Foam particle blow-filling device for lazy sofa
By designing a structure of rapid disassembly and volume adjustment in the lazy sofa foam particle blowing device, the problems of abnormal operation and difficulty in controlling output volume due to blockage are solved, and the practicality and efficiency of the device are improved.
Patent Information
- Application Number
- CN202411433923.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-01-03
AI Technical Summary
The existing lazy sofa foam particle blowing device is prone to clogging during the transportation process, resulting in complex and time-consuming disassembly and cleaning, reducing the blowing efficiency.
A device including mounting chassis, housing, cover plate, mounting cylinder, bolts, clamps and springs is designed. By rotating bolts, the abutment blocks and clamps can be moved, and the rapid disassembly of the cover plate and the clamps can be achieved, and The volume is adjusted to meet different filling needs through the sliding and positioning holes of the placing box.
It realizes rapid installation, disassembly and volume adjustment of the device, simplifies the cleaning and maintenance process, improves the blowing efficiency, solves the abnormal operation problems caused by blockage, and can accurately control the output of foam particles.
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Figure CN119240592A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of household products, in particular to a foam particle blowing and filling device for a lazy sofa. Background Art
[0002] A lazy sofa is a large bag with a variety of outer materials and a non-woven cover with good air permeability. It is light and casual, can be placed anywhere, easy to move, takes up little space, is ergonomic, and has a soft and breathable fabric. Using a foam particle blowing device to fill a lazy sofa can use airflow to quickly blow a large amount of foam particles into the sofa cover, improve filling efficiency, meet large-scale production needs, and evenly distribute the foam particles to ensure uniform comfort and support of the sofa, and it is easy to operate.
[0003] Foam particle blowing and filling devices are mostly divided into manual blowing and filling devices, electric blowing and filling devices and pneumatic blowing and filling devices. Lazy sofas usually use electric blowing and filling devices in the blowing and filling process, including electric fan blowing and filling devices, which are composed of a storage box, an electric fan, a conveying pipeline and a control system. The fan generates airflow to blow the particles into the sofa. The filling efficiency is high and the filling is uniform and stable, which is suitable for large-scale production.
[0004] However, the electric fan filling device is prone to blockage during the conveying process. This is caused by solid particles in the foam raw materials, incompletely dissolved additives, or drying of the raw materials after long-term operation. Once blockage occurs, it will affect the normal operation of the filling machine. At this time, the device needs to be disassembled and cleaned. The existing disassembly structure mostly uses tools to rotate and remove the screws. Such a structure makes the disassembly process complicated and consumes a lot of time, resulting in the problem of reduced filling efficiency. Summary of the invention
[0005] In order to make up for the above shortcomings, the present invention provides a lazy sofa foam particle blowing and filling device, which aims to improve the problem that the device is prone to clogging in the prior art and needs to be disassembled and cleaned. However, the disassembly structure is usually complicated and takes a lot of time, resulting in reduced blowing and filling efficiency.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a foam particle blowing and filling device for a lazy sofa, comprising a mounting base, the upper surface of the mounting base is fixedly connected to a casing, one side of the outer wall of the casing is fixedly connected to a motor, the output end of the motor is fixedly connected to an impeller, a cover plate is arranged adjacent to one side of the outer wall of the casing, a mounting cylinder is fixedly connected to the cover plate, a bolt is threadedly connected to the inside of the mounting cylinder, one end of the bolt is fixedly connected to an abutment block, a clamping block is slidably connected to the inside of the mounting cylinder, one end of the clamping block is fitted with one end of the abutment block, a spring is sleeved on one side of the outer wall of the clamping block, one end of the spring is fixedly connected to the inside of the mounting cylinder, and a limit assembly for limiting the vertical movement distance of the bolt is installed inside the mounting cylinder.
[0007] Furthermore, the limiting assembly includes a limiting block, one side of the outer wall of the limiting block is fixedly connected to the inside of the installation tube, one side of the outer wall of the abutment block is slidably connected to the inside of the limiting block, and the lower surface of the bolt is in contact with the upper surface of the limiting block.
[0008] Furthermore, a mounting plate is fixedly connected to one side of the outer wall of the cover plate, and a connecting pipe is fixedly connected inside the mounting plate.
[0009] Furthermore, one end of the connecting pipe is fixedly connected to a placement box 1, and a slide groove is provided inside the placement box 1.
[0010] Furthermore, a second placement box is slidably connected inside the slide groove, a positioning hole is opened inside the second placement box, and a left-right symmetrical handle is fixedly connected to one side of the outer wall of the second placement box.
[0011] Furthermore, a spring 2 is fixedly connected to one side of an outer wall of the placement box, and a connecting plate is fixedly connected to one end of the spring 2.
[0012] Furthermore, a mounting block is fixedly connected to one side of the outer wall of the connecting plate, a rotating shaft is fixedly connected inside the mounting block, and one side of the outer wall of the rotating shaft is rotatably connected to the inside of the placement box.
[0013] Furthermore, a clamping column is fixedly connected to one side of the outer wall of the connecting plate, and one end of the clamping column is slidably connected to the inside of the positioning hole.
[0014] The present invention has the following beneficial effects:
[0015] 1. In the present invention, by rotating the bolt, the threaded connection between the bolt and the mounting cylinder causes the bolt to move, thereby driving the abutment block to move. Due to the conical design of the abutment block, the block moves, and the spring 1 sleeved on the outside of the block drives the block to return to its position by itself due to its elastic action, thereby achieving the effect of the block being engaged and disengaged from the inside of the casing, thereby achieving rapid installation and disassembly of the cover plate and the casing, which is simple and convenient, and solves the problem that the inside of the device is prone to blockage in the prior art, which not only affects the normal operation of the filling machine, but also takes a lot of time to clean and maintain, resulting in a problem of reduced blowing and filling efficiency, thereby improving the practicability of the device.
[0016] 2. In the present invention, by directly pressing the end of the connecting plate close to the second spring, the clamping column at the other end thereof is tilted up and disengaged from the positioning hole, and the second placement box can be moved at this time. By using the handle and the slide groove in coordination, the worker can change the contact area between the first placement box and the second placement box, thereby achieving the effect of conveniently changing the volume of the entire placement box, and then being able to adapt to different filling needs, thereby solving the problem that the existing filling device usually directly draws from the foam pile and cannot effectively and accurately control the output of the foam particles, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a foam particle blowing and filling device for a lazy sofa proposed by the present invention;
[0018] Figure 2 This is a schematic structural diagram of a cover plate portion of a foam particle blowing and filling device for a lazy sofa proposed by the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the housing portion of a foam particle blowing and filling device for a lazy sofa proposed by the present invention;
[0020] Figure 4 This is a schematic cross-sectional view of the structure of the mounting cylinder of a foam particle blowing and filling device for a lazy sofa proposed by the present invention;
[0021] Figure 5 This is a schematic structural diagram of a portion of a placement box of a foam particle blowing and filling device for a lazy sofa proposed by the present invention.
[0022] Legend:
[0023] 1. Mounting base; 2. Casing; 3. Cover plate; 4. Mounting tube; 5. Bolt; 6. Limit block; 7. Clamp block; 8. Spring 1; 9. Placement box 1; 10. Placement box 2; 11. Connecting plate; 12. Mounting block; 13. Spring 2; 14. Rotating shaft; 15. Slide; 16. Clamp column; 17. Connecting pipe; 18. Handle; 19. Positioning hole; 20. Mounting plate; 21. Abutment block; 22. Impeller; 23. Motor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Reference Figure 2 , Figure 3 and Figure 4 , an embodiment provided by the present invention: a foam particle blowing and filling device for a lazy sofa, comprising a mounting base 1, the mounting base 1 provides support for the entire device to ensure that the device does not shake or tilt during operation, the upper surface of the mounting base 1 is fixedly connected to a casing 2, one side of the outer wall of the casing 2 is fixedly connected to a motor 23, the output end of the motor 23 is fixedly connected to an impeller 22, the impeller 22 is used to generate an airflow to transport foam particles from a placement box to the inside of the lazy sofa for blowing and filling, a key power source, a cover plate 3 is adjacently arranged on one side of the outer wall of the casing 2, the cover plate 3 plays a role in protecting the internal components of the casing 2 and facilitating maintenance and inspection, a mounting cylinder 4 is fixedly connected inside the cover plate 3, a bolt 5 is threadedly connected inside the mounting cylinder 4, one end of the bolt 5 is fixedly connected to an abutment block 21, when the bolt 5 rotates, the abutment block 21 moves accordingly, the function of the abutment block 21 is to push the card block 7 to move, and the mounting cylinder 4 is slidably connected to a card block 7. When the abutment block 21 moves in the opposite direction, the elastic force of the spring 8 can make the block 7 automatically reset. A limit assembly for limiting the vertical movement distance of the bolt 5 is installed inside the installation cylinder 4. The limit assembly includes a limit block 6. One side of the outer wall of the limit block 6 is fixedly connected to the inside of the installation cylinder 4. One side of the outer wall of the abutment block 21 is slidably connected to the inside of the limit block 6. The lower surface of the bolt 5 fits with the upper surface of the limit block 6. The limit block 6 can also ensure that the bolt 5 moves within a certain range, thereby ensuring the operating accuracy and stability of the device.
[0026] Reference Figure 1 , Figure 2 and Figure 5A mounting plate 20 is fixedly connected to one side of the outer wall of the cover plate 3, and a connecting pipe 17 is fixedly connected inside the mounting plate 20. The connecting pipe 17 serves as a channel for conveying foam particles. One end of the connecting pipe 17 is fixedly connected to a placement box 9. A slide groove 15 is provided inside the placement box 9. The slide groove 15 provides a track for the sliding of the placement box 10, and also limits the sliding of the placement box 10 to prevent it from crushing the connecting pipe 17. The placement box 10 is slidably connected inside the slide groove 15. A positioning hole 19 is provided inside the placement box 10. The positioning hole 19 cooperates with the card column 16 to fix the position of the placement box 10 in the placement box 9. A left-right symmetrical handle 18 is fixedly connected to one side of the outer wall of the placement box 10. The handle 18 facilitates the operator to pull out the placement box 10. To make the operation more convenient and labor-saving, and improve work efficiency, a spring 2 13 is fixedly connected to one side of the outer wall of the placement box 19, and one end of the spring 2 13 is fixedly connected to a connecting plate 11, and a mounting block 12 is fixedly connected to one side of the outer wall of the connecting plate 11. A rotating shaft 14 is fixedly connected to the inside of the mounting block 12, and one side of the outer wall of the rotating shaft 14 is rotatably connected to the inside of the placement box 19. The rotating shaft 14 enables the connecting plate 11 to rotate around it to realize the insertion and extraction of the card column 16, and a card column 16 is fixedly connected to one side of the outer wall of the connecting plate 11, and one end of the card column 16 is slidably connected to the inside of the positioning hole 19. The card column 16 is a key component for realizing the fixation of the placement box 2 10. When the card column 16 is inserted into the positioning hole 19, the placement box 2 10 is firmly fixed in the placement box 19 to prevent displacement during the operation of the device.
[0027] Working principle: When in use, first adjust the appropriate volume of the placement box according to the filling requirements of the product. The worker first holds the handle 18, and then presses the connecting plate 11 close to the end of the spring 2 13. After pressing, the clamping column 16 will be lifted up and will be separated from the positioning hole 19, and then separated from the placement box 2 10, so that the placement box 2 10 can be easily slid. The volume of the placement box 2 10 can be adjusted by sliding. When the required volume is adjusted, press the connecting plate 11 again until the clamping column 16 is aligned and slides into the positioning hole 19. The slide groove 15 has a limiting effect on the placement box 2 10. Prevent the placement box 2 10 from sliding down too much and crushing the connecting pipe 17; when it is necessary to clean and repair the inside of the device, we need to remove the cover plate 3 from the casing 2, rotate the bolt 5, it moves in the vertical direction, the abutment block 21 gradually moves upward, and the block 7 returns to its position with the help of the elastic action of the spring 1 8, so the block 7 is separated from the casing 2 to realize the removal of the cover plate 3. When installing, rotate the bolt 5 in the opposite direction. Due to the conical design of the abutment block 21, the block 7 can move in the horizontal direction, so that the block 7 can be snapped into the inside of the casing 2 to achieve installation.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A foam particle blowing and filling device for a lazy sofa, comprising a mounting base (1), characterized in that: The upper surface of the mounting base (1) is fixedly connected to a housing (2); a motor (23) is fixedly connected to one side of the outer wall of the housing (2); an impeller (22) is fixedly connected to the output end of the motor (23); a cover plate (3) is adjacently arranged on one side of the outer wall of the housing (2); a mounting tube (4) is fixedly connected to the inside of the cover plate (3); a bolt (5) is threadedly connected to the inside of the mounting tube (4); one end of the bolt (5) is fixedly connected to an abutment block (21); a clamping block (7) is slidably connected to the inside of the mounting tube (4); one end of the clamping block (7) is fitted with one end of the abutment block (21); a spring (8) is sleeved on one side of the outer wall of the clamping block (7); one end of the spring (8) is fixedly connected to the inside of the mounting tube (4); a limit assembly for limiting the vertical movement distance of the bolt (5) is installed inside the mounting tube (4).
2. A foam particle blowing and filling device for a lazy sofa according to claim 1, characterized in that: The limiting assembly comprises a limiting block (6), one side of the outer wall of the limiting block (6) is fixedly connected to the inside of the mounting tube (4), one side of the outer wall of the abutment block (21) is slidably connected to the inside of the limiting block (6), and the lower surface of the bolt (5) is in contact with the upper surface of the limiting block (6).
3. The foam particle blowing and filling device for a lazy sofa according to claim 1, characterized in that: A mounting plate (20) is fixedly connected to one side of the outer wall of the cover plate (3), and a connecting pipe (17) is fixedly connected inside the mounting plate (20).
4. The foam particle blowing and filling device for a lazy sofa according to claim 3, characterized in that: One end of the connecting pipe (17) is fixedly connected to a storage box (9), and a slide groove (15) is provided inside the storage box (9).
5. The foam particle blowing and filling device for a lazy sofa according to claim 4, characterized in that: The slide groove (15) is slidably connected to the second placement box (10), a positioning hole (19) is provided inside the second placement box (10), and a left-right symmetrical handle (18) is fixedly connected to one side of the outer wall of the second placement box (10).
6. The foam particle blowing and filling device for a lazy sofa according to claim 5, characterized in that: A spring 2 (13) is fixedly connected to one side of the outer wall of the placement box 1 (9), and a connecting plate (11) is fixedly connected to one end of the spring 2 (13).
7. The foam particle blowing and filling device for a lazy sofa according to claim 6, characterized in that: One side of the outer wall of the connecting plate (11) is fixedly connected to a mounting block (12), the interior of the mounting block (12) is fixedly connected to a rotating shaft (14), and one side of the outer wall of the rotating shaft (14) is rotatably connected to the interior of the placement box (9).
8. The foam particle blowing and filling device for a lazy sofa according to claim 7, characterized in that: A clamping column (16) is fixedly connected to one side of the outer wall of the connecting plate (11), and one end of the clamping column (16) is slidably connected to the inside of the positioning hole (19).
Citation Information
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