Light-emitting diode pole splitting device
Through the design of multi-stage transmission module and detection module, combined with conductive detection and robotic arms and other components, the cumbersome problems of the diode detection process are solved, efficient diode detection and grading are achieved, and detection efficiency is improved.
Patent Information
- Application Number
- CN202411323097.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-27
AI Technical Summary
In the prior art, the quality detection process of diodes is cumbersome and inefficient, which is mainly due to the need for manual operation and multiple flip adjustments, resulting in low detection efficiency.
A light emitting diode pole split device is designed, using a multi-stage transmission module and detection module. The diode is finely detected and position switched through components such as conductive detection module and robotic arms to ensure detection efficiency and can be carried out according to different voltage detection requirements. Adjustment.
It realizes efficient detection and grading of diodes, improves detection efficiency, can adapt to different types of detection needs, reduces manual operations, and simplifies the detection process.
Smart Images

Figure CN119208202A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of diode sorting equipment, and in particular to a light emitting diode polarization device. Background Art
[0002] A diode is an electronic device made of semiconductor materials (silicon, selenium, germanium, etc.). The diode has unidirectional conductivity, and when it is turned on, the current flows from the anode to the cathode through the tube. However, after production, the diode needs to be tested for quality (i.e., whether the diode is energized). However, in the prior art, the diode needs to be flipped and adjusted during the testing process, and the testing is mostly done manually. The overall testing is cumbersome and the testing efficiency is low. Summary of the invention
[0003] In order to solve the problems existing in the prior art, the present invention provides a light emitting diode polarization device.
[0004] The technical solution of the present invention is:
[0005] The present invention provides a light-emitting diode polarization device, comprising a diode and a long conveying module, wherein the conveying module adopts a multi-stage design, the conveying module is obliquely arranged, a discharging component for conveying the diodes one by one to the conveying component is arranged above the bottom conveying module, and detection modules corresponding to each other are arranged above the conveying modules of other sections, and there are at least two detection modules, each detection module comprises a conveying pickup module and a conductive detection module, and several detection modules detect the diodes step by step, and all the conveying pickup modules are arranged in a stepped shape from low to high, baffles are arranged on both sides of the conveying module, and the distance between the two baffles is slightly larger than the outer diameter of the diode tube head, and a collecting component is arranged at the upper end of the conveying module
[0006] Furthermore, the conveying and picking modules include a mobile conveying module and a picking module. The mobile conveying module includes a group of horizontally distributed chain rollers arranged above the conveying module. The outer sides of each group of chain rollers are connected by chain belts. Several placement seats are installed on the outer sides of the chain belts along their length direction. The picking module is installed on the side of the chain rollers close to the conveying module.
[0007] Furthermore, the picking module includes a robotic arm, which is installed on the front side of the chain roller close to the conveying module. A clamp is installed on the free end of the robotic arm. When working, the clamp extends between the two baffles under the action of the robotic arm to clamp the tube head of the diode.
[0008] Furthermore, the conductive detection module includes an electric telescopic rod, which is located on a side of the conveying pickup assembly close to the conveying module. The fixed part of the electric telescopic rod is provided with a power assembly for driving rotation. The free end of the electric telescopic rod is installed with an arc block through a connecting rod. The concave surface of the arc block faces the lower end of the conveying module. Two electrodes are installed on one side of the concave surface of the arc block. The electrodes are respectively connected to the two poles of the power supply. There is a detection sensor in the circuit corresponding to the electrode. When the two pins of the diode are respectively in contact with the two motors, the detection sensor detects whether the corresponding circuit is energized.
[0009] Furthermore, the placement seat is made of foam or foam cotton material.
[0010] Furthermore, each of the conveying modules described in each section includes a group of belt rollers, each group of belt rollers includes four belt rollers distributed at the four corners of a rectangle, the outer sides of each group of belt rollers are connected by a conveyor belt, and each group of belt rollers is provided with a driving component for driving it to rotate.
[0011] Furthermore, the movable telescopic component includes a mounting bracket, and each group of belt rollers includes a mounting bracket for installation. The mounting bracket is provided with a second drive component for driving the corresponding group of belt rollers to rotate. At the same time, an electric push rod is provided on the rear side of each mounting bracket. The entire group of belt rollers and the conveyor belt are driven to move by the extension and retraction of the electric push rod.
[0012] The beneficial effects achieved by the present invention are:
[0013] The present invention adopts a multi-stage transmission module corresponding to the detection module to perform refined detection of the diode. In the detection process, the conversion of the diode pin position and the exchange of the pin and the tube head position are realized through the conductive detection module and the transmission module, and the diode is graded for detection to ensure the detection efficiency. At the same time, each group of detection modules can be adaptively adjusted according to actual detection requirements, such as different voltage detection of the diode, and various different types of detection of the diode can be performed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present invention.
[0015] Figure 2 It is a structural diagram of a single detection module and the corresponding transmission module.
[0016] Figure 3 yes Figure 2 A-axis enlarged view.
[0017] Figure 4 yes Figure 2 Enlarged view of the B direction view. DETAILED DESCRIPTION
[0018] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.
[0023] like Figures 1 to 4As shown, the present invention provides a light-emitting diode polarization device, including a diode 1 and a long conveying module 3, the conveying module 3 adopts a multi-stage distribution design, and the conveying module 3 is arranged obliquely, and a discharging component for conveying the diodes 1 one by one to the conveying component is arranged above the lowest conveying module 3, so that the discharging component releases the diodes 1 one by one to the conveying module 3 of the lowest section, and at the same time, the diodes 1 are conveyed upward section by section through the conveying module 3, and detection modules 2 corresponding to each other are arranged above the conveying modules 3 of other sections, and there are at least two detection modules 2, and each detection module 2 includes a conveying pickup Module 4 and conductive detection module 5, all the transmission and picking modules 4 are arranged in a stepped manner from low to high, and baffles 6 are set on the front and rear sides of the transmission module 3 to prevent the diode 1 from falling from the two sides of the transmission module 3, and the distance between the two baffles 6 is slightly larger than the outer diameter of the diode 1 tube head, and the diode 1 is transmitted from bottom to top through the transmission module 3; at the same time, each section of the transmission module 3 is installed by a telescopic traction assembly, so that it can move in the front and rear direction under the action of the telescopic traction assembly; a collection assembly 7 is provided at the upper end of the transmission module 3, and the collection assembly 7 uniformly collects the diodes 1 that fail the detection.
[0024] The working principle of this embodiment is that the diodes 1 are conveyed one by one from the discharging assembly to the lower end of the conveying module 3, and then the conveying module 3 conveys the diodes 1 upwards. When the diodes 1 are conveyed to the second section conveying module 3, the upper end of the diodes 1 is subjected to a conductivity detection by the conductive detection module 5. If the conductive detection module 5 detects that the diodes 1 are energized, the corresponding conveying pickup module 4 picks up the diodes 1 and conveys them to the next process. If not energized, the corresponding telescopic traction assembly of the second section conveying module 3 drives it to move in the front-to-back direction. At this time, the diodes 1 are above the conveying module 3, and then the diodes 1 and the conveying module 3 move. The diode 1 is contacted with the baffle 6 on the side, so that the diode 1 rotates, thereby exchanging the position of the pin of the diode 1; the conductive detection module 5 performs another detection, and if it is energized, the transmission pickup module 4 picks it up and transmits it to the next transmission component. If it is not conductive, it continues to be transmitted upward to the next transmission module 3, and in the process of upward transmission, the upper end of the diode 1 is turned downward by the conductive detection module 5, and the positions of the upper and lower ends are exchanged, and then the above detection is performed at the next conductive detection module 5. If it is still detected that the diode 1 is not energized, it continues to be transmitted to the upper end of the transmission module 3, and the diode 1 is collected in the collection component 7. This design can perform multi-level detection on the diode 1, and perform refined detection on the diode 1 during the detection process. At the same time, this set of devices can also perform a variety of different detections on the diode according to actual conditions, that is, each group of detection modules 2 can be adaptively adjusted according to actual detection needs, such as different voltage detection of the diode 1.
[0025] In this embodiment, an implementation of the transmission and picking module 4 is that the transmission and picking module 4 includes a mobile transmission module and a picking module, wherein an implementation of the mobile transmission module is that a group of horizontally distributed chain rollers 8 are provided above the transmission module 3, and the outer sides of each group of chain rollers 8 are linked by chain belts 9, and a plurality of placement seats 10 are installed on the outer sides of the chain belts 9 along their length direction, and the placement seats 10 are made of foam or foam cotton and other materials to facilitate the insertion of the pins of the diode 1; at the same time, the picking module 4 is installed on the side of the chain roller 8 close to the transmission module 3, and an implementation of the picking module is that a mechanical arm 11 is installed on the front side of the chain roller 8 close to the transmission module 3, and a clamping claw 12 is installed at the free end of the mechanical arm 11, under the action of the mechanical arm 11, the clamping claw 12 extends into between the two baffles 6 to clamp the tube head of the diode 1, and when the conductive detection module 5 detects that the diode 1 corresponding to the transmission module 3 is energized at this time, the clamping claw 12 of the mechanical arm 11 clamps the diode 1, and inserts the pins of the diode 1 into the placement seat 10 above the chain roller 8 through the mechanical arm 11.
[0026] One implementation of the conductive detection module 5 includes an electric telescopic rod 13, which is located on the side of the transmission pickup component 4 close to the transmission module 3. The fixed part of the electric telescopic rod 13 is provided with a power component for driving rotation. The power component can be a servo or other implementations with the same function. The free end of the electric telescopic rod 13 is installed with an arc block 14 through a connecting rod. The concave surface of the arc block 14 faces the lower end of the transmission module 3. Two electrodes 15 are installed on the concave side of the arc block 14. The electrodes 15 are respectively connected to the two poles of the power supply, and there is a detection sensor in the circuit corresponding to the electrode 15. When the two pins of the diode 1 are respectively in contact with the two motors 15, the detection sensor detects whether the corresponding circuit is energized, thereby feeding back the information to the controller (not shown in the figure) through the detection sensor. The controller enables the corresponding transmission and picking module 4 to pick up the diode 1 and transmit it to the next process. At the same time, if the diode 1 is not energized, and the diode 1 is rotated by the telescopic moving component, and the two pins are changed, but it is still not energized, then the diode 1 may be in a state where the tube head is facing up and the tube pins are facing down. Therefore, the transmission module 3 continues to transmit the diode 1 upward, and the electric telescopic rod 13 rotates the angle and adjusts the length at the same time under the action of the power component, and the upper end of the diode 1 is pushed upward by the arc block 14, so that the upper and lower sides of the diode 1 are flipped, so that the position of the tube pins and the tube head of the diode 1 changes, and the electric telescopic rod 13 continues to rotate, so that the diode 1 continues to move to the upper section of the transmission module 3 under the action of the transmission module 3, and the above-mentioned detection can be repeated.
[0027] In an optional embodiment, each section of the conveying module 3 includes a group of belt rollers 16, each group of belt rollers 16 includes four belt rollers 16 distributed at the four corners of a rectangle, and the outer sides of each group of belt rollers 16 are connected by a conveyor belt 17, and each group of belt rollers 16 is provided with a first driving component for driving it to rotate. The first driving component belongs to a mature existing technology and will not be described in detail here, and the diode 1 is transported by several sections of conveyor belts 17.
[0028] In an optional embodiment, the movable telescopic component includes a mounting bracket 18, each group of belt rollers 16 includes a mounting bracket 18 for installation, and the mounting bracket 18 is provided with a second driving component for driving the corresponding group of belt rollers 16 to rotate. At the same time, an electric push rod 19 is provided on the rear side of each mounting bracket 18, and the entire group of belt rollers 16 and the conveyor belt 17 are driven to move by the extension and retraction of the electric push rod 19.
[0029] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A light emitting diode polarization device, characterized in that: The utility model comprises a conveying module for diodes and strips. The conveying module adopts a multi-section design. The conveying module is arranged obliquely. A discharging component for conveying diodes one by one to the conveying component is arranged above the bottom conveying module. A corresponding detection module is arranged above the conveying modules of other sections. There are at least two detection modules. Each detection module comprises a conveying pickup module and a conductive detection module. Several detection modules detect the diodes step by step. All the conveying pickup modules are arranged in a stepped manner from low to high. Baffles are arranged on the front and rear sides of the conveying module. The distance between the two baffles is slightly larger than the outer diameter of the diode tube head. A collecting component is arranged at the upper end of the conveying module.
2. The light emitting diode polarization device according to claim 1, characterized in that: The conveying and picking modules include a mobile conveying module and a picking module. The mobile conveying module includes a group of horizontally distributed chain rollers arranged above the conveying module. The outer sides of each group of chain rollers are connected by chain belts. Several placement seats are installed on the outer sides of the chain belts along their length direction. The picking module is installed on the side of the chain rollers close to the conveying module.
3. The light emitting diode polarization device according to claim 2, characterized in that: The picking module comprises a mechanical arm, which is installed on the front side of the chain roller close to the conveying module. A clamp is installed on the free end of the mechanical arm. When working, the clamp extends between the two baffles under the action of the mechanical arm to clamp the tube head of the diode.
4. The light emitting diode polarization device according to claim 3, characterized in that: The conductive detection module includes an electric telescopic rod, which is located on a side of the transmission pickup assembly close to the transmission module. The fixed part of the electric telescopic rod is provided with a power assembly for driving rotation. The free end of the electric telescopic rod is installed with an arc block through a connecting rod. The concave surface of the arc block faces the lower end of the transmission module. Two electrodes are installed on one side of the concave surface of the arc block. The electrodes are respectively connected to the two poles of the power supply. There is a detection sensor in the circuit corresponding to the electrode. When the two pins of the diode are respectively in contact with the two motors, the detection sensor detects whether the corresponding circuit is energized.
5. The light emitting diode polarization device according to any one of claim 2, characterized in that: The placement seat is made of foam or foam cotton material.
6. A light emitting diode polarization device according to any one of claims 1 to 5, characterized in that: Each of the conveying modules described in each section includes a group of belt rollers, each group of belt rollers includes four belt rollers distributed at the four corners of a rectangle, the outer sides of each group of belt rollers are connected by a conveyor belt, and each group of belt rollers is provided with a driving component for driving the belt rollers to rotate.
7. The light emitting diode polarization device according to claim 6, characterized in that: The movable telescopic assembly includes a mounting bracket, and each group of belt rollers includes a mounting bracket for installation. The mounting bracket is provided with a second drive assembly for driving the corresponding group of belt rollers to rotate. At the same time, an electric push rod is provided on the rear side of each mounting bracket. The entire group of belt rollers and the conveyor belt are driven to move by the extension and retraction of the electric push rod.
