Pumpkin dicing device for making whole pumpkin powder and implementation method

Abstract

The invention discloses a pumpkin dicing device for making whole pumpkin powder and an implementation method, and belongs to the technical field of pumpkin powder making. An inlet is formed in the front surface of the cutting box, an outlet is formed in the rear end of the cutting box, and the cutting box comprises a conveying assembly, a baffle, a cutting plate and a scraper. The *-shaped cutter set is arranged in the cutting box and comprises a first blade, a first connecting rod, a second connecting rod and a fixing rod, the limiting sleeve is arranged behind the *-shaped cutter set, and the dicing cutter set is arranged in the limiting sleeve and comprises a limiting ring and a second blade. The problems that the efficiency and the cutting completion rate are relatively low when pumpkins are cut in the prior art are solved, the pumpkins can be cut into multiple sections through the *-shaped cutter set and the dicing cutter set in cooperation with the conveying belt and the grooves, and therefore the dicing operation of the pumpkins is simplified, meanwhile, the situation that the pumpkins are directly diced through a crushing mechanism originally is changed, and the labor intensity of workers is reduced. And the influence of the disintegrating slag on internal cutting blades and parts is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of pumpkin powder production, in particular to a pumpkin dicing device for producing whole pumpkin powder and an implementation method thereof. Background Art

[0002] In the production process of pumpkin powder, the pumpkin needs to be cut into dices first, and then the dices are dried and ground into powder to complete the whole process. Because the size of pumpkin varies depending on the growing environment, the pumpkin needs to be cut into relatively uniform-sized dices first.

[0003] Publication No. CN211415408U discloses a three-dimensional dicing device for fruits and vegetables, including a three-dimensional dicing device body, a reinforcement plate fixedly installed at the bottom of the three-dimensional dicing device body, a carrier plate arranged below the reinforcement plate, four sliding columns distributed in a rectangular shape slidably installed on the carrier plate, the tops of the four sliding columns are all fixedly connected to the reinforcement plate, four legs are fixedly installed at the bottom of the carrier plate, a fixed seat is fixedly installed at the bottom of the carrier plate, the same sleeve is rotatably installed on the carrier plate and the fixed seat, a connecting block is fixedly connected to the inner wall of the sleeve, and a lead screw is threadedly installed on the connecting block. The patent has high practicality. By arranging a support mechanism with a height adjustment function on the three-dimensional dicing device body, when docking with the conveyor belt of the vegetable assembly line, the height of the three-dimensional dicing device body can be adjusted according to actual conditions to make the height of the discharge port on the three-dimensional dicing device body meet the docking requirements, and it is applicable to more occasions.

[0004] Although the practical problem has been solved, the existing method of dicing pumpkin is relatively difficult to cut compared with general fruits and vegetables due to its relatively hard texture, and the wear and tear of the blade is also greater, resulting in relatively low efficiency and completion rate of cutting the pumpkin.

[0005] Therefore, in view of the above problems, a pumpkin dicing device and an implementation method for making pumpkin whole flour are proposed. Summary of the invention

[0006] The object of the present invention is to provide a pumpkin dicing device and an implementation method for making whole pumpkin flour, so as to solve the problem raised in the above background technology that when dicing pumpkin, due to the relatively hard texture of pumpkin, it is relatively difficult to cut compared with general fruits and vegetables, and the wear of the blade is also relatively large, resulting in relatively low efficiency and cutting completion rate when dicing pumpkin.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a pumpkin dicing device for making whole pumpkin flour, comprising a cutting box, a front surface of the cutting box is provided with an inlet, a rear end of the cutting box is provided with an outlet, the cutting box comprises a transmission component and a baffle, a cutting plate and a scraper, a criss-cross knife group is arranged in the cutting box, the criss-cross knife group comprises a blade 1, a connecting rod 1, a connecting rod 2 and a fixing rod, a limiting sleeve is arranged behind the criss-cross knife group, a dicing knife group is arranged in the limiting sleeve, and the dicing knife group comprises a limiting ring and a blade 2.

[0008] Preferably, the baffle is arranged at the inlet, and a slide groove is opened on both sides of the inlet, and a slider is provided on both sides of the baffle, and the slider is movably connected to the slide groove. An electric telescopic rod is provided in the slide groove, and a lower end of the electric telescopic rod is fixed to the slider. The baffle can protect the external operator from splashing when cutting the pumpkin, or prevent foreign objects from entering the equipment due to improper operation and causing unpredictable damage.

[0009] Preferably, the transmission component includes a feeding plate and a discharging plate, and conveyor belts are provided in the feeding plate and the discharging plate, one of the conveyor belts has a groove on its surface for placing the pumpkin, two transmission rods are provided in the two conveyor belts, and a transmission belt is provided between every two transmission rods, and the outer sides of the two transmission rods are electrically connected to a driving motor, and the entire process of pumpkin dicing can be completed based on the transmission component.

[0010] Preferably, the blades are provided in plurality and form a cross-shaped shape, the plurality of blades are fixed to a fixed disk, a connecting rod is fixed above the fixed disk, an insertion port is provided at the upper end of the connecting rod for connecting the connecting rod, two fixing rods are provided, both of which are movably connected to the outer sides of the connecting rod, and holes are provided on both sides of the insertion port for connecting the fixing rods. The pumpkin can be cut into petals in advance by using the cross-shaped knife set, which is convenient for subsequent dicing of the pumpkin. The pumpkin petals can reduce the steps of dicing when cutting, and at the same time avoid direct stirring cutting to produce a lot of debris, effectively ensuring the stability of internal components.

[0011] Preferably, an electric rotating rod is provided inside the second connecting rod, movable grooves are opened on both sides of the electric rotating rod, limit rods are provided on the inner sides of the two fixed rods, and threads are provided on the surfaces of the limit rods. The electric rotating rod and the limit rods are movably connected, and the length of the limit rod extending outward is adjusted by rotating the electric rotating rod, so as to be used to connect the through holes on both sides of the plug interface.

[0012] Preferably, the outer surface of the limiting sleeve is provided with fixing ears one all around, the fixing ears one are provided with electric telescopic rods two for controlling the lifting and lowering, the diameter of the limiting sleeve is larger than the limiting ring, the height of the limiting ring is higher than the limiting sleeve, the outer surface of the limiting ring is provided with fixing ears two all around, and the upper surfaces of the four fixing ears two are provided with electric telescopic rods three, the limiting sleeve can control the pumpkin petals to be diced within a certain range, and the cutting is performed by the blade two set in the limiting ring.

[0013] Preferably, a plurality of blades 2 are provided, and the plurality of blades 2 are respectively arranged in a cross shape to form a grid, and are fixed to each other and installed in a limiting ring.

[0014] Preferably, the cutting plate is arranged below the limiting ring, the scraper is arranged between the cutting plate and the limiting ring, a slide groove 2 is opened on one side of the cutting box, a slider 2 for sliding in the slide groove 2 is arranged on one side of the scraper, and a slider 3 is arranged on one side of the slider 2.

[0015] Preferably, a screw rod is provided in the second slide groove, one side of the screw rod is electrically connected to the second driving motor, the screw rod and the third slider are threadedly connected, and the rotation of the screw rod drives the scraper to move along the second slide groove, pushing the pumpkin cubes diced by the cutting board to the right side for delivery.

[0016] A method for implementing a pumpkin dicing device for making pumpkin whole flour comprises the following steps:

[0017] Step 1: First, the cutting box is started through a dedicated control device, the baffle is raised to open the inlet, the pumpkin is placed in the groove on the conveyor belt, and the transmission component is started. The pumpkin enters the cutting box and stops at this time. The connecting rod 2 is pushed downward by the cylinder of the M-shaped knife group, and the blade 1 divides the pumpkin into portions;

[0018] Step 2: Then, the conveyor belt is turned on again to send the divided pumpkin petals to the cutting board. At this time, the limiting sleeve first limits the pumpkin petals in one position, and then the cutting knife group cuts the divided pumpkin petals again;

[0019] Step 3: After cutting, the scraper moves from the left side to the right side of the cutting board, so that the pumpkin pieces fall onto the conveyor belt of the discharge board below, and are sent out of the exit by the conveyor belt.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The mitre knife set of the present invention can cut the pumpkin into multiple petals in cooperation with the conveyor belt and the groove, thereby simplifying the pumpkin dicing operation and changing the original method of directly dicing the pumpkin by a crushing mechanism, thereby avoiding the influence of the debris on the internal cutting blades and parts;

[0022] 2. The second blade and the limiting ring of the present invention form a dicing grid knife, and dice the circled pumpkin petals, thereby improving the dicing efficiency, avoiding direct stirring cutting that would produce a lot of debris, and effectively ensuring the stability of the use of internal components;

[0023] 3. The scraper of the present invention can push the cut pumpkin cubes from the cutting board and deliver them out, and at the same time, the grooves on the upper surface of the conveyor belt can confine the pumpkin inside, playing a limiting role. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is an overall schematic diagram of the cutting box of the present invention;

[0025] Figure 2 The internal structure of the cutting box of the present invention is shown in FIG. Figure 1 ;

[0026] Figure 3 The internal structure of the cutting box of the present invention is shown in FIG. Figure 2 ;

[0027] Figure 4 It is a schematic diagram of the structure of the Pozidriv knife assembly of the present invention;

[0028] Figure 5 This is a schematic diagram of the clamping structure of the present invention;

[0029] Figure 6 This is a schematic diagram of the scraper structure of the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the slicing knife group of the present invention.

[0031] In the figure: 1, cutting box; 101, inlet; 10101, slideway 1; 102, outlet; 103, slideway 2; 2, baffle; 201, slide block 1; 202, electric telescopic rod 1; 3, transmission component; 301, feed plate; 302, discharge plate; 303, transmission rod; 304, transmission belt; 305, drive motor 1; 4, conveyor belt; 5, groove; 6, M-shaped knife set; 601, blade 1; 602, connecting rod 1; 603, plug interface; 604, thread hole; 605, connecting rod 2; 606, fixed rod; 607, electric rotating rod; 608, movable slot; 609, limit rod; 7, cutting plate; 8, limit sleeve; 801, fixed ear 1; 802, electric telescopic rod 2; 9, scraper; 901, slider 2; 902, slider 3; 903, screw rod; 904, drive motor 2; 10, dicing knife group; 1001, limit ring; 1002, fixed ear 2; 1003, electric telescopic rod 3; 1004, blade 2. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In order to solve the existing technical problem that pumpkin dicing is relatively difficult compared to general fruits and vegetables due to its relatively hard texture, the blade is also more damaged, resulting in relatively low efficiency and completion rate of pumpkin dicing, please refer to Figures 1 to 7 , providing the following technical solutions:

[0034] Example 1

[0035] refer to Figure 1 , Figure 2 and Figure 3 As shown, a pumpkin dicing device for making pumpkin whole flour comprises a cutting box 1,

[0036] Among them, an inlet 101 is provided on the front surface of the cutting box 1, and an outlet 102 is provided at the rear end of the cutting box 1. The cutting box 1 includes a transmission component 3 and a baffle 2, a cutting plate 7 and a scraper 9. The cross-shaped knife group 6 is arranged in the cutting box 1, and the cross-shaped knife group 6 includes a blade 1 601, a connecting rod 1 602, a connecting rod 2 605 and a fixing rod 606. A limiting sleeve 8 is arranged behind the cross-shaped knife group 6. A slicing knife group 10 is arranged in the limiting sleeve 8. The slicing knife group 10 includes a limiting ring 1001 and a blade 2 1004. The cross-shaped knife group 6 and the slicing knife group 10 can cooperate to cut the pumpkin into petals and dices.

[0037] In addition, the baffle 2 is arranged at the entrance 101, and a slide groove 10101 is opened on both sides of the entrance 101, and a slider 201 is arranged on both sides of the baffle 2, and the slider 201 is movably connected with the slide groove 10101, and an electric telescopic rod 202 is arranged in the slide groove 10101, and the lower end of the electric telescopic rod 202 is fixed to the slider 201;

[0038] When the pumpkin is quantitatively transported, the transmission component 3 includes a feeding plate 301 and a discharging plate 302. A conveyor belt 4 is provided in each of the feeding plate 301 and the discharging plate 302. A groove 5 for placing the pumpkin is provided on the surface of one of the conveyor belts 4. Two transmission rods 303 are provided in each of the two conveyor belts 4. A transmission belt 304 is provided between every two transmission rods 303. The outer sides of the two transmission rods 303 are electrically connected to a driving motor 305, which plays a transmission role in the entire dicing process.

[0039] Example 2

[0040] refer to Figure 4 and Figure 5 , a plurality of blades 601 are fixed to a fixed disk, a connecting rod 602 is fixed above the fixed disk, an insertion port 603 is provided at the upper end of the connecting rod 602 for connecting the second connecting rod 605, two fixing rods 606 are provided, both of which are movably connected to the two outer sides of the second connecting rod 605, and through holes 604 are provided on both sides of the insertion port 603 for connecting the fixing rod 606, an electric rotating rod 607 is provided in the second connecting rod 605, and movable grooves 608 are provided on both sides of the electric rotating rod 607, and limiting rods 609 are provided on the inner sides of the two fixing rods 606, and the electric rotating rod 607 is rotated to adjust the length of the limiting rod 609 extending outward, so as to be used to connect the through holes 604 on both sides of the plug interface 603;

[0041] Specifically, there are multiple blades 601 arranged in a cross shape, so that the finished pumpkin can be divided into several petals in advance, which is convenient for subsequent cutting, reduces the wear and tear of parts during use, and increases efficiency.

[0042] Among them, the surface of the limiting rod 609 is provided with threads for connecting with the movable groove 608, so as to control the length of the fixed rod 606 and make the M-shaped knife group 6 easy to disassemble and replace. The lifting and cutting activities of the connecting rod 2 605 and the M-shaped knife group 6 are completed by the electric rotating rod 607.

[0043] Example 3

[0044] Since the cut pumpkin pieces are not easily dumped into place, and thus are easily stuck in the machine and affect the normal operation of the equipment, a scraper 9 is provided;

[0045] refer to Figure 6 The scraper 9 is arranged between the cutting plate 7 and the limiting ring 1001, and a slider 2 901 for sliding in the slide groove 2 103 is arranged on one side of the scraper 9, and a slider 3 902 is arranged on one side of the slider 2 901. A screw rod 903 is arranged in the slide groove 2 103, and a drive motor 2 904 is electrically connected to one side of the screw rod 903. The screw rod 903 and the slider 3 902 are threadedly connected. The drive motor 2 904 drives the screw rod 903 to rotate, which is used to drive the slider 3 902 and the slider 2 901, so that the scraper 9 can complete the pushing of pumpkin cubes.

[0046] Example 4

[0047] Since pumpkins are of different sizes, they are easily missed during dicing, which requires a second dicing operation.

[0048] To solve this problem, a slicing knife set 10 is provided in this embodiment. Figure 7 As shown, a plurality of blades 1004 are provided, and the plurality of blades 1004 are respectively in a cross shape to form a grid shape, and are fixed to each other and installed in the limiting ring 1001;

[0049] In addition, the outer surface of the limiting ring 1001 is surrounded by two fixing ears 1002, and the upper surfaces of the four fixing ears 1002 are each provided with three electric telescopic rods 1003;

[0050] In order to concentrate the pumpkin petals that need to be diced, a limiting sleeve 8 is provided. Fixed ears 801 are arranged around the outer surface of the limiting sleeve 8. Electric telescopic rods 802 for controlling the lifting and lowering are arranged on the fixed ears 801. The diameter of the limiting sleeve 8 is larger than the limiting ring 1001. The limiting ring 1001 is higher than the limiting sleeve 8. Fixed ears 1002 are arranged around the outer surface of the limiting ring 1001. Electric telescopic rods 3 1003 are arranged on the upper surfaces of the four fixed ears 1002. The dicing knife group 10 uses the electric telescopic rods 1003 to achieve the lifting and dicing effect.

[0051] The implementation method of the pumpkin dicing device for making pumpkin whole flour provided in this embodiment comprises the following steps:

[0052] Step 1: First, the cutting box 1 is turned on by a dedicated control device, the baffle 2 is raised to open the inlet 101, the pumpkin is placed in the groove 5 on the conveyor belt 4, the transmission component 3 is turned on, and the pumpkin enters the cutting box 1 and stops at this time. The connecting rod 2 605 is pushed downward by the cylinder of the cross knife group 6, and the blade 1 601 divides the pumpkin into portions;

[0053] Step 2: Subsequently, the conveyor belt 4 is turned on again to convey the divided pumpkin petals to the cutting board 7. At this time, the limiting sleeve 8 firstly limits the pumpkin petals to one position, and then the dicing knife set 10 cuts the divided pumpkin petals again;

[0054] Step 3: After cutting, the scraper 9 moves from the left side to the right side of the cutting plate 7, so that the pumpkin pieces fall onto the conveyor belt 4 of the discharge plate 302 below, and are then sent out of the outlet 102 by the conveyor belt 4.

[0055] Working principle: Before starting the dicing operation, the cutting box 1 is turned on by a special control device, so that the baffle 2 rises to open the inlet 101, and the pumpkin is placed in the groove 5 on the conveyor belt 4. Then the transmission component 3 is turned on, and the pumpkin enters the cutting box 1 along the conveyor belt 4. When it moves below the cross-shaped knife group 6, it stops. The cross-shaped knife group 6 pushes the connecting rod 2 605 downward under the action of the cylinder, so that the blade 1 601 divides the pumpkin into pieces. After the pieces are cut, they are transported again by the conveyor belt 4 until the pumpkin pieces are sent out and fall on the cutting board 7. Then, the limiting sleeve 8 is lowered downward on the surface of the cutting board 7 under the action of the electric telescopic rod 2 802, and the pumpkin can be The pumpkin petals are concentrated and confined in one position. At this time, the limiting circle 1001 of the slicing knife group 10 is extended downward to the inner side of the limiting sleeve 8 by the electric telescopic rod three 1003, and the slicing pumpkin petals are cut into cubes again by the blade two 1004. After dicing, the electric telescopic rod three 1003 drives the slicing knife group 10 to rise upward, and the electric telescopic rod two 802 drives the limiting sleeves 8 to rise upward respectively. Then, the scraper 9 slides in the slide groove two 103 to push the pumpkin cubes on the cutting board 7 from the left to the right, so that the pumpkin cubes fall onto the conveyor belt 4 of the discharge plate 302 below, and finally the conveyor belt 4 is opened to send the pumpkin cubes out from the outlet 102.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0057] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A pumpkin dicing device for making pumpkin whole flour, characterized in that: include, A cutting box (1) is provided with an inlet (101) on the front surface and an outlet (102) on the rear end of the cutting box (1). The cutting box (1) comprises a transmission component (3), a baffle (2), a cutting plate (7) and a scraper (9); A mitre blade assembly (6) is arranged in the cutting box (1), wherein the mitre blade assembly (6) comprises a blade 1 (601), a connecting rod 1 (602), a connecting rod 2 (605) and a fixing rod (606); A limiting sleeve (8) is arranged behind the crisscross knife group (6), and a dicing knife group (10) is arranged inside the limiting sleeve (8). The dicing knife group (10) includes a limiting ring (1001) and a second blade (1004).

2. The pumpkin dicing device for making pumpkin whole flour according to claim 1, characterized in that: The baffle (2) is arranged at the entrance (101), and a slide groove (10101) is provided on both sides of the entrance (101). A slider (201) is provided on both sides of the baffle (2), and the slider (201) is movably connected to the slide groove (10101). An electric telescopic rod (202) is provided in the slide groove (10101), and the lower end of the electric telescopic rod (202) is fixed to the slider (201).

3. The pumpkin dicing device for making pumpkin whole flour according to claim 1, characterized in that: The transmission component (3) comprises a feeding plate (301) and a discharging plate (302), wherein a conveyor belt (4) is provided in the feeding plate (301) and the discharging plate (302), wherein a surface of one of the conveyor belts (4) has a groove (5) for placing a pumpkin, and two transmission rods (303) are provided in the two conveyor belts (4), and a transmission belt (304) is provided between every two transmission rods (303), and the outer sides of the two transmission rods (303) are electrically connected to a driving motor (305).

4. The pumpkin dicing device for making pumpkin whole flour according to claim 1, characterized in that: The blades (601) are provided in plurality and form a cross-shaped structure. The blades (601) are fixed to a fixed plate. A connecting rod (602) is fixed above the fixed plate. An insertion port (603) is provided at the upper end of the connecting rod (602) for connecting to a connecting rod (605). Two fixing rods (606) are provided and are movably connected to two outer sides of the connecting rod (605). Both inner sides of the insertion port (603) are provided with through holes (604) for connecting to the fixing rod (606).

5. The pumpkin dicing device for making pumpkin whole flour according to claim 4, characterized in that: The second connecting rod (605) is provided with an electric rotating rod (607), and movable grooves (608) are provided on both sides of the electric rotating rod (607). The inner sides of the two fixed rods (606) are provided with limit rods (609), and the surfaces of the limit rods (609) are provided with threads.

6. The pumpkin dicing device for making pumpkin whole flour according to claim 1, characterized in that: The outer surface of the limiting sleeve (8) is provided with a fixing ear (801) on all sides, and the fixing ear (801) is provided with an electric telescopic rod (802) for controlling the lifting and lowering. The diameter of the limiting sleeve (8) is larger than the limiting ring (1001), and the height of the limiting ring (1001) is higher than the limiting sleeve (8).

7. The pumpkin dicing device for making pumpkin whole flour according to claim 6, characterized in that: The outer surface of the limiting ring (1001) is surrounded by fixed ears (1002), and the upper surfaces of the four fixed ears (1002) are provided with electric telescopic rods (1003). A plurality of blades (1004) are provided, and the plurality of blades (1004) are respectively arranged in a cross shape to form a grid shape.

8. The pumpkin dicing device for making pumpkin whole flour according to claim 1, characterized in that: The cutting plate (7) is arranged below the limiting ring (1001), the scraper (9) is arranged between the cutting plate (7) and the limiting ring (1001), a second slide groove (103) is provided on one side of the cutting box (1), a second slider (901) for sliding in the second slide groove (103) is provided on one side of the scraper (9), and a third slider (902) is provided on one side of the second slider (901).

9. The pumpkin dicing device for making pumpkin whole flour according to claim 8, characterized in that: A screw rod (903) is arranged in the second slide groove (103), one side of the screw rod (903) is electrically connected to the second drive motor (904), and the screw rod (903) is threadedly connected to the third slider (902).

10. A method for implementing a pumpkin dicing device for making pumpkin whole flour, which is implemented based on the pumpkin dicing device for making pumpkin whole flour according to any one of claims 1 to 8, characterized in that: The steps include: Step 1: The cutting box (1) is started by a dedicated control device, so that the baffle (2) is raised to open the inlet (101), the pumpkin is placed in the groove (5) on the conveyor belt (4), and the transmission component (3) is started. The pumpkin enters the cutting box (1) and stops at this time. The cylinder of the cross-shaped knife group (6) pushes the connecting rod 2 (605) downward, and the blade 1 (601) divides the pumpkin into portions; Step 2: Turn on the conveyor belt (4) again to send the divided pumpkin slices to the cutting board (7). At this time, the limiting sleeve (8) first limits the pumpkin slices to one position, and then the dicing knife group (10) cuts the divided pumpkin slices again. Step 3: The scraper (9) moves from the left side to the right side of the cutting plate (7) so that the pumpkin pieces fall onto the conveyor belt (4) of the discharge plate (302) below, and are then sent out of the outlet (102) by the conveyor belt (4).

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