Plate washing method
By using flushing equipment controlled by PH detector and solenoid valve during the online board washing process, diluting and adjusting the acidity and alkalinity of the board washing water in the existing technology, the problem of the washing water not meeting the standards in the existing technology is solved, and environmentally friendly acidity is achieved Alkaline emissions and efficient utilization of clean water resources.
Patent Information
- Application Number
- CN202411226096.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-27
AI Technical Summary
The water discharged from the existing circuit board washing method does not meet the acid and alkaline emission requirements and fails to meet the environmental protection standards.
Use flushing equipment including sink, bracket, flushing pipe, water replenishing pipe, solenoid valve and PH detector. The pH detector is used to detect the pH and alkalinity of water and control the solenoid valve to adjust the water replenishing flow, dilute the water in the sink, and ensure the acidity and alkalinity of water. Within the predetermined range, avoid acid and alkalinity exceeding the standard.
Effectively dilute and control the acidity and alkalinity of the washing water, meet environmental protection emission requirements, avoid waste of clean water, and ensure the continuous progress of the washing process.
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Figure CN119212241A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit board processing, and in particular to a circuit board washing method. Background Art
[0002] During the manufacturing process of circuit boards, it is necessary to wash the boards. This is because after the circuit boards are manufactured, there are usually acidic or alkaline substances attached to their surfaces. The purpose of washing the boards is to keep the surfaces of the circuit boards clean and extend the service life of the circuit boards.
[0003] In the past, the circuit board washing operation was to use water in the sink to directly clean the circuit board. However, the water discharged after washing the board, whether acidic or alkaline, did not meet the discharge requirements and could not meet environmental protection requirements. Summary of the invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a plate washing method, which can make the water discharged from the plate washing meet the acidity and alkalinity requirements and be discharged appropriately.
[0005] According to a board washing method of an embodiment of the present invention, a flushing equipment is applied, and the flushing equipment includes a water tank, a bracket, a flushing pipe, a main pipe, a water supply pipe, a solenoid valve and a PH detector: the bracket is arranged on the water tank, and the bracket is provided with a plurality of loading spaces, and the loading spaces are used to load circuit boards; the flushing pipe is arranged on the bracket, and the flushing pipe is arranged one-to-one with the loading spaces; the main pipe is fixed on the bracket, and the plurality of flushing pipes are connected to one end of the main pipe, and the other end of the main pipe is connected to the water tank through a water pump, and the water pump is used to pump water in the water tank to the flushing pipe to flush the circuit boards; the water supply pipe is connected to the water tank, and the water supply pipe is used to inject clean water into the water tank; the solenoid valve is arranged on the water supply pipe, and the solenoid valve is used to control the The water replenishment flow of the water replenishment pipe; a PH detector is accommodated in the water tank, the PH detector is electrically connected to the solenoid valve, the PH detector is used to detect the PH value of the water in the water tank, and the solenoid valve controls the water replenishment flow of the water replenishment pipe according to the PH value; the board washing method comprises: S1, placing a circuit board in the loading space, and each loading space is placed with a circuit board; S2, starting the water pump, the water pump sends the water in the water tank into the flushing pipe, and the water flushed out of the flushing pipe flushes the circuit board; S3, the PH detector detects the PH value of the water in the water tank, and controls the switching degree of the solenoid valve according to the PH value, thereby controlling the water replenishment pipe to add clean water to dilute the water in the water tank, so that the PH value of the water in the water tank is maintained within a predetermined range.
[0006] A board washing method according to an embodiment of the present invention has at least the following beneficial effects: the water supply pipe is set to add water to the water tank, thereby diluting the liquid in the water tank, the liquid in the water tank is repeatedly pumped up to rinse the circuit board, and the water supply pipe continuously replenishes new clean water to dilute the solution, thereby avoiding the acidity and alkalinity of the water in the water tank exceeding the standard, the pH detector is set in combination with the solenoid valve to control the flow of the water supply pipe, thereby avoiding the water supply pipe being opened to the maximum and causing waste of water resources, and when the pH detector detects that the pH of the water in the water tank does not meet the standard, the opening of the solenoid valve becomes larger to replenish a large amount of water for dilution, if the pH detector detects that the pH of the water in the water tank meets the standard, the opening of the solenoid valve is normal, and normal water replenishment is performed to balance the pH, thereby ensuring the continuous progress of the board washing process and not wasting too much clean water.
[0007] According to some embodiments of the present invention, a spray assembly is provided at the water outlet end of the flushing pipe, and the spray assembly is slidably arranged on the bracket along the vertical direction. The flushing pipe is connected to the spray assembly, and the spray assembly is used to spray water onto the circuit board. The spray assembly is arranged to correspond to the circuit board to ensure accurate board washing.
[0008] According to some embodiments of the present invention, the injection assembly includes a connecting seat and a nozzle, the connecting seat is slidably arranged on the bracket along the vertical direction, the nozzle is hingedly connected to the connecting seat, the nozzle is connected to the flushing pipe, the length of the injection port of the nozzle in the left-right direction is less than or equal to the length of the loading space in the left-right direction, and the injection assembly has a simple structure and is easy to install and use.
[0009] According to some embodiments of the present invention, a flow monitoring device is further included. The flow monitoring device is disposed on the water supply pipe and is used to monitor the flow of the water supply pipe.
[0010] According to some embodiments of the present invention, the loading space is arranged at an angle, and after the circuit board is loaded into the loading space, the board surface of the circuit board faces the nozzle.
[0011] According to some embodiments of the present invention, the water supply pipe is made of transparent material.
[0012] According to some embodiments of the present invention, a load-bearing component is provided on the bracket, a valve is provided on the flushing pipe, the load-bearing component is transmission-connected to the valve, the load-bearing component is accommodated in the loading space, and a circuit board is placed on the load-bearing component to drive the valve to open.
[0013] According to some embodiments of the present invention, the load-bearing assembly includes a load-bearing plate, a spring member and a connecting rod assembly. The load-bearing plate is slidably connected to the bracket, and the load-bearing plate can slide vertically. The spring member is connected between the bracket and the load-bearing plate, and the spring member is used to drive the load-bearing plate to slide upward. One end of the connecting rod assembly is transmission-connected to the load-bearing plate, and the other end of the connecting rod assembly is transmission-connected to the valve.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0016] Figure 1 A schematic diagram of a flushing device according to an embodiment of the present invention;
[0017] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0018] Figure 3 for Figure 1 A schematic diagram of a bracket of a flushing device shown in a top view; Figure 4 A schematic diagram showing the association between the load-bearing component and the flushing pipe.
[0019] sink 100;
[0020] Support 200, loading space 210;
[0021] Flushing pipe 300, spray assembly 310, connecting seat 311, spray head 312, valve 320;
[0022] Main pipe 400, water pump 410;
[0023] Water supply pipe 500, solenoid valve 600, pH detector 700, flow monitoring device 800;
[0024] Load-bearing assembly 900 , load-bearing plate 910 , spring member 920 , and connecting rod assembly 930 . DETAILED DESCRIPTION
[0025] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0026] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0029] Reference Figures 1 to 3A method for washing a circuit board uses a flushing device, which includes a water tank 100, a bracket 200, a flushing pipe 300, a main pipe 400, a water supply pipe 500, a solenoid valve 600 and a pH detector 700: the bracket 200 is arranged on the water tank 100, and the bracket 200 is provided with a plurality of loading spaces 210, and the loading spaces 210 are used to load circuit boards; the flushing pipe 300 is arranged on the bracket 200, and the flushing pipe 300 is arranged one by one with the loading spaces 210; the main pipe 400 is fixed on the bracket 20 0, a plurality of flushing pipes 300 are connected to one end of the main pipe 400, and the other end of the main pipe 400 is connected to the water tank 100 through the water pump 410, and the water pump 410 is used to pump the water in the water tank 100 to the flushing pipe 300 to flush the circuit board; the water supply pipe 500 is connected to the water tank 100, and the water supply pipe 500 is used to inject clean water into the water tank 100; the electromagnetic valve 600 is set on the water supply pipe 500, and the electromagnetic valve 600 is used to control the water supply flow of the water supply pipe 500; the PH detector 700 is accommodated in the water tank 100, the PH detector 700 is electrically connected to the solenoid valve 600, the PH detector 700 is used to detect the PH value of the water in the water tank 100, and the solenoid valve 600 controls the water replenishment flow of the water replenishment pipe 500 according to the PH value; the board washing method includes: S1, placing the circuit board in the loading space 210, and each loading space 210 is placed with a circuit board; S2, starting the water pump 410, the water pump 410 sends the water in the water tank 100 into the flushing pipe 300, and the water flushed out of the flushing pipe 300 flushes the circuit board ; S3, the PH detector 700 detects the PH value of the water in the water tank 100, and controls the switching degree of the solenoid valve 600 according to the PH value, thereby controlling the water supply pipe 500 to add clean water to dilute the water in the water tank 100, so that the PH value of the water in the water tank 100 is maintained within a predetermined range. It can be understood that the PH detector 700 can be a PH sensor or a ready-made instrument, which is electrically connected to the solenoid valve 600 through a central control module, and the central control module can be a PLC or a computer.
[0030] The provided water supply pipe 500 adds water to the water tank 100, thereby diluting the liquid in the water tank 100. The liquid in the water tank 100 is repeatedly pumped up to rinse the circuit board, and the water supply pipe 500 continuously adds new clean water to dilute the solution to prevent the acidity and alkalinity of the water in the water tank 100 from exceeding the standard. The provided PH detector 700 is combined with the solenoid valve 600 to control the flow of the water supply pipe 500 to prevent the water supply pipe 500 from being opened to the maximum all the time, thereby causing a waste of water resources. When the provided PH detector 700 detects that the pH value of the water in the water tank 100 does not meet the standard, the opening of the solenoid valve 600 becomes larger to replenish a large amount of water for dilution. If the PH detector 700 detects that the pH value of the water in the water tank 100 meets the standard, the opening of the solenoid valve 600 is normal, and normal water replenishment is performed to balance the pH value, thereby ensuring the continuous progress of the board washing process without wasting too much clean water. It should be noted that in the past, when washing circuit boards, water was added to the water tank 100 at a fixed maximum flow rate. The maximum flow rate can dilute the water in the water tank 100 to the greatest extent. This water addition setting is simple and convenient, but it does not take into account the actual consumption, which brings a burden to water resources and subsequent wastewater treatment.
[0031] In some embodiments, a spray assembly 310 is provided at the water outlet end of the flushing pipe 300. The spray assembly 310 is vertically slidably disposed on the bracket 200. The flushing pipe 300 is connected to the spray assembly 310. The spray assembly 310 is used to spray water onto the circuit board. The spray assembly 310 is arranged to correspond to the circuit board to ensure accurate board washing.
[0032] In some embodiments, the spray assembly 310 includes a connection seat 311 and a spray head 312. The connection seat 311 is slidably disposed on the bracket 200 in the vertical direction. The spray head 312 is hingedly connected to the connection seat 311. The spray head 312 is connected to the flushing pipe 300. The length of the spray port of the spray head 312 in the left-right direction is less than or equal to the length of the loading space 210 in the left-right direction. The spray assembly 310 has a simple structure and is easy to install and use. It is understandable that the spray assembly 310 has a water pump to provide pressure. The spray port of the spray assembly 310 is set in a long strip shape, and the spray port is small and narrow, so that a water curtain can be sprayed, which is convenient for cleaning the entire surface of the circuit board.
[0033] In some embodiments, a flow monitoring device 800 is further included. The flow monitoring device 800 is disposed on the water supply pipe 500. The flow monitoring device 800 is used to monitor the flow of the water supply pipe 500. It can be understood that the flow monitoring device 800 is a conventional device.
[0034] In some embodiments, the loading space 210 is tilted, and after the circuit board is loaded into the loading space 210 , the board surface of the circuit board faces the nozzle 312 .
[0035] In some embodiments, the water replenishment tube 500 is made of transparent material.
[0036] In some embodiments, a load-bearing component 900 is provided on the bracket 200, a valve 320 is provided on the flushing pipe 300, the load-bearing component 900 is transmission-connected to the valve 320, the load-bearing component 900 is accommodated in the loading space 210, and the circuit board is placed on the load-bearing component 900 to drive the valve 320 to open.
[0037] In some embodiments, the load-bearing assembly 900 includes a load-bearing plate 910, a spring member 920 and a connecting rod assembly 930. The load-bearing plate 910 is slidably connected to the bracket 200. The load-bearing plate 910 can slide vertically. The spring member 920 is connected between the bracket 200 and the load-bearing plate 910. The spring member 920 is used to drive the load-bearing plate 910 to slide upward. One end of the connecting rod assembly 930 is transmission-connected to the load-bearing plate 910, and the other end of the connecting rod assembly 930 is transmission-connected to the valve 320.
[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A plate washing method, characterized in that: A flushing device is applied, the flushing device comprising: sink(100); A bracket (200) is arranged on the water tank (100), the bracket (200) being provided with a plurality of loading spaces (210), the loading spaces (210) being used for loading circuit boards; A flushing pipe (300) is arranged on the bracket (200), and the flushing pipe (300) is arranged in a one-to-one correspondence with the loading space (210); A main pipe (400) is fixed on the bracket (200); a plurality of flushing pipes (300) are connected to one end of the main pipe (400); the other end of the main pipe (400) is connected to the water tank (100) via a water pump (410); the water pump (410) is used to pump water (410) in the water tank (100) to the flushing pipe (300) to flush the circuit board; A water supply pipe (500) connected to the water tank (100), the water supply pipe (500) being used to inject clean water into the water tank (100); A solenoid valve (600) is arranged on the water supply pipe (500), and the solenoid valve (600) is used to control the water supply flow rate of the water supply pipe (500); A pH detector (700) is accommodated in the water tank (100), the pH detector (700) is electrically connected to the solenoid valve (600), the pH detector (700) is used to detect the pH value of the water in the water tank (100), and the solenoid valve (600) controls the water replenishment flow rate of the water replenishment pipe (500) according to the pH value; Plate washing methods include: S1, placing a circuit board in the loading space (210), with one circuit board being placed in each loading space (210); S2, starting the water pump (410), wherein the water pump (410) sends the water in the water tank (100) into the flushing pipe (300), and the water flushed out of the flushing pipe (300) flushes the circuit board; S3, the pH detector (700) detects the pH value of the water in the water tank (100), and controls the degree of opening and closing of the solenoid valve (600) according to the pH value, thereby controlling the water supply pipe (500) to replenish clean water to dilute the water in the water tank (100), so that the pH value of the water in the water tank (100) is maintained within a predetermined range.
2. The plate washing method according to claim 1, characterized in that: The water outlet end of the flushing pipe (300) is provided with a spray assembly (310), the spray assembly (310) is slidably arranged on the bracket (200) in the vertical direction, the flushing pipe (300) is connected to the spray assembly (310), and the spray assembly (310) is used to spray water onto the circuit board.
3. The plate washing method according to claim 2, characterized in that: The spray assembly (310) comprises a connection seat (311) and a spray head (312); the connection seat (311) is slidably arranged on the bracket (200) in the vertical direction; the spray head (312) is hingedly connected to the connection seat (311); the spray head (312) is connected to the flushing pipe (300); and the length of the spray port of the spray head (312) in the left-right direction is less than or equal to the length of the loading space (210) in the left-right direction.
4. The plate washing method according to claim 3, characterized in that: It also includes a flow monitoring device (800), wherein the flow monitoring device (800) is arranged on the water supply pipe (500), and the flow monitoring device (800) is used to monitor the flow of the water supply pipe (500).
5. The plate washing method according to claim 4, characterized in that: The loading space (210) is arranged at an angle, and after the circuit board is loaded into the loading space (210), the board surface of the circuit board faces the nozzle (312).
6. The plate washing method according to claim 1, characterized in that: The water supply pipe (500) is made of transparent material.
7. The plate washing method according to claim 1, characterized in that: The support (200) is provided with a load-bearing component (900), the flushing pipe (300) is provided with a valve (320), the load-bearing component (900) is transmission-connected to the valve (320), the load-bearing component (900) is accommodated in the loading space (210), and a circuit board is placed on the load-bearing component (900) to drive the valve (320) to open.
8. The plate washing method according to claim 7, characterized in that: The load-bearing assembly (900) includes a load-bearing plate (910), a spring member (920) and a connecting rod assembly (930); the load-bearing plate (910) is slidably connected to the bracket (200); the load-bearing plate (910) can slide vertically; the spring member (920) is connected between the bracket (200) and the load-bearing plate (910); the spring member (920) is used to drive the load-bearing plate (910) to slide upward; one end of the connecting rod assembly (930) is transmission-connected to the load-bearing plate (910); and the other end of the connecting rod assembly (930) is transmission-connected to the valve (320).
Citation Information
Patent Citations
Electroplating PH monitoring and adjusting system, control method of system and board manufacturing method
CN109972192A
Circuit board flushing device
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