Livestock waste treatment equipment and its usage method
By designing a livestock waste treatment device and adopting hydrothermal carbonization technology and automated control, the problems of environmental pollution and resource waste in livestock waste treatment have been solved. It achieves efficient solid-liquid separation and hydrothermal carbonization, generating high-value-added hydrothermal carbon, and improving treatment efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2026-03-10
AI Technical Summary
Improper disposal of livestock waste leads to environmental pollution and resource waste. Traditional treatment methods are energy-intensive and inefficient, especially since livestock manure has a high moisture content, requiring a more efficient treatment device.
Design a livestock waste treatment device that uses hydrothermal carbonization technology. Through solid-liquid separation, heating and pressure control, it achieves efficient solid-liquid separation and hydrothermal carbonization reaction to generate high-value-added hydrothermal carbon. The device includes a filtration component, a heating component, a liquid delivery component and a cleaning component, and automatically controls the liquid-solid ratio and reaction temperature.
It achieves high-value reuse of low-value waste biomass, solves environmental pollution problems, improves processing efficiency, saves space and manpower, avoids the risk of burns to personnel, and has a high degree of automation.
Smart Images

Figure CN119219288B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of livestock breeding waste treatment, and particularly relates to a livestock breeding waste treatment device and a use method thereof. BACKGROUND
[0002] Livestock breeding waste refers to livestock and poultry manure, livestock and poultry shed litter, waste feed and scattered feather waste of a breeding farm, most of which is livestock and poultry manure. A large amount of clean water is used when cleaning livestock and poultry breeding places, and a large amount of manure water mixture with high liquid-solid ratio is generated after flushing. Therefore, the main components of breeding waste include protein, hemicellulose, cellulose, lignin and ash.
[0003] In China, a large proportion of livestock is still raised by scattered households, and these scattered households are usually not good at treating waste generated by livestock breeding. There is a case of directly composting in an open space. However, the manure contains a large number of organic microbial colonies, which consume a large amount of oxygen in the water body during the decomposition of organic matter, and emit a large amount of odor, affecting the quality of underground water and the air environment. At the same time, the manure contains a large amount of smelly water, which is easy to feed mosquitoes and cause certain safety and health hazards.
[0004] Therefore, if the livestock breeding waste is not treated reasonably, it will not only cause serious environmental pollution problems, but also cause waste of resources. Since the moisture content of livestock and poultry manure is high (usually the moisture content is greater than or equal to 80%), the traditional heat treatment processes such as incineration, pyrolysis and gasification inevitably need to be subjected to solid-liquid separation and drying pretreatment, which is high in energy consumption and low in efficiency. Therefore, a livestock breeding waste treatment device that can be popularized is needed.
[0005] Hydrothermal carbonization is a process in which raw materials and water in a proper proportion are reacted in a sealed reactor under a certain temperature and autogenous pressure for a certain time to generate a carbon-rich solid product (hydrothermal carbon). Hydrothermal carbonization can convert biomass into biofuel and stable solid carbon material, realize high-value recycling of low-value waste biomass, and solve the carbon emission problem of waste biomass treatment. SUMMARY
[0006] The purpose of the present application is to provide a device capable of hydrothermal carbonization treatment of livestock breeding waste mainly composed of livestock and poultry manure, to realize high-value recycling of low-value waste biomass, and to solve the problem of serious environmental pollution caused by livestock breeding waste.
[0007] To achieve the above purpose, first of all, the present application provides a livestock breeding waste treatment device, and the specific technical scheme is as follows:
[0008] A livestock breeding waste treatment device, comprising:
[0009] a shell comprising a first cavity and a second cavity, and a discharge port being formed on the bottom of the second cavity;
[0010] a feed tank being arranged at the first end of the shell and connected with a feed port formed on the sidewall of the first cavity;
[0011] a filtering component being arranged between the first cavity and the second cavity, for separating the solid and liquid of the manure mixture entering the feed port, so that the sewage flows into the second cavity through the filtering component;
[0012] a driving component being arranged below the filtering component, for driving the filtering component to rotate;
[0013] a heating component being embedded in the inner wall of the second cavity, for heating the inside of the second cavity;
[0014] a liquid conveying component being arranged at the second end of the shell, one end of the liquid conveying component being connected with the second cavity, and the other end being connected with the first cavity;
[0015] a discharging component being arranged at the bottom of the shell;
[0016] a cleaning component being arranged at the top of the first cavity, and the output assembly of the cleaning component being capable of reciprocating in the vertical direction;
[0017] a proportioning component being arranged at the bottom of the first cavity and the second cavity respectively, for detecting the weight of the solid in the first cavity and the liquid in the second cavity respectively.
[0018] Further, the feed tank comprises a tank body, a second feed port being arranged above the tank body, a pair of motors being fixedly connected to the side of the tank body away from the shell, a screw conveyor being fixedly connected to the output end of each motor and extending into the tank body, and the tank body being connected with the feed port through a connecting pipe.
[0019] Further, the filtering component comprises: an annular cover, a support shaft and a plurality of arc-shaped plates, the top and bottom of the annular cover are provided with an outer edge extending along the circumference, the annular cover and the outer edge are integrally formed and rotationally connected with the inner wall of the shell; a plurality of openings are uniformly opened in the middle of the annular cover along the circumference, each of the arc-shaped plates is fixedly connected with a first connecting rod and a second connecting rod at both ends, respectively; each of the first connecting rods is rotationally connected in the opening, each of the openings is fixedly connected with a second motor outside, the output end of the second motor extends into the opening and is fixedly connected with the first connecting rod, the support shaft is fixed at the center position of the bottom of the second cavity, a U-shaped cover is sleeved on the top of the support shaft and rotationally connected with the support shaft, a plurality of round holes are opened in the outer circumference of the U-shaped cover, each of the second connecting rods is inserted into and rotationally connected in each of the round holes, when the arc-shaped plates are in the flat state, the plurality of arc-shaped plates are closely arranged to form a seamless filtering layering.
[0020] Each of the arc-shaped plates comprises a filter cloth layer and an activated carbon layer.
[0021] Further, the driving component comprises: a third motor, a driving block, a driving plate and a plurality of fixed rods, the third motor is fixed on the outer wall of the second cavity, the output end of the third motor extends into the second cavity and is fixedly connected with the driving block, the driving block is fixedly connected with the driving plate above, a plurality of fixed plates are uniformly distributed along the circumference of the outer edge and fixed at the bottom thereof, the driving plate is in contact with any one of the fixed plates, the driving plate rotates under the driving of the third motor, and at the same time, the driving fixed plate, the annular cover and the arc-shaped plate are intermittently rotated.
[0022] Further, the heating component is a resistance wire.
[0023] Further, the infusion component comprises: a liquid outlet pipe, a water pump, a water storage tank and a liquid inlet pipe, one end of the liquid outlet pipe is sealingly connected in the second cavity, the other end is connected in the water storage tank, the water pump is connected on the liquid outlet pipe, for transporting the liquid in the second cavity to the water storage tank, the liquid inlet pipe is connected in the water storage tank and the first cavity, the water pump is connected on the liquid inlet pipe, for conveying the liquid in the water storage tank to the first cavity, and the connecting port is consistent with the feeding port in the horizontal height;
[0024] The water storage tank is provided with a feeding port, the fourth motor is fixed on the water storage tank, and the output end of the fourth motor extends into the water storage tank and is fixedly connected with a mixing mechanism.
[0025] Further, the discharging component comprises a pair of discharging mechanisms symmetrically arranged on both sides of the support shaft, each of the discharging mechanisms comprising a first telescopic rod, a support plate and a limiting plate, the first telescopic rod being fixed at the bottom of the second cavity, the support plate being arranged between the support shaft and the discharging port and being hingedly connected to the inner bottom of the second cavity near one end of the discharging port, and the output end of the first telescopic rod being fixedly connected to the bottom of the support plate away from the discharging port.
[0026] Further, the cleaning component comprises a water tank, a second telescopic rod connected water pipe, a horizontal plate and a plurality of spray heads, the water tank being fixed above the shell, the second telescopic rod being fixed at the top of the first cavity and having an output end fixedly connected to the horizontal plate, the horizontal plate being provided with a plurality of spray heads fixed at the bottom thereof, and the water tank being connected to the plurality of spray heads through the connecting water pipe.
[0027] The horizontal plate is fixedly connected with rubber pads at both ends thereof.
[0028] Further, the proportioning component comprises a plurality of weight sensors and a pair of liquid level sensors, each of the weight sensors being fixed in the filter cloth layer of each of the arc-shaped plates and used for measuring the weight borne thereon, and each of the liquid level sensors being embedded on the surface of the support plate and used for measuring the liquid level in the second cavity.
[0029] In addition, a method for using the livestock breeding waste treatment device is provided, which comprises the following steps:
[0030] A: first, the solid-liquid mixture of livestock breeding waste is introduced into the second feeding port, the first motor is started to drive the auger to scatter and enter the first cavity through the feeding port, the third motor is started to drive the driving block and the driving plate to rotate, the driving plate drives the fixed plate in contact with it to rotate, and indirectly drives the entire filter assembly to rotate intermittently, preventing the feeding position from being fixed and causing blockage, the driving plate will contact another adjacent fixed plate after rotating one circumference; after passing through the filter cloth layer and the activated carbon layer, the sewage mixture flows into the second cavity, and the solid remains above each arc-shaped plate, after the feeding is completed, the second telescopic rod is started to drive the horizontal plate to move downward, when the horizontal plate moves below the feeding port, the shell becomes a closed space at this time, with the downward movement of the horizontal plate, the pressure in the first cavity increases, which can promote the residual moisture to flow downward through the filter cloth layer and the activated carbon layer into the second cavity; until the second telescopic rod moves to the preset position, each weight sensor sends a signal to the controller after measurement, and the weight of the solid is measured.
[0031] B: the filtered sewage flows into the second cavity, the liquid level measured by the liquid level sensor sends a signal to the controller, the volume and the preset density are combined to calculate the weight of the sewage in the second cavity, the liquid-solid ratio is calculated, and the preset liquid-solid ratio is determined according to the liquid-solid ratio to extract or supplement the sewage in the second cavity, when the liquid-solid ratio is greater than the preset value, the water pump on the liquid outlet pipe is started to extract the sewage in the second cavity into the water tank until the preset liquid-solid ratio is reached, and when the liquid-solid ratio is less than the preset value, the second telescopic rod is reset, and the water pump on the liquid inlet pipe is started to supplement the water in the water tank, and after the supplement, the second telescopic rod is repeatedly operated to move downward until the preset liquid-solid ratio is reached;
[0032] The liquid-solid (mass) ratio is 4 to 1;
[0033] C: after the second telescopic rod moves downward to make the shell into a sealed space, the first connecting rod is driven to rotate in a forward direction by the second motor, the arc-shaped plates are changed from a flat state to a vertical state, the solid residues above the arc-shaped plates fall into the second cavity, the resistance wire is started to heat up, the second telescopic rod is driven to move downward to increase the pressure in the shell, the temperature is raised to 180-350 DEG C, the hydrothermal carbonization reaction is carried out for 0.5-12h, after the reaction is completed, all the sewage in the second cavity is extracted, the solid hydrothermal carbon produced in the reaction is heated and dried, the second telescopic rod is reset, the first telescopic rod is started to move upward, one end of the supporting plate is driven to move upward until the supporting plate contacts with the limiting plate, and the discharge port is opened to collect.
[0034] D: the sewage produced in the hydrothermal carbonization reaction is added with microbial agents through the feeding port in the water tank, the mixed mechanism is driven to stir after the fourth motor is started, and then the sewage is discharged through the branch pipe, and the water pump body in the water tank is started to wash the shell through the nozzles.
[0035] The beneficial effects of the present application
[0036] The present application discloses a livestock breeding waste treatment device and a use method thereof, and has the following beneficial effects compared with the prior art:
[0037] 1: the present application increases the pressure in the shell to improve the boiling point of water and generate hydrothermal carbon through hydrothermal carbonization reaction, realizes the high-value reuse of low-value waste biomass, and solves the serious environmental pollution problem caused by livestock breeding waste.
[0038] 2: the present application realizes the adjustment of the liquid-solid ratio through a relatively simple structure, realizes the dual effects of promoting solid-liquid separation and increasing reaction temperature by increasing the pressure in the shell, and realizes the whole reaction process in the same reactor, saves space and has high practicability;
[0039] 3: after the reaction is completed, the material can be automatically discharged, so that the risk of manual material taking and scalding is avoided;
[0040] 4、The filter part can rotate automatically, so that the filtering is more uniform and fast;
[0041] 5、The device can be automatically cleaned after use, saving manpower. BRIEF DESCRIPTION OF DRAWINGS
[0042] Figure 1 The schematic diagram of the overall structure of the device provided by the application is shown in the figure;
[0043] Figure 2 The schematic diagram of the overall structure of the filter part provided by the application is shown in the figure;
[0044] Figure 3 The schematic diagram of the connection between the U-shaped cover and the rotating shaft provided by the application is shown in the figure;
[0045] Figure 4 The schematic diagram of the filter part provided by the application is shown in the figure;
[0046] Figure 5 The schematic diagram of the external structure of the arc-shaped plate provided by the application is shown in the figure;
[0047] Figure 6 The schematic diagram of the internal structure of the arc-shaped plate provided by the application is shown in the figure;
[0048] Figure 7 The schematic diagram of the discharge part structure provided by the application is shown in the figure;
[0049] Figure 8 The schematic diagram of the partial circuit control principle provided by the application is shown in the figure.
[0050] In the figure,
[0051] 1, shell; 2, feed tank; 3, filter part; 4, driving part; 5, heating part; 6, infusion part; 7, discharging part; 8, cleaning part; 9, proportioning part;
[0052] 1, first cavity; 12, second cavity; 13, feed inlet; 14, discharge outlet;
[0053] 21, box body; 22, auger; 23, first motor; 24, second feed inlet; 25, connecting pipe;
[0054] 31, annular cover; 32, outer edge; 33, support shaft; 34, opening; 35, arc-shaped plate; 36, first connecting rod; 37, second connecting rod; 38, circular hole; 39, U-shaped cover; 310, second motor;
[0055] 351, filter cloth layer; 352, activated carbon layer;
[0056] 41, third motor; 42, driving block; 43, driving plate; 44, fixed rod;
[0057] 51, resistance wire;
[0058] 61, liquid outlet pipe; 62, water pump; 63, water storage tank; 64, liquid inlet pipe; 65, feeding port; 66, fourth motor; 67, mixing mechanism;
[0059] 71, first telescopic rod; 72, support plate; 73, limiting plate;
[0060] 81, water tank; 82, second telescopic rod; 83, connecting water pipe; 84, cross plate; 85, spray head; 86, rubber pad;
[0061] 91, weight sensor; 92, liquid level sensor. DETAILED DESCRIPTION
[0062] In order for those skilled in the art to better understand the technical solutions of the present application, the present application will be further described in detail below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor shall fall within the scope of protection of the present application; it should be noted that, in order to facilitate the description, in the current view, "left side" is "first end", "right side" is "second end", "upper side" is "first end", "lower side" is "second end", the purpose of such description is to clearly express the technical solution, and it should not be understood as improper limitation of the technical solutions of the present application.
[0063] Referring to Figures 1-8 , the present application provides a livestock breeding waste treatment device and a use method thereof, and the specific content is as follows:
[0064] Embodiment 1
[0065] A livestock breeding waste treatment device, the device comprising:
[0066] A shell 1, the shell 1 comprising a first cavity 11 and a second cavity 12, the second cavity 12 being provided with a discharge port 14 on both sides of the bottom, and a sealing valve being arranged on the discharge port 14, and the sealing valve being connected with a controller (not shown in the figure);
[0067] The shell 1 is provided with a feeding box 2 at the first end, and the feeding box 2 is connected with a feeding port 13 arranged on the side wall of the first cavity 11; further, the feeding box 2 comprises a box body 21, the box body 21 being provided with a second feeding port 24 at the top, and a pair of motors 23 being fixedly connected to the side of the box body 21 away from the shell 1, and each motor output end extending into the box body 21 and being fixedly connected with a screw conveyor 22, and the box body 21 being connected with the feeding port 13 through a connecting pipe 25.
[0068] A filter component 3 is arranged between the first cavity 11 and the second cavity 12, for solid-liquid separation of the manure mixture entering the feed port 13, so that the sewage flows into the second cavity 12 through the filter component 3; further, the filter component 3 comprises: an annular cover 31, a support shaft 33 and a plurality of arc-shaped plates 35, the top and bottom of the annular cover 31 are circumferentially extended with an outer edge 32, the annular cover 31 and the outer edge 32 are integrally formed and rotationally connected with the inner wall of the shell 1, and the annular cover 31 and the outer edge 32 can be rotationally connected with the inner wall of the shell 1 through bearings; a plurality of openings 34 are uniformly opened in the middle of the annular cover 31 along the circumference, and each arc-shaped plate 35 is fixedly connected with a first connecting rod 36 and a second connecting rod 37 at both ends respectively; each first connecting rod 36 is rotationally connected in the opening 34, and a second motor 310 is fixedly connected outside each opening 34, and the output end of the second motor 310 extends into the opening 34 and is fixedly connected with the first connecting rod 36; the support shaft 33 is fixed at the center position of the bottom of the second cavity 12, a U-shaped cover 39 is sleeved on the top of the support shaft 33, and the two are rotationally connected, a plurality of round holes 38 are opened along the outer circumference of the U-shaped cover 39, and each second connecting rod 37 is inserted into and rotationally connected in each round hole 38; when the arc-shaped plate 35 is in a flat state, a plurality of arc-shaped plates 35 are closely arranged to form a seamless filtering layer.
[0069] Each arc-shaped plate comprises a filter cloth layer 351 and an activated carbon layer 352.
[0070] A drive component 4 is arranged below the filter component 3, which drives the filter component 3 to rotate; further, the drive component 4 comprises: a third motor 41, a drive block 42, a drive plate 43 and a plurality of fixed rods 44, the third motor 41 is fixed on the outer wall of the second cavity 12, and the output end thereof extends into the second cavity 12 and is fixedly connected with the drive block 42, the drive block 42 is fixedly connected with the drive plate 43 above, a plurality of fixed plates 44 are uniformly distributed along the circumference of the outer edge 32 and are fixed at the bottom thereof, the drive plate 43 is in contact with any one of the fixed plates 44, and the drive plate 43 rotates under the drive of the third motor 41, and at the same time intermittently rotates the drive fixed plate 44, the annular cover 31 and the arc-shaped plate 35.
[0071] A heating component 5 is embedded in the inner wall of the second cavity 12, for heating the second cavity 12; further, the heating component 5 is a resistance wire 51.
[0072] An infusion component 6 is arranged at the second end of the shell 1, one end of the infusion component 6 is connected with the second cavity 12, and the other end is connected with the first cavity 11; further, the infusion component 6 comprises an outlet pipe 61, a water pump 62, a water storage tank 63 and an inlet pipe 64, one end of the outlet pipe 61 is sealingly connected in the second cavity 12, and the other end is connected in the water storage tank 63, the water pump 62 is connected on the outlet pipe 61, for transporting the liquid in the second cavity 12 to the water storage tank 63, the inlet pipe 64 is connected in the water storage tank 63 and the first cavity 11, the water pump 62 is connected on the inlet pipe 64, for conveying the liquid in the water storage tank 63 to the first cavity 11, the connecting port is consistent with the feeding port 13 in height; the outlet pipe 61 and the inlet pipe 64 are both provided with a one-way valve.
[0073] The water storage tank 63 is provided with a feeding port 65, and the fourth motor 66 is fixed on the water storage tank 63, and the output end of the fourth motor 66 extends into the water storage tank 63 and is fixedly connected with a mixing mechanism 67.
[0074] A discharging component 7 is arranged at the bottom of the shell 1; further, the discharging component 7 comprises a pair of discharging mechanisms, and the pair of discharging mechanisms are symmetrically arranged on both sides of the support shaft 33, each discharging mechanism comprises a first telescopic rod 71, a support plate 72 and a limiting plate 73, the first telescopic rod 71 is fixed at the bottom of the second cavity 12, the support plate 72 is arranged between the support shaft 33 and the discharging port 14, and one end of the support plate 72 close to the discharging port 14 is hinged to the bottom of the second cavity 12, and the output end of the first telescopic rod 71 is fixedly connected with the bottom of the support plate 72 away from the discharging port 14; the limiting plate 73 is fixed on the support shaft 33, for limiting when the first telescopic rod 71 lifts one end of the support plate 72.
[0075] A cleaning component 8 is arranged at the top of the first cavity 11, and the output end assembly of the cleaning component 8 can reciprocate in the vertical direction; further, the cleaning component 8 comprises a water tank 81, a second telescopic rod 82, a water pipe 83, a horizontal plate 84 and a plurality of spray heads 85, the water tank 81 is fixed above the shell 1, the second telescopic rod 82 is fixed at the top of the first cavity 11, and the output end of the second telescopic rod 82 is fixedly connected with the horizontal plate 84, a plurality of spray heads 85 are fixed on the bottom of the horizontal plate 84, and the water tank 81 is connected with the plurality of spray heads 85 through the connecting water pipes 83; the spray heads 85 are all connected with one-way valves above.
[0076] Rubber pads 86 are fixedly connected at both ends of the horizontal plate 84.
[0077] A proportioning component 9 is arranged at the bottom of the first cavity 11 and the second cavity 12 respectively, for detecting the weight of the solid in the first cavity 11 and the liquid in the second cavity 12 respectively. Further, the proportioning component 9 comprises a plurality of weight sensors 91 and a pair of liquid level sensors 92. Each weight sensor 91 is fixed in the middle of the filter cloth layer 351 of each arc-shaped plate 35, for measuring the weight above it. The pair of liquid level sensors 92 are embedded on the surface of the support plate 72, for measuring the liquid level in the second cavity 12.
[0078] A method for using the livestock breeding waste treatment device, comprising the following steps:
[0079] A: First, the solid-liquid mixture of livestock breeding waste is introduced into the second inlet 24, the first motor 23 is started to drive the auger 22 to scatter and enter the first cavity 11 through the inlet 13, the third motor 41 is started to drive the driving block 42 and the driving plate 43 to rotate, the driving plate 43 drives the fixed plate 44 in contact with it to rotate, indirectly driving the entire filter assembly to rotate intermittently, preventing the fixed position of the inlet from causing blockage. After one revolution of the driving plate 43, it will contact another adjacent fixed plate 44. After the mixture of fecal water passes through the filter cloth layer 351 and the activated carbon layer 352, the sewage flows to the second cavity 12, and the solid remains above each arc-shaped plate 35. After the feeding is completed, the second telescopic rod 82 is started to drive the horizontal plate 84 to move downward. When the horizontal plate 84 moves below the inlet 13, the shell 1 becomes a closed space at this time. As the horizontal plate 84 moves downward, the pressure in the first cavity 11 increases, which can promote the residual moisture to flow downward through the filter cloth layer 351 and the activated carbon layer 352 into the second cavity. Until the second telescopic rod 82 moves to the preset position, each weight sensor 91 measures the weight of the solid and sends a signal to the controller.
[0080] B: The filtered sewage flows into the second cavity 12, and the liquid level height measured by the liquid level sensor 92 sends a signal to the controller. The volume and the preset density are combined to calculate the weight of the sewage in the second cavity 12, the liquid-solid ratio is calculated, and the sewage in the second cavity 12 is pumped out or supplemented according to the preset liquid-solid ratio. When the liquid-solid ratio is greater than the preset value, the water pump 62 on the outlet pipe is started to pump the sewage in the second cavity 12 into the water tank 63 until the preset liquid-solid ratio is reached. When the liquid-solid ratio is less than the preset value, the second telescopic rod 82 is reset, and the water pump 62 on the inlet pipe is started to supplement the water in the water tank 63. After the supplement, the second telescopic rod 82 is repeatedly operated to move downward until the preset liquid-solid ratio is reached.
[0081] The liquid-solid ratio is 4 to 1.
[0082] C: After the second telescopic rod 82 moves downward to make the shell 1 a sealed space, the second motors 310 are started to drive the first connecting rod 36 to rotate 90 degrees in the forward direction, so that the arc plates 35 change from a flat state to a vertical state, so that the solid residue above the arc plates 35 falls into the second cavity 12. The resistance wire 51 is started to raise the temperature, and at the same time the second telescopic rod 82 is driven to move downward to increase the pressure inside the shell 1, so that the temperature rises to 180°C. The hydrothermal carbonization reaction is carried out for 12 hours. After the reaction is completed, all the sewage in the second cavity 12 is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried. The second telescopic rod 82 is reset, and the first telescopic rod 71 is started to extend upward, so that one end of the support plate 72 moves upward until it contacts the limiting plate 73. The discharge port 14 is opened to collect the material.
[0083] D: The wastewater generated by the hydrothermal carbonization reaction is added to the water storage tank 63 through the feeding port 65 with microbial agents. After the fourth motor 66 is started to drive the mixing mechanism 67 to mix and stir, the wastewater is discharged through the branch pipe. The water pump body in the water tank 81 is started to rinse the inside of the housing 1 through each of the nozzles 85.
[0084] Example 2
[0085] A livestock breeding waste treatment device, the structure of which is the same as described in Embodiment 1;
[0086] A method for using a livestock waste treatment device, the method comprising the following steps:
[0087] A: First, the solid-liquid mixture of livestock waste is fed into the filter through the second inlet 24. The first motor 23 is started to drive the auger 22 to break up the waste and allow it to enter the first cavity 11 through the inlet 13. The third motor 41 is started to drive the drive block 42 and drive plate 43 to rotate, causing the drive plate 43 to drive the fixed plate 44 in contact with it to rotate, indirectly causing the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the drive plate 43 rotates one circumference, it will contact another adjacent fixed plate 44. The manure mixture passes through the filter cloth layer 351 and the activated carbon layer 3. After 52, the wastewater flows to the second chamber 12, while the solids remain above each of the arc-shaped plates 35. After feeding is completed, the second telescopic rod 82 is activated to move the horizontal plate 84 downward. When the horizontal plate 84 moves below the feed inlet 13, the shell 1 becomes a closed space. As the horizontal plate 84 moves downward, the pressure inside the first chamber 11 increases, which can cause the residual water to flow downward into the second chamber through the filter cloth layer 351 and the activated carbon layer 352. Until the second telescopic rod 82 moves to the preset position, each of the weight sensors 91 measures and sends a signal to the controller to measure the weight of the solids.
[0088] B: The filtered wastewater flows into the second chamber 12. The liquid level height measured by the liquid level sensor 92 is sent to the controller. The controller calculates the weight of the wastewater in the second chamber 12 based on the volume and preset density, and calculates the liquid-to-solid ratio. Based on the preset liquid-to-solid ratio, the controller decides whether to pump out or add wastewater to the second chamber 12. When the liquid-to-solid ratio is greater than the preset value, the water pump 62 on the outlet pipe is started to pump the wastewater in the second chamber 12 into the water storage tank 63 until the preset liquid-to-solid ratio is reached. When the liquid-to-solid ratio is less than the preset value, the second telescopic rod 82 is reset, and the water pump 62 on the inlet pipe is started again to add water to the water storage tank 63. After adding water, the operation of moving the second telescopic rod 82 downward is repeated until the preset liquid-to-solid ratio is reached.
[0089] The liquid-to-solid ratio is 4 to 1;
[0090] C: After the second telescopic rod 82 moves downward to make the shell 1 a sealed space, the second motors 310 are started to drive the first connecting rod 36 to rotate 90 degrees in the forward direction, so that the arc plates 35 change from a flat state to a vertical state, and the solid residue above the arc plates 35 falls into the second cavity 12. The resistance wire 51 is started to raise the temperature, and at the same time the second telescopic rod 82 is driven to move downward to increase the pressure inside the shell 1, so that the temperature rises to 350°C. The hydrothermal carbonization reaction is carried out for 0.5 hours. After the reaction is completed, all the sewage in the second cavity 12 is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried. The second telescopic rod 82 is reset, and the first telescopic rod 71 is started to extend upward, driving one end of the support plate 72 to move upward until it contacts the limiting plate 73. The discharge port 14 is opened to collect the material.
[0091] D: The wastewater generated by the hydrothermal carbonization reaction is added to the water storage tank 63 through the feeding port 65 with microbial agents. After the fourth motor 66 is started to drive the mixing mechanism 67 to mix and stir, the wastewater is discharged through the branch pipe. The water pump body in the water tank 81 is started to rinse the inside of the housing 1 through each of the nozzles 85.
[0092] Example 3
[0093] A livestock breeding waste treatment device, the structure of which is the same as described in Embodiment 1;
[0094] A method for using a livestock waste treatment device, the method comprising the following steps:
[0095] A: First, the solid-liquid mixture of livestock waste is fed into the filter through the second inlet 24. The first motor 23 is started to drive the auger 22 to break up the waste and allow it to enter the first cavity 11 through the inlet 13. The third motor 41 is started to drive the drive block 42 and drive plate 43 to rotate, causing the drive plate 43 to drive the fixed plate 44 in contact with it to rotate, indirectly causing the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the drive plate 43 rotates one circumference, it will contact another adjacent fixed plate 44. The manure mixture passes through the filter cloth layer 351 and the activated carbon layer 3. After 52, the wastewater flows to the second chamber 12, while the solids remain above each of the arc-shaped plates 35. After feeding is completed, the second telescopic rod 82 is activated to move the horizontal plate 84 downward. When the horizontal plate 84 moves below the feed inlet 13, the shell 1 becomes a closed space. As the horizontal plate 84 moves downward, the pressure inside the first chamber 11 increases, which can cause the residual water to flow downward into the second chamber through the filter cloth layer 351 and the activated carbon layer 352. Until the second telescopic rod 82 moves to the preset position, each of the weight sensors 91 measures and sends a signal to the controller to measure the weight of the solids.
[0096] B: The filtered wastewater flows into the second chamber 12. The liquid level height measured by the liquid level sensor 92 is sent to the controller. The controller calculates the weight of the wastewater in the second chamber 12 based on the volume and preset density, and calculates the liquid-to-solid ratio. Based on the preset liquid-to-solid ratio, the controller decides whether to pump out or add wastewater to the second chamber 12. When the liquid-to-solid ratio is greater than the preset value, the water pump 62 on the outlet pipe is started to pump the wastewater in the second chamber 12 into the water storage tank 63 until the preset liquid-to-solid ratio is reached. When the liquid-to-solid ratio is less than the preset value, the second telescopic rod 82 is reset, and the water pump 62 on the inlet pipe is started again to add water to the water storage tank 63. After adding water, the operation of moving the second telescopic rod 82 downward is repeated until the preset liquid-to-solid ratio is reached.
[0097] The liquid-to-solid ratio is 4 to 1;
[0098] C: After the second telescopic rod 82 moves downward to make the shell 1 a sealed space, the second motors 310 are started to drive the first connecting rod 36 to rotate 90 degrees in the forward direction, so that the arc plates 35 change from a flat state to a vertical state, and the solid residue above the arc plates 35 falls into the second cavity 12. The resistance wire 51 is started to raise the temperature, and at the same time the second telescopic rod 82 is driven to move downward to increase the pressure inside the shell 1, so that the temperature rises to 260°C. The hydrothermal carbonization reaction is carried out for 6 hours. After the reaction is completed, all the sewage in the second cavity 12 is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried. The second telescopic rod 82 is reset, and the first telescopic rod 71 is started to extend upward, driving one end of the support plate 72 to move upward until it contacts the limiting plate 73. The discharge port 14 is opened to collect the material.
[0099] D: The wastewater generated by the hydrothermal carbonization reaction is added to the water storage tank 63 through the feeding port 65 with microbial agents. After the fourth motor 66 is started to drive the mixing mechanism 67 to mix and stir, the wastewater is discharged through the branch pipe. The water pump body in the water tank 81 is started to rinse the inside of the housing 1 through each of the nozzles 85.
[0100] All motors in this application are servo motors. The gravity sensor 91 is a load sensor and can be a pressure sensor model HM91 from Nanjing Hongmu Technology Co., Ltd. The liquid level sensor can be an ultrasonic liquid level sensor I92FST700-CS10 from Hunan First Sensor Co., Ltd. All surfaces inside the housing 1 are provided with an anti-corrosion coating. The controller can be a PLC controller. Figure 8 As shown, the control method of this invention is controlled by an external controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, and is common knowledge in the field. Therefore, this invention will not explain the control method and circuit connection in detail.
Claims
1. A livestock farming waste treatment apparatus, characterized by, The device comprises: a shell (1) comprising a first cavity (11) and a second cavity (12), the second cavity (12) being provided with a discharge port (14) on both sides of the bottom; the shell (1) is provided with a feeding box (2) at the first end, the feeding box (2) being connected with the feeding port (13) provided on the side wall of the first cavity (11); a filtering component (3) arranged between the first cavity (11) and the second cavity (12), for separating solid and liquid of the manure mixture entering through the feeding port (13), so that the sewage flows into the second cavity (12) through the filtering component (3); a driving component (4) arranged below the filtering component (3), for driving the filtering component (3) to rotate; a heating component (5) embedded in the inner wall of the second cavity (12), for heating the inside of the second cavity (12); a liquid conveying component (6) arranged at the second end of the shell (1), one end of the liquid conveying component (6) being connected with the second cavity (12), and the other end being connected with the first cavity (11); a discharging component (7) arranged at the bottom of the shell (1); a cleaning component (8) arranged at the top of the first cavity (11), the output assembly of the cleaning component (8) being capable of reciprocating in the vertical direction; a proportioning component (9) arranged at the bottom of the first cavity (11) and the second cavity (12) respectively, for detecting the weight of the solid in the first cavity (11) and the liquid in the second cavity (12) respectively; the filtering component (3) comprises: an annular cover (31), a support shaft (33) and a plurality of arc-shaped plates (35), the top and bottom of the annular cover (31) are provided with an outer edge (32) extending along the circumference, the annular cover (31) and the outer edge (32) are integrally formed and rotationally connected with the inner wall of the shell (1); a plurality of openings (34) are uniformly provided in the middle of the annular cover (31) along the circumference, each arc-shaped plate (35) is fixedly connected with a first connecting rod (36) and a second connecting rod (37) at both ends respectively; each first connecting rod (36) is rotationally connected in the opening (34), each opening (34) is fixedly connected with a second motor (310) outside, the output end of the second motor (310) extends into the opening (34) and is fixedly connected with the first connecting rod (36), the support shaft (33) is fixed at the center position of the bottom of the second cavity (12), a U-shaped cover (39) is sleeved on the top of the support shaft (33) and rotationally connected with the support shaft (33), a plurality of round holes (38) are provided in the outer circumference of the U-shaped cover (39), each second connecting rod (37) is inserted into and rotationally connected in each round hole (38), when the arc-shaped plate (35) is in the flat state, a plurality of arc-shaped plates (35) are closely arranged to form a seamless filtering layer; each arc-shaped plate comprises a filter cloth layer (351) and an activated carbon layer (352). The cleaning component (8) comprises a water tank (81), a second telescopic rod (82) connected with a water pipe (83), a horizontal plate (84) and a plurality of spray heads (85), the water tank (81) is fixed above the shell (1), the second telescopic rod (82) is fixed at the top of the first cavity (11), the output end is fixedly connected with the horizontal plate (84), a plurality of spray heads (85) are fixed at the bottom of the horizontal plate (84), the water tank (81) is connected with the plurality of spray heads (85) through the connecting water pipe (83), when the horizontal plate (84) moves to below the feeding port (13), the shell (1) becomes a closed space at this time. Rubber pads (86) are fixedly connected at both ends of the horizontal plate (84).
2. The livestock breeding waste treatment apparatus according to claim 1, wherein The feeding box (2) comprises a box body (21), a second feeding port (24) is arranged above the box body (21), a pair of first motors (23) are fixedly connected to the side, away from the shell (1), of the box body (21), a screw conveyor (22) is fixedly connected to the inside of the box body (21) and extends from the output end of each first motor, and the box body (21) is connected with the feeding port (13) through a connecting pipe (25).
3. The livestock farming waste treatment apparatus according to claim 2, wherein The driving component (4) comprises a third motor (41), a driving block (42), a driving plate (43) and a plurality of fixing rods (44), the third motor (41) is fixed on the outer wall of the second cavity (12) and the output end extends into the second cavity (12) and is fixedly connected with the driving block (42), the driving block (42) is fixedly connected with the driving plate (43) above, the plurality of fixing rods (44) are evenly distributed along the circumference of the outer edge (32) and are fixed at the bottom, the driving plate (43) is in contact with any one fixing rod (44), the driving plate (43) rotates under the drive of the third motor (41), and at the same time, the driving plate (43) intermittently drives the fixing rod (44), the annular cover (31) and the arc-shaped plate (35) to rotate.
4. The livestock farming waste treatment apparatus according to claim 1, wherein The heating component (5) is a resistance wire (51).
5. The livestock farming waste treatment apparatus according to claim 1, wherein The infusion component (6) comprises a liquid outlet pipe (61), a water pump (62), a water storage tank (63) and a liquid inlet pipe (64), one end of the liquid outlet pipe (61) is sealingly connected in the second cavity (12), the other end is connected in the water storage tank (63), the water pump (62) is connected to the liquid outlet pipe (61) and is used for transporting the liquid in the second cavity (12) to the water storage tank (63), the liquid inlet pipe (64) is connected between the water storage tank (63) and the first cavity (11), the water pump (62) is connected to the liquid inlet pipe (64) and is used for conveying the liquid in the water storage tank (63) to the first cavity (11), and the connection port of the liquid inlet pipe (64) and the first cavity is consistent with the horizontal height of the feeding port (13). A feeding port (65) is arranged on the water storage tank (63), a fourth motor (66) is fixed on the water storage tank (63), and a mixing mechanism (67) is fixedly connected to the inside of the water storage tank (63) and extends from the output end of the fourth motor (66).
6. The livestock farming waste treatment apparatus according to claim 1, wherein The discharging component (7) comprises a pair of discharging mechanisms symmetrically arranged on both sides of the support shaft (33), each of which comprises a first telescopic rod (71), a support plate (72) and a limiting plate (73), the first telescopic rod (71) is fixed at the bottom of the second cavity (12), the support plate (72) is arranged between the support shaft (33) and the discharging port (14), is hinged to the inner bottom of the second cavity (12) near one end of the discharging port (14), and the output end of the first telescopic rod (71) is fixedly connected to the bottom of the support plate (72) away from the discharging port (14); the limiting plate (73) is fixed on the support shaft (33) and is used for limiting when the first telescopic rod (71) lifts one end of the support plate (72).
7. The livestock farming waste treatment apparatus according to claim 6, wherein The proportioning component (9) comprises a plurality of weight sensors (91) and a pair of liquid level sensors (92), each weight sensor (91) is fixed in the middle of the filter cloth layer (351) of each arc-shaped plate (35) and is used for measuring the weight borne above, and the pair of liquid level sensors (92) are respectively embedded on the surface of the support plate (72) and are used for measuring the liquid level in the second cavity (12).
8. A method of using a livestock farming waste treatment apparatus according to claim 7, characterized in that, The method comprises the following steps: A: first, the solid-liquid mixture of livestock breeding waste is introduced into the second inlet (24), the first motor (23) is started to drive the auger (22) to scatter and enter the first cavity (11) through the feeding port (13), the third motor (41) is started to drive the driving block (42) and the driving plate (43) to rotate, the driving plate (43) drives the fixed rod (44) in contact with it to rotate, and the whole filter assembly is indirectly driven to rotate intermittently, so that the feeding position is prevented from being fixed and blockage is caused, the driving plate (43) contacts another adjacent fixed rod (44) after rotating one circumference; after passing through the filter cloth layer (351) and the activated carbon layer (352), the sewage flows to the second cavity (12), and the solid is left above each arc-shaped plate (35), after the feeding is completed, the second telescopic rod (82) is started to drive the horizontal plate (84) to move downward, when the horizontal plate (84) moves below the feeding port (13), the shell (1) becomes a closed space at this time, with the downward movement of the horizontal plate (84), the pressure in the first cavity (11) increases, which can promote the residual moisture to flow downward into the second cavity through the filter cloth layer (351) and the activated carbon layer (352); until the second telescopic rod (82) moves to the preset position, each weight sensor (91) sends a signal to the controller after measurement, and the weight of the solid is measured; B: the filtered sewage flows into the second cavity (12), the liquid level measured by the liquid level sensor (92) sends a signal to the controller, the volume and the preset density are combined to calculate the weight of the sewage in the second cavity (12), the liquid-solid ratio is calculated, and the preset liquid-solid ratio is determined to extract or supplement the sewage in the second cavity (12), when the liquid-solid ratio is greater than the preset value, the water pump (62) on the outlet pipe is started to extract the sewage in the second cavity (12) into the water storage tank (63), until the preset liquid-solid ratio is reached; when the liquid-solid ratio is less than the preset value, the second telescopic rod (82) is reset, and the water pump (62) on the inlet pipe is started to supplement the water in the water storage tank (63), and after the water is supplemented, the second telescopic rod (82) is repeatedly operated to move downward until the preset liquid-solid ratio is reached; The liquid-solid ratio is 4 to 1; C: after the second telescopic rod (82) moves downward to make the shell (1) into a closed space, the second motor (310) is started to drive the first connecting rod (36) to rotate forward by 90 degrees, so that each arc-shaped plate (35) changes from a flat state to a vertical state, and the solid residues above the arc-shaped plate (35) fall into the second cavity (12), the resistance wire (51) is started to heat up, and the second telescopic rod (82) is driven to move downward to increase the pressure in the shell (1), so that the temperature rises to 180-350℃, and stays for 0.5-12 h for hydrothermal carbonization reaction, after the reaction is completed, all the sewage in the second cavity (12) is extracted, the solid hydrothermal carbon produced in the reaction is heated and dried, the second telescopic rod (82) is reset, the first telescopic rod (71) is started to extend upward, drives one end of the supporting plate (72) to move upward until it contacts with the limiting plate (73), and the discharge port (14) is opened to collect; D: the sewage produced in the hydrothermal carbonization reaction is added with microbial preparation through the feeding port (65) in the water storage tank (63), after mixing and stirring by driving the mixing mechanism (67) by the fourth motor (66), it is discharged through the branch pipe, and the water pump body in the water tank (81) is started to wash the shell (1) through each said spray head (85).
Citation Information
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