Automatic stacking device for density board production
By designing an automatic density plate palletizing device integrating material limiting, centering positioning, automatic slitting, side clamping and rolling deformation mechanism, the problems of edge crushing, kraft paper falling off and operation in the slitting and palletizing process of density plate are solved, and stable positioning, automatic slitting and efficient palletizing of density plates are achieved.
Patent Information
- Application Number
- CN202411415606.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-10-11
AI Technical Summary
After pasting kraft paper, the existing automatic MDF palletizing device is prone to edge breakage, kraft paper falls off and edge degumming and curling during the slitting and palletizing process, and the positioning and clamping operations are complicated.
An automatic stacking device for producing density plates including a material stopping mechanism, a centering positioning mechanism, an automatic slitting mechanism, a side clamping mechanism and a rolling deformation mechanism is designed. Through the linkage of the stopper limiting mechanism and the centering positioning mechanism, the stable positioning and clamping of the density plate is achieved; the automatic slitting mechanism automatically slitting of kraft paper; the side clamping mechanism realizes side clamping and bottom support of the density plate through the rolling deformation assembly and clamping claws.
It effectively avoids edge breakage and kraft paper peeling problems during the slitting process of density plates, improves the stable positioning and clamping of density plates, simplifies the operation process, and improves the stability and efficiency of palletization.
Smart Images

Figure CN119218497B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic stacking equipment, in particular to an automatic stacking device for density board production. Background Art
[0002] Density board is a man-made board made of wood cellulose material and synthetic resin or other suitable adhesives, which are pressed under heating and pressure conditions. Density board is mainly used in furniture manufacturing, building decoration and packaging industries. During the production process of density board, it is usually necessary to paste kraft paper on its surface, which mainly plays the role of enhancing protection, improving appearance and moisture-proofing. After the density board is pasted with kraft paper, it needs to be stacked using an automatic stacking device after production is completed. However, the existing automatic stacking device has certain defects during use.
[0003] 1. In the process of pasting kraft paper on the existing density board, the conveying device is mainly used to continuously convey the density board to the roller press, and then the rolling effect of the roller press is used to paste the kraft paper on the density board. Since the kraft paper is continuous and the density board is also continuously conveyed, the continuous kraft paper needs to be cut. During the cutting process, the board and the conveying device are prone to slippage, which makes it easy for the edges to break during the cutting process. After cutting, the stacking robot is used for stacking, and the density board pasted with kraft paper needs to be positioned before stacking. The positioning action includes blocking and limiting and centering positioning. The blocking and limiting and centering positioning actions in the existing equipment are independent of each other and are performed one after another, which is cumbersome to operate.
[0004] 2. When palletizing existing density boards, they are usually adsorbed by a robot with a suction cup, and then moved to a designated position for palletizing. However, when the density boards with kraft paper are palletized by suction cups, the suction cups are usually directly adsorbed on the side of the density boards with kraft paper, which may cause the kraft paper and the density boards to fall off. If the density boards are directly palletized after the kraft paper is affixed, the edges of the density boards may easily become debonded and warped. Summary of the invention
[0005] The object of the present invention is to provide an automatic stacking device for density board production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic stacking device for density board production, comprising a roller conveyor, a material blocking and limiting mechanism is arranged on the right side inside the roller conveyor, a centering positioning mechanism is arranged on the left side of the middle of the material blocking and limiting mechanism, an automatic cutting mechanism is arranged on the left side of the material blocking and limiting mechanism, a stacking robot is arranged on the rear side of the roller conveyor, a No. 1 hydraulic cylinder is fixedly connected to the top of the execution end of the stacking robot, a fixed frame is fixedly connected to the bottom of the output end of the No. 1 hydraulic cylinder, a side clamping mechanism is arranged on the fixed frame, and a rolling deformation mechanism is arranged between the side clamping mechanism and the fixed frame.
[0007] The material blocking and limiting mechanism includes a No. 2 hydraulic cylinder, which is fixedly connected to the right side of the bottom surface of the roller conveyor. A fixed ring is fixedly sleeved on the top of the output end of the No. 2 hydraulic cylinder. The fixed ring is composed of a ring section and a horizontal section. A No. 1 rack is fixedly connected to the left side of the horizontal section of the fixed ring. Two No. 1 bearing plates are fixedly connected to the right side of the bottom surface of the roller conveyor. A transmission shaft is connected to the top of the two No. 1 bearing plates for common rotation. A No. 1 spur gear meshing with the No. 1 rack is fixedly sleeved on the right end of the transmission shaft.
[0008] The centering positioning mechanism includes a driving assembly, which includes a No. 2 spur gear, which is fixedly sleeved on the left side of the middle part of the transmission shaft. Four No. 1 guide rods are fixedly connected in a rectangular shape inside the roller conveyor, and two No. 1 guide rods located in the same horizontal plane slide together and penetrate a T-shaped block.
[0009] The automatic slitting mechanism comprises a telescopic cylinder fixedly mounted on the inner wall of the rear side of the roller conveyor, the output end of the telescopic cylinder is fixedly connected to the vertical section of the L-shaped plate, and the top of the horizontal section of the L-shaped plate is fixedly connected to a mounting seat.
[0010] Preferably, a material baffle plate is fixedly connected to the upper end face of the output end of the No. 2 hydraulic cylinder, and the material baffle plate is located between two adjacent rollers. The density plate is conveyed from left to right along the roller conveyor, and an extrusion plate is fixedly connected to the rear side of the material baffle plate. A switch for opening and closing the roller conveyor is fixedly installed on the top of the right rear side of the roller conveyor, and a guide inclined groove matching the switch is provided on the top of the material baffle plate.
[0011] Preferably, a No. 2 rack meshing with the No. 2 spur gear is fixedly installed on one side of the two T-shaped blocks close to each other, and a centering clamping assembly is installed on each No. 2 rack, and the centering clamping assembly is fixedly installed on the end of the No. 2 rack, and the two centering clamping assemblies are distributed symmetrically around the center, and the centering clamping assembly includes an L-shaped clamping arm, the horizontal section of the L-shaped clamping arm is fixedly connected to the end of the No. 2 rack, the vertical end of the L-shaped clamping arm is fixedly connected to a clamping plate, and reinforcing ribs are fixedly connected to the corners of the L-shaped clamping arm.
[0012] Preferably, a No. 1 fixed shaft is rotatably passed through the top of the mounting seat, a cutting knife is fixedly sleeved on the center of the No. 1 fixed shaft, a No. 3 spur gear is sleeved and fixedly connected to the right end of the No. 1 fixed shaft after passing through the mounting seat, two No. 1 fixed blocks are symmetrically fixedly connected to the middle of the top of the roller conveyor, a No. 3 rack meshing with the No. 3 spur gear is fixedly connected between the two No. 1 fixed blocks, and the No. 3 rack and the cutting knife are both located between two adjacent rollers.
[0013] Preferably, the side clamping mechanism includes a reciprocating rebound component, a side clamping component and a rope stretching component, the reciprocating rebound component is arranged on the top of the fixed frame, and the side clamping component is arranged on the bottom of the reciprocating rebound component, the rope stretching component is arranged in the middle of the top of the fixed frame, the reciprocating rebound component includes a fixed plate which is symmetrically fixedly connected to the top of the fixed frame, and the centers of the two fixed plates are fixedly penetrated by a No. 3 guide rod, the two No. 3 guide rods are symmetrically sleeved with a No. 2 spring front and back, and the front and rear ends of the two No. 3 guide rods are respectively slidably sleeved with a movable plate, the No. 2 spring is installed between the fixed plate and the movable plate, the front and rear end faces of the two No. 3 guide rods are fixedly connected with blocks, and a number of guide strips are evenly fixedly installed on the top of the fixed frame, and the guide strips are slidably connected to the movable plate.
[0014] Preferably, the side clamping assembly includes a guide rail, which is evenly fixedly installed on the bottom of the movable plate, a slider is slidably connected to the bottom of the guide rail, a clamping claw for clamping the side of the density board is fixedly connected to the bottom of the slider, an ear block is fixedly connected to the right side of the slider, a No. 2 fixed block is fixedly connected to the right side of the middle of the ear block, a locking screw is movably passed through the center of the No. 2 fixed block, the locking screw and the No. 2 fixed block are threadedly connected, a clamping block crimped on the guide rail is fixedly connected to the right end of the locking screw, a linkage plate is fixedly connected between several clamping claws on the same side, and a clamping block is fixedly connected to the side of the clamping claw close to the center of the fixed frame.
[0015] Preferably, the rope tensioning assembly includes mounting blocks symmetrically fixedly installed in the middle of the fixed frame front and back, the tops of the two mounting blocks are fixedly connected to fixed pulleys, the bottoms of the fixed pulleys are slidably connected to steel ropes, one end of the steel rope is fixedly connected to the bottom of the fixed end of the No. 1 hydraulic cylinder, and the other end of the steel rope is fixedly connected to the center of one side of the movable plate.
[0016] Preferably, the rolling deformation mechanism includes rolling deformation components corresponding to the number of side clamping components, the rolling deformation component includes a plurality of No. 1 fixing seats symmetrically fixedly installed on the bottom of the fixing frame near the center position, and a plurality of No. 3 fixing seats are symmetrically installed on the bottom of the fixing frame near the edge position, each No. 3 fixing seat is hinged with two connecting rods symmetrically left and right through a rotating shaft at the bottom, a No. 2 fixing seat is fixedly connected to the top of the two connecting rods, a No. 1 spring is fixedly connected between the No. 2 fixing seat and the No. 1 fixing seat, the bottom of the two connecting rods are rotatably connected with a mounting plate through a rotating shaft, a one-way flip plate is hinged on one side of the mounting plate close to the center of the fixing frame, two rolling wheels for rolling the top of the density board are symmetrically installed on the bottom of the mounting plate, and a locking assembly is provided on the side of the linkage plate away from the center of the fixing frame.
[0017] Preferably, a through hole is provided at the bottom of the clamping claw, and the locking assembly includes a top block fixedly mounted on the side of the linkage plate away from the center of the fixed frame, a No. 3 hydraulic cylinder is fixedly connected to the bottom center of the top block, a connecting block is fixedly mounted at the bottom of the output end of the No. 3 hydraulic cylinder, and a movable locking block is fixedly connected to the bottom of the connecting block.
[0018] Preferably, a fixed locking block is fixedly connected to the bottom of the clamping claw on one side away from the center of the fixing frame, and a telescopic rod is fixedly connected to the side of the mounting plate away from the center of the fixing frame.
[0019] Compared with the prior art, the invention has the following beneficial effects.
[0020] 1. The present invention blocks and limits the transported density board through the material blocking and limiting mechanism. During the rising process of the material blocking plate, the centering and clamping of the centering and positioning mechanism are simultaneously driven to ensure the centering and stable clamping of the density board. After positioning and clamping, the automatic slitting mechanism automatically slits the kraft paper, avoiding the problem of edge damage during slitting caused by the slippage of the density board. The material blocking and limiting mechanism is integrated with the centering and positioning mechanism, and the two work synchronously with high efficiency.
[0021] 2. The present invention clamps and fixes the side of the density board through a side clamping mechanism, replacing the traditional suction cup adsorption method, effectively avoiding the problem of kraft paper falling off. After the rolling deformation component rolls to the edge of the density board, it is locked and fixed by the locking component. The rolling deformation component forms a bottom support. After the stacking is completed, the locking component is released and the rolling deformation component automatically resets. The rolling deformation component in the rolling deformation mechanism is used to support the bottom of the density board. The side clamping cooperates with the bottom support to improve the stability of the density board clamping.
[0022] 3. The present invention rolls the top edge of the density board when the rolling deformation component in the rolling deformation mechanism moves downward, thereby improving the firmness of the bonding between the kraft paper and the density board and avoiding the problem of edge debonding and warping. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a stereoscopic diagram of the overall structure of the present invention.
[0024] Figure 2 It is a partially cutaway stereoscopic view of the overall structure of the present invention.
[0025] Figure 3 It is a partial structural cross-sectional view of the present invention.
[0026] Figure 4 For the present invention Figure 3 A magnified schematic diagram of area A in the middle.
[0027] Figure 5 For the present invention Figure 3 Enlarged schematic diagram of area B in the middle.
[0028] Figure 6 It is a stereoscopic diagram of the side clamping mechanism, No. 1 hydraulic cylinder and palletizing robot of the present invention.
[0029] Figure 7 For the present invention Figure 6 Enlarged schematic diagram of area C in the middle.
[0030] Figure 8 It is a stereoscopic diagram of the side clamping mechanism, No. 1 hydraulic cylinder and rolling deformation mechanism of the present invention.
[0031] Fig. 9 It is a front view of the side clamping mechanism, No. 1 hydraulic cylinder and rolling deformation mechanism of the present invention.
[0032] In the figure: 1, roller conveyor; 2, material stopper and limiter mechanism; 21, material stopper plate; 22, fixed collar; 23, No. 1 spur gear; 24, transmission shaft; 25, No. 1 rack; 26, No. 2 hydraulic cylinder; 27, No. 1 bearing plate; 3, fixed frame; 4, side clamping mechanism; 41, reciprocating rebound assembly; 411, No. 3 guide rod; 412, No. 2 spring; 413, fixed plate; 414, movable plate; 415, guide bar; 42, side clamping Assembly; 421, linkage plate; 422, guide rail; 423, clamping claw; 424, locking screw; 425, No. 2 fixing block; 426, ear block; 427, pressing block; 428, slide block; 429, clamping block; 43, rope stretching assembly; 431, fixed pulley; 432, mounting block; 433, steel rope; 5, No. 1 hydraulic cylinder; 6, stacking manipulator; 7, automatic slitting mechanism; 71, No. 1 fixing block; 72, No. 3 rack ; 73, No. 3 spur gear; 74, cutting knife; 75, No. 1 fixed shaft; 76, telescopic cylinder; 77, mounting seat; 78, L-shaped plate; 8, centering positioning mechanism; 81, centering clamping assembly; 811, L-shaped clamping arm; 812, clamping plate; 813, reinforcing rib plate; 82, driving assembly; 821, T-shaped block; 822, No. 1 guide rod; 823, No. 2 rack; 824, No. 2 spur gear; 9, rolling deformation mechanism; 91, lock Tightening assembly; 911, No. 3 hydraulic cylinder; 912, connecting block; 913, telescopic rod; 914, fixed locking block; 915, movable locking block; 916, top block; 92, rolling deformation assembly; 921, No. 1 fixing seat; 922, No. 1 spring; 923, connecting rod; 924, one-way flip plate; 925, mounting plate; 926, rolling wheel; 927, No. 2 fixing seat; 928, No. 3 fixing seat; 10, switch; 11, extrusion plate. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figure 1 and Figure 2An automatic stacking device for density board production includes a roller conveyor 1, a material blocking and limiting mechanism 2 is arranged on the right side inside the roller conveyor 1, a centering positioning mechanism 8 is arranged on the left side of the middle of the material blocking and limiting mechanism 2, an automatic cutting mechanism 7 is arranged on the left side of the material blocking and limiting mechanism 2, a stacking robot 6 is arranged on the rear side of the roller conveyor 1, a No. 1 hydraulic cylinder 5 is fixedly connected to the top of the execution end of the stacking robot 6, a fixed frame 3 is fixedly connected to the bottom of the output end of the No. 1 hydraulic cylinder 5, a side clamping mechanism 4 is arranged on the fixed frame 3, and the side clamping mechanism 4 A rolling deformation mechanism 9 is arranged between the fixed frame 3. During use of the present invention, the density board with kraft paper pasted on it is conveyed from left to right by the roller conveyor 1, the density board is blocked and limited by the material blocking and limiting mechanism 2, the density board is center-clamped by the centering positioning mechanism 8 to ensure the centering of the density board, the automatic slitting mechanism 7 is used to automatically slit the kraft paper, the side clamping mechanism 4 is used to clamp and fix the density board, and the rolling deformation mechanism 9 realizes the rolling of the top of the density board and the support of the bottom.
[0035] See also Figure 2 and Figure 3 The material blocking and limiting mechanism 2 includes a No. 2 hydraulic cylinder 26, which is fixedly connected to the right side of the bottom surface of the roller conveyor 1. A fixed collar 22 is sleeved and fixed on the top of the output end of the No. 2 hydraulic cylinder 26. The fixed collar 22 consists of a ring section and a horizontal section. The left side of the horizontal section of the fixed collar 22 is fixedly connected to a No. 1 rack 25. Two No. 1 bearing plates 27 are fixedly connected to the right side of the bottom surface of the roller conveyor 1. The tops of the two No. 1 bearing plates 27 are connected to the transmission shaft 24 for rotation together. The transmission shaft 2 The right end of the conveyor 1 is fixedly sleeved with a No. 1 spur gear 23 meshing with a No. 1 rack 25; the upper end surface of the output end of the No. 2 hydraulic cylinder 26 is fixedly connected with a baffle plate 21, which is located between two adjacent rollers. The density board is transported from left to right along the roller conveyor 1. The rear side of the baffle plate 21 is fixedly connected with an extrusion plate 11. The top of the right rear side of the roller conveyor 1 is fixedly installed with a switch 10 for opening and closing the roller conveyor 1. The top of the baffle plate 21 is provided with a guide inclined groove matched with the switch 10.
[0036] During the operation of the material blocking and limiting mechanism 2, in the initial state, the material blocking plate 21 is located between two adjacent rollers on the roller conveyor 1, and the No. 2 hydraulic cylinder 26 is started. The output end of the No. 2 hydraulic cylinder 26 drives the material blocking plate 21 to rise until the top of the material blocking plate 21 extends from the top of the roller, and the material blocking plate 21 is used to block and limit the density board in transportation, and the extrusion plate 11 and the switch 10 are kept in a non-contact state. When the right end of the density board contacts the material blocking plate 21, the output end of the No. 2 hydraulic cylinder 26 continues to rise, driving the extrusion plate 11 to rise and then squeeze the switch 10. At this time, the roller conveyor 1 stops conveying, and as the output end of the No. 2 hydraulic cylinder 26 continues to rise, the fixed ring 22 and the No. 1 rack 25 thereon are synchronously driven to rise, driving the No. 1 spur gear 23 and the transmission shaft 24 thereon to rotate counterclockwise from back to front.
[0037] See also Figure 2 , Figure 3 and Figure 4 The centering and positioning mechanism 8 includes a driving assembly 82, and the driving assembly 82 includes a No. 2 spur gear 824. The No. 2 spur gear 824 is fixedly sleeved on the left side of the middle part of the transmission shaft 24. Four No. 1 guide rods 822 are fixedly connected in a rectangular shape inside the roller conveyor 1. Two No. 1 guide rods 822 located in the same horizontal plane slide together and penetrate a T-shaped block 821. A No. 2 rack 823 meshing with the No. 2 spur gear 824 is fixedly installed on one side of the two T-shaped blocks 821 close to each other, and a centering clamping assembly 81 is installed on each No. 2 rack 823.
[0038] See also Figure 3 and Figure 4 The two centering clamping assemblies 81 are fixedly installed on the ends of the No. 2 rack 823, and the two centering clamping assemblies 81 are distributed symmetrically around the center. The centering clamping assembly 81 includes an L-shaped clamping arm 811, the horizontal section of the L-shaped clamping arm 811 is fixedly connected to the end of the No. 2 rack 823, the vertical end of the L-shaped clamping arm 811 is fixedly connected to a clamping plate 812, and the corners of the L-shaped clamping arm 811 are fixedly connected to reinforcing ribs 813.
[0039] During use, the centering and positioning mechanism 8, while the transmission shaft 24 rotates, synchronously drives the No. 2 spur gear 824 to rotate, and then drives the two No. 2 racks 823 to move toward each other, and synchronously drives the L-shaped clamping arm 811 and the clamping plate 812 thereon to move in a centering manner. The clamping plate 812 is used to center and clamp the density board to ensure the center positioning of the density board, which is conducive to stable clamping of the density board and avoids the problem of slippage during slitting. The material blocking and limiting mechanism 2 and the centering and positioning mechanism 8 are integrated and synchronously linked.
[0040] See also Figure 3 and Figure 5The automatic slitting mechanism 7 includes a telescopic cylinder 76 fixedly mounted on the inner wall of the rear side of the roller conveyor 1. The output end of the telescopic cylinder 76 is fixedly connected to the vertical section of the L-shaped plate 78. The top of the horizontal section of the L-shaped plate 78 is fixedly connected to a mounting seat 77. A No. 1 fixed shaft 75 is rotatably penetrated at the top of the mounting seat 77. A cutting knife 74 is fixedly sleeved on the center of the No. 1 fixed shaft 75. A No. 3 spur gear 73 is sleeved and fixed on the right end after the No. 1 fixed shaft 75 penetrates the mounting seat 77. Two No. 1 fixed blocks 71 are symmetrically fixedly connected to the middle of the top of the roller conveyor 1. A No. 3 rack 72 meshing with the No. 3 spur gear 73 is fixedly connected between the two No. 1 fixed blocks 71. The No. 3 rack 72 and the cutting knife 74 are both located between two adjacent rollers.
[0041] During the operation of the automatic slitting mechanism 7, after the density board is stably clamped, the telescopic cylinder 76 is started, and the output end of the telescopic cylinder 76 extends, driving the L-shaped plate 78 to move forward, and synchronously driving the mounting seat 77 and the No. 1 fixed shaft 75 thereon to move forward, and at the same time driving the cutting knife 74 and the No. 3 spur gear 73 to move forward. While the No. 3 spur gear 73 moves forward, it is driven by the No. 3 rack 72, and the No. 3 spur gear 73 automatically rotates, synchronously driving the cutting knife 74 to automatically rotate and cut, thereby realizing automatic slitting of kraft paper.
[0042] See also Figure 2 , Figure 6 and Figure 8 The side clamping mechanism 4 includes a reciprocating rebound component 41, a side clamping component 42 and a rope stretching component 43. The reciprocating rebound component 41 is arranged on the top of the fixed frame 3, and the side clamping component 42 is arranged at the bottom of the reciprocating rebound component 41, and the rope stretching component 43 is arranged in the middle of the top of the fixed frame 3. The reciprocating rebound component 41 includes a fixed plate 413 fixedly connected to the top of the fixed frame 3 symmetrically, and the centers of the two fixed plates 413 are fixedly penetrated with a No. 3 guide rod 411, and the two No. 3 guide rods 411 are symmetrically sleeved with No. 2 springs 412 front and back, and the front and rear ends of the two No. 3 guide rods 411 are respectively slidably sleeved with a movable plate 414, and the No. 2 spring 412 is installed between the fixed plate 413 and the movable plate 414. The front and rear end faces of the two No. 3 guide rods 411 are fixedly connected with blocks, and a plurality of guide bars 415 are evenly fixedly installed on the top of the fixed frame 3, and the guide bars 415 are slidably connected to the movable plate 414.
[0043] See also Figure 6 , Figure 7 and Figure 8The side clamping assembly 42 includes a guide rail 422, which is evenly fixedly installed at the bottom of the movable plate 414. A slider 428 is slidably connected to the bottom of the guide rail 422. A clamping claw 423 for clamping the side of the density board is fixedly connected to the bottom of the slider 428. An ear block 426 is fixedly connected to the right side of the slider 428. A No. 2 fixed block 425 is fixedly connected to the right side of the middle of the ear block 426. A locking screw 424 is movably passed through the center of the No. 2 fixed block 425. The locking screw 424 is threadedly connected to the No. 2 fixed block 425. The right end of the locking screw 424 is fixedly connected to a clamping block 427 crimped on the guide rail 422. A linkage plate 421 is fixedly connected between the plurality of clamping claws 423 on the same side. A clamping block 429 is fixedly connected to the side of the clamping claw 423 close to the center of the fixed frame 3.
[0044] See also Figure 8 The rope tensioning assembly 43 includes a mounting block 432 which is symmetrically fixedly installed in the middle of the fixed frame 3. The tops of the two mounting blocks 432 are fixedly connected to fixed pulleys 431. The bottom of the fixed pulley 431 is slidably connected to a steel rope 433. One end of the steel rope 433 is fixedly connected to the bottom of the fixed end of the No. 1 hydraulic cylinder 5, and the other end of the steel rope 433 is fixedly connected to the center of one side of the movable plate 414.
[0045] See also Figure 6 , Figure 7 , Figure 8 and Fig. 9 The rolling deformation mechanism 9 includes a rolling deformation assembly 92 corresponding to the number of the side clamping assemblies 42, and the rolling deformation assembly 92 includes a number of No. 1 fixing seats 921 symmetrically fixedly installed at the bottom of the fixing frame 3 near the center position, and a number of No. 3 fixing seats 928 are symmetrically installed at the bottom of the fixing frame 3 near the edge position. The bottom of each No. 3 fixing seat 928 is hinged with two connecting rods 923 symmetrically through a rotating shaft, and a No. 2 fixing seat 927 is fixedly connected to the top of the two connecting rods 923. A No. 1 spring 922 is fixedly connected between the No. 2 fixing seat 927 and the No. 1 fixing seat 921, and the bottoms of the two connecting rods 923 are rotatably connected with a mounting plate 925 through a rotating shaft. A one-way flip plate 924 is hinged on one side of the mounting plate 925 near the center of the fixing frame 3. Two rolling wheels 926 for rolling the top of the density board are symmetrically installed at the bottom of the mounting plate 925, and a locking assembly 91 is arranged on the side of the linkage plate 421 away from the center of the fixing frame 3.
[0046] See also Figure 7 and Figure 8A through hole is provided at the bottom of the clamping claw 423, and the locking assembly 91 includes a top block 916 fixedly installed on the side of the linkage plate 421 away from the center of the fixed frame 3, a No. 3 hydraulic cylinder 911 is fixedly connected to the bottom center of the top block 916, a connecting block 912 is fixedly installed at the bottom of the output end of the No. 3 hydraulic cylinder 911, a movable locking block 915 is fixedly connected to the bottom of the connecting block 912, a fixed locking block 914 is fixedly connected to the bottom of the side of the clamping claw 423 away from the center of the fixed frame 3, and a telescopic rod 913 is fixedly connected to the side of the mounting plate 925 away from the center of the fixed frame 3.
[0047] When the kraft paper on the density board is cut, the output end of the No. 2 hydraulic cylinder 26 descends, so that the centering positioning mechanism 8 releases the clamping of the density board. In the initial state, the telescopic rod 913 is not locked by the movable locking block 915, the No. 1 spring 922 is in a relaxed state, the connecting rod 923 is in a vertical state, and the lowest point in the rolling deformation mechanism 9 is the bottom of the rolling wheel 926. At this time, the execution end of the stacking robot 6 descends, and the No. 1 hydraulic cylinder 5 and the fixed frame 3 thereon are synchronously driven to descend until the fixed frame 3 moves to be parallel to the density board and continues to move downward. The rolling wheel 926 first contacts the density board, so that the two rolling wheels 926 contact the density board at the same time to ensure that the mounting plate 925 is in a horizontal state. At this time, as the execution end of the stacking robot 6 continues to descend The roller 926 is used to roll the kraft paper on the top of the density board, and the mounting plate 925 and the connecting rod 923 thereon are synchronously driven to move toward the edge of the density board, and the No. 2 fixing seat 927 is driven to move toward the edge of the density board, thereby stretching the No. 1 spring 922, and synchronously driving the telescopic rod 913 to move toward the direction of the clamping claw 423. When the telescopic rod 913 passes through the through hole on the clamping claw 423, the output end of the No. 3 hydraulic cylinder 911 moves downward, and synchronously drives the connecting block 912 and the active locking block 915 thereon to move downward, and the active locking block 915 is used to lock and fix the telescopic rod 913, so that an L shape is formed between the clamping claw 423 and the mounting plate 925, which is convenient for bottom-supporting the density board. The support, at this time, start the No. 1 hydraulic cylinder 5, the No. 1 hydraulic cylinder 5 drives the fixed frame 3 to descend until the mounting plate 925 moves to the bottom of the density board. When the mounting plate 925 moves downward, the bottom of the one-way flip plate 924 contacts the edge of the density board, so that the one-way flip plate 924 flips upward. When the mounting plate 925 moves to the bottom of the density board, the one-way flip plate 924 returns to the horizontal position. In this process, as the fixed frame 3 descends, the fixed pulley 431 and the mounting block 432 are driven to move downward, thereby pulling the steel rope 433, and synchronously driving the movable plate 414 and the guide slide rail 422 thereon to move in a centering manner, and then driving the slider 428 and the clamping claw 423 and the clamping block 429 thereon to move in a centering manner, and using the clamping block 429 to clamp and fix the side of the density board. At the same time, the telescopic rod 913, the mounting plate 925 and the one-way flip plate 924 are driven to move in the center, and the one-way flip plate 924 and the mounting plate 925 are used to clamp and fix the density board in a bottom supporting manner. The clamping stability is strong, and when the clamping block 429 is clamped, the connecting rod 923 is in a horizontal state, and when the connecting rod 923 is in a horizontal state, the clamping block 429 passes through between the two connecting rods 923, and is closer to the edge of the density board than the connecting rod 923, which is convenient for clamping the density board. After clamping, the stacking robot 6 moves the density board to the specified position, and then releases the clamping to realize automatic stacking of the density board. When the position of the clamping claw 423 needs to be adjusted according to the size of the board, the locking screw 424 is turned to loosen the crimping fixation of the guide rail 422 by the clamping block 427.At this time, slide the slider 428 along the guide rail 422. After sliding to the specified position, turn the locking screw 424 in the opposite direction, and use the clamping block 427 to clamp and fix the guide rail 422 again, so as to complete the position adjustment of the clamping claw 423. When the output end of the No. 1 hydraulic cylinder 5 contracts, under the elastic force of the No. 2 spring 412, the movable plate 414 is driven to move apart, thereby driving the clamping claw 423 to move apart, and the clamping claw 423 is reset. The length of the telescopic rod 913 is adjusted by the thread, which is convenient for adjusting the length of the telescopic rod 913 according to the size of the density board. After stacking, the output end of the No. 3 hydraulic cylinder 911 rises, and the locking of the telescopic rod 913 is released. Under the elastic force of the No. 1 spring 922, the rolling deformation mechanism 9 is reset to the initial state.
[0048] Working principle: During use, the present invention first uses the roller conveyor 1 to convey the density board with kraft paper pasted on it from left to right, and then uses the material blocking and limiting mechanism 2 to block and limit the density board. The material blocking and limiting mechanism 2 simultaneously drives the centering positioning mechanism 8 to move in the center, thereby realizing the clamping and positioning of the density board, ensuring the stable clamping of the density board, and avoiding shaking during slitting. Then, the automatic slitting mechanism 7 is used to cut from back to front to cut the kraft paper on the density board, thereby realizing the integrated linkage of the material blocking and limiting mechanism 2 and the centering positioning mechanism 8. After the positioning and slitting are completed, the rolling deformation mechanism 9 is used to roll the top edge of the density board to avoid the problem of degumming, and the rolling deformation mechanism 9 and the clamping claw 423 form an L shape, which is convenient for bottom support and side clamping of the density board, thereby improving the clamping stability. After clamping is completed, the stacking robot 6 is used to move the clamped density board to the specified position for automatic stacking, thereby realizing automatic stacking and stacking of the density board with kraft paper pasted on it.
[0049] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An automatic stacking device for density board production, including a roller conveyor, characterized in that: A material blocking and limiting mechanism is arranged on the right side inside the roller conveyor, a centering positioning mechanism is arranged on the left side of the middle of the material blocking and limiting mechanism, an automatic cutting mechanism is arranged on the left side of the material blocking and limiting mechanism, a stacking robot is arranged on the rear side of the roller conveyor, a No. 1 hydraulic cylinder is fixedly connected to the top of the execution end of the stacking robot, a fixed frame is fixedly connected to the bottom of the output end of the No. 1 hydraulic cylinder, a side clamping mechanism is arranged on the fixed frame, and a rolling deformation mechanism is arranged between the side clamping mechanism and the fixed frame; The side clamping mechanism includes a reciprocating rebound component, a side clamping component and a rope stretching component. The reciprocating rebound component is arranged on the top of the fixed frame, and the side clamping component is arranged on the bottom of the reciprocating rebound component. The rope stretching component is arranged in the middle of the top of the fixed frame. The reciprocating rebound component includes a fixed plate fixedly connected to the top of the fixed frame symmetrically on the left and right. The centers of the two fixed plates are fixedly penetrated with a No. 3 guide rod. The two No. 3 guide rods are symmetrically sleeved with No. 2 springs front and back, and the front and rear ends of the two No. 3 guide rods are respectively slidably sleeved with movable plates. The No. 2 spring is installed between the fixed plate and the movable plate. The front and rear end faces of the two No. 3 guide rods are fixedly connected with stoppers. A plurality of guide strips are evenly fixedly installed on the top of the fixed frame, and the guide strips are slidably connected to the movable plate. The side clamping assembly includes a guide rail, which is evenly fixedly installed at the bottom of the movable plate, a slider is slidably connected to the bottom of the guide rail, a clamping claw for clamping the side of the density board is fixedly connected to the bottom of the slider, an ear block is fixedly connected to the right side of the slider, a No. 2 fixing block is fixedly connected to the right side of the middle of the ear block, a locking screw is movably penetrated through the center of the No. 2 fixing block, the locking screw and the No. 2 fixing block are connected by threads, a clamping block crimped on the guide rail is fixedly connected to the right end of the locking screw, a linkage plate is fixedly connected between a plurality of clamping claws on the same side, and a clamping block is fixedly connected to the side of the clamping claw close to the center of the fixing frame; The rope stretching assembly includes a mounting block symmetrically fixedly mounted in the middle of the fixed frame, the tops of the two mounting blocks are fixedly connected to fixed pulleys, the bottom of the fixed pulleys are slidably connected to a steel rope, one end of the steel rope is fixedly connected to the bottom of the fixed end of the No. 1 hydraulic cylinder, and the other end of the steel rope is fixedly connected to the center of one side of the movable plate close to each other; The rolling deformation mechanism includes rolling deformation components corresponding to the number of side clamping components, the rolling deformation component includes a number of No. 1 fixing seats symmetrically fixedly installed on the bottom of the fixing frame near the center position, and a number of No. 3 fixing seats are symmetrically installed on the bottom of the fixing frame near the edge position. The bottom of each No. 3 fixing seat is hinged with two connecting rods symmetrically through a rotating shaft, and a No. 2 fixing seat is fixedly connected to the top of the two connecting rods. A No. 1 spring is fixedly connected between the No. 2 fixing seat and the No. 1 fixing seat. The bottoms of the two connecting rods are connected to a mounting plate that is rotatably connected through a rotating shaft. A one-way flip plate is hinged on one side of the mounting plate close to the center of the fixing frame. Two rolling wheels for rolling the top of the density board are symmetrically installed on the bottom of the mounting plate, and a locking assembly is arranged on the side of the linkage plate away from the center of the fixing frame.
2. The automatic stacking device for density board production according to claim 1, characterized in that: The material blocking and limiting mechanism includes a No. 2 hydraulic cylinder, which is fixedly connected to the right side of the bottom surface of the roller conveyor. A fixed ring is fixedly sleeved on the top of the output end of the No. 2 hydraulic cylinder. The fixed ring is composed of a ring section and a horizontal section. A No. 1 rack is fixedly connected to the left side of the horizontal section of the fixed ring. Two No. 1 bearing plates are fixedly connected to the right side of the bottom surface of the roller conveyor. A transmission shaft is connected to the top of the two No. 1 bearing plates for common rotation. A No. 1 spur gear meshing with the No. 1 rack is fixedly sleeved on the right end of the transmission shaft.
3. The automatic stacking device for density board production according to claim 1 is characterized by: The centering positioning mechanism includes a driving assembly, which includes a No. 2 spur gear, which is fixedly sleeved on the left side of the middle part of the transmission shaft. Four No. 1 guide rods are fixedly connected in a rectangular shape inside the roller conveyor, and two No. 1 guide rods located in the same horizontal plane slide together and penetrate a T-shaped block.
4. The automatic stacking device for density board production according to claim 1, characterized in that: The automatic slitting mechanism comprises a telescopic cylinder fixedly mounted on the inner wall of the rear side of the roller conveyor, the output end of the telescopic cylinder is fixedly connected to the vertical section of the L-shaped plate, and the top of the horizontal section of the L-shaped plate is fixedly connected to a mounting seat.
5. The automatic stacking device for density board production according to claim 2, characterized in that: A material baffle plate is fixedly connected to the upper end face of the output end of the No. 2 hydraulic cylinder, and the material baffle plate is located between two adjacent rollers. The density plate is transported from left to right along the roller conveyor, and an extrusion plate is fixedly connected to the rear side of the material baffle plate. A switch for opening and closing the roller conveyor is fixedly installed on the top of the right rear side of the roller conveyor, and a guide inclined groove matching the switch is provided on the top of the material baffle plate.
6. The automatic stacking device for density board production according to claim 3, characterized in that: A No. 2 rack meshing with the No. 2 spur gear is fixedly installed on one side of the two T-shaped blocks close to each other, and a centering clamping assembly is installed on each No. 2 rack, and the centering clamping assembly is fixedly installed on the end of the No. 2 rack, and the two centering clamping assemblies are distributed symmetrically around the center, and the centering clamping assembly includes an L-shaped clamping arm, the horizontal section of the L-shaped clamping arm is fixedly connected to the end of the No. 2 rack, the vertical end of the L-shaped clamping arm is fixedly connected to a clamping plate, and the corners of the L-shaped clamping arm are fixedly connected to reinforcing ribs.
7. The automatic stacking device for density board production according to claim 4, characterized in that: A No. 1 fixed shaft is rotatably passed through the top of the mounting seat, a cutting knife is fixedly sleeved on the center of the No. 1 fixed shaft, a No. 3 spur gear is sleeved and fixedly connected to the right end of the No. 1 fixed shaft after it passes through the mounting seat, two No. 1 fixed blocks are symmetrically fixedly connected to the middle of the top of the roller conveyor, a No. 3 rack meshing with the No. 3 spur gear is fixedly connected between the two No. 1 fixed blocks, and the No. 3 rack and the cutting knife are both located between two adjacent rollers.
8. The automatic stacking device for density board production according to claim 7, characterized in that: A through hole is provided at the bottom of the clamping claw, and the locking assembly includes a top block fixedly installed on the side of the linkage plate away from the center of the fixed frame, a No. 3 hydraulic cylinder is fixedly connected to the bottom center of the top block, a connecting block is fixedly installed at the bottom of the output end of the No. 3 hydraulic cylinder, and a movable locking block is fixedly connected to the bottom of the connecting block.
9. The automatic stacking device for density board production according to claim 8, characterized in that: A fixed locking block is fixedly connected to the bottom of the clamping claw on one side away from the center of the fixing frame, and a telescopic rod is fixedly connected to the side of the mounting plate away from the center of the fixing frame.
Citation Information
Patent Citations
Automatic silicon steel sheet iron core stacking machine
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