Cable and processing system and processing method thereof
By designing a cable processing system including lifting plate, rotating column and electric push rod, the problem of unstable circumferential binding when cable is transversely wound is solved, stable bundling and convenient overall packaging of the cable is achieved, and cable processing is improved Efficiency and quality.
Patent Information
- Application Number
- CN202411397112.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-31
AI Technical Summary
The existing cable processing methods are difficult to facilitate vertical binding of the cable along its horizontal circumference while winding the cable horizontally, resulting in unstable binding and overall packaging difficulties.
A cable processing system is designed, including lifting plates, removable rotary columns, right-angle plates, coil plates, steel wires, limit claw plates, electric push rods and lead screws, which are bound through transverse winding and circumferential directions, using steel wires It realizes stable binding of cables with limiting claws, and realizes cable movement and limiting through the sliding connection of the lifting plate and the transverse frame.
It realizes that the cable is convenient for vertical binding along the circumferential direction while winding horizontally, improves the stability of the cable coil and the convenience of overall packaging, and ensures the uniformity and efficient production of the cable.
Smart Images
Figure CN119218823A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cable processing, and more particularly to a cable and a processing system and method thereof. Background Art
[0002] Cable is a collection of conductive materials used to transmit electrical energy or signals, usually composed of multiple conductors and insulating layers. The main function of the cable is to transmit electricity or information from one place to another. It is widely used in power systems, communication networks, electronic equipment and other fields. In the prior art, for example, a cable processing method and processing system with application number 202110725821.1 can achieve uniform irradiation processing and improve the irradiation quality of the cable, but it is not suitable for facilitating the sequential vertical bundling of the cable along its horizontal circumferential direction while transversely winding the produced cable. Summary of the invention
[0003] The object of the present invention is to provide a cable and a processing system and method thereof, which can facilitate the sequential vertical bundling of the cables along their horizontal circumferential direction while the produced cables are transversely wound.
[0004] The objective of the present invention is achieved through the following technical solutions: a cable processing system, comprising a lifting plate and a rotating column detachably rotatably connected to the middle of the lifting plate, a plurality of right-angle plates being evenly and fixedly connected to the upper side of the rotating column along the circumferential direction, the bottoms of the plurality of right-angle plates being fixedly connected to the middle of a winding disk along the circumferential direction, a groove II being provided on the outer side of each right-angle plate, a plurality of grooves I being evenly provided on the winding disk along the circumferential direction, a plurality of grooves II being arranged one by one corresponding to a plurality of grooves I in the upper and lower parts, a support rod being rotatably connected to the upper side of each right-angle plate, a winding seat being fixedly connected to the middle of each support rod, a steel wire being wound on each winding seat, and the steel wire being able to extend through the groove II to the outer side of the groove I.
[0005] The outer side of the bottom of each steel wire is respectively fixedly connected with a limiting claw plate.
[0006] The lifting plate is slidably connected to the transverse frame, and the front and rear sides of the middle part of the lifting plate are respectively fixedly connected to the movable end of an electric push rod I, and the fixed ends of the two electric push rods I are respectively fixedly connected to the front and rear sides of the lower side of the middle part of the transverse frame, and the upper side of the transverse frame is slidably connected to the upper side of the concave frame.
[0007] The upper side of the concave frame is rotatably connected with a lead screw I, and the middle part of the lead screw I is transmission-connected with the upper side of the transverse frame.
[0008] A material receiving frame is provided at the bottom of the left side of the concave frame, an embedding tube is fixed and connected to the middle of the material receiving frame, and the rotating column can extend into the embedding tube.
[0009] A method for processing a cable using the above-mentioned cable processing system comprises the following steps:
[0010] S1: Connect the produced cables to the processing system;
[0011] S2: The cable is transversely wound therein through a processing system and the transversely wound cable is limited;
[0012] S3: When winding the cable, the cable is bundled in the circumferential direction through the processing system;
[0013] S4: The bundled cable coil is moved out of the original position through the processing system;
[0014] S5: Continue to wind the next section of cable coil through the processing system.
[0015] The insulation layer of the cable processed by the above method is mainly composed of cross-linked polyethylene material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 It is a partial structural schematic diagram of the material receiving frame of the present invention;
[0018] Figure 2 It is a partial structural schematic diagram of the protruding rod of the present invention;
[0019] Figure 3 It is a partial structural schematic diagram of the lifting plate of the present invention;
[0020] Figure 4 It is a partial structural schematic diagram of the coiling tray of the present invention;
[0021] Figure 5 It is a partial structural schematic diagram of the steel wire of the present invention;
[0022] Figure 6 It is a partial structural schematic diagram of the concave frame of the present invention;
[0023] Figure 7 It is a partial structural schematic diagram of the transverse shift frame of the present invention;
[0024] Figure 8 It is a partial structural schematic diagram of the rope hook of the present invention;
[0025] Fig. 9 and 10 All of them are schematic diagrams of the overall structure of the present invention.
[0026] In the figure: a material receiving frame 101; an embedded tube 102; a protruding rod 103; a transverse frame 201; a lifting plate 202; an electric push rod Ⅰ203; a rotating column 204; a right-angle plate 205; a material winding disc 206; a groove Ⅰ207; a groove Ⅱ208; a support rod 301; a winding seat 302; a steel wire 303; a limiting claw plate 304; a concave frame 401; a lead screw Ⅰ402; a transverse frame 501; a lead screw Ⅱ502; a bar hole frame 503; a right-angle frame 504; a rope hook 505; a control bar 506; and an electric push rod Ⅱ507. DETAILED DESCRIPTION
[0027] A cable processing system comprises a lifting plate 202 and a rotating column 204 detachably rotatably connected to the middle of the lifting plate 202, a plurality of right-angle plates 205 are evenly fixedly connected to the upper side of the rotating column 204 along the circumferential direction, the bottoms of the plurality of right-angle plates 205 are fixedly connected to the middle of a winding disk 206 along the circumferential direction, a groove II 208 is provided on the outer side of each right-angle plate 205, a plurality of grooves I 207 are evenly provided on the winding disk 206 along the circumferential direction, the plurality of grooves II 208 and the plurality of grooves I 207 are arranged one by one in the upper and lower sides, a support rod 301 is rotatably connected to the upper side of each right-angle plate 205, a winding seat 302 is fixedly connected to the middle of each support rod 301, a steel wire 303 is wound on each winding seat 302, and the steel wire 303 can extend through the groove II 208 to the outer side of the groove I 207.
[0028] This part is based on Figure 3-5The working process expressed in 9 and 10 is: while the produced cable is being horizontally wound, in order to facilitate the vertical bundling of the cable in sequence along its horizontal circumferential direction, when in use, an output shaft of a first motor is fixedly connected to the top of the rotating column 204 through a coupling, and the first motor is fixedly connected to the upper side of the lifting plate 202 by bolts. Driving the first motor can rotate the rotating column 204, thereby driving the winding disk 206 fixedly connected to the rotating column 204 through multiple right-angle plates 205 to rotate, and the produced cable can be wound around multiple right-angle plates 205 by utilizing the horizontal state of the winding disk 206, and the cable is sequentially unfolded outward on the winding disk 206 to be horizontally wound. Before the work starts, the steel wire 303 wound on the winding seat 302 passes through the groove II 208 and the groove I 207 in turn, and extends to the outside of the groove I 207. After the cable is wound horizontally, the staff continues to pull out each steel wire 303 and wind it on the outer surface of the horizontal cable, thereby forming a specification for bundling the wound horizontal cable in the circumferential direction, maintaining the stability of the wound cable coil, and facilitating the subsequent overall packaging work. While the produced cable is wound horizontally, in order to facilitate the vertical bundling of the cable in sequence along its horizontal circumferential direction, and when the bundled cable coil is taken out, the rotating column 204 can be removed from the lifting plate 202, which is easy to use.
[0029] A limiting claw plate 304 is fixedly connected to the outer side of the bottom of each steel wire 303 .
[0030] This part is based on Figure 3-5 The working process expressed in 9 and 10 is: a limiting claw plate 304 is fixedly connected to the outer side of the bottom of each steel wire 303, so that after the wound cable coils are bundled with the steel wire 303, the limiting claw plate 304 is buckled at any position of the steel wire 303, and the steel wire 303 and the limiting claw plate 304 are buckled with each other through the reverse force of the cable coil, thereby improving the stability of bundling the cable coils.
[0031] The lifting plate 202 is slidably connected to the transverse frame 201, and the movable end of an electric push rod Ⅰ203 is fixedly connected to the front and rear sides of the middle part of the lifting plate 202 respectively, and the fixed ends of the two electric push rods Ⅰ203 are fixedly connected to the front and rear sides of the lower middle part of the transverse frame 201 respectively, and the upper side of the transverse frame 201 is slidably connected to the upper side of the concave frame 401.
[0032] This part is based on Figure 3-6The working process expressed in 9 and 10 is: in order to facilitate the lateral movement of the cable coil wound on the winding disk 206, the upper side of the transverse frame 201 is slidably connected to the concave frame 401, and then it is moved laterally according to the upper side position of the concave frame 401, so that the cable coil on the winding disk 206 is moved laterally, and the two electric push rods Ⅰ203 are driven to synchronously make the lifting plate 202 move up and down on the transverse frame 201, and then the cable coil on the winding disk 206 can be lifted upward and moved laterally, so as to facilitate the transportation of the wound cable coil in the factory.
[0033] The upper side of the concave frame 401 is rotatably connected with a lead screw Ⅰ402 , and the middle part of the lead screw Ⅰ402 is transmission-connected to the upper side of the transverse frame 201 .
[0034] This part is based on Figure 3-6 The working process expressed in 9 and 10 is: the output shaft of a second motor is fixedly connected to the right side of the screw I 402 through a coupling, and the second motor is fixedly connected to the right side of the concave frame 401 through bolts, driving the second motor to rotate the screw I 402, and then the transverse frame 201 threadedly connected to it drives the lifting plate 202 at its bottom to move laterally, and the cable coil on the winding disk 206 located below the lifting plate 202 moves synchronously laterally.
[0035] A material receiving frame 101 is disposed at the bottom left side of the concave frame 401 . An embedding tube 102 is fixed and connected to the middle of the material receiving frame 101 . The rotating column 204 can extend into the embedding tube 102 .
[0036] This part is based on Figure 1-6 The working process expressed in 9 and 10 is: when the cable is horizontally wound, in order to prevent the cable from being tampered with outward during winding, and then provide and limit the winding disc 206 when winding the cable, when in use, the rotating column 204 can be moved to the top of the embedded tube 102 through the above-mentioned operation process, and the rotating column 204 can be inserted into the embedded tube 102 through the lifting and lowering movement of the rotating column 204, and the winding disc 206 is synchronously placed in the receiving frame 101. When the winding disc 206 rotates with the rotating column 204 and winds the cable, the cable is limited by the outer wall of the receiving frame 101 during winding to prevent the cable from being tampered with outward during winding.
[0037] The inner diameter of the receiving frame 101 is the same as the diameter of the coiling tray 206 .
[0038] This part is based on Figure 1-6The working process expressed in 9 and 10 is: making the inner diameter of the material receiving frame 101 the same as the diameter of the winding tray 206 makes it easier for the material receiving frame 101 to provide cable limiting work for the winding tray 206 more efficiently.
[0039] The rear side of the material receiving frame 101 is fixedly connected with a protruding rod 103, and a transverse frame 501 is slidably connected to the protruding rod 103. The upper side of the transverse frame 501 is rotatably connected with a lead screw II 502, and a hole frame 503 is transmission-connected to the lead screw II 502. The right side of the hole frame 503 is slidably connected with a right-angle frame 504, and a rope hook 505 is fixedly connected to the bottom front side of the right-angle frame 504. The left middle part of the hole frame 503 is slidably connected to the transverse frame 501.
[0040] This part is based on Figure 1-10 The working process expressed therein is: when the cable is docked to the receiving frame 101 and wound on the winding disc 206, in order to facilitate the multi-directional limiting work of the cable and prevent the cable from being entangled when it is docked and flowed into the winding process, resulting in damage to the cable during the winding process, when in use, the output shaft of a third motor is fixedly connected to the rear side of the lead screw Ⅱ 502 through a coupling, and the third motor is fixedly connected to the rear side of the transverse frame 501 through bolts. Driving the third motor can rotate the lead screw Ⅱ 502, and then when the lead screw Ⅱ 502 rotates, the strip hole frame 503 moves laterally. Prior to this, the staff moved the transverse frame 501 on the protruding rod 103, so that the lead screw II 502 moved to the top of the material receiving frame 101. At this time, the strip hole frame 503 drove the rope hook 505 to move horizontally to a position close to the rotating column 204, and then the introduced cable coil was supported upward through the middle part of the rope hook 505 to limit the cable line, and the right-angle frame 504 was adjusted horizontally according to the winding diameter of the cable coil so that the rope hook 505 moved horizontally synchronously, so as to adapt to the winding diameter of the cable coil and prevent the cable coil from being over-stretched and damaged.
[0041] A position control bar 506 is slidably connected to the upper side of the right angle frame 504 in a transverse manner. The rear side of the position control bar 506 is fixedly connected to the movable end of the electric push rod II 507. The fixed end of the electric push rod II 507 is fixedly connected to the right side of the transverse frame 501.
[0042] This part is based on Figure 1-10The working process expressed therein is: in order to synchronously adjust the lifting height of the rope hook 505 and adjust the cable coil in the up and down direction to adapt to the winding thickness of the cable coil when winding, when in use, drive the electric push rod II 507 to make the control bar 506 on the movable end move up and down synchronously, thereby controlling the height position of the rope hook 505 at the bottom of the right-angle frame 504, so as to synchronously adjust the lifting height of the rope hook 505 and adjust the cable coil in the up and down direction to adapt to the winding thickness of the cable coil when winding, and the lateral sliding connection between the right-angle frame 504 and the control bar 506 does not affect the lateral movement adjustment work of the right-angle frame 504.
[0043] A method for processing a cable using the above-mentioned cable processing system comprises the following steps:
[0044] S1: Connect the produced cables to the processing system;
[0045] S2: The cable is transversely wound therein through a processing system and the transversely wound cable is limited;
[0046] S3: When winding the cable, the cable is bundled in the circumferential direction through the processing system;
[0047] S4: The bundled cable coil is moved out of the original position through the processing system;
[0048] S5: Continue to wind the next section of cable coil through the processing system.
[0049] The insulation layer of the cable processed by the above method is mainly composed of cross-linked polyethylene material.
Claims
1. A cable processing system, comprising a lifting plate (202) and a rotating column (204) detachably rotatably connected to the middle of the lifting plate (202), characterized in that: The upper side of the rotating column (204) is evenly and fixedly connected with a plurality of right-angle plates (205) along the circumferential direction, the bottoms of the plurality of right-angle plates (205) are fixedly connected to the middle of the coiling disc (206) along the circumferential direction, a groove II (208) is provided on the outer side of each right-angle plate (205), a plurality of grooves I (207) are evenly provided on the coiling disc (206) along the circumferential direction, the plurality of grooves II (208) and the plurality of grooves I (207) are arranged one by one in an upper and lower correspondence, the upper side of each right-angle plate (205) is rotatably connected with a support rod (301), the middle part of each support rod (301) is fixedly connected with a winding seat (302), a steel wire (303) is wound on each winding seat (302), and the steel wire (303) can extend through the groove II (208) to the outer side of the groove I (207).
2. A cable processing system according to claim 1, characterized in that: A limiting claw plate (304) is fixedly connected to the outer side of the bottom of each steel wire (303).
3. A cable processing system according to claim 1, characterized in that: The lifting plate (202) is slidably connected to the transverse frame (201); the movable ends of an electric push rod I (203) are respectively fixedly connected to the front and rear sides of the middle part of the lifting plate (202); the fixed ends of the two electric push rods I (203) are respectively fixedly connected to the front and rear sides of the lower side of the middle part of the transverse frame (201); and the upper side of the transverse frame (201) is slidably connected to the upper side of the concave frame (401).
4. A cable processing system according to claim 3, characterized in that: The upper side of the concave frame (401) is rotatably connected to a lead screw I (402), and the middle part of the lead screw I (402) is transmission-connected to the upper side of the transverse frame (201).
5. A cable processing system according to claim 4, characterized in that: A material receiving frame (101) is provided at the bottom of the left side of the concave frame (401), and an embedding tube (102) is fixed and connected to the middle of the material receiving frame (101), and the rotating column (204) can extend into the embedding tube (102).
6. A cable processing system according to claim 5, characterized in that: The inner diameter of the material receiving frame (101) is the same as the diameter of the material coiling tray (206).
7. A cable processing system according to claim 6, characterized in that: The rear side of the material receiving frame (101) is fixedly connected with a protruding rod (103), a transverse frame (501) is slidably connected to the protruding rod (103), the upper side of the transverse frame (501) is rotatably connected with a lead screw II (502), a hole frame (503) is transmission-connected to the lead screw II (502), the right side of the hole frame (503) is slidably connected with a right angle frame (504), the bottom front side of the right angle frame (504) is fixedly connected with a rope hook (505), and the left middle part of the hole frame (503) is slidably connected to the transverse frame (501).
8. A cable processing system according to claim 7, characterized in that: The upper side of the right-angle frame (504) is laterally slidably connected with a position control bar (506), the rear side of the position control bar (506) is fixedly connected to the movable end of the electric push rod II (507), and the fixed end of the electric push rod II (507) is fixedly connected to the right side of the transverse frame (501).
9. A method for processing a cable by a cable processing system according to any one of claims 1 to 8, characterized in that: The method comprises the following steps, S1: Connect the produced cables to the processing system; S2: The cable is transversely wound therein through a processing system and the transversely wound cable is limited; S3: When winding the cable, the cable is bundled in the circumferential direction through the processing system; S4: The bundled cable coil is moved out of the original position through the processing system; S5: Continue to wind the next section of cable coil through the processing system.
10. The cable processed by the method according to claim 9 is characterized in that: The insulation layer of this cable is mainly composed of cross-linked polyethylene material.