Intelligent feeding control method and device for feeding machine

Abstract

The present application relates to an intelligent feeding control method and device for a feeding machine, the method comprising obtaining the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transport pipeline, and analyzing the feeding speed and feeding time of the feeding machine under the current diameter, adjusting the first power component of the feeding machine to obtain the first feeding control data, obtaining the discharge speed of the feeding machine discharge port during the operation of the first feeding control data, and then adjusting the second power component of the feeding machine to obtain the second feeding control data, according to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, analyzing the feeding operation relationship of the feeding machine to construct a feeding control model of the feeding machine, inputting the uniform feeding data of the feeding tray of the feeding machine into the feeding control model, and comprehensively adjusting the feeding time of the feeding bin and the discharge time of the discharge port to obtain the comprehensive feeding control data of the feeding machine. The present application has the effect of improving the intelligent degree of feeding control of the feeding machine.

Description

Technical Field

[0001] The present application relates to the technical field of feeding control, and in particular to an intelligent feeding control method and device for a feeding machine. Background Art

[0002] At present, feeding machines are widely used in the breeding industry for feeding. They are important small-scale mechanical equipment. Feeding machines can reduce a lot of manpower work for feeding. With the continuous improvement of the degree of informatization, higher requirements are also put forward for the control of simple feeding machines.

[0003] The existing feeder control method usually transports materials from the feed bin to the feed position through a continuously working generator, and workers only need to continuously put materials into the feed bin. However, the feeding amount of the feeder cannot be measured. When there is no material in the feed bin, it is easy to run idle, and the discharge position is fixed. If the workers do not remove the discharged materials in time, it is easy to accumulate and block the discharge port. Therefore, it is necessary to further improve the feeding method of the feeder, and there is room for further optimization of the feeding control of the feeder. Summary of the invention

[0004] In order to improve the intelligence level of the feeding control of a feeding machine, the present application provides an intelligent feeding control method and device for a feeding machine.

[0005] In the first aspect, the above-mentioned invention objective of the present application is achieved through the following technical solutions:

[0006] An intelligent feeding control method for a feeding machine, comprising:

[0007] Obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, analyze the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjust the first power component of the feeding machine, and obtain the first feeding control data;

[0008] In the process of operating the feeder according to the first feed control data, the discharge speed of the feeder discharge port is obtained, and the second power component of the feeder is adjusted according to the discharge speed to obtain the second feed control data;

[0009] According to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, the feeding operation relationship of the feeding machine is analyzed, and a feeding control model of the feeding machine is constructed according to the feeding operation relationship;

[0010] The uniform feeding data of the feeding tray of the feeder is input into the feeding control model, and the feeding time of the feeding bin and the discharging time of the discharging port are comprehensively adjusted according to the feeding status of the feeding tray to obtain the comprehensive feeding control data of the feeder.

[0011] By adopting the above technical scheme, in the process of feeding the feeder, according to the feeding amount of the feeding bin of the feeder and the diameter of the transport pipeline, analyzing the feeding speed and replenishing time under the current diameter helps to adjust the first power component to the most suitable state, and in the process of operating the feeder according to the first feeding control data, the second power component is adjusted according to the discharge speed of the feeder outlet, which helps to speed up the discharge speed of the outlet through the second feeding control data, so that under the combined effect of the first feeding control data and the second feeding control data, the feeding operation relationship of the feeder is analyzed, so as to construct a more convenient feeding control model for intelligent control of the subsequent feeding work of the feeder and reduce human intervention, and analyze the uniform receiving data of the feeding tray through the feeding control model, and adjust the feeding time and discharging time comprehensively according to the receiving status of the feeding tray, which helps to reduce the error of discharge port blockage or uneven discharge, and perform all-round control and management of the feeding to discharging of the feeder, thereby improving the intelligent level of feeding control of the feeder.

[0012] In a preferred example, the present application can be further configured as follows: the uniform feeding data of the feeding tray of the feeding machine is input into the feeding control model, and the feeding time of the feeding bin and the discharging time of the discharging port are comprehensively adjusted according to the feeding state of the feeding tray to obtain the comprehensive feeding control data of the feeding machine, specifically including:

[0013] According to the uniform material receiving data, it is judged whether the receiving tray of the feeder receives the material uniformly, and when the receiving state of the receiving tray is uniform material receiving, the receiving tray of the feeder is controlled to be transferred to the receiving tray transfer area;

[0014] When the receiving state of the receiving tray is uneven, the corresponding uneven receiving position is controlled to move to the discharge port position, and the feeding time of the feeding bin and the discharging time of the discharge port are adjusted to perform feeding supplement processing to obtain the receiving supplement data;

[0015] According to the material receiving and replenishing data, the material receiving tray is controlled to perform reciprocating material receiving movement in the material receiving area, and the material receiving and replenishing uniformity state of the material receiving tray is simultaneously acquired to obtain the comprehensive material feeding control data of the feeder.

[0016] By adopting the above technical scheme, it is possible to judge whether the receiving tray of the feeder is receiving materials evenly based on the uniformity data of the receiving tray. When the receiving status of the receiving tray is uniform, the receiving tray is removed in time to achieve the purpose of automatic material receiving monitoring. When the receiving status of the receiving tray is uneven, the corresponding uneven position is controlled to move to the discharge port position for feeding, and the feeding bin and the discharge port are controlled synchronously to feed and replenish materials, which helps to improve the control consistency of each part of the feeder when replenishing materials, and controls the receiving tray to perform reciprocating receiving movement in the receiving area according to the material replenishment data until the receiving and replenishment status of the receiving tray is uniform, thereby further improving the control over the feeding status of the feeder and reducing the blockage of the discharge port.

[0017] In a preferred example, the present application can be further configured as follows: the feeding trend under the combined effect of the first feeding control data and the second feeding control data is analyzed, and a feeding control model of the feeding machine is constructed according to the feeding operation relationship, specifically including:

[0018] According to the first feeding control data and the second feeding control data, the material accumulation state at the feeding machine discharge port is analyzed to obtain the feeding trend under the comprehensive effect;

[0019] Analyze the balance relationship between the feeding rate, the discharging rate and the material accumulation at the discharging port of the feeding machine according to the feeding trend, and obtain the feeding operation relationship of the feeding machine;

[0020] According to the feeding operation relationship, dynamic feedback adjustment is performed on the first power component and the second power component, and a feeding control model of the feeding machine is constructed according to the adjustment result.

[0021] By adopting the above technical scheme, the material accumulation state at the discharge port of the feeder is jointly analyzed according to the first feeding control data and the second feeding control data, which helps to monitor the feeding trend under the combined effect, and can timely pre-intervention when idling feeding or material accumulation at the discharge port occurs, thereby reducing the probability of failure of the feeder, and analyzing the balance relationship between the feeding rate, the discharging rate and the material accumulation at the discharge port of the feeder according to the feeding trend, which helps to control the operating state of the feeder through the feeding operation relationship, and further adjust the first power component and the second power component of the feeder, and construct a feeding control model according to the dynamic feedback adjustment results between the power components, which helps to improve the correlation between the power components of the feeder and the corresponding feeding state through the model, and to manage the feeder intelligently.

[0022] In a preferred example, the present application can be further configured as follows: in the process of operating the feeder according to the first feed control data, the discharge speed of the feeder discharge port is obtained, and the second power component of the feeder is adjusted according to the discharge speed to obtain the second feed control data, specifically including:

[0023] In the process of the feeder feeding according to the first feeding control data, the initial discharge speed of the feeder discharge port is obtained, and the initial control data of the second power component is analyzed according to the initial discharge speed;

[0024] Feedback adjustment is performed on the first power component according to the initial control data, and dynamic and repeated adjustment processing is performed on the second power component according to the feedback adjustment result of the first power component to obtain second feeding control data.

[0025] By adopting the above technical scheme, in the process of the feeder feeding according to the first feeding control data, the initial control data of the second power component is analyzed by the initial discharge speed of the feeder discharge port, so as to improve the correlation between the first power component and the second power component, and when the discharge port is blocked, the second power component is started again to improve the control accuracy of the second power component, and after starting the second power component, the first power component is feedback-adjusted according to the discharge acceleration of the second power component to the discharge port, which helps to improve the feeding rate of the feeder, and the second power component is dynamically and repeatedly adjusted according to the feedback adjustment result of the first power component, so as to further improve the feeding rate of the feeder.

[0026] In a preferred example, the present application can be further configured as follows: the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline are obtained, and the feeding speed and feeding time of the feeding machine under the current pipeline diameter are analyzed, and the first power component of the feeding machine is adjusted to obtain the first feeding control data, which specifically includes:

[0027] Obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze whether the discharge speed under the current pipeline diameter matches the feeding speed according to the feeding amount and the transportation pipeline diameter;

[0028] The refilling time of the remaining material in the feeding bin is analyzed according to the matching result of the discharging speed and the feeding speed, and the first power component of the feeding machine is adjusted within the refilling time period to obtain the first feeding control data.

[0029] By adopting the above technical scheme, the feeding amount of the feeding bin of the feeder and the diameter of the feeder transport pipeline are used to analyze whether the discharge speed under the current diameter matches the feeding speed, which helps to predict whether the discharge port is blocked, and timely intervene in the adverse conditions that affect the discharge. The refilling time of the remaining material in the feeding bin is analyzed according to the matching result of the discharge speed and the feeding speed, and the operating speed of the first power component is adjusted during the refilling time to reduce the idling condition of the feeder, thereby improving the refilling control accuracy of the feeder.

[0030] In the second aspect, the above invention objective of the present application is achieved through the following technical solutions:

[0031] An intelligent feeding control device for a feeding machine, comprising:

[0032] The first power adjustment module is used to obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjust the first power component of the feeding machine, and obtain the first feeding control data;

[0033] The second power adjustment module is used to obtain the discharge speed of the discharge port of the feeder during the operation of the feeder according to the first feed control data, and adjust the second power component of the feeder according to the discharge speed to obtain the second feed control data;

[0034] A model building module, used for analyzing the feeding operation relationship of the feeding machine according to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, and building a feeding control model of the feeding machine according to the feeding operation relationship;

[0035] The feeding control module is used to input the uniform feeding data of the feeding machine receiving tray into the feeding control model, and comprehensively adjust the feeding time of the feeding bin and the discharging time of the discharging port according to the feeding status of the receiving tray to obtain the comprehensive feeding control data of the feeding machine.

[0036] By adopting the above technical scheme, in the process of feeding the feeder, according to the feeding amount of the feeding bin of the feeder and the diameter of the transport pipeline, analyzing the feeding speed and replenishing time under the current diameter helps to adjust the first power component to the most suitable state, and in the process of operating the feeder according to the first feeding control data, the second power component is adjusted according to the discharge speed of the feeder outlet, which helps to speed up the discharge speed of the outlet through the second feeding control data, so that under the combined effect of the first feeding control data and the second feeding control data, the feeding operation relationship of the feeder is analyzed, so as to construct a more convenient feeding control model for intelligent control of the subsequent feeding work of the feeder and reduce human intervention, and analyze the uniform receiving data of the feeding tray through the feeding control model, and adjust the feeding time and discharging time comprehensively according to the receiving status of the feeding tray, which helps to reduce the error of discharge port blockage or uneven discharge, and perform all-round control and management of the feeding to discharging of the feeder, thereby improving the intelligent level of feeding control of the feeder.

[0037] On the third aspect, the above-mentioned purpose of the present application is achieved through the following technical solutions:

[0038] A computer device comprises a memory, a processor and a computer program stored in the memory and executable on the processor. When the processor executes the computer program, the steps of the intelligent feeding control method for a feeding machine are implemented.

[0039] Fourthly, the above-mentioned purpose of the present application is achieved through the following technical solutions:

[0040] A computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the intelligent feeding control method for a feeding machine are implemented.

[0041] In summary, the present application includes at least one of the following beneficial technical effects:

[0042] 1. In the process of feeding the feeder, according to the feeding amount of the feeding bin of the feeder and the diameter of the transport pipeline, analyzing the feeding speed and feeding time under the current diameter helps to adjust the first power component to the most suitable state, and in the process of running the feeder according to the first feeding control data, the second power component is adjusted according to the discharge speed of the feeder discharge port, which helps to speed up the discharge speed of the discharge port through the second feeding control data, so that under the combined effect of the first feeding control data and the second feeding control data, the feeding operation relationship of the feeder is analyzed, so as to build a more convenient feeding control model for intelligent control of the subsequent feeding work of the feeder and reduce human intervention, and analyze the uniform feeding data of the feeding tray through the feeding control model, and adjust the feeding time and discharging time comprehensively according to the feeding status of the feeding tray, which helps to reduce the error of the discharge port blockage or uneven discharge, and carry out all-round control and management of the feeding and discharging of the feeder, thereby improving the intelligent degree of feeding control of the feeder;

[0043] 2. Judge whether the receiving tray of the feeder receives the material evenly according to the uniform receiving tray data. When the receiving tray receives the material evenly, remove the receiving tray in time to achieve the purpose of automatic receiving monitoring. When the receiving tray receives the material unevenly, control the corresponding uneven position to move to the discharge port for feeding, and synchronously control the feeding bin and the discharge port for feeding and replenishing, which helps to improve the control continuity of each part of the feeder when feeding and replenishing, and control the receiving tray to reciprocate in the receiving area according to the receiving and replenishing data until the receiving and replenishing state of the receiving tray is uniform, further improve the control of the feeding state of the feeder and reduce the blockage of the discharge port;

[0044] 3. A joint analysis is performed on the material accumulation state at the discharge port of the feeder based on the first feeding control data and the second feeding control data, which helps to monitor the feeding trend under the combined effect, and timely pre-intervention can be performed when idling feeding or material accumulation at the discharge port occurs, thereby reducing the probability of failure of the feeder. The balance relationship between the feeding rate, the discharging rate and the material accumulation at the discharge port of the feeder is analyzed according to the feeding trend, which helps to control the operating state of the feeder through the feeding operation relationship, and further adjust the first power component and the second power component of the feeder. A feeding control model is constructed based on the dynamic feedback adjustment results between the power components, which helps to improve the correlation between the power components of the feeder and the corresponding feeding state through the model, and to manage the feeder intelligently. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 It is a schematic structural diagram of the feeder of this embodiment.

[0046] Figure 2 This is a flow chart of an implementation of an intelligent feeding control method for a feeding machine in this embodiment.

[0047] Figure 3 This is a flow chart for implementing step S10 of an intelligent feeding control method for a feeding machine in this embodiment.

[0048] Figure 4 This is a flow chart for implementing step S20 of an intelligent feeding control method for a feeding machine in this embodiment.

[0049] Figure 5 This is a flow chart for implementing step S30 of an intelligent feeding control method for a feeding machine in this embodiment.

[0050] Figure 6 This is a flow chart for implementing step S40 of an intelligent feeding control method for a feeding machine in this embodiment.

[0051] Figure 7 This is a module block diagram of an intelligent feeding control device for a feeding machine in this embodiment.

[0052] Figure 8 Schematic diagram of the internal structure of a computer device used to implement the intelligent feeding control method of this embodiment.

[0053] In the figure, 100, feeding bin; 200, transport pipeline; 300, second power assembly; 400, material receiving workbench; 500, material outlet; 600, material receiving tray. DETAILED DESCRIPTION

[0054] The present application is further described in detail below in conjunction with the accompanying drawings.

[0055] In one embodiment, the feeding machine of this embodiment is as follows Figure 1 As shown, the first power component is built into the feeding bin 100, and is used to control the transportation of materials in the feeding bin 100 to the transportation pipeline 200. The second power component 300 is located above the discharge port 500 of the feeding machine, and is used to drive the discharge port 500 to shake and increase the discharge rate of the discharge port 500. The material receiving workbench 400 is located below the discharge port 500, and the movement range of the receiving tray 600 on the receiving workbench 400 is limited by belt transportation and limiters located below the receiving tray 600 and on both sides of the workbench. When feeding, the first power component transfers the material in the feeding bin 100 to the discharge port 500 through the transportation pipeline 200, and shakes the material in the pipeline into the receiving tray 600 below under the action of the second power component 300, and controls the reciprocating motion of the receiving tray 600 through the receiving workbench 400 so that the receiving tray 600 receives the material evenly. Specifically, the present application discloses an intelligent feeding control method for a feeding machine, such as Figure 2 As shown, the specific steps include:

[0056] S10: Obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, analyze the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjust the first power component of the feeding machine, and obtain the first feeding control data.

[0057] Specifically, Figure 3 As shown, step S10 includes:

[0058] S101: Obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze whether the discharge speed under the current pipeline diameter matches the feeding speed according to the feeding amount and the transportation pipeline diameter.

[0059] Specifically, the volume and weight of the material placed in the feeding bin of the feeder are obtained to obtain the corresponding feeding amount, and combined with the diameter of the transport pipe of the feeder, the transportation rate of the current material through the current pipeline is analyzed, and whether the discharge speed of the discharge port matches the feeding speed is calculated. When the feeding speed and the discharge speed tend to be consistent, it is a match, and the feeding speed is less than or greater than the discharge speed. It is a mismatch.

[0060] S102: Analyze the refilling time of the remaining material in the feeding bin according to the matching result of the discharging speed and the feeding speed, and adjust the first power component of the feeding machine within the refilling time period to obtain first feeding control data.

[0061] Specifically, the replenishing time of the remaining material in the feeding bin is analyzed according to the matching result of the discharge speed and the feeding speed. For example, when the feeding speed matches the discharge speed, the consumption time of the remaining material is calculated according to the feeding speed, so as to obtain the replenishing time. If the discharge speed does not match the feeding speed, the material accumulation state is analyzed according to the speed difference between the discharge speed and the feeding speed. The material consumption time calculated according to the discharge speed is added with the influence time of the material accumulation on the discharge, so as to obtain the replenishing time of the remaining material. When the replenishing time is reached, the first power component of the feeder is controlled to suspend operation, and the operating power of the first power component is increased in proportion to the replenishing rate during the replenishing time period until the feeding bin reaches a full warehouse state, so as to obtain the first feeding control data.

[0062] S20: in the process of operating the feeder according to the first feed control data, obtaining the discharge speed of the feeder discharge port, and adjusting the second power component of the feeder according to the discharge speed to obtain the second feed control data.

[0063] Specifically, Figure 4 As shown, step S20 includes:

[0064] S201: When the feeder feeds according to the first feed control data, an initial discharge speed of the feeder discharge port is obtained, and initial control data of the second power assembly is analyzed according to the initial discharge speed.

[0065] Specifically, in the process of the feeder feeding according to the first feeding control data, the initial discharge speed of the feeder discharge port is obtained, and based on the comparison between the initial discharge speed and the feeding speed, it is analyzed whether the current discharge speed matches the feeding speed when the second power component is not started. When they do not match, the start-up time and operating power of the second power component are analyzed. For example, the second power component is started when material blockage occurs in the pipeline, and the operating rate of the second power component is analyzed according to the speed difference between the discharge speed and the feeding speed, so as to adjust the operating power of the second power component and obtain the initial control data of the second power component.

[0066] S202: Feedback-regulating the first power assembly according to the initial control data, and dynamically and repeatedly regulating the second power assembly according to the feedback-regulation result of the first power assembly, to obtain second feeding control data.

[0067] Specifically, the maximum acceleration range of the first power component is analyzed according to the initial control data, and the data is fed back to the first power component to gradiently increase the operating power of the first acceleration component, thereby increasing the feeding speed of the feeding bin. Similarly, the operating power of the second power component is further adjusted according to the accelerated feeding speed and the existing discharging speed, until the first power component and the second power component reach a dynamic equilibrium state, thereby obtaining the second feeding control data.

[0068] S30: analyzing the feeding operation relationship of the feeding machine according to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, and constructing a feeding control model of the feeding machine according to the feeding operation relationship.

[0069] Specifically, Figure 5 As shown, step S30 includes:

[0070] S301: Analyze the material accumulation state at the discharge port of the feeder according to the first feed control data and the second feed control data to obtain the feed trend under the comprehensive effect.

[0071] Specifically, according to the first feeding control data and the second feeding control data, the material accumulation state at the feeding port of the feeder is analyzed, such as the feeding quantity corresponding to the difference between the discharge speed of the feeding port and the feeding speed of the feeding port under the combined operation of the first feeding control data and the second feeding control data. In this embodiment, the feeding volume is used instead of the feeding quantity to obtain the material accumulation curve that changes with unit time due to the difference between the feeding volume and the feeding speed, and the feeding trend under the combined effect is analyzed through the material accumulation curve.

[0072] S302: Analyze the balance relationship among the feeding rate, the discharging rate and the material accumulation at the discharging port of the feeding machine according to the feeding trend, and obtain the feeding operation relationship of the feeding machine.

[0073] Specifically, the balance relationship among the feeding rate, discharging rate and material accumulation at the discharge port of the feeder is analyzed according to the feeding trend, and the material accumulation state at the discharge port is reduced by coordinated adjustment of the feeding rate and the discharging rate. When the discharging rate tends to be the same as the feeding rate, it indicates that the feeding rate, the discharging rate and the material accumulation at the discharge port are balanced, and the feeding operation relationship of the feeder is obtained.

[0074] S303: According to the feeding operation relationship, the first power assembly and the second power assembly are dynamically feedback-adjusted, and a feeding control model of the feeding machine is constructed according to the adjustment result.

[0075] Specifically, according to the feeding and operation relationship, the first power assembly and the second power assembly are dynamically feedback-adjusted, that is, the feeding effect of the first power assembly is used to adjust the operating power of the second power assembly, and the operating power of the first power assembly is adjusted according to the discharge effect of the second power assembly. A feeding control model of the feeding machine is constructed according to the adjustment results of the first power assembly and the second power assembly and the feeding and operation relationship.

[0076] S40: inputting the uniformity data of the material receiving tray of the feeder into the feed control model, comprehensively adjusting the feeding time of the feed bin and the discharging time of the discharging port according to the material receiving status of the material receiving tray, and obtaining the comprehensive feeding control data of the feeder.

[0077] Specifically, Figure 6 As shown, step S40 includes:

[0078] S401: judging whether the receiving tray of the feeder receives materials uniformly according to the uniform receiving data, and when the receiving status of the receiving tray is uniform, controlling the receiving tray of the feeder to transfer to the receiving tray transfer area.

[0079] Specifically, a receiving image of the receiving tray is obtained through a preset image acquisition device, and image analysis is used to determine whether the material distribution on the receiving tray is uniform. When the material receiving state of the receiving tray is uniform, that is, the material on the receiving tray is evenly distributed, the feeding machine receiving tray is transported to a preset receiving tray transfer area through a belt transmission on the material receiving workbench, and the receiving tray is transferred by workers.

[0080] S402: When the receiving state of the receiving tray is uneven, the corresponding uneven receiving position is controlled to move to the discharge port position, and the feeding time of the feeding bin and the discharging time of the discharge port are adjusted to perform feeding supplement processing to obtain the receiving supplement data.

[0081] Specifically, when the receiving state of the receiving tray is uneven, that is, the material distribution of the receiving tray is uneven, the position of the unevenly distributed receiving tray is marked, and the receiving tray is moved by controlling the conveyor belt of the receiving workbench until the uneven material receiving position moves to the discharge port position. When the uneven material receiving position reaches directly below the discharge port, the feeding time of the feeding bin and the discharging time of the discharge port are adjusted, and the uneven material receiving position is subjected to directional feeding and supplementary processing until the material in all areas of the receiving tray is in a uniformly distributed state, thereby obtaining the material receiving and supplementary data.

[0082] S403: Control the receiving tray to perform reciprocating material receiving motion in the receiving area according to the material receiving and replenishing data, and simultaneously obtain the material receiving and replenishing uniformity state of the receiving tray to obtain the comprehensive feeding control data of the feeder.

[0083] Specifically, the operating parameters of the material receiving workbench are adjusted according to the material receiving and replenishment data, and then the material receiving tray is controlled to reciprocate in the material receiving area under the action of the belt movement, and the movement range of the material receiving tray is limited by the limiters located at the bottom and both sides of the material receiving tray on the material receiving workbench. The material is replenished in the uneven material area through reciprocating motion, and the corresponding material replenishment image is obtained in real time during the replenishment process. The material replenishment image is used to analyze whether the material receiving and replenishment state is uniform, so as to obtain the comprehensive feeding control data of the feeder.

[0084] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.

[0085] In one embodiment, an intelligent feeding control device for a feeding machine is provided, and the intelligent feeding control device for a feeding machine corresponds one-to-one with the intelligent feeding control method for a feeding machine in the above embodiment. Figure 7 As shown, the intelligent feeding control device for the feeding machine includes a first power adjustment module, a second power adjustment module, a model building module and a feeding control module. The detailed description of each functional module is as follows:

[0086] The first power adjustment module is used to obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjust the first power component of the feeding machine, and obtain the first feeding control data.

[0087] The second power adjustment module is used to obtain the discharge speed of the discharge port of the feeder during the operation of the feeder according to the first feed control data, and adjust the second power component of the feeder according to the discharge speed to obtain the second feed control data.

[0088] The model building module is used to analyze the feeding operation relationship of the feeding machine according to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, and to build a feeding control model of the feeding machine according to the feeding operation relationship.

[0089] The feeding control module is used to input the uniform feeding data of the feeding machine's feeding tray into the feeding control model, and comprehensively adjust the feeding time of the feeding bin and the discharging time of the discharging port according to the feeding status of the feeding tray to obtain the comprehensive feeding control data of the feeding machine.

[0090] Preferably, the feeding control module specifically includes:

[0091] The material receiving judgment submodule is used to judge whether the receiving tray of the feeder receives materials evenly according to the material receiving uniformity data. When the receiving status of the receiving tray is that the material receiving is evenly, the receiving tray of the feeder is controlled to be transferred to the receiving tray transfer area.

[0092] The feeding processing submodule is used to control the corresponding uneven material receiving position to move to the discharge port position when the material receiving state of the receiving tray is uneven, and adjust the feeding time of the feeding bin and the discharging time of the discharge port to perform feeding replenishment processing to obtain material receiving replenishment data.

[0093] The material receiving control submodule is used to control the material receiving tray to perform reciprocating material receiving movement in the material receiving area according to the material receiving supplement data, and synchronously obtain the material receiving supplement uniformity state of the material receiving tray to obtain the comprehensive material feeding control data of the feeder.

[0094] Preferably, the model building module specifically includes:

[0095] A trend analysis submodule, for analyzing the material accumulation state at the discharge port of the feeder according to the first feed control data and the second feed control data, and obtaining the feed trend under the comprehensive effect;

[0096] The relationship analysis submodule is used to analyze the balance relationship between the feeding rate, the discharging rate and the material accumulation at the discharge port of the feeder according to the feeding trend, and obtain the feeding operation relationship of the feeder.

[0097] The model building submodule is used to perform dynamic feedback adjustment on the first power component and the second power component according to the feeding operation relationship, and to build a feeding control model of the feeding machine according to the adjustment results.

[0098] Preferably, the second power adjustment module specifically includes:

[0099] The initial control submodule is used to obtain the initial discharge speed of the discharge port of the feeder when the feeder feeds according to the first feed control data, and analyze the initial control data of the second power component according to the initial discharge speed.

[0100] The power regulation submodule is used to perform feedback regulation on the first power component according to the initial control data, and to dynamically and repeatedly regulate the second power component according to the feedback regulation result of the first power component to obtain the second feeding control data.

[0101] Preferably, the first power adjustment module specifically includes:

[0102] The matching analysis submodule is used to obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze whether the discharge speed under the current pipeline diameter matches the feeding speed based on the feeding amount and the diameter of the transportation pipeline.

[0103] The refill adjustment submodule is used to analyze the refill time of the remaining material in the feeding bin according to the matching result of the discharge speed and the feeding speed, and adjust the first power component of the feeder within the refill time period to obtain the first feeding control data.

[0104] For the specific definition of the intelligent feeding control device for a feeding machine, please refer to the definition of the intelligent feeding control method for a feeding machine mentioned above, which will not be repeated here. Each module in the above-mentioned intelligent feeding control device for a feeding machine can be implemented in whole or in part by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.

[0105] In one embodiment, a computer device is provided. The computer device may be a server, and its internal structure diagram may be as follows: Figure 8 As shown. The computer device includes a processor, a memory, a network interface and a database connected through a device bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating device, a computer program and a database. The internal memory provides an environment for the operation of the operating device and the computer program in the non-volatile storage medium. The database of the computer device is used to store the feeding control data of the feeder. The network interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, an intelligent feeding control method for a feeder is implemented.

[0106] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps of an intelligent feeding control method for a feeding machine are implemented.

[0107] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application may include non-volatile and / or volatile memory. Non-volatile memory may include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in many forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.

[0108] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example. In actual applications, the above-mentioned functions can be distributed and completed by different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above.

[0109] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.

Claims

1. An intelligent feeding control method for a feeding machine, characterized in that: include: Obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, analyze the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjust the first power component of the feeding machine, and obtain the first feeding control data; In the process of operating the feeder according to the first feed control data, the discharge speed of the feeder discharge port is obtained, and the second power component of the feeder is adjusted according to the discharge speed to obtain the second feed control data; According to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, the feeding operation relationship of the feeding machine is analyzed, and a feeding control model of the feeding machine is constructed according to the feeding operation relationship; The uniform feeding data of the feeding tray of the feeding machine is input into the feeding control model, and the feeding time of the feeding bin and the discharging time of the discharging port are comprehensively adjusted according to the feeding status of the feeding tray to obtain the comprehensive feeding control data of the feeding machine; The feeding uniformity data of the feeding tray of the feeding machine is input into the feeding control model, and the feeding time of the feeding bin and the discharging time of the discharging port are comprehensively adjusted according to the feeding state of the feeding tray to obtain the comprehensive feeding control data of the feeding machine, which specifically includes: According to the uniform material receiving data, it is judged whether the receiving tray of the feeder receives the material uniformly, and when the receiving state of the receiving tray is uniform material receiving, the receiving tray of the feeder is controlled to be transferred to the receiving tray transfer area; When the receiving state of the receiving tray is uneven, the corresponding uneven receiving position is controlled to move to the discharge port position, and the feeding time of the feeding bin and the discharging time of the discharge port are adjusted to perform feeding supplement processing to obtain the receiving supplement data; According to the material receiving and replenishing data, the material receiving tray is controlled to perform reciprocating material receiving movement in the material receiving area, and the material receiving and replenishing uniformity state of the material receiving tray is simultaneously obtained to obtain the comprehensive material feeding control data of the feeder; The method of analyzing the feeding operation relationship of the feeder according to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, and constructing the feeding control model of the feeder according to the feeding operation relationship, specifically includes: According to the first feeding control data and the second feeding control data, the material accumulation state at the feeding machine discharge port is analyzed to obtain the feeding trend under the comprehensive effect; Analyze the balance relationship between the feeding rate, the discharging rate and the material accumulation at the discharging port of the feeding machine according to the feeding trend, and obtain the feeding operation relationship of the feeding machine; According to the feeding operation relationship, dynamic feedback adjustment is performed on the first power component and the second power component, and a feeding control model of the feeding machine is constructed according to the adjustment result.

2. The intelligent feeding control method for a feeding machine according to claim 1, characterized in that: In the process of operating the feeder according to the first feed control data, the discharge speed of the feeder discharge port is obtained, and the second power component of the feeder is adjusted according to the discharge speed to obtain the second feed control data, which specifically includes: In the process of the feeder feeding according to the first feeding control data, the initial discharge speed of the feeder discharge port is obtained, and the initial control data of the second power component is analyzed according to the initial discharge speed; Feedback adjustment is performed on the first power component according to the initial control data, and dynamic and repeated adjustment processing is performed on the second power component according to the feedback adjustment result of the first power component to obtain second feeding control data.

3. The intelligent feeding control method for a feeding machine according to claim 1, characterized in that: The obtaining of the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transport pipeline, and analyzing the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjusting the first power component of the feeding machine, and obtaining the first feeding control data specifically includes: Obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze whether the discharge speed under the current pipeline diameter matches the feeding speed according to the feeding amount and the transportation pipeline diameter; The refilling time of the remaining material in the feeding bin is analyzed according to the matching result of the discharging speed and the feeding speed, and the first power component of the feeding machine is adjusted within the refilling time period to obtain the first feeding control data.

4. An intelligent feeding control device for a feeding machine, characterized in that: include: The first power adjustment module is used to obtain the feeding amount of the feeding bin of the feeding machine and the diameter of the feeding machine transportation pipeline, and analyze the feeding speed and feeding time of the feeding machine under the current pipeline diameter, adjust the first power component of the feeding machine, and obtain the first feeding control data; The second power adjustment module is used to obtain the discharge speed of the discharge port of the feeder during the operation of the feeder according to the first feed control data, and adjust the second power component of the feeder according to the discharge speed to obtain the second feed control data; A model building module, used for analyzing the feeding operation relationship of the feeding machine according to the feeding trend under the combined effect of the first feeding control data and the second feeding control data, and building a feeding control model of the feeding machine according to the feeding operation relationship; A feeding control module is used to input the uniform feeding data of the feeding tray of the feeding machine into the feeding control model, and comprehensively adjust the feeding time of the feeding bin and the discharging time of the discharging port according to the feeding state of the receiving tray to obtain the comprehensive feeding control data of the feeding machine; Wherein, the feeding control module specifically includes: A material receiving judgment submodule is used to judge whether the receiving tray of the feeder receives the material evenly according to the material receiving evenness data, and when the receiving state of the receiving tray is evenly receiving the material, control the receiving tray of the feeder to transfer to the receiving tray transfer area; The feeding processing submodule is used to control the corresponding uneven material receiving position to move to the discharge port position when the receiving state of the receiving tray is uneven material receiving, and adjust the feeding time of the feeding bin and the discharging time of the discharge port to perform feeding supplement processing to obtain the material receiving supplement data; The material receiving control submodule is used to control the material receiving tray to perform reciprocating material receiving movement in the material receiving area according to the material receiving and replenishing data, and synchronously obtain the material receiving and replenishing uniformity state of the material receiving tray to obtain the comprehensive material feeding control data of the feeder; The model building module specifically includes: A trend analysis submodule, for analyzing the material accumulation state at the discharge port of the feeder according to the first feed control data and the second feed control data, and obtaining the feed trend under the comprehensive effect; A relationship analysis submodule, used for analyzing the balance relationship between the feeding rate, the discharging rate and the material accumulation at the discharging port of the feeding machine according to the feeding trend, and obtaining the feeding operation relationship of the feeding machine; The model building submodule is used to perform dynamic feedback adjustment on the first power component and the second power component according to the feeding operation relationship, and to build a feeding control model of the feeding machine according to the adjustment result.

5. A computer device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the steps of the intelligent feeding control method for a feeding machine as described in any one of claims 1 to 3 are implemented.

6. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the steps of the intelligent feeding control method for a feeding machine as claimed in any one of claims 1 to 3 are implemented.

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