A compressed air purification equipment for industrial gas production

By using micro-amplitude high-frequency oscillation technology and Jiaolong lifting components in compressed air purification equipment, the problem of difficult replacement of activated carbon particles after adsorption and saturation is solved, and the rapid replacement and regeneration of activated carbon particles is achieved, and the efficiency of the equipment and the air purification effect are improved.

CN119215572BActive Publication Date: 2025-04-08FENGYUN (SUZHOU) FLUID TECH CO LTD
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Patent Information

Application Number
CN202411718177.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-04-08
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing compressed air purification equipment is difficult to replace easily after the activated carbon particles is adsorbed and saturated, resulting in inefficient equipment use.

Method used

A compressed air purification equipment for industrial gas production was designed, and the lower filter orifice plate was oscillated by a micro-amplitude high-frequency oscillation technology, so that activated carbon particles moved downward along the surface of the lower filter orifice plate and discharged. The activated carbon particles were transported to the activated carbon regeneration equipment through the Jiaolong lifting component for regeneration treatment.

Benefits of technology

The rapid replacement and regeneration of activated carbon particles is achieved, the activated carbon particles are avoided, and the equipment is used efficiency and air purification effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a compressed air purification device for industrial gas production, which relates to the technical field of industrial gas production, including a filter purification box and a filter assembly, wherein a surrounding tube is arranged at the bottom of the outer wall of the filter purification box, the filter assembly is arranged at the upper part of the inner wall of the filter purification box, and a support frame is fixed to the outer wall of one end of the gas injection pipe inside the filter purification box. In the compressed air purification device for industrial gas production, when replacing activated carbon particles, it is only necessary to open the sealing plate to expose the top opening of the receiving hopper, and under the action of the slightly high-frequency oscillation of the lower filter hole plate, the activated carbon particles are moved downward along the slightly inclined surface of the lower filter hole plate and discharged, and then the activated carbon particles inside the storage box are moved upward along the inside of the lifting pipe by driving the dragon motor to rotate the dragon shaft, and finally new activated carbon particles enter between the lower filter hole plate and the upper filter hole plate, and at this time, under the oscillation of the lower filter hole plate, the new activated carbon particles can be tightly precipitated between the lower filter hole plate and the upper filter hole plate.
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Description

Technical Field

[0001] The invention relates to the technical field of industrial gas production, and in particular to compressed air purification equipment for industrial gas production. Background Art

[0002] Compressed air purification equipment is mainly used to remove impurities in compressed air, such as moisture, oil, dust and other impurities, to ensure the purity of compressed air to meet usage requirements. In order to remove impurities in compressed air, activated carbon is often used to adsorb and filter the impurities.

[0003] When existing compressed air purification equipment uses activated carbon to adsorb and filter impurities in compressed air, the activated carbon particles are tightly arranged in the mesh frame, and it is difficult to easily replace the activated carbon particles after they are saturated with adsorption.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a compressed air purification equipment for industrial gas production is proposed. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a compressed air purification device for industrial gas production, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a compressed air purification equipment for industrial gas production, including a filter purification box and a filter assembly, the bottom of the outer wall of the filter purification box is provided with a surrounding pipe, and the inner side of the surrounding pipe is provided with an injection pipe, the filter assembly is arranged on the upper part of the inner wall of the filter purification box, the filter assembly includes an upper filter plate, a strap, a spring airbag, a lower filter plate, an electric push rod, a sealing plate, a material receiving hopper, a support plate frame, a linkage rod, a rubber ball and a steel wire rope, and straps are fixed on both sides below the upper filter plate on the inner wall of the filter purification box , and a spring airbag is provided at the concave edge of the strap, the surface of the spring airbag is connected to a lower filter plate, electric push rods are fixed to the inner wall of the filter purification box above both sides of the upper filter plate, and a sealing plate is fixed to the bottom of the electric push rods, a receiving hopper is provided on one side of the filter purification box, and the bottom of the receiving hopper is connected to an activated carbon regeneration device through a pipeline, a support plate frame is fixed to the outer wall of one end of the air injection pipe inside the filter purification box, and the top of the support plate frame is rotatably connected to a connecting rod, the bottom end of the connecting rod is connected to a rubber ball, and the end of the connecting rod away from the rubber ball is connected to a wire rope.

[0007] Furthermore, the upper filter plate is fixedly connected to the inner wall of the filtration purification box, and the upper filter plate and the lower filter plate are distributed in parallel.

[0008] Furthermore, the straps are staggered in vertical distribution, and the lower filter plate is elastically connected to the straps via a spring airbag.

[0009] Furthermore, the sealing plate passes through the interior of the upper filter plate, and the bottom of the sealing plate is in contact with the surface of the strapping plate.

[0010] Furthermore, the receiving hopper is connected to the filtering and purification box, and the opening for the connection is located on the surface of the board at a relatively low height.

[0011] Furthermore, activated carbon particles are filled between the lower filter plate and the upper filter plate, and the outer diameter of the activated carbon particles is larger than the pore size of the surface of the lower filter plate and the upper filter plate.

[0012] Furthermore, the top end of the steel wire rope is connected to the bottom of the lower filter plate, and the lower filter plate is connected to the rubber ball through the steel wire rope and the connecting rod.

[0013] Furthermore, the rubber ball is located at the air outlet end of the air injection tube, and the center height of the rubber ball is higher than the center height of the air injection tube.

[0014] Furthermore, a Jiaolong lifting assembly is provided on the side of the filtration and purification box away from the receiving hopper, and the Jiaolong lifting assembly includes a material conveying channel and a material lifting pipe. The two ends of the material conveying channel are respectively connected to the inside of the filtration and purification box and the material lifting pipe, and the end of the material conveying channel away from the filtration and purification box is connected to the outer upper part of the material lifting pipe.

[0015] Furthermore, the Jiaolong lifting assembly also includes a Jiaolong motor and a storage box. The bottom end of the lifting pipe is connected to the storage box, and the side of the storage box is connected to the activated carbon regeneration equipment through a pipeline. The top of the lifting pipe is provided with a Jiaolong motor, and the bottom output end of the Jiaolong motor is connected to the Jiaolong shaft inside the lifting pipe.

[0016] The present invention provides a compressed air purification device for industrial gas production, which has the following beneficial effects:

[0017] 1. For the compressed air purification equipment for industrial gas production, when the activated carbon particles need to be replaced, it is only necessary to open the sealing plate to expose the top opening of the receiving hopper. At this time, under the action of the slightly high-frequency vibration of the lower filter plate, the activated carbon particles move downward along the slightly inclined surface of the lower filter plate and are discharged. Then, the Jiaolong motor drives the Jiaolong shaft to rotate to move the activated carbon particles inside the storage box upward along the inside of the lifting pipe. Finally, new activated carbon particles enter between the lower filter plate and the upper filter plate. At this time, under the vibration of the lower filter plate, the new activated carbon particles can be tightly precipitated between the lower filter plate and the upper filter plate.

[0018] 2. The compressed air purification equipment for industrial gas production, when the compressed air enters the filter purification box, the flow effect pushes the suspended rubber ball to rise and fall in the air, thereby causing the other end of the linkage rod to rise and fall accordingly, and through the tightened wire rope, the lower filter plate is driven to oscillate slightly and at high frequency. The slight and high-frequency oscillation of the lower filter plate can loosen the activated carbon particles and prevent the activated carbon particles from becoming compacted. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the left side structure of the exterior of a filter purification box of a compressed air purification device for industrial gas production according to the present invention;

[0020] Figure 2 This is a schematic diagram of the external right side structure of a filter purification box of a compressed air purification device for industrial gas production of the present invention;

[0021] Figure 3 This is a schematic structural diagram of an upper filter plate and a lower filter plate combined in a compressed air purification device for industrial gas production according to the present invention;

[0022] Figure 4 This is a schematic structural diagram of an upper filter plate and a lower filter plate of a compressed air purification device for industrial gas production after being separated from each other;

[0023] Figure 5 The present invention is a schematic diagram of the rubber ball structure of a compressed air purification device for industrial gas production.

[0024] In the figure: 1. Filtration and purification box; 2. Surrounding pipe; 3. Air injection pipe; 4. Filtration assembly; 401. Upper filter plate; 402. Rigging board; 403. Spring airbag; 404. Lower filter plate; 405. Electric push rod; 406. Sealing plate; 407. Material collecting hopper; 408. Support plate frame; 409. Linking rod; 410. Rubber ball; 411. Wire rope; 5. Jiaolong lifting assembly; 501. Material conveying channel; 502. Lifting pipe; 503. Jiaolong motor; 504. Material storage box. DETAILED DESCRIPTION

[0025] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0026] like Figure 1-Figure 5As shown, the present invention provides a technical solution: a compressed air purification device for industrial gas production, including a filter purification box 1 and a filter assembly 4, the bottom of the outer wall of the filter purification box 1 is provided with a surrounding pipe 2, and the inner side of the surrounding pipe 2 is provided with an injection pipe 3, the filter assembly 4 is arranged on the upper part of the inner wall of the filter purification box 1, the filter assembly 4 includes an upper filter plate 401, a strap plate 402, a spring airbag 403, a lower filter plate 404, an electric push rod 405, a sealing plate 406, a receiving hopper 407, a support plate frame 408, a linkage rod 409, a rubber ball 410 and a wire rope 411, the upper filter plate 401 On both sides below the filter purification box 1, there are fixed straps 402 on the inner wall, and spring air bags 403 are arranged at the concave edges of the straps 402. The surface of the spring air bags 403 is connected to the lower filter hole plate 404. Electric push rods 405 are fixed on the inner wall of the filter purification box 1 above both sides of the upper filter hole plate 401, and a sealing plate 406 is fixed to the bottom of the electric push rods 405. A hopper 407 is arranged on one side of the filter purification box 1, and the bottom of the hopper 407 is connected to the activated carbon regeneration equipment through a pipeline. A support frame 408 is fixed to the outer wall of one end of the gas injection pipe 3 inside the filter purification box 1, and the support frame 408 The top is rotatably connected with a linkage rod 409, the bottom end of the linkage rod 409 is connected with a rubber ball 410, and the end of the linkage rod 409 away from the rubber ball 410 is connected with a wire rope 411, the upper filter plate 401 is fixedly connected to the inner wall of the filtration purification box 1, and the upper filter plate 401 and the lower filter plate 404 are distributed in parallel, the straps 402 are staggered up and down, and the lower filter plate 404 is elastically connected to the straps 402 through the spring airbag 403, the sealing plate 406 runs through the interior of the upper filter plate 401, and the bottom of the sealing plate 406 is in contact with the surface of the strap 402, and the receiving hopper 407 is connected to the upper filter plate 401. The filtration and purification box 1 is connected, and the common opening position is located on the surface of the relatively low-height take-up plate 402. Activated carbon particles are filled between the lower filter plate 404 and the upper filter plate 401, and the outer diameter of the activated carbon particles is larger than the aperture size of the lower filter plate 404 and the upper filter plate 401. The top of the steel wire rope 411 is connected to the bottom of the lower filter plate 404, and the lower filter plate 404 is connected to the rubber ball 410 through the steel wire rope 411 and the linkage rod 409. The rubber ball 410 is located at the outlet end of the gas injection pipe 3, and the center height of the rubber ball 410 is higher than the center height of the gas injection pipe 3.

[0027] The specific operation is as follows: compressed air is injected into the surrounding tube 2 through the three-way valve, and the compressed air is discharged from the air injection pipes 3 along the surrounding tube 2 into the filter purification box 1. During the air discharge process, the rubber ball 410 is pushed up and down in the air, and the other end of the linkage rod 409 is driven to rise and fall during the rising and falling process, and the lower filter plate 404 is driven to oscillate slightly at a high frequency by the tightened wire rope 411. When the lower filter plate 404 oscillates, the spring airbags 403 at the bottom of both sides are forced to expand and contract accordingly, thereby making the lower filter plate 404 stable on the surface of the strap 402. When the lower filter plate 404 oscillates, its side surface is always in close contact with the side of the concave edge of the strap 402, and activated carbon particles are filled between the lower filter plate 404 and the upper filter plate 401. When the lower filter plate 404 oscillates slightly at a high frequency, the activated carbon particles can be loosened, so that the compressed air is fully in contact with the activated carbon particles during the rising process to adsorb and filter impurities in the air, so as to play an air purification role and avoid the activation carbon particles from becoming compacted;

[0028] When the compressed air rises for purification, the electric push rod 405 extends so that the bottom of the sealing plate 406 fits with the surface of the strap 402, thereby preventing the activated carbon particles from leaking during the oscillation process;

[0029] When the activated carbon particles between the lower filter plate 404 and the upper filter plate 401 are saturated with adsorption, the relatively low electric push rod 405 contracts to lift the sealing plate 406, and the top opening of the receiving hopper 407 is exposed. At this time, the activated carbon particles move downward along the slightly inclined surface of the lower filter plate 404 under the action of the slightly high-frequency oscillation of the lower filter plate 404 until the activated carbon particles enter the receiving hopper 407. Finally, the activated carbon particles are transferred to the activated carbon regeneration equipment through the transmission pipeline for regeneration treatment;

[0030] Based on the above description, the flow action of the compressed air when entering the filtration and purification box 1 of the present invention pushes the suspended rubber ball 410 to rise and fall in the air, thereby causing the other end of the connecting rod 409 to rise and fall accordingly, and the lower filter plate 404 is driven by the taut wire rope 411 to oscillate slightly at a high frequency, and the slight high-frequency oscillation of the lower filter plate 404 can loosen the activated carbon particles and prevent the activated carbon particles from becoming compacted. Secondly, when the activated carbon particles need to be replaced, it is only necessary to open the sealing plate 406 to expose the top opening of the receiving hopper 407. At this time, under the action of the slight high-frequency oscillation of the lower filter plate 404, the activated carbon particles move downward along the slightly inclined surface of the lower filter plate 404 until the activated carbon particles enter the receiving hopper 407, thereby realizing the rapid discharge of the activated carbon.

[0031] like Figure 1-Figure 5As shown, a Jiaolong lifting component 5 is provided on the side of the filtering and purifying box 1 away from the receiving hopper 407, and the Jiaolong lifting component 5 includes a feeding channel 501 and a lifting pipe 502, and the two ends of the feeding channel 501 are respectively connected to the inside of the filtering and purifying box 1 and the lifting pipe 502, and the end of the feeding channel 501 away from the filtering and purifying box 1 is connected to the upper outer part of the lifting pipe 502, and the Jiaolong lifting component 5 also includes a Jiaolong motor 503 and a storage box 504, the bottom end of the lifting pipe 502 is connected to the storage box 504, and the side of the storage box 504 is connected to the activated carbon regeneration equipment through a pipeline, and the top of the lifting pipe 502 is provided with a Jiaolong motor 503, and the bottom output end of the Jiaolong motor 503 is connected to the Jiaolong shaft inside the lifting pipe 502;

[0032] The specific operation is as follows: when it is necessary to fill new activated carbon particles between the lower filter plate 404 and the upper filter plate 401, the relatively low electric push rod 405 extends to close the top opening of the receiving hopper 407, and the relatively high electric push rod 405 contracts to open the feed channel 501, and the regenerated activated carbon particles are transferred from the activated carbon regeneration equipment to the storage box 504 through the pipeline. At this time, the dragon motor 503 drives the dragon shaft to rotate to transfer the activated carbon particles in the storage box 504 upward along the lifting pipe 502, and finally the activated carbon particles enter between the lower filter plate 404 and the upper filter plate 401 along the feed channel 501. At this time, under the vibration of the lower filter plate 404, the new activated carbon particles can be tightly precipitated between the lower filter plate 404 and the upper filter plate 401.

[0033] In summary, when the compressed air purification equipment for industrial gas production is used, the compressed air is first injected into the surrounding pipe 2 through the three-way valve, and the compressed air is discharged from the air injection pipes 3 along the surrounding pipe 2 to the inside of the filter purification box 1. During the air discharge process, the rubber ball 410 is pushed to rise and fall in the air, and the other end of the linkage rod 409 is driven to rise and fall during the rising and falling process, and the lower filter plate 404 is driven to oscillate slightly with high frequency by the tightened wire rope 411. When the lower filter plate 404 oscillates, the spring airbags 403 at the bottom of both sides are stretched accordingly. The lower filter plate 404 is shrunk, thereby making the lower filter plate 404 stable to vibrate on the surface of the strap 402, and when the lower filter plate 404 vibrates, its side surface is always in close contact with the side of the concave edge of the strap 402, and the lower filter plate 404 and the upper filter plate 401 are filled with activated carbon particles, and when the lower filter plate 404 vibrates slightly at a high frequency, the activated carbon particles can be loosened, so that the compressed air can fully contact with the activated carbon particles during the rising process to adsorb and filter impurities in the air, so as to play an air purification role and avoid the activated carbon particles from becoming compacted;

[0034] When the compressed air rises for purification, the electric push rod 405 extends so that the bottom of the sealing plate 406 fits with the surface of the strap 402, thereby preventing the activated carbon particles from leaking during the oscillation process;

[0035] When the activated carbon particles between the lower filter plate 404 and the upper filter plate 401 are saturated with adsorption, the relatively low electric push rod 405 contracts to lift the sealing plate 406, and the top opening of the receiving hopper 407 is exposed. At this time, the activated carbon particles move downward along the slightly inclined surface of the lower filter plate 404 under the action of the slightly high-frequency oscillation of the lower filter plate 404 until the activated carbon particles enter the receiving hopper 407. Finally, the activated carbon particles are transferred to the activated carbon regeneration equipment through the transmission pipeline for regeneration treatment;

[0036] When it is necessary to fill new activated carbon particles between the lower filter plate 404 and the upper filter plate 401, the relatively low electric push rod 405 extends to close the top opening of the receiving hopper 407, and the relatively high electric push rod 405 contracts to open the feed channel 501, and the regenerated activated carbon particles are transferred from the activated carbon regeneration equipment to the storage box 504 through a pipeline. At this time, the dragon motor 503 drives the dragon shaft to rotate to transfer the activated carbon particles in the storage box 504 upward along the lifting pipe 502, and finally the activated carbon particles enter between the lower filter plate 404 and the upper filter plate 401 along the feed channel 501.

[0037] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A compressed air purification device for industrial gas production, comprising a filter purification box (1) and a filter assembly (4), characterized in that: The bottom of the outer wall of the filtration and purification box (1) is provided with a surrounding tube (2), and the inner side of the surrounding tube (2) is provided with an air injection tube (3). The filter assembly (4) is arranged on the upper part of the inner wall of the filtration and purification box (1). The filter assembly (4) comprises an upper filter plate (401), a strap plate (402), a spring airbag (403), a lower filter plate (404), an electric push rod (405), a sealing plate (406), a material receiving hopper (407), a support plate frame (408), a linkage rod (409), a rubber ball (410) and a steel wire rope (411). The strap plates (402) are fixed on both sides below the upper filter plate (401) on the inner wall of the filtration and purification box (1), and the concave edges of the strap plates (402) are provided with spring airbags (403). The spring airbags (411) are provided with spring airbags (412). 03) is connected to the surface of a lower filter plate (404), electric push rods (405) are fixed to the inner wall of the filter purification box (1) above both sides of the upper filter plate (401), and a sealing plate (406) is fixed to the bottom of the electric push rods (405), a receiving hopper (407) is provided on one side of the filter purification box (1), and the bottom of the receiving hopper (407) is connected to an activated carbon regeneration device through a pipeline, a support plate frame (408) is fixed to the outer wall of one end of the gas injection pipe (3) inside the filter purification box (1), and the top of the support plate frame (408) is rotatably connected to a connecting rod (409), the bottom end of the connecting rod (409) is connected to a rubber ball (410), and the end of the connecting rod (409) away from the rubber ball (410) is connected to a wire rope (411).

2. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: The upper filter plate (401) is fixedly connected to the inner wall of the filtration purification box (1), and the upper filter plate (401) and the lower filter plate (404) are distributed in parallel.

3. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: The straps (402) are staggered in an up-and-down manner, and the lower filter plate (404) is elastically connected to the straps (402) via a spring airbag (403).

4. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: The sealing plate (406) penetrates the interior of the upper filter plate (401), and the bottom of the sealing plate (406) is in contact with the surface of the strapping plate (402).

5. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: The receiving hopper (407) is connected to the filtering and purification box (1), and the opening for the connection is located on the surface of the bridge plate (402) at a relatively low height.

6. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: Activated carbon particles are filled between the lower filter plate (404) and the upper filter plate (401), and the outer diameter of the activated carbon particles is larger than the pore size on the surface of the lower filter plate (404) and the upper filter plate (401).

7. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: The top end of the steel wire rope (411) is connected to the bottom of the lower filter plate (404), and the lower filter plate (404) is transmission-connected to the rubber ball (410) via the steel wire rope (411) and the connecting rod (409).

8. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: The rubber ball (410) is located at the gas outlet end of the gas injection pipe (3), and the height of the center of the rubber ball (410) is higher than the height of the center of the gas injection pipe (3).

9. The compressed air purification equipment for industrial gas production according to claim 1, characterized in that: A dragon lifting assembly (5) is provided on the side of the filtering and purifying box (1) away from the receiving hopper (407), and the dragon lifting assembly (5) comprises a material conveying channel (501) and a material lifting pipe (502), the two ends of the material conveying channel (501) are respectively connected to the inside of the filtering and purifying box (1) and the material lifting pipe (502), and the end of the material conveying channel (501) away from the filtering and purifying box (1) is connected to the outer upper part of the material lifting pipe (502).

10. The compressed air purification equipment for industrial gas production according to claim 9, characterized in that: The Jiaolong lifting component (5) further comprises a Jiaolong motor (503) and a storage box (504); the bottom end of the lifting pipe (502) is connected to the storage box (504), and the side of the storage box (504) is connected to the activated carbon regeneration device via a pipeline; the top of the lifting pipe (502) is provided with a Jiaolong motor (503), and the bottom output end of the Jiaolong motor (503) is connected to a Jiaolong shaft inside the lifting pipe (502).

Citation Information

Patent Citations

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