Recovery device of metal welding machine and recovery method thereof

The recycling device for metal welding machines addresses inefficiencies in residue handling by incorporating a cooling and filtering system, enabling efficient recycling and safe disposal of residues.

CN119216890AInactive Publication Date: 2024-12-31LANGXIAN LIGHTWEIGHT TECHNOLOGY (CHONGQING) CO LTD
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Patent Information

Application Number
CN202411456085.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing metal welding machines face challenges in recycling residue efficiently, leading to resource waste and potential scalding due to high residue temperatures.

Method used

A recycling device for metal welding machines featuring a cooling system with rotating bevel gears and fan blades to dissipate heat, a conveying system to move residue, and a filtering system to collect and dry residues, including a clamping mechanism for workpiece fixation and a discharge chute for residue collection.

Benefits of technology

The device effectively recycles residues by cooling and filtering them, preventing resource waste and scalding, while ensuring safe operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a recovery device of a metal welding machine. The recovery device comprises a welding seat, the welding seat is connected with welding equipment, a collecting device, a fixing mechanism and a cooling device, and the cooling device comprises a rotating motor, a first bevel gear, a second bevel gear, a third bevel gear and fan blades. The first bevel gear is connected with a fourth bevel gear, the fourth bevel gear is connected with a fixing shaft, a material conveying plate is fixed to the fixing shaft, and water leakage holes are formed in the material conveying plate. A rotating motor drives a first bevel gear and a second bevel gear to rotate, so that a third bevel gear and fan blades are driven to rotate, residues can be cooled, the residues can be blown into a discharging groove and finally fall onto a material conveying plate, the second bevel gear drives a fourth bevel gear, a fixing shaft and the material conveying plate to rotate, and the cooling effect is good. Therefore, the residues on the top pass through water at the bottom of the discharging groove, the residues are cooled, and then the residues slide into the filtering and collecting box through the discharging opening.
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Description

Technical Field

[0001] The invention mainly relates to the technical field of welding machines, and in particular to a recycling device and a recycling method of a metal welding machine. Background Art

[0002] Welding is the process of connecting metal parts using various fusible alloys. The melting point of solder is lower than that of the material being welded, so the parts will be welded through intermolecular contact on their surface without being melted;

[0003] Patent number CN112355424B is an automatic welding machine based on machine vision control. It cooperates with the control system through a camera to control the motor e to drive the rotating base to rotate, the motor a to drive the support arm to swing around the axis, the motor b to drive the main arm to swing around the axis, the motor c to drive the connecting shaft to rotate, and the motor d to drive the welding arm to rotate, so that the solder rod is located at the welding position for welding. However, it is difficult for the device to recycle the residue, which will cause a waste of resources. In addition, due to the high welding temperature, the temperature of the residue generated is also high. Directly using a recycling box to collect it will burn the recycling box. The residue is collected in the recycling box, and the heat of the residue will cause the temperature of the recycling box to rise, which may scald the staff. Therefore, the present invention provides a recycling device and a recycling method for a metal welding machine to solve the above problems. Summary of the invention

[0004] The present invention mainly provides a recycling device and a recycling method of a metal welding machine to solve the technical problems raised in the above background technology.

[0005] The technical solution adopted by the present invention to solve the above technical problems is: a recovery device of a metal welding machine, comprising a welding seat, the top of the welding seat is connected to a welding device, one side of the bottom of the welding seat is connected to a collecting device, both sides of the top of the welding seat are connected to a fixing mechanism, one side of the welding seat is connected to a cooling device, the cooling device comprises a rotating motor connected to a groove body at the bottom of the welding seat, a first bevel gear connected to a driving end of the rotating motor, a second bevel gear connected to the top of the first bevel gear and a third bevel gear meshingly connected to one side of the second bevel gear, one side of the third bevel gear is connected to a fan blade, and one side of the third bevel gear is rotatably connected to the welding seat;

[0006] One side of the top of the first bevel gear is meshedly connected to the fourth bevel gear, one side of the fourth bevel gear is connected to the fixed shaft, a plurality of feed plates are fixed to the outer wall of the fixed shaft, and a plurality of water leakage holes are arranged on one side of the feed plate.

[0007] In the present invention, the rotation of the fan blades facilitates blowing the residue onto the conveying plate and can perform preliminary cooling on the residue. The rotation of the fixed shaft and the conveying plate facilitates driving the residue to move along the trajectory of the conveying plate. The rotation direction of the fixed shaft is that the top conveying plate rotates away from the collecting device.

[0008] Furthermore, a support frame is fixed on the top of the welding seat, a material discharge chute is provided on the top of the welding seat, the bottom surface of the material discharge chute is an arc-shaped surface, a discharge port is provided on one side of the top of the arc-shaped surface, and the discharge port is an inclined port.

[0009] In the present invention, the support frame is convenient for supporting the workpiece, the feed trough is convenient for collecting the residue, there is cooling water at the bottom of the feed trough to cool the residue, and the discharge port is convenient for the residue in the feed trough to enter the collection device.

[0010] Furthermore, the fixing mechanism includes a threaded rod rotatably connected to the top of the welding seat, a lifting plate penetratingly connected to the top of the threaded rod, and a clamping plate connected to one side of the lifting plate.

[0011] In the present invention, the clamping plate is lowered to facilitate fixing the workpiece.

[0012] Furthermore, a collecting trough is provided at the bottom of the welding seat, and the collecting trough is connected to the feeding trough through a discharge port. The trough body of the collecting trough is connected to a collecting device, and the collecting device includes a filter aggregate box slidably connected to the trough body of the collecting trough, a placement frame slidably connected to the bottom of the filter aggregate box, and a drying cotton connected to the top of the placement frame.

[0013] In the present invention, the filtering aggregate box is convenient for storing the residue and filtering the water carried by the residue, and the drying cotton is convenient for absorbing the moisture carried by the residue.

[0014] Furthermore, guide rods are fixed on both sides of the top of the welding seat, and the guide rods are slidably connected to the hole bodies on both sides of the lifting plate.

[0015] In the present invention, the guide rod is convenient for limiting the rotation of the lifting plate, thereby preventing the lifting plate from rotating with the threaded rod.

[0016] Furthermore, a handle is fixed on one side of the filter aggregate box, and a bevel is provided on the other side of the filter aggregate box, and the bevel is located on one side of the discharge port.

[0017] In the present invention, the handle facilitates the disassembly of the filter aggregate box, thereby facilitating the removal of the residue, and the beveled edge facilitates the residue to slide to the bottom of the filter aggregate box.

[0018] Furthermore, T-shaped slide grooves are provided on both sides of the collecting trough body;

[0019] T-shaped sliding blocks are fixed on both sides of the bottom of the filter aggregate box, and the T-shaped sliding blocks are slidably connected with the groove body of the T-shaped slide groove.

[0020] In the present invention, the T-shaped slide groove is convenient for limiting the position of the filter aggregate box, and the T-shaped slide block is convenient for improving the stability of the filter aggregate box.

[0021] Furthermore, a baffle is fixed to one side of the top of the support frame, the baffle is an inclined plate inclined toward the fan blades, and the baffle is located on a side away from the fan blades.

[0022] In the present invention, the baffle is convenient for blocking the residues and making it convenient for the residues to fall into the feed chute.

[0023] Furthermore, a pull block is fixed on one side of the placement frame.

[0024] In the present invention, the pulling block facilitates the disassembly of the placement frame, thereby facilitating the replacement of the drying cotton.

[0025] According to the above technical solution of a recycling device for a metal welding machine, a recycling method for a metal welding machine is also provided, comprising the following steps:

[0026] S1, the clamping plate is lowered to fix the workpiece by rotating the threaded rod, and then the workpiece is welded by the welding equipment;

[0027] S2, by rotating the motor to drive the first bevel gear and the second bevel gear to rotate, thereby driving the third bevel gear and the fan blades to rotate, blowing the residue into the discharge chute, and driving the fixed shaft and the feed plate to rotate through the second bevel gear, so that the residue falling on the feed plate passes through the water at the bottom of the discharge chute, and finally enters the filter collection box through the discharge port.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] The present invention lowers the clamping plate by rotating the threaded rod, thereby fixing the workpiece, and drives the first bevel gear and the second bevel gear to rotate by rotating the motor, thereby driving the third bevel gear and the fan blade to rotate, so as to dissipate heat for the residue and blow the residue into the discharge chute and finally fall onto the feed plate, and drives the fourth bevel gear, the fixed shaft and the feed plate to rotate by the second bevel gear, so that the residue on the top passes through the water at the bottom of the discharge chute to cool the residue, and then the residue slides into the filter collection box through the discharge port, so as to achieve recycling, avoid waste of resources, and at the same time avoid scalding the recycling box and scalding the staff.

[0030] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the recovery device of the present invention;

[0032] Figure 2 It is a schematic diagram of the overall structure of the recovery device of the present invention;

[0033] Figure 3 It is a cross-sectional view of the entire recovery device of the present invention;

[0034] Figure 4 It is a cross-sectional view of the entire recovery device of the present invention.

[0035] In the figure: 10, welding seat; 11, supporting frame; 12, baffle; 13, guide rod; 14, T-shaped slide; 15, discharge port; 16, discharge chute; 20, welding equipment; 30, fixing mechanism; 31, threaded rod; 32, lifting plate; 33, clamping plate; 40, cooling device; 41, rotating motor; 42, first bevel gear; 43, second bevel gear; 44, third bevel gear; 45, fan blade; 46, fourth bevel gear; 47, fixed shaft; 48, feed plate; 481, water leakage hole; 50, collecting device; 51, filter collection box; 511, T-shaped slider; 512, bevel edge; 52, placement frame; 521, pull block; 53, drying cotton. DETAILED DESCRIPTION

[0036] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0037] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0039] For examples, please refer to the attached Figure 1-4, a recycling device for a metal welding machine, comprising a welding seat 10, wherein the top of the welding seat 10 is connected to a welding device 20, one side of the bottom of the welding seat 10 is connected to a collecting device 50, both sides of the top of the welding seat 10 are connected to a fixing mechanism 30, one side of the welding seat 10 is connected to a cooling device 40, and the cooling device 40 comprises a rotating motor 41 connected to a bottom groove of the welding seat 10, a first bevel gear 42 connected to a driving end of the rotating motor 41, a second bevel gear 43 connected to the top of the first bevel gear 42, and a third bevel gear 44 meshingly connected to one side of the second bevel gear 43, one side of the third bevel gear 44 is connected to a fan blade 45, and one side of the third bevel gear 44 is rotatably connected to the welding seat 10;

[0040] One side of the top of the first bevel gear 42 is meshed with a fourth bevel gear 46 , one side of the fourth bevel gear 46 is connected to a fixed shaft 47 , a plurality of conveying plates 48 are fixed to the outer wall of the fixed shaft 47 , and a plurality of water leakage holes 481 are provided on one side of the conveying plate 48 .

[0041] It should be noted that, in the present embodiment, the first bevel gear 42 and the second bevel gear 43 are driven to rotate by the rotating motor 41, thereby driving the third bevel gear 44 and the fan blades 45 to rotate, and then blowing the residue onto the conveying plate 48, and dissipating the heat of the residue, and the fourth bevel gear 46, the fixed shaft 47 and the conveying plate 48 are driven to rotate by the second bevel gear 43, thereby driving the residue to move along the rotation trajectory of the conveying plate 48, and the rotation direction of the fixed shaft 47 is that the top conveying plate 48 rotates away from the collecting device 50, and the water leakage hole 481 avoids bringing a large amount of water into the collecting device 50.

[0042] For examples, please refer to the attached Figure 3-4 A support frame 11 is fixed on the top of the welding seat 10, and a material discharge chute 16 is provided on the top of the welding seat 10. The bottom surface of the material discharge chute 16 is an arc surface, and a discharge port 15 is provided on one side of the top of the arc surface. The discharge port 15 is an inclined port.

[0043] It should be noted that, in this embodiment, the support frame 11 is convenient for supporting the workpiece, the discharge chute 16 is convenient for collecting the residue, there is cooling water at the bottom of the discharge chute 16 to cool the residue, and the discharge port 15 is convenient for the residue in the discharge chute 16 to enter the collection device 50.

[0044] For examples, please refer to the attached Figure 2 The fixing mechanism 30 includes a threaded rod 31 rotatably connected to the top of the welding seat 10 , a lifting plate 32 penetratingly connected to the top of the threaded rod 31 , and a clamping plate 33 connected to one side of the lifting plate 32 .

[0045] It should be noted that, in this embodiment, the lifting plate 32 and the clamping plate 33 are lowered by rotating the threaded rod 31, thereby fixing the workpiece.

[0046] For examples, please refer to the attached Figure 2 and Figure 4 A collecting trough is provided at the bottom of the welding seat 10, and the collecting trough is connected to the feeding trough 16 through the discharge port 15. The trough body of the collecting trough is connected to the collecting device 50, and the collecting device 50 includes a filter collection box 51 slidably connected to the trough body of the collecting trough, a placement frame 52 slidably connected to the bottom of the filter collection box 51 and a drying cotton 53 connected to the top of the placement frame 52.

[0047] It should be noted that, in the present embodiment, the filter collection box 51 is used to store the residue and filter the water carried by the residue. The moisture carried by the residue is absorbed by the dry cotton 53 . The replacement of the dry cotton 53 is achieved by installing and disassembling the placement frame 52 .

[0048] For examples, please refer to the attached Figure 2 Guide rods 13 are fixed on both sides of the top of the welding seat 10, and the guide rods 13 are slidably connected to the holes on both sides of the lifting plate 32.

[0049] It should be noted that, in the present embodiment, the guide rod 13 is convenient for limiting the rotation of the lifting plate 32 , thereby preventing the lifting plate 32 from rotating along with the threaded rod 31 .

[0050] For examples, please refer to the attached Figure 2 and Figure 4 A handle is fixed on one side of the filter collection box 51 , and a bevel 512 is provided on the other side of the filter collection box 51 . The bevel 512 is located on one side of the discharge port 15 .

[0051] It should be noted that, in this embodiment, the staff can use the handle to disassemble the filter aggregate box 51 to facilitate the removal of residues, and the bevel 512 facilitates the residues to slide to the bottom of the filter aggregate box 51 .

[0052] For examples, please refer to the attached Figure 2 , T-shaped slide grooves 14 are provided on both sides of the collecting tank;

[0053] T-shaped sliding blocks 511 are fixed on both sides of the bottom of the filtering material collecting box 51 , and the T-shaped sliding blocks 511 are slidably connected to the groove body of the T-shaped sliding groove 14 .

[0054] It should be noted that, in this embodiment, the cooperation between the T-shaped slide groove 14 and the T-shaped slide block 511 improves the stability of the filter aggregate box 51 .

[0055] For examples, please refer to the attached Figure 2 and Figure 4A baffle plate 12 is fixed to one side of the top of the support frame 11 . The baffle plate 12 is an inclined plate inclined toward the fan blades 45 , and the baffle plate 12 is located on a side away from the fan blades 45 .

[0056] It should be noted that, in the present embodiment, the baffle 12 is convenient for blocking the residues, so that the residues blown by the fan blades 45 can fall into the discharge chute 16 .

[0057] For examples, please refer to the attached Figure 1-4 According to the above technical solution of a recycling device for a metal welding machine, a recycling method for a metal welding machine is also provided, comprising the following steps:

[0058] S1, the threaded rod 31 is rotated to lower the clamping plate 33 to fix the workpiece, and then the workpiece is welded by the welding device 20;

[0059] S2, by rotating the motor 41 to drive the first bevel gear 42 and the second bevel gear 43 to rotate, thereby driving the third bevel gear 44 and the fan blade 45 to rotate, and blowing the residue into the discharge chute 16, and driving the fixed shaft 47 and the feed plate 48 to rotate through the second bevel gear 43, so that the residue falling on the feed plate 48 passes through the water at the bottom of the discharge chute 16, and finally enters the filter collection box 51 through the discharge port 15.

[0060] The specific operation mode of the present invention is as follows: firstly, the threaded rod 31 is rotated to lower the clamping plate 33 to fix the workpiece, and then the workpiece is welded by the welding device 20;

[0061] By rotating the motor 41 to drive the first bevel gear 42 and the second bevel gear 43 to rotate, the third bevel gear 44 and the fan blade 45 are driven to rotate, so that the heat of the residue can be dissipated, and the residue can be blown into the discharge chute 16 and finally fall onto the feed plate 48. The second bevel gear 43 drives the fourth bevel gear 46, the fixed shaft 47 and the feed plate 48 to rotate, so that the residue on the top passes through the water at the bottom of the discharge chute 16 to cool the residue, and then the residue slides into the filter collection box 51 through the discharge port 15.

[0062] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A recovery device for a metal welding machine, comprising a welding seat (10), characterized in that: The top of the welding seat (10) is connected to a welding device (20), one side of the bottom of the welding seat (10) is connected to a collecting device (50), both sides of the top of the welding seat (10) are connected to a fixing mechanism (30), one side of the welding seat (10) is connected to a cooling device (40), and the cooling device (40) comprises a rotating motor (41) connected to a bottom groove body of the welding seat (10), a first bevel gear (42) connected to a driving end of the rotating motor (41), a second bevel gear (43) connected to the top of the first bevel gear (42), and a third bevel gear (44) meshingly connected to one side of the second bevel gear (43), one side of the third bevel gear (44) is connected to a fan blade (45), and one side of the third bevel gear (44) is rotatably connected to the welding seat (10); One side of the top of the first bevel gear (42) is meshedly connected to a fourth bevel gear (46), one side of the fourth bevel gear (46) is connected to a fixed shaft (47), a plurality of feed plates (48) are fixed to the outer wall of the fixed shaft (47), and a plurality of water leakage holes (481) are provided on one side of the feed plate (48).

2. The recovery device of a metal welding machine according to claim 1, characterized in that: A support frame (11) is fixed on the top of the welding seat (10), a material discharge chute (16) is provided on the top of the welding seat (10), the bottom surface of the material discharge chute (16) is an arc-shaped surface, a discharge port (15) is provided on one side of the top of the arc-shaped surface, and the discharge port (15) is an inclined port.

3. The recovery device of a metal welding machine according to claim 1, characterized in that: The fixing mechanism (30) comprises a threaded rod (31) rotatably connected to the top of the welding seat (10), a lifting plate (32) penetratingly connected to the top of the threaded rod (31), and a clamping plate (33) connected to one side of the lifting plate (32).

4. The recovery device of a metal welding machine according to claim 2, characterized in that: A collecting trough is provided at the bottom of the welding seat (10), the collecting trough is communicated with the feeding trough (16) through a discharge port (15), the trough body of the collecting trough is connected to a collecting device (50), the collecting device (50) comprises a filtering material collection box (51) slidably connected to the trough body of the collecting trough, a placement frame (52) slidably connected to the bottom of the filtering material collection box (51), and a drying cotton (53) connected to the top of the placement frame (52).

5. The recovery device of a metal welding machine according to claim 3, characterized in that: Guide rods (13) are fixed on both sides of the top of the welding seat (10), and the guide rods (13) are slidably connected to the holes on both sides of the lifting plate (32).

6. The recovery device of a metal welding machine according to claim 4, characterized in that: A handle is fixed to one side of the filter material collection box (51), and a bevel (512) is provided on the other side of the filter material collection box (51), wherein the bevel (512) is located on one side of the discharge port (15).

7. The recovery device of a metal welding machine according to claim 4, characterized in that: T-shaped slide grooves (14) are provided on both sides of the collecting trough body; T-shaped sliding blocks (511) are fixed on both sides of the bottom of the filtering material collecting box (51), and the T-shaped sliding blocks (511) are slidably connected to the groove body of the T-shaped sliding groove (14).

8. The recovery device of a metal welding machine according to claim 2, characterized in that: A baffle (12) is fixed to one side of the top of the support frame (11); the baffle (12) is an inclined plate inclined toward the fan blades (45), and the baffle (12) is located on a side away from the fan blades (45).

9. The recovery device of a metal welding machine according to claim 4, characterized in that: A pull block (521) is fixed to one side of the placement frame (52).

10. A method for recycling a metal welding machine, used for implementing a recycling device for a metal welding machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, rotating the threaded rod (31) to lower the clamping plate (33) to fix the workpiece, and then welding the workpiece by using the welding device (20); S2, by rotating the motor (41), driving the first bevel gear (42) and the second bevel gear (43) to rotate, thereby driving the third bevel gear (44) and the fan blade (45) to rotate, blowing the residue into the discharge chute (16), and driving the fixed shaft (47) and the feed plate (48) to rotate through the second bevel gear (43), so that the residue falling on the feed plate (48) passes through the water at the bottom of the discharge chute (16), and finally enters the filter collection box (51) through the discharge port (15).