A body pressing device for power transformer and its use method

By designing lifting, auxiliary alignment and positioning mechanisms, the problem of low accuracy and efficiency in the compaction operation of transformer body and fuel tank is solved, and the rapid and accurate docking and limiting of the body and fuel tank is achieved, improving the assembly efficiency and reliability of the transformer.

CN119252634BActive Publication Date: 2025-08-19JIANGSHAN AOKE ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411621446.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-08-19
Estimated Expiration
2044-11-14

AI Technical Summary

Technical Problem

During the production and assembly process of transformer, the compaction operation between the instrument body and the oil tank is small, resulting in inconvenient observation and adjustment position, making it difficult to achieve accurate docking, affecting the operating efficiency and prone to deviations.

Method used

A power transformer body compression device including a lifting mechanism, an auxiliary alignment mechanism and a positioning mechanism is designed. Through the cooperation of the crane arm, sleeve box, tooth plate and tooth rod, the precise docking and limiting of the instrument body is achieved, and the vibration and positioning mechanism are used to improve the docking accuracy and efficiency.

Benefits of technology

It realizes rapid and precise docking between the instrument body and the fuel tank, reduces the adjustment time of the operator, prevents the deviation of the instrument body and the fuel tank during the compression process, and improves the assembly efficiency and reliability of the transformer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of transformers. The present invention discloses a device for pressing a body of a power transformer and a method for using the device. The device comprises a workbench, an oil tank body and a device body, and also comprises a conveying frame. The device body is placed on the conveying frame. The surface and side surfaces of the workbench are provided with a positioning mechanism. The side surfaces of the workbench are provided with a hoisting mechanism. The hoisting mechanism is provided with an auxiliary alignment mechanism. A docking mechanism is fixedly installed in the oil tank body. Through the provided auxiliary alignment mechanism, a short-distance vibration is output during the lowering of the boom, so that the threaded rod is docked with the docking hole, and the accuracy of the docking is improved. Through the provided contacts and inclined rods, the position of the device body can be restricted before the bolts are installed to prevent the position of the device body from being offset. Through the provided positioning mechanism, not only the accuracy of the device body and the oil tank when being pressed can be improved, but also the time required for the operator to adjust the position of the oil tank can be greatly reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of transformers, and in particular to a body pressing device for a power transformer and a use method thereof. Background Art

[0002] A transformer is an electrical device used in power systems, mainly used to increase and decrease voltage to meet different transmission and usage requirements;

[0003] During the production and assembly process of transformers, it is necessary to perform a compacting operation on the transformer body. Compacting the transformer body is a necessary measure to ensure its safe, stable and efficient operation. The compacting measure significantly improves the overall performance and reliability of the transformer by reducing vibration, improving mechanical strength, optimizing magnetic properties and enhancing insulation properties. In the prior art, the compacting of the transformer is completed by aligning the holes in the body with the rods in the oil tank and tightening them. However, in actual operation, since the volume of the body is adapted to the internal volume of the oil tank and the space is small, it is not convenient to observe the relative position of the rods in the oil tank and the holes in the body during the compacting operation, resulting in the need to frequently observe and adjust the position to complete the docking, which is not convenient for improving operational efficiency and is prone to deviations. Therefore, it needs to be improved. Summary of the Invention

[0004] The present invention aims to provide a transformer body compression device and method for use, thereby resolving the problems identified in the aforementioned background art. To achieve this objective, the present invention provides the following technical solution: a device comprising a workbench, a fuel tank body, and a transformer body, further comprising a conveyor frame, the transformer body being placed on the conveyor frame, positioning mechanisms being provided on the surface and sides of the workbench, a hoisting mechanism being provided on the side of the workbench, an auxiliary alignment mechanism being provided on the hoisting mechanism, and a docking mechanism being fixedly installed within the fuel tank body.

[0005] The hoisting mechanism includes a turntable, a boom and a clamping member, wherein the boom is rotatably connected to the turntable, the clamping member is movably mounted on one side of the top of the boom, and the end of the boom away from the clamping member is fixedly connected to a pressure rod;

[0006] The auxiliary alignment mechanism includes a sleeve box, the middle part of the sleeve box is slidably connected to one end of the boom, blocks are symmetrically provided on both sides of the interior of the sleeve box, the blocks are fixedly connected to the boom, two springs are symmetrically provided on both sides of the connection between the sleeve box and the boom, side push rods are slidably connected to both sides of the top of the boom, and a toothed plate is fixedly connected to the middle part of the boom;

[0007] A platform is fixedly installed on the boom, and a gear rod is rotatably connected to the bottom front side of the platform. Toothed belts are meshed and installed at both ends of the gear rod, and a bevel gear one is meshed and installed on the end of the toothed belt away from the gear rod. The bevel gear one is rotatably connected to the platform, and the top of the bevel gear one is meshed with the bevel gear two. The top of the bevel gear two is fixedly connected to a triangular roller, and a vertical plate is provided on the front side of the triangular roller, and the vertical plate is slidably connected to the platform. The edge of the triangular roller is in friction contact with the surface of the vertical plate, and the gear rod is movably connected to the gear plate.

[0008] Preferably, guide grooves are provided on both sides of the surface of the workbench, and oblique grooves are provided at two diagonal corners of the workbench.

[0009] Preferably, the positioning mechanism includes a stand, a top side of the stand is rotatably connected to a roller shaft, two ends of the surface of the roller shaft are fixedly connected to a guide plate 1 and a guide plate 2, the guide plate 1 and the guide plate 2 are arranged at an angle, the guide plate 1 is arranged below the pressure rod, and a cross bar is provided below the guide plate 2, one end of the bottom of the cross bar is fixedly connected to a connecting rod, the end of the connecting rod away from the cross bar is rotatably connected to roller 1, the bottom of the workbench is rotatably connected to a tensioning strip, the two ends of the tensioning strip are rotatably connected to a connecting rod, the end of the connecting rod away from the tensioning strip is rotatably connected to an I-shaped rod, the middle of the I-shaped rod is slidably installed in the guide groove, the bottom of the tensioning strip is fixedly connected to a cam, and the cam is rotatably connected to roller 1, and the positioning mechanism is used to correct the relative position of the oil tank body during the installation of the device body.

[0010] Preferably, the positioning mechanism also includes side rods rotatably installed on both sides of the top of the workbench, and side grooves are provided on the side walls of the side rods away from the end rotatably connected to the workbench. A pull rod is slidably connected to the I-shaped rod, and one end of the pull rod is slidably installed in the inclined groove, and a connector is rotatably installed on the other end of the pull rod, and a second roller is rotatably installed on the connector, and the second roller is in rolling contact with the side groove.

[0011] Preferably, a track is fixedly installed on the stand perpendicular to the top of the cross bar, a spring is installed inside the track, and the cross bar is slidably connected to the track.

[0012] Preferably, the bottom of the sleeve is fixedly connected to the top of the clamping member, and one end of the side push rod close to the sleeve abuts against the sleeve.

[0013] Preferably, the docking mechanism includes a base fixedly connected to the oil tank body, a plurality of threaded rods are equidistantly arranged on the front and rear sides of the base, and a plurality of docking holes adapted to the threaded rods are opened at the bottom of the device body.

[0014] Preferably, inclined rods are symmetrically installed on both sides of the bottom of the device body, the inclined rods are slidably connected to the device body, and a spring three is sleeved on the inclined rods. Notches are symmetrically provided at both ends of the base, and contacts are fixedly installed in the notches. The bottom of the contact is slidably connected to a release member, and a pry bar is provided at the bottom of the release member, which is rotatably connected to the base. The pry bar is used to push the release member upward so that the two inclined rods are relatively far apart.

[0015] Preferably, it also includes a baffle, which is fixedly mounted on one end of the conveying frame and functions to facilitate the control of the lifting arm and the clamping member to lift the device body.

[0016] Preferably, a method for using a body pressing device for a power transformer comprises the following steps:

[0017] S1: Before the compaction operation begins, the operator places the oil tank body horizontally on the workbench, with the bottom of the oil tank body within the space formed by the I-shaped rod and the side rod. The device body is then placed on the conveyor frame. The rollers on the conveyor frame convey the device body until it contacts the baffle, and the device body stops moving. The turntable is then started to drive the boom to rotate toward the device body. After the boom is in place, the upper arm moves downward. During this process, the clamp opens outward and tightens inward when it contacts the top of the device body, clamping the top of the device body. The boom then rises and rotates 90 degrees to the top of the workbench and is lowered.

[0018] S2: During the lowering of the boom, the pressure rod presses the guide plate 1 downward to rotate the roller shaft, which drives the guide plate 2 to rotate with the center point of the roller shaft as the axis to swing downward. The guide plate 2 pushes the cross bar to slide in the direction of the workbench. During the process, the spring 1 is gradually compressed and drives the connecting rod forward, so that the cam drives the tensioning strip to rotate at the bottom of the workbench. The two ends of the tensioning strip pull the connecting rod, and the connecting rod drives the two symmetrically arranged I-shaped rods to move toward the center of the workbench at the same time. The pull rod follows the movement of the I-shaped rod and is guided by the inclined slot. The pull rod slides, and during the process, the side rod is gradually pulled by the connector and the side wheel, so that the two inclined side rods gradually tend to be straightened, and the two I-shaped rods approach each other, and the inner edges of the two I-shaped rods and the two side rods form a space of the same size as the bottom of the fuel tank body. During the process, the inner edges of the side rods and the I-shaped rods touch the bottom of the fuel tank body, and the fuel tank body is corrected and aligned to keep it in a centrally symmetrical state with the main body above. Before the bottom of the main body enters the fuel tank body, the correction and alignment of the fuel tank body is completed;

[0019] S3: After the boom continues to lower so that the bottom of the device body contacts the threaded rod, when one end of the side push rod contacts the surface of the vertical plate, the toothed plate and the toothed rod are synchronously meshed, and the toothed rod drives the toothed belt to rotate, and drives the triangular roller to rotate through bevel gear 1 and bevel gear 2. When the triangular roller rotates, it pushes the vertical plate forward, and the vertical plate pushes the side push rod to move toward the end close to the sleeve box, compressing spring 2, so that the sleeve box drives the device body to move through the clamping part, and then the edge of the triangular roller disengages from the vertical plate after rotation, so that spring 2 returns to its position, and the device body moves back. The triangular roller is driven to rotate continuously during the downward movement of the toothed plate, and the triangular roller intermittently pushes the vertical plate to move during the rotation, so that the device body vibrates. , so that the top of the threaded rod passes smoothly through the docking hole opened at the bottom of the device body. After the threaded rod and the docking hole are docked, the boom continues to lower, and the two inclined rods contact the surface of the contact, so that the distance between the inclined rods is widened. When it moves to the bottom of the contact, the two inclined rods automatically return to their original positions under the action of spring three and press and clamp the bottom of the contact. After clamping, the clamping part automatically releases and the boom rises. The operator then installs the bolt on the threaded rod through the nut to fix the device body and the oil tank body relatively, thus completing the clamping operation on the device body. When it is necessary to remove the device body from the oil tank body, press the pry bar to slide the release part upward to push the two inclined rods outward.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, by providing an auxiliary alignment mechanism, when the top of the threaded rod touches the bottom of the device body, the tooth plate engages with the toothed rod and drives the toothed rod to rotate, driving the triangular roller to continuously rotate and push the vertical plate. The vertical plate pushes the side push rod to transmit the vibration to the sleeve, so that the sleeve is driven by the clamping member to continuously vibrate the device body. By outputting a short distance of vibration during the lowering of the boom, the threaded rod is docked with the docking hole. During the pressing operation, the docking can be quickly achieved and the docking accuracy is improved.

[0022] 2. In the present invention, the contact and inclined rod are provided. After the docking hole at the bottom of the device body is docked with the threaded rod, the inclined rod is opened during its downward movement and clamps below the contact, causing the docking mechanism to clamp and limit the bottom sides of the device body. If the inner diameter of the docking hole is slightly larger than the outer diameter of the threaded rod, the position of the device body can be restricted before the bolt is installed to prevent the device body from shifting.

[0023] 3. In the present invention, by providing a positioning mechanism, when the boom lowers the device body, the two I-shaped rods are driven to be relatively close, and the two side rods are gradually straightened from being tilted. During the process, the position of the oil tank is straightened, so that the oil tank and the device body maintain central symmetry. This not only improves the accuracy when the device body and the oil tank are pressed tightly, but also greatly reduces the time required for the operator to adjust the position of the oil tank. In addition, when the device body is vibrated and aligned, the oil tank can be limited to prevent the oil tank from shifting due to vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the positioning mechanism of the present invention;

[0027] Figure 4 Schematic diagram of the bottom structure of the positioning mechanism of the present invention;

[0028] Figure 5 It is a schematic diagram of the partial structure of the positioning mechanism of the present invention;

[0029] Figure 6 Schematic diagram of the expanded structure of the crossbar, track and spring 1 of the present invention;

[0030] Figure 7 Schematic diagram of the related structures of the hoisting mechanism and the auxiliary alignment mechanism of the present invention;

[0031] Figure 8 Schematic diagram of the cross-section structure of the box set of the present invention;

[0032] Figure 9 For the present invention Figure 7 Schematic diagram of the enlarged structure of area A in the middle;

[0033] Figure 10 Schematic diagram of the bottom structure of the auxiliary alignment mechanism of the present invention;

[0034] Figure 11 It is a structural schematic diagram of the device body and the docking mechanism of the present invention;

[0035] Figure 12 For the present invention Figure 11 Schematic diagram of the enlarged structure of the middle B area;

[0036] Figure 13 It is a schematic diagram of the installation structure of the docking mechanism and the device body of the present invention.

[0037] In the figure: 1. workbench; 101. guide groove; 102. inclined groove; 2. conveyor frame; 3. oil tank body; 4. body of the device; 5. positioning mechanism; 501. stand; 502. roller; 503. guide plate 1; 504. guide plate 2; 505. cross bar; 506. connecting rod; 507. roller 1; 508. tensioning strip; 509. connecting rod; 510. cam; 511. I-shaped rod; 512. side rod; 513. side groove; 514. pull rod; 515. connector; 516. side wheel; 517. roller 2; 518. track; 519. spring 1; 6. lifting mechanism; 601. rotating Platform; 602, boom; 603, clamping member; 604, pressure rod; 7, auxiliary alignment mechanism; 701, sleeve; 702, stop block; 703, spring 2; 704, side push rod; 705, tooth plate; 706, platform; 707, gear rod; 708, toothed belt; 709, bevel gear 1; 710, bevel gear 2; 711, triangular roller; 712, vertical plate; 8, baffle; 9, docking mechanism; 901, base; 902, threaded rod; 903, docking hole; 904, inclined rod; 905, spring 3; 906, notch; 907, contact; 908, release member; 909, pry bar. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0039] Example 1:

[0040] See also Figures 1 to 6 , this embodiment provides a technical solution:

[0041] The hoisting mechanism 6 includes a turntable 601, a boom 602, and a clamping member 603. The boom 602 is rotatably connected to the turntable 601. The clamping member 603 is movably mounted on one side of the top of the boom 602. The end of the boom 602 away from the clamping member 603 is fixedly connected to a pressure rod 604.

[0042] Guide grooves 101 are provided on both sides of the surface of the workbench 1, and oblique grooves 102 are provided at two diagonal corners of the workbench 1;

[0043] The positioning mechanism 5 includes a stand 501, a top side of the stand 501 is rotatably connected to a roller 502, and the two ends of the surface of the roller 502 are fixedly connected to a guide plate 1 503 and a guide plate 2 504, respectively. The guide plate 1 503 and the guide plate 2 504 are arranged at an angle, the guide plate 1 503 is arranged below the pressure rod 604, and a cross bar 505 is arranged below the guide plate 2 504. One end of the bottom of the cross bar 505 is fixedly connected to a connecting rod 506, and the end of the connecting rod 506 away from the cross bar 505 is rotatably connected to the roller Wheel 1 507, the bottom of the workbench 1 is rotatably connected to a tensioning strip 508, both ends of the tensioning strip 508 are rotatably connected to a connecting rod 509, the end of the connecting rod 509 away from the tensioning strip 508 is rotatably connected to an I-shaped rod 511, the middle part of the I-shaped rod 511 is slidably installed in the guide groove 101, the bottom of the tensioning strip 508 is fixedly connected to a cam 510, and the cam 510 is rotatably connected to the roller 1 507, and the positioning mechanism 5 is used to correct the relative position of the tank body 3 during the installation of the device body 4;

[0044] The positioning mechanism 5 also includes side rods 512 rotatably mounted on both sides of the top of the workbench 1. A side groove 513 is provided on the side wall of the side rod 512 away from the end rotatably connected to the workbench 1. A pull rod 514 is slidably connected to the I-shaped rod 511. One end of the pull rod 514 is slidably mounted in the inclined groove 102. A connector 515 is rotatably mounted on the other end of the pull rod 514. A roller 2 517 is rotatably mounted on the connector 515. The roller 2 517 is in rolling contact with the side groove 513. A track 518 is fixedly mounted on the top of the vertical frame 501 perpendicular to the cross bar 505. A spring 1 519 is installed in the internal socket of the track 518. The cross bar 505 is slidably connected to the track 518.

[0045] In this embodiment, the boom 602 is divided into an upper portion and a lower portion, and the upper portion is relatively movable. A double-row rack is fixedly connected to the upper portion of the boom 602. When the upper portion of the boom 602 is lowered, the I-shaped rod 511 and the side rod 512 drive the fuel tank body 3 to be corrected and aligned.

[0046] In this embodiment, roller 1 507 is used to connect the connecting rod and cam 510 respectively. When the device body pressing operation is completed, the hanging arm 602 moves upward, and the elastic action of spring 1 519 causes the cross bar 505 to drive the connecting rod back to its original position. During this process, roller 1 507 pulls the cam 510 to rotate back to its original position, thereby opening a certain space between the I-shaped rod 511 and the side rod 512.

[0047] Example 2:

[0048] See also Figures 7 to 13 , this embodiment provides a technical solution:

[0049] The hoisting mechanism 6 includes a turntable 601, a boom 602, and a clamping member 603. The boom 602 is rotatably connected to the turntable 601. The clamping member 603 is movably mounted on one side of the top of the boom 602. The end of the boom 602 away from the clamping member 603 is fixedly connected to a pressure rod 604.

[0050] The auxiliary alignment mechanism 7 includes a sleeve 701, the middle part of the sleeve 701 is slidably connected to one end of the suspension arm 602, and blocks 702 are symmetrically provided on both sides of the interior of the sleeve 701. The blocks 702 are fixedly connected to the suspension arm 602. Springs 703 are symmetrically provided on both sides of the connection between the sleeve 701 and the suspension arm 602. Side push rods 704 are slidably connected to both sides of the top of the suspension arm 602. A tooth plate 705 is fixedly connected to the middle part of the suspension arm 602. The bottom of the sleeve 701 is fixedly connected to the top of the clamping member 603, and the end of the side push rod 704 close to the sleeve 701 abuts against the sleeve 701.

[0051] A platform 706 is fixedly installed on the boom 602, and a gear rod 707 is rotatably connected to the front bottom side of the platform 706. Toothed belts 708 are meshed and installed at both ends of the gear rod 707. A bevel gear 1 709 is meshed and installed at the end of the toothed belt 708 away from the gear rod 707. The bevel gear 1 709 is rotatably connected to the platform 706. The top of the bevel gear 1 709 is meshed with a bevel gear 2 710. The top of the bevel gear 2 710 is fixedly connected to a triangular roller 711. A vertical plate 712 is provided on the front side of the triangular roller 711. The vertical plate 712 is slidably connected to the platform 706. The edge of the triangular roller 711 is in frictional contact with the surface of the vertical plate 712. The gear rod 707 is movably connected to the gear plate 705.

[0052] The docking mechanism 9 includes a base 901 fixedly connected to the fuel tank body 3, a number of threaded rods 902 are equidistantly provided on the front and rear sides of the base 901, a number of docking holes 903 adapted to the threaded rods 902 are provided at the bottom of the body 4, inclined rods 904 are symmetrically installed on both sides of the bottom of the body 4, the inclined rods 904 are slidably connected to the body 4, a spring 905 is sleeved on the inclined rods 904, notches 906 are symmetrically provided at both ends of the base 901, contacts 907 are fixedly installed in the notches 906, a release member 908 is slidably connected to the bottom of the contact 907, a pry bar 909 is provided at the bottom of the release member 908, the pry bar 909 is rotatably connected to the base 901, and the pry bar 909 is used to push the release member 908 upward to move the two inclined rods 904 away from each other;

[0053] In this embodiment, two symmetrically arranged stoppers 702 restrict the movement path of the sleeve 701 to prevent the lateral force generated by vibration from being excessive and causing the main body 4 to contact the inner wall of the tank body 3 and damage the inner wall.

[0054] In this embodiment, the tooth plate 705 is intermittently engaged with the tooth rod 707. When the top of the threaded rod 902 contacts the bottom of the body 4, the tooth plate 705 drives the tooth rod 707 to rotate.

[0055] The use method and advantages of the present invention: The use method of the power transformer body pressing device has the following working process:

[0056] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 12 、 Figure 13 As shown:

[0057] S1: Before the compacting operation begins, the operator places the oil tank body 3 horizontally on the workbench 1, with the bottom of the oil tank body 3 located within the space formed by the I-shaped rod 511 and the side rod 512. The device body 4 is then placed on the conveyor frame 2. The roller 502 on the conveyor frame 2 conveys the device body 4 until it contacts the baffle 8, and the device body 4 stops moving. The turntable 601 is then started to drive the boom 602 to rotate toward the device body 4. After the boom 602 is in place, the upper arm moves downward. During this process, the clamping piece 603 opens outward, and when it contacts the top of the device body 4, the clamping piece 603 tightens inward to clamp the top of the device body 4. The boom 602 then rises and rotates ninety degrees to the top of the workbench 1 and is lowered.

[0058] S2: During the lowering of the boom 602, the pressure rod 604 presses the guide plate 1 503 downward to rotate the roller 502. During the process, the guide plate 2 504 is driven to rotate with the center point of the roller 502 as the axis to swing downward. The guide plate 2 504 pushes the cross bar 505 to slide in the direction of the workbench 1. During the process, the spring 1 519 is gradually compressed and the connecting rod 506 is driven forward to drive the cam 510 to drive the tensioning strip 508 to rotate at the bottom of the workbench 1. The two ends of the tensioning strip 508 pull the connecting rod 509. The connecting rod 509 drives the two symmetrically arranged I-shaped rods 511 to move toward the center of the workbench 1 at the same time. The pull rod 514 follows the movement of the I-shaped rod 511 The inclined groove 102 guides the pull rod 514 to slide. During the process, the side rod 512 is gradually pulled by the connector 515 and the side wheel 516, so that the two inclined side rods 512 gradually tend to be straightened, and the two I-shaped rods 511 approach each other. The inner edges of the two I-shaped rods 511 and the two side rods 512 form a space of the same size as the bottom of the fuel tank body 3. During the process, the inner edges of the side rods 512 and the I-shaped rods 511 touch the bottom of the fuel tank body 3, and the fuel tank body 3 is corrected and aligned to maintain a central symmetry with the main body 4 above. Before the bottom of the main body 4 enters the fuel tank body 3, the correction and alignment of the fuel tank body 3 is completed;

[0059] When the gear 705 is in the downward direction, the gear 705 is in the upward direction, and the gear 705 is in the downward direction, so that the gear 705 can move forward and backward, thereby preventing the gear 705 from moving backward and backward. When the bolt 902 is lifted, the two ends of the bolt 904 are pushed away from the bottom of the tank body 3. When the bolt 902 is lifted, the two ends of the bolt 904 are pushed away from the bottom of the tank body 3. When the bolt 902 is lifted, the two ends of the bolt 904 are pushed away from the bottom of the tank body 3.

[0060] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A body pressing device for a power transformer, comprising a workbench (1), an oil tank body (3) and a body (4), characterized in that: It also includes a conveying frame (2), the device body (4) is placed on the conveying frame (2), a positioning mechanism (5) is provided on the surface and side of the workbench (1), a hoisting mechanism (6) is provided on the side of the workbench (1), an auxiliary alignment mechanism (7) is provided on the hoisting mechanism (6), and a docking mechanism (9) is fixedly installed in the oil tank body (3); The hoisting mechanism (6) comprises a turntable (601), a suspension arm (602) and a clamping member (603); the suspension arm (602) is rotatably connected to the turntable (601); the clamping member (603) is movably mounted on one side of the top of the suspension arm (602); and a pressure rod (604) is fixedly connected to one end of the suspension arm (602) away from the clamping member (603); The auxiliary alignment mechanism (7) includes a sleeve (701), the middle portion of the sleeve (701) is slidably connected to one end of the suspension arm (602), blocks (702) are symmetrically provided on both sides of the interior of the sleeve (701), the blocks (702) are fixedly connected to the suspension arm (602), springs (703) are symmetrically provided on both sides of the connection between the sleeve (701) and the suspension arm (602), side push rods (704) are slidably connected to both sides of the top of the suspension arm (602), and a tooth plate (705) is fixedly connected to the middle portion of the suspension arm (602); A platform (706) is fixedly mounted on the boom (602), and a gear rod (707) is rotatably connected to the front bottom side of the platform (706). A toothed belt (708) is meshedly mounted on both ends of the gear rod (707), and a bevel gear (709) is meshedly mounted on one end of the toothed belt (708) away from the gear rod (707). The bevel gear (709) is rotatably connected to the platform (706), and a bevel gear (710) is meshed on the top of the bevel gear (709). A triangular roller (711) is fixedly mounted on the top of the triangular roller (711). A vertical plate (712) is provided on the front side of the triangular roller (711), and the vertical plate (712) is slidably connected to the platform (706). The edge of the triangular roller (711) is in frictional contact with the surface of the vertical plate (712), and the gear rod (707) is movably connected to the gear plate (705).

2. The power transformer body pressing device according to claim 1, characterized in that: Guide grooves (101) are provided on both sides of the surface of the workbench (1), and oblique grooves (102) are provided at two diagonal positions of the workbench (1).

3. The body pressing device for a power transformer according to claim 1, characterized in that: The positioning mechanism (5) includes a stand (501), a top side of the stand (501) is rotatably connected to a roller (502), and two ends of the surface of the roller (502) are respectively fixedly connected to a guide plate 1 (503) and a guide plate 2 (504), wherein the guide plate 1 (503) and the guide plate 2 (504) are arranged at an angle, the guide plate 1 (503) is arranged below the pressure rod (604), and a cross bar (505) is arranged below the guide plate 2 (504), and a bottom end of the cross bar (505) is fixedly connected to a connecting rod (506), and the end of the connecting rod (506) away from the cross bar (505) is rotatably connected to the connecting rod (506). Roller 1 (507), the bottom of the workbench (1) is rotatably connected to a tensioning strip (508), both ends of the tensioning strip (508) are rotatably connected to connecting rods (509), one end of the connecting rod (509) away from the tensioning strip (508) is rotatably connected to an I-shaped rod (511), the middle part of the I-shaped rod (511) is slidably installed in the guide groove (101), the bottom of the tensioning strip (508) is fixedly connected to a cam (510), the cam (510) is rotatably connected to roller 1 (507), and the positioning mechanism (5) is used to correct the relative position of the oil tank body (3) during the installation of the device body (4).

4. The power transformer body pressing device according to claim 3, characterized in that: The positioning mechanism (5) further comprises side rods (512) rotatably mounted on both sides of the top of the workbench (1), a side groove (513) being provided on the side wall of the side rod (512) away from the end rotatably connected to the workbench (1), a pull rod (514) being slidably connected to the I-shaped rod (511), one end of the pull rod (514) being slidably mounted in the inclined groove (102), a connector (515) being rotatably mounted on the other end of the pull rod (514), a second roller (517) being rotatably mounted on the connector (515), and the second roller (517) being in rolling contact with the side groove (513).

5. The power transformer body pressing device according to claim 4, characterized in that: A track (518) is fixedly installed on the stand (501) perpendicular to the top of the crossbar (505), a spring (519) is installed inside the track (518), and the crossbar (505) is slidably connected to the track (518).

6. The power transformer body pressing device according to claim 1, characterized in that: The bottom of the sleeve (701) is fixedly connected to the top of the clamping member (603), and one end of the side push rod (704) close to the sleeve (701) is in contact with the sleeve (701).

7. The power transformer body pressing device according to claim 1, characterized in that: The docking mechanism (9) comprises a base (901) fixedly connected to the oil tank body (3), a plurality of threaded rods (902) are equidistantly arranged on the front and rear sides of the base (901), and a plurality of docking holes (903) adapted to the threaded rods (902) are provided at the bottom of the device body (4).

8. The power transformer body pressing device according to claim 7, characterized in that: The two sides of the bottom of the device body (4) are symmetrically mounted with inclined rods (904), the inclined rods (904) are slidably connected to the device body (4), a spring three (905) is sleeved on the inclined rods (904), notches (906) are symmetrically provided at both ends of the base (901), a contact (907) is fixedly mounted in the notch (906), a release member (908) is slidably connected to the bottom of the contact (907), a pry bar (909) is provided at the bottom of the release member (908), the pry bar (909) is rotatably connected to the base (901), and the pry bar (909) is used to push the release member (908) upwards so that the two inclined rods (904) are relatively separated.

9. The power transformer body pressing device according to claim 1, characterized in that: It also includes a baffle (8) which is fixedly mounted on one end of the conveying frame (2) and functions to facilitate the control of the lifting arm (602) and the clamping member (603) to lift the device body (4).

10. The method for using the body pressing device for a power transformer according to claim 1, characterized in that: The steps include: S1: Before the compacting operation begins, the operator places the oil tank body (3) horizontally on the workbench (1), and the bottom of the oil tank body (3) is located within the space formed by the I-shaped rod (511) and the side rod (512). Then, the device body (4) is placed on the conveying frame (2). The roller (502) on the conveying frame (2) conveys the device body (4) until it contacts the baffle (8). Then, the device body (4) stops moving. Then, the turntable (601) is started to drive the boom (602) to rotate toward the device body (4). After the boom (602) is in place, the upper arm moves downward. During the process, the clamping member (603) opens outward. When the clamping member (603) contacts the top of the device body (4), the clamping member (603) tightens inward to clamp the top of the device body (4). Then, the boom (602) rises and rotates ninety degrees to the top of the workbench (1) and is lowered. S2: During the lowering of the boom (602), the pressure rod (604) presses the guide plate 1 (503) downward, causing the roller (502) to rotate. During the process, the guide plate 2 (504) is driven to rotate with the center point of the roller (502) as the axis to swing downward. The guide plate 2 (504) pushes the cross bar (505) to slide in the direction of the workbench (1). During the process, the spring 1 (519) is gradually compressed and drives the connecting rod (506) to push forward, causing the cam (510) to drive the tensioning strip (508) to rotate at the bottom of the workbench (1). The two ends of the tensioning strip (508) pull the connecting rod (509), and the connecting rod (509) drives the two symmetrically arranged I-shaped rods (511) to move toward the center of the workbench (1) at the same time. The pull rod (514) moves along with the I-shaped rod (511). During the movement, the inclined groove (102) guides the pull rod (514) to slide. During the movement, the side rod (512) is gradually pulled by the connector (515) and the side wheel (516), so that the two inclined side rods (512) gradually tend to be aligned, and the two I-shaped rods (511) approach each other. The inner edges of the two I-shaped rods (511) and the two side rods (512) form a space of the same size as the bottom of the fuel tank body (3). During the movement, the inner edges of the side rods (512) and the I-shaped rods (511) touch the bottom of the fuel tank body (3), and the fuel tank body (3) is corrected and aligned to keep it in a centrally symmetrical state with the upper body (4). Before the bottom of the body (4) enters the fuel tank body (3), the correction and alignment of the fuel tank body (3) is completed; S3: After the boom (602) is lowered further so that the bottom of the body (4) contacts the threaded rod (902), one end of the side push rod (704) contacts the surface of the vertical plate (712), the toothed plate (705) and the toothed rod (707) are synchronously meshed, the toothed rod (707) drives the toothed belt (708) to rotate, and drives the triangular roller (711) to rotate through the bevel gear 1 (709) and the bevel gear 2 (710), and the triangular roller (711) rotates, pushing the vertical plate (712) forward, and the vertical plate (712) The side push rod (704) is pushed to move toward one end of the sleeve box (701), compressing the second spring (703), so that the sleeve box (701) drives the body (4) to move through the clamping member (603), and then the triangular roller (711) rotates and its edge is disengaged from the vertical plate (712), so that the second spring (703) returns to its position, and the body (4) moves back. The triangular roller (711) is driven to rotate continuously during the downward movement of the tooth plate (705), and the triangular roller (711) is intermittently pushed during the rotation of the vertical plate (712). 2) The moving method causes the device body (4) to vibrate, so that the top of the threaded rod (902) smoothly passes through the docking hole (903) opened at the bottom of the device body (4). After the threaded rod (902) and the docking hole (903) are docked, the two inclined rods (904) contact the surface of the contact (907) during the process of the hanging arm (602) continuing to be lowered, so that the distance between the inclined rods (904) is expanded. When moving to the bottom of the contact (907), the two inclined rods (904) are acted upon by the spring (905). The force automatically returns to its original position and presses against and clamps the bottom of the contact (907). After clamping, the clamping member (603) automatically loosens and the boom (602) rises. The operator then installs the bolt on the threaded rod (902) through the nut to relatively fix the device body (4) and the oil tank body (3). The pressing operation of the device body is completed. When it is necessary to remove the device body (4) from the oil tank body (3), the pry bar (909) is pressed to slide the release member (908) upward to push the two inclined rods (904) outward.

Citation Information

Patent Citations

  • Transformer body pressing device for power transformer

    CN114334366A

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    CN115376805A