A drying device and drying process for producing electronic components
By using a combination of Venturi air duct and wire mesh water remover in the electronic component drying device, the problem of heat waste is solved, efficient heat recovery and utilization is achieved, and drying efficiency is improved.
Patent Information
- Application Number
- CN202411738633.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-29
AI Technical Summary
The existing electronic component drying devices have problems of heat waste, resulting in low drying efficiency and inability to effectively recover heat.
A drying device for the production of electronic components was designed, using a combination of a Venturi air duct and a wire mesh water deletion device. The hot air carrying water is recovered through the Venturi air duct, and the water is removed by using the wire mesh water deletion device to reuse the hot air flow.
It improves heat utilization, avoids heat waste, enhances drying efficiency, and ensures the long-term water removal effect of the wire mesh water deletion device.
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Figure CN119222962B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electronic component drying, in particular to a drying device for electronic component production and a drying process thereof. Background Art
[0002] Electronic components are usually electroplated. After the electroplating is completed, the components need to be cleaned to remove the salt solution and other electroplating products on the surface. After cleaning, the electronic components need to be dried and then packaged for transportation.
[0003] However, when drying existing electronic components, the electronic components are usually placed on a drying rack and then dried using a fan or natural air drying. This not only reduces the drying rate of the electronic components, but also causes the electronic components that are piled together to be incompletely dried, and some cleaning liquid still adheres to the surface of the electronic components, affecting their use.
[0004] For this purpose, the patent with publication number CN114353471A proposes a rapid drying device for electronic components. First, the electronic components are placed in a mesh cover and then dried in a drying box using a drying diversion component. During drying, the gas drives the transmission component to work, so that the transmission component drives the cover body rotating component and the drying component inside the cover body to work, thereby performing rotation drying. It can also transfer the blowing from one side to the other side through an air pump to perform double-sided blowing, but due to the high moisture content in the airflow after drying, the heat cannot be recovered, resulting in heat waste. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a drying device and a drying process for producing electronic components, which solve the problem of heat waste in the prior art.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a drying device for producing electronic components, comprising: a heating mechanism, the heating mechanism comprising an outer cover and a heating cage located in the outer cover, a venturi duct being radially arranged on the outside of the outer cover, and the heat carried by the airflow when passing through the heating cage being ejected from the venturi duct; a storage mechanism, the storage mechanism being located at the periphery of the outer cover, and the storage mechanism being used to store electronic components, and the hot airflow ejected from the venturi duct being ejected onto the electronic components in the storage mechanism; a cover body, the heating mechanism and the storage mechanism being both located in the cover body, so that the drying operation is performed in the cover body; a dewatering mechanism, the dewatering mechanism being located above the outer cover, and the dewatering mechanism comprising a wire mesh dewaterer, a recovery pipe being installed on the air inlet side of the wire mesh dewaterer, the recovery pipe extending between the storage mechanism and the cover body, and the exhaust side of the wire mesh dewaterer being fixedly connected to the negative pressure adsorption part of the venturi duct, so that the wire mesh dewaterer can remove moisture in the hot air recovered by the recovery pipe.
[0007] Furthermore, the heating mechanism also includes an air pipe located on the axis of the heating cage, the air pipe has air holes radially opened, and the lower end of the air pipe is set as an air inlet; the wire mesh dehumidifier is divided into an upper layer and a lower layer, the middle part of the upper layer and the lower layer is provided with a wrapping inner ring, and the upper layer and the lower layer both include a wire mesh body, the wire mesh body is axially provided with a heat-conducting column integrated with the air pipe, the heat-conducting column is located in the wrapping inner ring, and a heating evaporator is provided on the outside of the wrapping inner ring, the heat of the air pipe is transferred to the wire mesh body through the heat-conducting column and the heating evaporator, so as to heat and evaporate the water on the wire mesh body; the heating evaporator includes a metal layer and a ceramic layer wrapped in the metal layer.
[0008] Furthermore, the water removal mechanism also includes a fixed bucket fixed above the outer cover, the wire mesh water remover is fixed in the fixed bucket, and a rotating cover is rotatably installed on the upper part of the fixed bucket; the upper end of the heat-conducting column is fixedly connected to the rotating cover, and one end of the recovery pipe is fixed on the rotating cover so that the recovery pipe rotates with the rotating cover, and the rotation of the air pipe is used to drive the rotating cover to rotate to change the recovery position of the recovery pipe.
[0009] Furthermore, the Venturi air duct is arranged in a spiral shape on the outer surface of the outer cover along the axial direction of the outer cover; the Venturi air duct is provided with a reducing portion, and a negative pressure tube is fixed between the reducing portion and the inner cavity of the fixed bucket; a humidity sensor is provided in the fixed bucket, a temperature sensor is installed on the inner wall of the cover, and an electromagnetic valve is installed on the negative pressure tube, and the temperature sensor and the humidity sensor control the opening and closing of the electromagnetic valve through a controller.
[0010] Furthermore, it also includes a base, and the cover body is covered on the top of the base; a rotating tray is rotatably installed on the upper surface of the base, and the storage mechanism is installed on the rotating tray, and the rotation of the rotating tray is used to drive the storage mechanism to rotate; the storage mechanism includes storage baskets arranged side by side up and down, and an assembly plate is fixed below the storage basket, and a plurality of the assembly plates are fixedly connected by connecting columns; a rotating shaft is fixedly provided on the lower end surface of an assembly plate below, and the rotating shaft is installed on the rotating tray; a support is fixedly provided at the lower end of the outer cover, and the lower end of the support is fixed to the base.
[0011] Furthermore, a gear is fixedly provided on the periphery of one of the lower assembly plates, and an arc-shaped tooth portion is fixed on one side of the upper surface of the base. When the gear passes through the arc-shaped tooth portion, it can mesh with the arc-shaped tooth portion to make the storage basket flip along the rotating shaft.
[0012] Furthermore, the storage basket includes a hollow basket and a support for supporting the hollow basket on the assembly plate, and the hollow basket is a ceramic mesh structure; the hollow basket is a conical structure or a V-shaped structure.
[0013] Furthermore, a sealing ring is installed on the lower end surface of the cover body, and a pressure relief valve is installed on one side of the cover body; it also includes a support frame, which is located on one side of the cover body, and a telescopic structure is installed above the support frame, and the lower end of the piston rod of the telescopic structure is fixedly connected to the cover body.
[0014] Furthermore, a driving mechanism for driving the rotating tray and the air pipe to rotate relative to each other is provided in the base; an integrated extension shaft is provided at the lower end of the rotating tray, and the lower end of the air pipe extends to below the extension shaft; the driving mechanism includes a driven umbrella wheel 2 fixed on the extension shaft, a driven umbrella wheel 1 fixed to the lower end of the air pipe, an active umbrella wheel meshed between the driven umbrella wheel 1 and the driven umbrella wheel 2, and a motor for driving the active umbrella wheel to rotate.
[0015] On the other hand, the present invention also provides a process for drying electronic components using a drying device for producing electronic components, comprising the following steps:
[0016] S1. Lift the cover upward to expose the storage mechanism, and place the electronic components to be dried in the storage basket;
[0017] S2. External airflow is sent into the air duct through an air pump or a fan, and sprayed onto the electronic components in the storage basket through the air holes and the Venturi duct to dry the electronic components. The used hot air carries moisture and moves to the space between the storage basket and the inner wall of the cover for storage, and is dehydrated by the wire mesh dehumidifier and then recycled into the Venturi duct for reuse.
[0018] S3. The driving mechanism drives the storage basket to revolve, and the gear and the arc-shaped tooth portion drive the storage basket to rotate, so that the storage basket is driven to flip, so that the Venturi air duct dries the other side of the electronic components.
[0019] The present invention has the following beneficial effects:
[0020] (1) The drying device for electronic component production can greatly increase the number of electronic components dried at a time by arranging the electronic components on the periphery of the heating mechanism, thereby improving the drying efficiency. The venturi duct can be used to recover the used hot air with high humidity, thereby improving the heat utilization rate and avoiding the heat waste. The hot air with high humidity can also be dehydrated, thereby avoiding the situation where the drying effect is affected by the high humidity of the recovered hot air.
[0021] (2) The drying device for the production of electronic components is provided with a heating evaporator inside the wire mesh dehumidifier. The heat on the air pipe and the heating cage can be transferred to the wire mesh body through the heat-conducting column and the heating evaporator, so that the water on the wire mesh body can be quickly heated and evaporated, thereby ensuring its continuous dehumidification capability;
[0022] (3) The outer layer of the heating evaporator of the drying device for the production of electronic components is a ceramic layer, which will not generate hot spots on the polypropylene material, so the heating evaporator here can maintain the long-term performance of the wire mesh dehumidifier made of polypropylene;
[0023] (4) The drying device for the production of electronic components has a recycling pipe that can rotate so as to reach various locations where air with high humidity is gathered for recycling, thereby improving the uniformity of recycling;
[0024] (5) The storage basket of the drying device for the production of electronic components can revolve and flip itself, thereby improving the uniformity of drying;
[0025] (6) The hollow basket of the drying device for producing electronic components is a conical structure or a V-shaped structure, that is, its bottom does not contact the electronic components, thereby reducing the area covered by the bottom surface of the electronic components, thereby improving the drying efficiency of the bottom surface.
[0026] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the internal structure of the present invention;
[0028] Figure 2 It is an overall diagram of the present invention;
[0029] Figure 3 It is a schematic diagram of the internal structure of the outer cover of the present invention;
[0030] Figure 4 This is a front view of the installation of the storage mechanism of the present invention;
[0031] Figure 5 It is an exploded view of the water removal mechanism and the heating mechanism of the present invention;
[0032] Figure 6 It is a cutaway view of the solid wire mesh water remover of the present invention;
[0033] Figure 7 It is a connection diagram of each storage basket of the present invention;
[0034] Figure 8 It is a structural schematic diagram of the storage basket of the present invention;
[0035] Fig. 9 It is a front view of the storage basket of the present invention;
[0036] Fig.10 It is a diagram showing the matching of the gear and the arc-shaped tooth portion of the present invention.
[0037] In the figure, 100, base; 210, cover; 220, support frame; 230, telescopic structure; 240, pressure relief valve; 300, heating mechanism; 310, outer cover; 311, support; 320, venturi air duct; 321, reducer; 322, negative pressure pipe; 330, heating cage; 340, air pipe; 341, air hole; 400, water removal mechanism; 410, fixed bucket; 420, recovery pipe; 430, wire mesh water remover; 431, wrapped outer ring; 432, wire mesh body; 433, ceramic Grille; 434, wrapped inner ring; 440, rotating cover; 450, heat-conducting column; 451, heating evaporator; 500, storage mechanism; 510, storage basket; 511, hollow basket; 512, pillar; 520, assembly plate; 530, gear; 540, connecting column; 550, rotating shaft; 560, arc-shaped tooth portion; 600, driving mechanism; 610, motor; 620, active umbrella wheel; 630, driven umbrella wheel one; 640, driven umbrella wheel two; 700, rotating tray; 710, extension shaft. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0040] Refer to the following Figure 1 - Fig.10 The present invention describes a drying device and a drying process for producing electronic components provided by an embodiment of the present invention.
[0041] On the one hand, the present invention provides a drying device for producing electronic components, including a heating mechanism 300 for generating heat and a storage mechanism 500, wherein the heating mechanism 300 includes an outer cover 310 and a heating cage 330 located in the outer cover 310, wherein the heating cage 330 can generate heat as a resistance wire when powered on, and the heat is gathered in the outer cover 310, and a venturi duct 320 is radially arranged outside the outer cover 310, and the heat carried by the external air flow when passing through the heating cage 330 can be ejected from the venturi duct 320, and in order to enable the ejected hot air to directly dry the electronic components, the storage mechanism 500 for storing the electronic components is arranged at the periphery of the outer cover 310, so that the hot air flow ejected from the venturi duct 320 can be directly sprayed onto the electronic components in the storage mechanism 500, and the electronic components are dried, thereby realizing direct drying of the electronic components.
[0042] Preferably, the outer cover 310 is set as a cylindrical structure, the Venturi duct 320 is located outside the cylindrical structure, and the storage mechanism 500 is arranged in a ring shape outside the outer cover 310, so as to expand the amount of the storage mechanism 500, realize 360° outward air jet, and increase the number of electronic components dried at a single time.
[0043] Therefore, since the electronic components are arranged on the periphery of the heating mechanism 300, the number of electronic components dried at a single time can be greatly increased, thereby improving the drying efficiency.
[0044] like Figure 1 and Figure 2 As shown, in order to achieve drying in a closed environment, a cover body 210 is also provided, and the heating mechanism 300 and the storage mechanism 500 are both located inside the cover body 210, so that the drying operation is carried out inside the cover body 210, avoiding the phenomenon of heat waste caused by hot air spreading outward after being ejected from the Venturi duct 320.
[0045] like Figure 1 and Figure 3 As shown, the reason why the pipe for ejecting hot air is set as the Venturi duct 320 is to use the Venturi duct 320 to recover the heat carrying moisture (the heat carrying moisture here refers to the hot air ejected from the Venturi tube passing through the electronic components and drying the electronic components. The hot air will accumulate between the electronic components and the cover body 210, and the Venturi duct 320 is used to recover this part of the accumulated hot air carrying moisture).
[0046] However, since the humidity of this part of accumulated hot air is relatively high, if the Venturi duct 320 is directly used to re-spray it onto the electronic components, it will affect the drying process. Therefore, in order to solve this problem, the drying device for electronic component production provided in an embodiment of the present invention is also provided with a dehydration mechanism 400 capable of dehydrating the recovered hot air with relatively high humidity.
[0047] Combination Figure 3 and Figure 4 As shown, the dehydration mechanism 400 mentioned above is located above the outer cover 310, and the dehydration mechanism 400 includes a wire mesh dehydrator 430 as a main dehydration component, and a recovery pipe 420 is installed on the air inlet side of the wire mesh dehydrator 430, and the recovery pipe 420 extends to between the storage mechanism 500 and the cover body 210, and the exhaust side of the wire mesh dehydrator 430 is fixedly connected to the negative pressure adsorption part of the Venturi air duct 320. When the Venturi air duct 320 sprays hot air, it can generate negative pressure and inhale air on the exhaust side of the wire mesh dehydrator 430, so that the recovery pipe 420 can inhale air from the position where the air with higher humidity accumulates. These airflows with higher humidity can be dehydrated by the wire mesh dehydrator 430 and re-enter the Venturi air duct 320 for spraying to dry the electronic components.
[0048] Therefore, the drying device for electronic component production provided by the embodiment of the present invention can recycle used hot air with high humidity, thereby improving heat utilization and avoiding heat waste. The present invention can also dehydrate the hot air with high humidity, thereby avoiding the situation where the drying effect is affected by the high humidity of the recycled hot air.
[0049] Preferably, dense air holes are opened on the recovery pipe 420 at the portion where hot air with high humidity accumulates, so that the recovery pipe 420 can recover air at all heights.
[0050] Combination Figure 3-Figure 6 As shown, in order to send outside air into the heating cage 330 so that the outside air can be heated by the heating cage 330, an air pipe 340 is also provided, and the lower end of the air pipe 340 is set as an air inlet, the air inlet should be connected to the air pump, and the air inlet and the exhaust port of the air pump should be rotatably connected, and the air pipe 340 has air holes 341 along the radial direction. The air pipe 340 is preferably located on the axis of the heating cage 330, so that the airflow exhausted from the air pipe 340 can be sprayed onto the heating cage 330 more evenly, so that the heat on the heating cage 330 is evenly taken away by the airflow.
[0051] Combination Figure 3 , Figure 5 and Figure 6As shown, since the moisture on the hot air sucked by the recovery pipe 420 will flow on the wire mesh dehumidifier 430, its dehydration capacity will gradually decrease with the drying time. In order to solve this problem, the wire mesh dehydrator 430 in the prior art can be modified, and the wire mesh dehydrator 430 is divided into an upper layer and a lower layer. The upper layer and the lower layer both include a wire mesh body 432. The middle part of the wire mesh body 432 of the upper and lower layers is provided with a wrapping inner ring 434, and the wire mesh body 432 is axially provided with a heat-conducting column 450 integrated with the air pipe 340, the heat-conducting column 450 is located in the wrapping inner ring 434, and the outside of the wrapping inner ring 434 is provided with a heating evaporator 451. The heat on the air pipe 340 and the heating cage 330 can be transferred to the wire mesh body 432 through the heat-conducting column 450 and the heating evaporator 451, so that the water on the wire mesh body 432 can be quickly heated to evaporate the moisture thereon, thereby ensuring its dehydration capacity.
[0052] In addition, the above-mentioned heat-conducting column 450 is a solid structure, which is integrally formed with the air pipe 340, and both are made of metal materials, such as stainless steel, and the heat-conducting column 450 and the wrapped inner ring 434 should be rotatably connected through a bearing.
[0053] Under normal circumstances, the heating evaporator 451 is generally a heat-conducting metal, but since the wire mesh body 432 is generally made of polypropylene, the metal layer is prone to overheating, causing the polypropylene material to produce a burnt or scorched smell. Therefore, the heating evaporator 451 here includes a metal layer and a ceramic layer wrapped in the metal layer. The metal layer is used to receive heat from the wrapped inner ring 434, and the ceramic layer can effectively isolate the wire mesh body 432 and the metal layer. The ceramic layer is used to directly contact the metal layer with the wire mesh body 432, and no burnt or scorched smell will be produced.
[0054] The preferred heating evaporator 451 is radial, annular or mesh-shaped consisting of multiple concentric circles.
[0055] In fact, in addition to the above structure, the wire mesh water remover 430 should also include a wrapped outer ring 431. There are two groups of wrapped outer rings 431. A single group of wrapped outer rings 431 is wrapped on the corresponding wire mesh body 432. A ceramic grille 433 for maintaining the shape of the wire mesh body 432 should also be provided on the wrapped outer ring 431. The reason why the ceramic grille 433 is made of ceramic material instead of metal is to avoid the polypropylene material from producing a burnt smell or burning due to high-temperature metal. Of course, the corresponding wrapped outer ring 431 and the wrapped inner ring 434 should also be attached with a ceramic layer at the contact parts with the wire mesh body 432.
[0056] Therefore, the drying device for electronic component production provided by the embodiment of the present invention can ensure the long-term dehumidification effect of the wire mesh dehumidifier 430 when dehumidifying the recovered hot air, and further prevent the moisture in the hot air from returning to the Venturi duct 320.
[0057] Combination Figure 3-Figure 6 As shown, the above-mentioned water removal mechanism 400 also includes a fixed bucket 410 fixed on the top of the outer cover 310, the wire mesh water remover 430 is fixed in the fixed bucket 410, and a rotating cover 440 is rotatably installed on the upper part of the fixed bucket 410, that is, the rotating cover 440 and the fixed bucket 410 are connected by a bearing, and are equipped with corresponding sealing rings to improve the airtightness of the space formed by the rotating cover 440 and the fixed bucket 410, and reduce the leakage of the recovered hot air in the rotating cover 440.
[0058] In addition, the upper end of the heat-conducting column 450 is fixedly connected to the rotating cover 440, and one end of the recovery pipe 420 is fixed on the rotating cover 440; therefore, when the air pipe 340 rotates, it can drive the rotating cover 440 to rotate, and when the rotating cover 440 rotates, it can drive the recovery pipe 420 to move together. The rotating recovery pipe 420 can reach various locations where air with higher humidity gathers for recovery, thereby improving the uniformity of recovery.
[0059] like Figure 3 and Figure 4 As shown, the preferred venturi ducts 320 are arranged in a spiral shape on the outer surface of the outer cover 310 along the axial direction of the outer cover 310, thereby reducing the number of venturi ducts 320 while ensuring that electronic components at each height can receive the hot air flow.
[0060] In fact, to achieve the adsorption effect, the Venturi air duct 320 has a reducing portion 321 , and a negative pressure tube 322 is fixed between the reducing portion 321 and the inner cavity of the fixed bucket 410 , so that the reducing portion 321 can generate negative pressure at the negative pressure tube 322 , and the negative pressure tube 322 can absorb air through the recovery tube 420 .
[0061] During the use of the equipment, if the humidity in the cover body 210 is too high (that is, the humidity of the electronic components is too high), the temperature is too low (the temperature inside the equipment is low when the whole machine is just starting to run), or the humidity in the fixed bucket 410 is too high (the heating evaporator 451 cannot eliminate the moisture in the wire mesh dehydrator 430 in time), then the recycling operation should no longer be performed. Therefore, a humidity sensor is provided in the fixed bucket 410, and a humidity sensor is provided on the inner wall of the cover body 210. The humidity sensor is used to monitor the humidity in the fixed bucket 410, and the temperature sensor is used to detect the temperature in the cover body 210, and an electromagnetic valve is installed on the negative pressure pipe 322.
[0062] In specific implementation, when the temperature sensor detects that the temperature of the recovered air flow does not reach the preset temperature, the controller controls the solenoid valve to close, and the recovery operation is no longer performed; when the humidity sensor detects that the humidity of the recovered air flow is too high and has exceeded the preset humidity, the controller controls the solenoid valve to close, and the recovery operation is no longer performed.
[0063] The above-mentioned low temperature situation refers to the low temperature inside the equipment when the whole machine just starts to operate. At this time, if the airflow with a lower temperature is recovered, it will affect the drying effect of the equipment. As the drying proceeds, the temperature inside the cover body 210 gradually rises, and the controller controls the solenoid valve to close.
[0064] Therefore, the drying device for electronic component production provided by the embodiment of the present invention can automatically adjust whether to recycle hot air according to the temperature and humidity in the equipment, thereby avoiding the situation where the drying progress is affected due to insufficient heat or excessive humidity of the recycled hot air.
[0065] like Figure 1 and Figure 2 As shown, the drying device for producing electronic components provided by the embodiment of the present invention further includes a base 100, and a cover 210 is covered on the base 100, thereby forming a closed space for performing drying operations.
[0066] In order to dry the electronic components on the storage mechanism 500 better and more evenly, a rotating tray 700 for driving the electronic components on the storage mechanism 500 to rotate is rotatably installed on the upper surface of the base 100, and the storage mechanism 500 is installed on the rotating tray 700, so as to perform the drying operation evenly.
[0067] like Figure 1 , Figure 7 , Fig. 9 and Fig.10 As shown, the storage mechanism 500 mentioned above includes storage baskets 510 for storing electronic components arranged side by side in an upper and lower manner, an assembly plate 520 is fixed below the storage basket 510, and multiple assembly plates 520 are fixedly connected by connecting columns 540. A rotating shaft 550 is fixed on the lower end surface of one of the lower assembly plates 520, and the rotating shaft 550 is installed on the rotating tray 700. Multiple electronic components can be stored in multiple storage baskets 510. When the rotating tray 700 rotates, the storage baskets 510 can be driven to revolve around the center of the rotating tray 700, thereby improving the uniformity of drying.
[0068] In addition, in order to fix the position of the outer cover 310 , a support 311 is fixedly provided at the lower end of the outer cover 310 , and the lower end of the support 311 is fixed on the base 100 to ensure that the position of the outer cover 310 is stable.
[0069] like Figure 7 and Fig.10 As shown, since the airflow ejected from the Venturi duct 320 is unidirectional, it can only dry one side of the electronic components. Especially for plate-shaped electronic components such as circuit boards, the disadvantage of one-sided drying is more obvious. Therefore, a gear 530 is fixedly provided on the periphery of an assembly plate 520 below, and an arc-shaped tooth portion 560 is fixed on one side of the upper surface of the base 100. When the gear 530 passes through the arc-shaped tooth portion 560, it can engage with the arc-shaped tooth portion 560 to make the storage basket 510 flip along the rotating shaft 550, that is, whenever the storage basket 510 passes through the arc-shaped tooth portion 560, the gear 530 will roll along the arc-shaped tooth portion 560, thereby realizing the flipping of the storage basket 510, and then the other side of the electronic components can be aligned with the incoming wind direction to achieve double-sided drying.
[0070] It is worth noting that the ratio of the number of teeth of the gear 530 and the arc-shaped tooth portion 560 should be 1:0.5, so that the gear 530 can rotate 180° when passing through the arc-shaped tooth portion 560 .
[0071] Combination Figure 7-Figure 10 As shown, in order to facilitate the installation of the storage basket 510, the storage basket 510 includes a hollow basket 511 and a support 512 for supporting the hollow basket 511 on the assembly plate 520; however, since the storage basket 510 in the prior art is mostly a rectangular basket, the electronic components are generally placed flat when located inside the storage basket 510, so the contact area between the bottom surface of the storage basket 510 and the electronic components is relatively large, which affects the bottom drying, so the hollow basket 511 is a conical structure or a V-shaped structure, that is, its bottom does not contact the electronic components, reducing the area covered by the bottom surface of the electronic components, thereby improving the bottom drying efficiency.
[0072] Since the hollow basket 511 in the prior art is a metal mesh, and the metal mesh is heated at a high temperature, hot spots will be formed on the electronic components, thus affecting the performance of the electronic components. Therefore, the hollow basket 511 is set to a ceramic material here, and the ceramic is formed into a mesh structure, so that the ceramic is in direct contact with the electronic components, the temperature is evenly dispersed, the formation of hot spots on the electronic components is eliminated, and the performance of the electronic components is guaranteed.
[0073] like Figure 2 In order to prevent the bottom of the cover body 210 from overheating due to air leakage and affecting the operation of the staff, a sealing ring is installed on the lower end surface of the cover body 210, and a pressure relief valve 240 is installed on one side of the cover body 210 to prevent the air pressure in the cover body 210 from being too high.
[0074] Since the staff is required to load the electronic components into the hollow basket 511 , a support frame 220 is also provided here. The support frame 220 is located on one side of the cover body 210 , and a telescopic structure 230 is installed above the support frame 220 . The lower end of the piston rod of the telescopic structure 230 is fixedly connected to the cover body 210 .
[0075] In this embodiment, when the telescopic structure 230 is shortened, the cover 210 can be lifted upward to expose the storage basket 510 for easy loading.
[0076] Optionally, the telescopic structure 230 is a cylinder, a hydraulic cylinder or an electric telescopic rod.
[0077] Since the air pipe 340 needs to rotate and the rotating tray 700 also needs to rotate, a driving mechanism 600 for driving the rotating tray 700 and the air pipe 340 to rotate relative to each other is provided in the base 100 .
[0078] like Figure 3 In order to facilitate the driving of the rotating tray 700 , an integral extension shaft 710 is provided at the lower end of the rotating tray 700 , and the lower end of the air pipe 340 extends to below the extension shaft 710 .
[0079] The driving mechanism 600 includes a driven umbrella wheel 640 fixed on the extension shaft 710, a driven umbrella wheel 630 fixed on the lower end of the air pipe 340, an active umbrella wheel 620 meshed between the driven umbrella wheel 630 and the driven umbrella wheel 640, and a motor 610 for driving the active umbrella wheel 620 to rotate.
[0080] In this embodiment, when the motor 610 is working, the active umbrella wheel 620 can drive the driven umbrella wheel 1 630 and the driven umbrella wheel 2 640 to rotate relative to each other, thereby realizing the relative rotation of the rotating tray 700 and the air pipe 340.
[0081] The outer cover 310 and the support 311 are in a fixed and non-rotating state. The support 311 should be located between the air pipe 340 and the extension shaft 710, and its lower end should be fixed in the base 100 to keep it in a fixed and motionless state.
[0082] On the other hand, the present invention also provides a process for drying electronic components using the above-mentioned drying device for producing electronic components, comprising the following steps:
[0083] S1, lift the cover 210 upward to expose the storage mechanism 500, and place the electronic components to be dried in the storage basket 510;
[0084] S2. External airflow is sent into the air pipe 340 through the air pump or the fan, and is sprayed onto the electronic components in the storage basket 510 through the air holes 341 and the venturi air pipe 320, and the electronic components are dried. The used hot air carries moisture and moves to the space between the storage basket 510 and the inner wall of the cover 210 for storage, and is dehydrated by the wire mesh dehumidifier 430 and then recycled into the venturi air pipe 320 for reuse.
[0085] S3, the driving mechanism 600 drives the storage basket 510 to revolve, and the gear 530 and the arc-shaped tooth portion 560 drive the storage basket 510 to rotate, so as to drive the storage basket 510 to flip, so that the Venturi air duct 320 dries the other side of the electronic components.
[0086] When in use (when working), the operator places the electronic components one by one in the hollow basket 511 by lifting the cover body 210, and then lowers the cover body 210 to perform the drying operation.
[0087] During drying, the heating cage 330 can be heated through the belt, and the air pump can transport the external airflow into the heating cage 330 through the air pipe 340. The airflow carrying the heat from the heating cage 330 can be sprayed onto the electronic components through the Venturi duct 320 to dry the electronic components. The hot air carrying moisture accumulates in the inner wall area of the cover body 210. When the heat passes through the Venturi duct 320, it can absorb air through the recovery pipe 420 and transport the airflow to the position of the wire mesh dehumidifier 430 for dehydration. The hot air after dehydration returns to the Venturi duct 320 for reuse.
[0088] During the drying process, the driving mechanism 600 can also drive the rotating tray 700 and the air pipe 340 to rotate, thereby achieving the purpose of uniform drying and uniform recovery.
[0089] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0090] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A drying device for producing electronic components, characterized in that: include: A heating mechanism (300), the heating mechanism (300) comprising an outer cover (310) and a heating cage (330) located inside the outer cover (310), a Venturi duct (320) being radially arranged outside the outer cover (310), and heat carried by the airflow when passing through the heating cage (330) being ejected from the Venturi duct (320); A storage mechanism (500), the storage mechanism (500) being located outside the outer cover (310), and the storage mechanism (500) being used to store electronic components, and the hot air flow ejected from the Venturi air duct (320) being ejected onto the electronic components in the storage mechanism (500); A cover body (210), wherein the heating mechanism (300) and the storage mechanism (500) are both located inside the cover body (210), so that the drying operation is performed inside the cover body (210); a dewatering mechanism (400), the dewatering mechanism (400) being located above the outer cover (310), and comprising a wire mesh dewatering device (430), a recovery pipe (420) being installed on the air inlet side of the wire mesh dewatering device (430), the recovery pipe (420) extending between the storage mechanism (500) and the cover body (210), and the exhaust side of the wire mesh dewatering device (430) being fixedly connected to a negative pressure adsorption portion of the Venturi air duct (320), so that the wire mesh dewatering device (430) can remove moisture from the hot air recovered through the recovery pipe (420); The heating mechanism (300) further comprises an air pipe (340) located on the axis of the heating cage (330), the air pipe (340) is provided with air holes (341) in a radial direction, and the lower end of the air pipe (340) is configured as an air inlet; The wire mesh dehumidifier (430) is divided into an upper layer and a lower layer, wherein a wrapping inner ring (434) is provided in the middle of the upper layer and the lower layer, and the upper layer and the lower layer both include a wire mesh body (432), wherein a heat-conducting column (450) which is integrated with the air pipe (340) is provided in the axial direction of the wire mesh body (432), wherein the heat-conducting column (450) is located inside the wrapping inner ring, and a heating evaporator (451) is provided outside the wrapping inner ring (434), and the heat of the air pipe (340) is transferred to the wire mesh body (432) through the heat-conducting column (450) and the heating evaporator (451), thereby heating and evaporating water on the wire mesh body (432); The heating evaporator (451) comprises a metal layer and a ceramic layer wrapped around the metal layer.
2. The drying device for producing electronic components according to claim 1, characterized in that: The dewatering mechanism (400) further comprises a fixed bucket (410) fixed above the outer cover (310), the wire mesh dewatering device (430) being fixed in the fixed bucket (410), and a rotating cover (440) being rotatably mounted on the upper part of the fixed bucket (410); The upper end of the heat-conducting column (450) is fixedly connected to the rotating cover (440), and one end of the recovery pipe (420) is fixed to the rotating cover (440), so that the recovery pipe (420) rotates with the rotating cover (440), and the rotation of the air pipe (340) is used to drive the rotating cover (440) to rotate, so as to change the recovery position of the recovery pipe (420).
3. The drying device for producing electronic components according to claim 2, characterized in that: The venturi air duct (320) is arranged on the outer surface of the outer cover (310) in a spiral shape along the axial direction of the outer cover (310); The venturi air duct (320) is provided with a diameter reducing portion (321), and a negative pressure tube (322) is fixed between the diameter reducing portion (321) and the inner cavity of the fixed bucket (410); A humidity sensor is provided in the fixed bucket (410), a temperature sensor is installed on the inner wall of the cover body (210), and a solenoid valve is installed on the negative pressure pipe (322). The temperature sensor and the humidity sensor control the opening and closing of the solenoid valve through a controller.
4. The drying device for producing electronic components according to claim 3, characterized in that: It also includes a base (100), wherein the cover (210) covers the base (100); A rotating tray (700) is rotatably mounted on the upper surface of the base (100), the storage mechanism (500) is mounted on the rotating tray (700), and the rotation of the rotating tray (700) is used to drive the storage mechanism (500) to rotate; The storage mechanism (500) comprises storage baskets (510) arranged side by side in an upper and lower manner, an assembly plate (520) being fixed below the storage basket (510), and a plurality of the assembly plates (520) being fixedly connected via connecting columns (540); A rotating shaft (550) is fixedly provided on the lower end surface of a lower assembly plate (520), and the rotating shaft (550) is mounted on the rotating tray (700); A support (311) is fixedly provided at the lower end of the outer cover (310), and the lower end of the support (311) is fixed on the base (100).
5. The drying device for producing electronic components according to claim 4, characterized in that: A gear (530) is fixedly provided on the periphery of the lower assembly plate (520), and an arc-shaped tooth portion (560) is fixedly provided on one side of the upper surface of the base (100). When the gear (530) passes through the arc-shaped tooth portion (560), it can mesh with the arc-shaped tooth portion (560) so that the storage basket (510) can be turned over along the rotating shaft (550).
6. The drying device for producing electronic components according to claim 5, characterized in that: The storage basket (510) comprises a hollow basket (511) and a support (512) for supporting the hollow basket (511) on an assembly plate (520); the hollow basket (511) is a ceramic mesh structure; The hollow basket (511) is a conical structure or a V-shaped structure.
7. The drying device for producing electronic components according to claim 6, characterized in that: A sealing ring is installed on the lower end surface of the cover body (210), and a pressure relief valve (240) is installed on one side of the cover body (210); It also comprises a support frame (220), the support frame (220) being located on one side of the cover body (210), and a telescopic structure (230) being installed above the support frame (220), the lower end of the piston rod of the telescopic structure (230) being fixedly connected to the cover body (210).
8. The drying device for producing electronic components according to claim 7, characterized in that: The base (100) is provided with a driving mechanism (600) for driving the rotating tray (700) and the air pipe (340) to rotate relative to each other; An integral extension shaft (710) is provided at the lower end of the rotating tray (700), and the lower end of the air pipe (340) extends below the extension shaft (710); The driving mechanism (600) comprises a second driven umbrella wheel (640) fixed on the extension shaft (710), a first driven umbrella wheel (630) fixed on the lower end of the air pipe (340), a driving umbrella wheel (620) meshed between the first driven umbrella wheel (630) and the second driven umbrella wheel (640), and a motor (610) for driving the driving umbrella wheel (620) to rotate.
9. A process for drying electronic components using the drying device for producing electronic components according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, lifting the cover body (210) upwards to expose the storage mechanism (500), and placing the electronic components to be dried in the storage basket (510); S2, external air flow is sent into the air pipe (340) through an air pump or a fan, and is sprayed onto the electronic components in the storage basket (510) through the air holes (341) and the Venturi air pipe (320), and the electronic components are dried on one side. The used hot air carries moisture and moves to the space between the storage basket (510) and the inner wall of the cover body (210) for storage, and is removed by the wire mesh dehumidifier (430) and then recycled into the Venturi air pipe (320) for reuse; S3. The driving mechanism (600) drives the storage basket (510) to revolve, and the gear (530) and the arc-shaped tooth portion (560) drive the storage basket (510) to rotate, so that the Venturi air duct (320) dries the other side of the electronic components.
Citation Information
Patent Citations
Rapid drying device for electronic components
CN114353471A
Paper product processing and drying equipment
CN219693779U