pneumatic steering adjustment frame 12 is used to drive the automatic electric take-off structure 13 to perform steering adjustment to avoid interfering with the operation of other surrounding structures;

[0058] A classification adsorption robot arm 23, which can classify and process the tested reactors according to their quality;

[0059] A marking target structure 19 is used to mark the reactor with quality problems after the reactor is tested, and to explain the problems;

[0060] The pneumatic calibration drive structure 18 can drive the marking target structure 19 to adjust, and enable it to accurately mark different reactors after performing camera capture calibration on the electric controller.

[0061] according to Figure 1 and Figure 2 As shown, the automatic placement of the negative pressure suction structure 6 also includes:

[0062] The steering adjustment motor structure 22 and the transverse linear rail 20, the steering adjustment motor structure 22 drives the automatic placement negative pressure suction structure 6 to rotate through the lateral displacement of the transverse linear rail 20, so as to facilitate the adsorption of the reactor before placement into the reactor curing jig 26, and the adsorption of the reactor after the test to the placement plate 16, the automatic placement negative pressure suction structure 6 adsorbs the reactor through the vacuum suction cup, and utilizes the transverse linear rail 20 to enable the automatic placement negative pressure suction structure 6 to be able to perform lateral displacement along the transverse linear rail 20, so as to drive the horizontal movement of the reactor, and the steering adjustment motor structure 22 drives the automatic placement negative pressure suction structure 6 to rotate through the lateral displacement of the transverse linear rail 20, so as to realize the rotation adjustment of the reactor driven by the automatic placement negative pressure suction structure 6, and the automatic placement negative pressure suction structure 6 first places the reactor into the reactor curing jig 26 for testing, and after the test is completed, the automatic placement negative pressure suction structure 6 is used to adsorb the reactor again and move it to the placement plate 16.

[0063] according to Figure 4 and Figure 5 As shown, the reactor curing fixture 26 also includes:

[0064] The motor uniform speed steering structure 11, the jig motherboard 24, the reactor group 21, the positioning pin 25, the ball head plunger 27 and the compressible ball head 28, the jig motherboard 24 and the reactor curing jig 26 ensure the placement of the reactor group 21, and limit the reactor group 21 through the positioning pin 25, the ball head plunger 27 and the compressible ball head 28. The motor uniform speed steering structure 11 can drive the placed jig motherboard 24 and the structure it carries to rotate at a uniform speed, so that the automatic power extraction structure 13 can automatically process the positioning pin 25 and the ball head plunger 27. The above-mentioned automatic placement of the negative pressure absorption structure 6 is used to place the reactor group 21 on the jig motherboard 24, and then the automatic placement of the negative pressure absorption structure 6. With the cooperation of a group of automatic electrical extraction structures 13 (not shown in the figure) installed on the side, the positioning pin 25 is driven to perform preliminary positioning of the reactor group 21. Then the motor uniform speed steering structure 11 drives the jig motherboard 24 and the structure it carries to rotate at a uniform speed, so that the automatic electrical extraction structure 13 allows the ball head plunger 27 and the compressible ball head 28 to further fix the reactor group 21, ensuring its stability during the test. The ball head plunger 27 has a built-in elastic spring to facilitate the activity and flexibility of the compressible ball head 28, so that the automatic electrical extraction structure 13 (i.e., the automatic electrical screw extraction machine structure) can automatically process the positioning pin 25 and the ball head plunger 27, such as removing or installing them, to facilitate subsequent test operations.

[0065] according to Figure 1 , Figure 2 , Figure 3 and Figure 6As shown, the bottom of the adaptive filter 5 is slidably connected with the first lateral adjustment rail 4, the bottom of the placement plate 16 is installed with a fine-tuning cylinder 15, the bottom of the fine-tuning cylinder 15 is slidably connected with the second lateral adjustment rail 14, and the side of the pneumatic steering adjustment frame 12 is fastened with a pick-up and placement arrangement box 17. Before testing the reactor, the pneumatic steering adjustment frame 12 drives the automatic electric pick-up structure 13 to form a steering adjustment to ensure that the automatic electric pick-up structure 13 can accurately pick up the fixings (locating pins 25 and ball plungers 27) around the reactor, and the pick-up and placement arrangement box 17 is used to store and manage the pick-up and placement tools required by the automatic electric pick-up structure 13 to ensure that the automatic electric pick-up structure 13 can efficiently perform pick-up and placement operations, and during the test process, The fine-tuning cylinder 15 drives the placement plate 16 to achieve lateral displacement adjustment through the second lateral adjustment rail 14 slidably connected at the bottom, so that the tested inductor on the placement plate 16 can be processed by the subsequent structure. According to the operation of the fine-tuning cylinder 15, the inductor on the surface of the placement plate 16 can follow the placement plate 16 to form an angle fine-tuning, which is convenient for the marking target structure 19 to mark it. The adaptive filter 5 achieves lateral displacement adjustment through the first lateral adjustment rail 4 slidably connected at the bottom to adapt to the testing requirements of the inductors at different positions, so that the adaptive filter 5 cooperates with the dynamic anti-interference component 10 to extract and analyze the high-frequency signal purely, reduce interference, and further improve the test stability.

[0066] according to Figure 8 and Fig. 9 As shown, the dynamic anti-interference component 10 includes a connector 101, which is fastened to the side end of the auxiliary load-bearing steering structure 7, and a guide rail control end 102 is installed on the side end of the connector 101. The bottom of the guide rail control end 102 is electrically controlled and connected to a circular guide rail 103, and the bottom end of the circular guide rail 103 is internally slidably connected to a movable connection saddle block 104, and the bottom of the movable connection saddle block 104 is fastened to a side frame 106. In cooperation with the electromagnetic signal detection sensor, when the electromagnetic signal detection sensor detects that the electromagnetic signal in the surrounding environment exceeds a preset threshold, it responds in time and transmits the signal to an external PLC controller, thereby causing the external PLC controller to start the dynamic anti-interference component 10, so that the guide rail control end 102 controls the movement of the circular guide rail 103, driving the movable connection saddle block 104 to slide along the circular guide rail 103.

[0067] according to Figure 8 - Fig.10As shown, a pulley motor drive structure 108 and an electromagnetic brake 105 are respectively installed on the left and right sides of the side frame 106, a plurality of sets of electromagnetic signal detection sensors are arranged around the surface of the side frame 106, a first bevel gear 109 is installed inside the bottom frame of the side frame 106, and the side end of the first bevel gear 109 and the synchronous wheel at the bottom end of the pulley motor drive structure 108 are connected by a connecting shaft column. According to the azimuth propagation protection requirements of the electromagnetic high-frequency signal, the pulley motor drive structure 108 is started by an external PLC controller, and with the cooperation of the pulley motor drive structure 108, the first bevel gear 109 and the second bevel gear 1090 are meshed to drive the rotating shaft 1091 to rotate, or with the cooperation of the electromagnetic brake 105, the start and stop of the first bevel gear 109 and the second bevel gear 1090 are limited, so that the pulley motor drive structure 108 alone drives the side frame 106 and the structure it carries, and with the cooperation of the top rotating structure of the side frame 106, the electrolyte electromagnetic protection plate 107 is adjusted in angle.

[0068] according to Fig. 9 and Fig.10 As shown, the side end of the first bevel gear 109 is meshedly connected with the second bevel gear 1090, and the axial end of the second bevel gear 1090 is connected with a rotating shaft 1091. The bottom of the rotating shaft 1091 is fastened with an electrolyte electromagnetic protection plate 107. The electrolyte electromagnetic protection plate 107 is configured as a hollow honeycomb filled with electrolyte, and the surface is configured as an electromagnetic reflection plate. With the cooperation of the above-mentioned rotating shaft 1091, the electrolyte electromagnetic protection plate 107 is driven to rotate at an angle, so that the electrolyte inside it generates an eddy current effect during the rotation process, absorbs and reflects external electromagnetic interference signals, and reduces the impact on the inductor testing process. At the same time, the rotating shaft 1091 on the surface is used to further ensure the absorption and reflection of electromagnetic high-frequency signals.

[0069] according to Fig.11 As shown, the test component 9 includes a steering control connector 91, which is connected to the side end of the pneumatic steering structure 8. A superconducting quantum interference device 92 is connected to the side of the steering control connector 91. A flange-connected triangular plate 93 is installed on the bottom circumference of the superconducting quantum interference device 92. A binocular depth detection camera 94 is installed on the bottom of the superconducting quantum interference device 92. The test component 9 is connected to the pneumatic steering structure 8 through the steering control connector 91 to ensure that the test component 9 can rotate with the pneumatic steering structure 8 to achieve tests at different angles and will not interfere with the installation of a group of automatic electric extraction structures 13 installed on the side of the negative pressure suction structure 6. The superconducting quantum interference device 92 is used to improve the test accuracy of the test component 9, reduce the influence of external electromagnetic interference from above on the test results, and obtain three-dimensional image information of the reactor in real time with the cooperation of the binocular depth detection camera 94, assist in positioning and detection, and ensure that the test component 9 can accurately test the reactor.

[0070] according to Fig.11 As shown, three ends of the flange-connected triangular plate 93 are all installed with vertical short adjustment guide column rails 95, and the external sliding connection of the vertical short adjustment guide column rails 95 is connected with an electric motor angle rotation sliding structure 97, and the side end of the electric motor angle rotation sliding structure 97 is internally connected with a high-strength connecting side rod 96, and the bottom end of the high-strength connecting side rod 96 is hinged with a positioning clamp end 98, and the center of the positioning clamp end 98 is installed with a current and voltage detection probe structure 99, and then through the joint control operation of the vertical short adjustment guide column rails 95, the adjustment of different vertical distances of the three ends is realized, and the electric motor angle rotation sliding structure 97 is used to drive the high-strength connecting side rod 96 and the positioning clamp end 98 to rotate, thereby realizing the testing requirements of the current and voltage detection probe structure 99 at different angles, so that the current and voltage detection probe structure 99 can accurately contact the reactor, detect the current and voltage characteristics of the reactor, and perform performance testing.

[0071] according to Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, a guide conveyor belt 1 is installed on the side of the rod body of the pneumatic steering structure 8, and an export conveyor belt 2 and a quality defective conveyor belt 3 are respectively arranged at both ends of the classification adsorption mechanical arm 23. The guide conveyor belt 1 is used to convey the inductor to be tested to the test position, so that the negative pressure suction structure 6 drives the inductor to be tested to perform steering control adjustment under the cooperation of the steering adjustment motor structure 22, ensuring that the driven inductor can accurately reach the placement position in the inductor curing jig 26, and the classification adsorption mechanical arm 23 performs classification processing and guidance according to the quality of the tested inductor, and uses the export conveyor belt 2 to convey the inductor that has passed the test to the next process or the finished product area, and the quality defective conveyor belt 3 conveys the inductor that has failed the test and has marks and problems to the rework area or the waste area.

[0072] The wiring diagrams of the adaptive filter 5, superconducting quantum interference device 92, binocular depth detection camera 94, electric motor angle rotation sliding structure 97, current and voltage detection probe structure 99, electromagnetic brake 105, electrolyte anti-electromagnetic protection plate 107, pulley motor drive structure 108, motor uniform speed steering structure 11, automatic electric take-off structure 13, fine-tuning cylinder 15, pneumatic calibration drive structure 18, marking targeting structure 19 and steering adjustment motor structure 22 in the present invention are common knowledge in the art, and their working principles are already known technologies. The models are selected according to actual use, so the control method and wiring layout are not explained in detail.

[0073] The method of using the device and the working principle are as follows: first, the guide conveyor belt 1 is used to transport the reactor to be tested to the test position, so that the automatic placement of the negative pressure suction structure 6 drives the reactor to be tested to perform steering control adjustment under the cooperation of the steering adjustment motor structure 22, ensuring that the driven reactor can accurately reach the placement position in the reactor curing fixture 26, and then a group of automatic electric extraction structures 13 installed on the side of the automatic placement of the negative pressure suction structure 6 are started to drive the positioning pin 25 to perform preliminary positioning on the reactor group 21, and then the motor uniform speed steering structure 11 drives the fixture motherboard 24 and the structure it carries to rotate at a uniform speed, so that the automatic electric extraction structure 13 allows the ball head plunger 27 and the compressible ball head 28 to further fix the reactor group 21, ensuring that it is in The stability during the test is ensured, and then the pneumatic steering structure 8 and the auxiliary load-bearing steering structure 7 are operated synchronously to drive the test component 9 and the dynamic anti-interference component 10 to form a steering control adjustment, and then the test component 9 is connected to the pneumatic steering structure 8 through the steering control connector 91 to ensure that the test component 9 can rotate with the pneumatic steering structure 8 to achieve tests at different angles, and will not interfere with the installation of a set of automatic electric extraction structures 13 installed on the side of the automatic negative pressure suction structure 6. The superconducting quantum interference device 92 is used to improve the test accuracy of the test component 9, reduce the impact of external electromagnetic interference from above on the test results, and with the cooperation of the binocular depth detection camera 94, obtain the three-dimensional image information of the reactor in real time to assist in positioning and detection. , ensuring that the test assembly 9 can accurately test the reactor, and through the joint control operation of the vertical short adjustment guide rail 95, the different vertical distances of the three ends can be adjusted, and the electric motor angle rotation sliding structure 97 is used to drive the high-strength connecting side rod 96 and the positioning clamp end 98 to rotate, thereby realizing the testing requirements of the current and voltage detection probe structure 99 at different angles, so that the current and voltage detection probe structure 99 can accurately contact the reactor, detect the current and voltage characteristics of the reactor, and perform performance testing. At the same time, during the test process, with the cooperation of the electromagnetic signal detection sensor, when the electromagnetic signal detection sensor detects that the electromagnetic signal in the surrounding environment exceeds the preset threshold, it responds in time to transmit the signal to the external PLC controller, thereby enabling the external PLC The controller starts the dynamic anti-interference component 10, so that the guide rail control end 102 controls the movement of the annular guide rail 103, drives the mobile connection saddle block 104 to slide along the annular guide rail 103, and according to the azimuth propagation protection requirements of the electromagnetic high-frequency signal, uses an external PLC controller to start the pulley motor drive structure 108, and with the cooperation of the pulley motor drive structure 108, the first bevel gear 109 and the second bevel gear 1090 mesh together to drive the rotating shaft 1091 to rotate, or with the cooperation of the electromagnetic brake 105, the first bevel gear 109 and the second bevel gear 1090 are limited to start and stop, so that the pulley motor drive structure 108 alone drives the side frame 106 and the structure it carries, in cooperation with the top rotating structure of the side frame 106,The electrolyte anti-electromagnetic protection plate 107 is adjusted in angle, and then with the cooperation of the above-mentioned rotating shaft 1091, the electrolyte anti-electromagnetic protection plate 107 is driven to rotate in an angle, so that the electrolyte inside it generates an eddy current effect during the rotation process, absorbs and reflects external electromagnetic interference signals, and reduces the impact on the reactor testing process. At the same time, the surface rotating shaft 1091 is used to further ensure the absorption and reflection of electromagnetic high-frequency signals, and synchronously enables the adaptive filter 5 to achieve lateral displacement adjustment through the first lateral adjustment rail 4 connected by the bottom sliding connection to meet the reactor testing requirements at different positions, so that the adaptive filter 5 cooperates with the dynamic anti-interference component 10 to extract and analyze the high-frequency signal purely. , reduce interference, and further improve the test stability. After the test, the steering adjustment motor structure 22 drives the automatic placement of the negative pressure suction structure 6 to rotate through the lateral displacement of the transverse linear rail 20, that is, the automatic placement of the negative pressure suction structure 6 absorbs the reactor through three sets of vacuum suction cups, and the transverse linear rail 20 is used to enable the automatic placement of the negative pressure suction structure 6 to be able to move laterally along the transverse linear rail 20, so as to drive the horizontal movement of the reactor, and the steering adjustment motor structure 22 drives the automatic placement of the negative pressure suction structure 6 to rotate through the lateral displacement of the transverse linear rail 20, so as to realize the rotation adjustment of the reactor and the reactor curing fixture 26 driven by the automatic placement of the negative pressure suction structure 6, and move it to the placement disk 16, and then The fine-tuning cylinder 15 drives the placement plate 16 to realize lateral displacement adjustment through the second lateral adjustment rail 14 slidably connected at the bottom, so that the tested reactor on the placement plate 16 can be processed by the subsequent structure. According to the operation of the fine-tuning cylinder 15, the reactor on the surface of the placement plate 16 can follow the placement plate 16 to form an angle fine adjustment. Then, the pneumatic calibration drive structure 18 is used to drive the marking target structure 19 to adjust, and the marking target structure 19 performs camera capture calibration on the electric controller, accurately marks the reactors with or without quality problems of different reactors, and explains the problems of the reactors with problems, and then the placement plate 16 is placed. When the second transverse adjustment rail 14 is used to move to the most side end, the pneumatic steering adjustment frame 12 drives the automatic electric take-out structure 13 on one side of the placement plate 16 after the displacement stops to form a steering adjustment, and avoids interfering with the operation of other surrounding structures. Then, the automatic electric take-out structure 13 is used to remove the positioning pin 25, the ball plunger 27 and the compressible ball head 28 and place them in the pick-and-place arrangement box 17. Then, the classification adsorption mechanical arm 23 is used to classify and guide the tested reactors according to their quality. The qualified reactors are transported to the next process or finished product area by the lead-out conveyor belt 2, and the defective quality conveyor belt 3 transports the unqualified reactors with marks and problems to the rework area or waste area.

[0074] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A reactor automated pre-assembly test platform, characterized by: Included are: Automatically placing a negative pressure suction structure (6) for sucking the reactor into a preset position; A pneumatic steering structure (8) for driving a test assembly (9) to perform steering control adjustment; An auxiliary load-bearing steering structure (7) is used to synchronously drive the dynamic anti-interference component (10) to perform steering control adjustment according to the operation of the pneumatic steering structure (8); A test assembly (9) which, in cooperation with the pneumatic steering structure (8) and the auxiliary load-bearing steering structure (7), performs all-round testing on the reactor being placed; A dynamic anti-interference component (10) is used to dynamically detect surrounding high-frequency signals and respond promptly to perform anti-interference processing when the test component (9) is detecting; An adaptive filter (5) is used to perform pure extraction and analysis of high-frequency signals in sync with a dynamic anti-interference component (10) when detecting a reactor, thereby reducing interference and further improving test stability; A reactor curing jig (26) is used to quickly place the reactor during testing and to fix the reactor according to different models to ensure the stability of the test; A placement plate (16) for receiving the reactor after testing; An automatic electric pick-up structure (13) is provided in two groups, which are respectively provided on the sides of the reactor curing jig (26) and the placement plate (16), and are both used to automatically pick up and place fixings on the peripheral side of the reactor; A pneumatic steering adjustment frame (12) is used to drive the automatic electric take-off structure (13) to perform steering adjustment to avoid interfering with the operation of other surrounding structures; A classification adsorption mechanical arm (23) is capable of classifying, processing and guiding the tested reactor according to its quality; A marking target structure (19) is used to mark the reactor with quality problems after the reactor is tested, and to explain the problems; The pneumatic calibration drive structure (18) can drive the marking target structure (19) to adjust, and enable it to accurately mark different reactors after performing camera capture calibration on the electric controller.

2. The reactor automated pre-assembly test platform according to claim 1, characterized in that: The automatic placement of the negative pressure suction structure (6) also includes: A steering adjustment motor structure (22) and a transverse linear rail (20), wherein the steering adjustment motor structure (22) drives the negative pressure suction structure (6) to rotate through the transverse displacement of the transverse linear rail (20), so as to facilitate the absorption of the reactor before placement into the reactor curing jig (26), and the absorption of the reactor after testing to move to the placement plate (16).

3. The reactor automated pre-assembly test platform according to claim 1, characterized in that: The reactor curing jig (26) further comprises: A motor uniform speed steering structure (11), a jig motherboard (24), a reactor group (21), a positioning pin (25), a ball head plunger (27) and a compressible ball head (28), wherein the jig motherboard (24) and the reactor curing jig (26) ensure the placement of the reactor group (21), the reactor curing jig (26) is mounted on the surface of the jig motherboard (24), the reactor group (21) is mounted inside the reactor curing jig (26), the positioning pin (25) is mounted on the surface of the reactor curing jig (26), the ball head plunger (27) and the compressible ball head (28) are The plug (27) is inserted on the outer wall surface of the reactor curing jig (26), the compressible ball head (28) is installed inside the side end of the ball head plunger (27), and the reactor group (21) is restricted by the positioning pin (25), the ball head plunger (27) and the compressible ball head (28). The motor uniform speed steering structure (11) can drive the jig motherboard (24) and the structure it carries to rotate at a uniform speed, so that the automatic electric extraction structure (13) can automatically process the positioning pin (25) and the ball head plunger (27).

4. The reactor automated pre-assembly test platform according to claim 1, characterized in that: The bottom of the adaptive filter (5) is slidably connected to a first transverse adjustment rail (4), the bottom of the placement plate (16) is installed with a fine-tuning cylinder (15), the bottom of the fine-tuning cylinder (15) is slidably connected to a second transverse adjustment rail (14), and the side of the pneumatic steering adjustment frame (12) is fastened with a pick-and-place arrangement box (17).

5. The reactor automated pre-assembly test platform according to claim 1, characterized in that: The dynamic anti-interference component (10) comprises a connecting piece (101), the connecting piece (101) is fastened to a side end of an auxiliary load-bearing steering structure (7), a guide rail control end (102) is mounted on the side end of the connecting piece (101), the bottom of the guide rail control end (102) is electrically control-connected to an annular guide rail (103), the bottom of the annular guide rail (103) is slidably connected to a movable connection saddle block (104), and the bottom of the movable connection saddle block (104) is fastened to a side frame (106).

6. The reactor automated pre-assembly test platform according to claim 5, characterized in that: A pulley motor drive structure (108) and an electromagnetic brake (105) are respectively installed on the left and right sides of the side frame (106); a plurality of sets of electromagnetic signal detection sensors are arranged around the surface of the side frame (106); a first bevel gear (109) is installed inside the bottom frame of the side frame (106); the side end of the first bevel gear (109) and the synchronous wheel at the bottom end of the pulley motor drive structure (108) are connected via a connecting shaft column.

7. The reactor automated pre-assembly test platform according to claim 6, characterized in that: The side end of the first bevel gear (109) is meshingly connected to the second bevel gear (1090), the axial end of the second bevel gear (1090) is connected to a rotating shaft (1091), the bottom of the rotating shaft (1091) is fastened to an electrolyte electromagnetic protection plate (107), the electrolyte electromagnetic protection plate (107) is configured to be hollow and honeycomb, filled with electrolyte, and the surface is configured to be an electromagnetic reflection plate.

8. The reactor automated pre-assembly test platform according to claim 1, characterized in that: The test assembly (9) comprises a steering control connector (91), the steering control connector (91) and the side end of the pneumatic steering structure (8) are connected, a superconducting quantum interference device (92) is connected to the side of the steering control connector (91), a flange-connected triangular plate (93) is sleeved and installed on the bottom circumference of the superconducting quantum interference device (92), and a binocular depth detection camera (94) is installed on the bottom of the superconducting quantum interference device (92).

9. The reactor automated pre-assembly test platform according to claim 8, characterized in that: The three ends of the flange-connected triangular plate (93) are all equipped with short vertical adjustment guide column rails (95); the outer side of the short vertical adjustment guide column rail (95) is slidably connected to an electric motor angle rotation sliding structure (97); the side end of the electric motor angle rotation sliding structure (97) is internally rotatably connected to a high-strength connecting side rod (96); the bottom end of the high-strength connecting side rod (96) is hingedly connected to a positioning clamp end (98); the center of the positioning clamp end (98) is equipped with a current and voltage detection probe structure (99).

10. The reactor automated pre-assembly test platform according to claim 1, characterized in that: A guide conveyor belt (1) is installed on the side of the rod body of the pneumatic steering structure (8), and a guide conveyor belt (2) and a quality defect conveyor belt (3) are respectively provided at both ends of the classification adsorption mechanical arm (23).

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