Sulfur foam concentration device and concentration method thereof
By using the rotation and lifting movement driven by servo motors in the sulfur foam concentration device, combined with the dual filtration technology, the problem of blockage caused by impurities accumulation in the existing device is solved, and efficient sulfur foam concentration and impurity removal are achieved.
Patent Information
- Application Number
- CN202411790694.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The existing sulfur foam concentration devices are prone to clogging of the filter holes due to accumulation of impurities during the concentration process, which reduces the filtration efficiency.
Using a device including a concentration cylinder, a filter plate, a folding filter cylinder and a servo motor, the rotation and lifting movement driven by the servo motor are used to allow sulfur foam to pass through the filter media under different pressures and flow conditions to avoid clogging, and to increase the concentration and remove impurities through double filtration.
The filtration speed and efficiency are improved, and the efficient concentration of sulfur foam and impurity removal are achieved, which is suitable for the needs of different working conditions.
Smart Images

Figure CN119258640B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sulfur foam treatment, and in particular to a sulfur foam concentration device and a concentration method thereof. Background Art
[0002] During the regeneration of wet desulfurization of coke oven gas, a large amount of sulfur foam is generated through flotation. The concentration of sulfur foam varies greatly and the liquid content is too large, which is not conducive to the subsequent process. Therefore, it is necessary to concentrate the sulfur foam through a sulfur foam concentration device.
[0003] The Chinese utility model patent discloses a sulfur foam concentration device (publication number: CN214861511U), which includes a compression box, a filter plate, a feed pipe, a cleaning component and a knocking component. The filter plate is arranged in the compression box, and the filter plate divides the compression box into a filter chamber and a concentration chamber. The feed pipe passes through the side wall of the concentration chamber and extends to the middle and lower part of the concentration chamber. The cleaning component is arranged on the filter plate and is located in the concentration chamber. The knocking component is arranged in the filter chamber and is contacted with the filter plate.
[0004] The above patents and some current sulfur foam concentration devices mostly use plate and frame filter pressing to concentrate sulfur foam. However, sulfur foam often contains various impurities. During the concentration process, these impurities may gradually accumulate on the filter equipment, causing the filter holes to be blocked and reducing the filtration efficiency. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a sulfur foam concentration device and a concentration method thereof.
[0006] In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:
[0007] The present invention provides a sulfur foam concentration device, comprising a concentration cylinder, wherein the concentration cylinder is in the shape of a hollow cylinder with an open top surface, and a cylinder cover is installed on the top of the concentration cylinder;
[0008] A liquid inlet pipe is fixedly provided at the top of the right side wall of the concentrator, a concentrated liquid discharge pipe is fixedly provided at the middle and lower part of the right side of the concentrator, and a clear liquid discharge pipe is fixedly provided at the bottom of the right side of the concentrator;
[0009] A circular sliding hole is provided in the middle of the bottom surface of the concentrator cylinder, a sliding shaft is rotatably inserted into the circular sliding hole, and a concentrically distributed fixing disk is fixed to the top end of the sliding shaft;
[0010] A stirring shaft is fixedly arranged in the middle of the top surface of the fixed disk, a concentrically distributed filter disk is fixedly arranged at the top end of the stirring shaft, and a plurality of folded filter cartridges are installed between the filter disk and the fixed disk;
[0011] An L-shaped plate is fixedly arranged on one side of the bottom surface of the concentrator cylinder, a motor through hole is opened at the bottom of the L-shaped plate, a servo motor with an output end facing upward is fixedly arranged inside the motor through hole, and a drive shaft is fixedly arranged at the end of the motor shaft of the servo motor;
[0012] The top end of the driving shaft is fixed with a straight shaft, the bottom end of the sliding shaft is fixed with an I-shaft, the I-shaft is provided with a straight shaft hole that passes through the bottom end of the sliding shaft, and the top end of the straight shaft is slidably inserted in the straight shaft hole.
[0013] Preferably, a circular through hole is opened in the middle of the top surface of the cylinder cover, a concentrically distributed transparent cover is fixed inside the circular through hole, a concentrically fixed fixing ring is sleeved in the middle of the outer ring surface of the concentration cylinder, three circularly distributed U-shaped ear seats are fixed on the outer surface of the fixing ring, and a threaded locking support leg is inserted into the opening of each U-shaped ear seat.
[0014] Preferably, the outer surface of the filter disc is provided with a first annular groove, the interior of the first annular groove is provided with a first sealing ring, the outer surface of the fixed disc is provided with a second annular groove, the interior of the second annular groove is provided with a second sealing ring, and the first sealing ring and the second sealing ring both slide against the inner wall of the concentration cylinder.
[0015] Preferably, the stirring shaft is fixedly provided with a plurality of evenly distributed rotating stirring paddles, the rotating stirring paddles and the folded filter cartridge are staggered, a fixed shaft is fixedly provided in the middle of the inner top wall of the cartridge cover, and the fixed shaft is fixedly provided with a plurality of evenly distributed fixed stirring paddles.
[0016] Preferably, the filter disc is provided with a plurality of first rotating holes, each of which has a rotating disc rotatably engaged therein, and the fixed disc is provided with a plurality of second rotating holes, each of which has a rotating ring rotatably engaged therein;
[0017] Annular folding slots are provided on the bottom surface of the turntable and the top surface of the rotating ring. The folded filter cartridge is located between the corresponding upper and lower turntables and rotating rings, and the upper and lower ends of the folded filter cartridge are fixedly engaged in the corresponding annular folding slots.
[0018] Preferably, a plurality of connecting rods are provided on the outer surface of the folded filter cartridge, and the upper and lower ends of each connecting rod are fixedly connected to the corresponding turntable and swivel ring. A plurality of evenly distributed coarse filter holes are provided on the top surface of the filter disk, and a plurality of evenly distributed fine filter holes are provided on the outer surface of the folded filter cartridge.
[0019] Preferably, a concentrically distributed internal gear ring is fixed to the bottom of the inner ring surface of the concentrator cylinder, a concentrically distributed hollow shaft is fixed to the bottom surface of each rotating ring, and a concentrically fixed widened gear is sleeved on the bottom end of each hollow shaft, each widened gear is meshedly connected to the internal gear ring, and the teeth of each widened gear are slidably connected to the teeth of the internal gear ring.
[0020] Preferably, a fixed ear seat is fixedly provided on the other side of the bottom surface of the concentrator cylinder, a fixed coupling shaft is rotatably inserted through the middle and lower part of the fixed ear seat, a pair of parallel reciprocating swing arms are fixedly provided at both ends of the fixed coupling shaft, and an elliptical pin hole is provided at the outer end of each reciprocating swing arm;
[0021] A rectangular sleeve is rotatably sleeved on the I-shaped shaft, a pair of limit pins are fixedly arranged on the front and rear side walls of the rectangular sleeve, and each limit pin is slidably engaged in the corresponding elliptical pin hole.
[0022] Preferably, a U-shaped bent bracket is fixedly provided at the bottom end of the fixed ear seat, a linkage shaft is rotatably inserted between the bottom ends of the U-shaped bent bracket, a concentrically fixed worm wheel is sleeved in the middle of the linkage shaft, a concentrically fixed worm is sleeved in the middle of the drive shaft, and the worm is meshingly connected with the worm wheel;
[0023] A crank swing arm is hingedly provided at the middle part of the outer side surface of each reciprocating swing arm, an eccentric rotating hole is opened at the bottom end of each crank swing arm, and eccentrically distributed eccentric disks are fixed at the front and rear ends of the linkage shaft, and each eccentric disk is rotatably engaged in the corresponding eccentric rotating hole.
[0024] The present invention also provides a concentration method of a sulfur foam concentration device, which uses the above-mentioned sulfur foam concentration device and comprises the following steps:
[0025] Step 1: Under the driving action of the servo motor, the motor shaft of the servo motor drives the driving shaft, the straight shaft, and the worm to rotate, and the straight shaft drives the I-shaft, the sliding shaft, the fixed plate, the stirring shaft, the rotary stirring paddle, and the filter plate to rotate synchronously;
[0026] Step 2: The fixed plate and the filter plate drive the folded filter cartridges to revolve, and the widened gear meshes and rotates along the inner gear ring, and drives the hollow shaft, the rotating ring, the connecting rod, the rotating plate and the folded filter cartridges to rotate, so that the folded filter cartridges perform planetary rotation;
[0027] Step 3: The worm is meshed to drive the worm wheel, the linkage shaft, and a pair of eccentric disks to rotate. The eccentric disk and the crank swing arm form a limit effect. The crank swing arm drives a pair of reciprocating swing arms to swing back and forth along the fixed connecting shaft;
[0028] Step 4: The limiting pin and the elliptical pin hole form a limiting effect, and the limiting pin drives the rectangular sleeve, the I-shaped shaft, and the sliding shaft to slide reciprocatingly along the circular sliding hole, and simultaneously drives the fixed plate, the stirring shaft, the filter plate, and the plurality of folded filter cartridges to slide reciprocatingly;
[0029] Step 5: The sulfur foam is transported to the concentration cylinder through the liquid inlet pipe. The filter plate and the fixed plate rotate in a lifting manner, driving the sulfur foam to rotate accordingly. A large amount of foam remains between the filter plate and the cylinder cover, and a large amount of foam is dispersed by the fixed stirring paddle on the fixed shaft.
[0030] The liquid in the sulfur foam is initially filtered through the coarse filter holes on the filter disk and gathered in the local cavity formed by the filter disk and the fixed disk. The liquid is dispersed by the rotating stirring paddle on the stirring shaft and then filtered again through the fine filter holes on the folded filter cartridge.
[0031] The concentrated liquid still remains in the local cavity formed by the filter plate and the fixed plate, and the concentrated liquid discharge pipe is opened, and the concentrated liquid is discharged along the concentrated liquid discharge pipe;
[0032] The clear liquid flows along the hollow shaft to the bottom of the concentrating cylinder, and the clear liquid discharge pipe is opened to discharge the clear liquid along the clear liquid discharge pipe.
[0033] Compared with the prior art, the present invention has the following beneficial effects:
[0034] 1. In the present invention, the filter disc and the folded filter cartridge are reciprocated and lifted to achieve continuous changes in position and angle, so that the sulfur foam can pass through the filter medium under different pressures and flow conditions, avoiding possible blockage, and allowing the sulfur foam to contact the filter disc more evenly, thereby improving the overall filtration speed and filtration efficiency;
[0035] 2. In the present invention, in the double filtering process of the filter disc and the folded filter cartridge, not only can the impurities in the sulfur foam be removed, but also the sulfur foam can be repeatedly squeezed and flowed between the filter disc and the folded filter cartridge, so that the concentration of the sulfur foam is gradually increased, and the impurities are further removed, thereby achieving efficient concentration;
[0036] In summary, the present invention can flexibly adjust the lifting speed, rotation frequency and other parameters of the filter disc and folded filter cartridge according to the properties, flow rate and filtration requirements of the sulfur foam, can adapt to different working conditions, and meet the filtration needs in various production and processing processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0038] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0039] Figure 2 It is an exploded schematic diagram of the cylinder cover, the concentration cylinder, and three supporting legs in the present invention;
[0040] Figure 3 It is a schematic diagram of the overall structure of the concentration cylinder in the present invention;
[0041] Figure 4 It is a schematic cross-sectional view of the overall structure of the concentrator in the present invention;
[0042] Figure 5 for Figure 4 Explosion diagram of
[0043] Figure 6 It is an exploded schematic diagram of the rotating disk, folded filter cartridge and rotating ring in the present invention;
[0044] Figure 7 Schematic diagram of the drive of the servo motor in the present invention;
[0045] Figure 8 for Figure 7 Explosion diagram of
[0046] The serial numbers in the figure are: 1, concentration cylinder; 11, cylinder cover; 12, transparent cover; 13, liquid inlet pipe; 14, concentrated liquid discharge pipe; 15, clear liquid discharge pipe; 16, fixed ring; 17, support leg; 2, filter plate; 21, first sealing ring; 22, fixed plate; 23, second sealing ring; 24, stirring shaft; 25, rotating stirring paddle; 26, fixed shaft; 27, fixed stirring paddle; 3, folded filter cylinder; 31, rotating disk; 32, rotating ring; 33, annular folding Stacking slot; 34, connecting rod; 35, hollow shaft; 36, widened gear; 37, internal gear ring; 4, L-shaped plate; 41, servo motor; 42, drive shaft; 43, straight shaft; 44, worm; 45, sliding shaft; 46, I-shaft; 47, rectangular sleeve; 48, limit pin shaft; 5, fixed ear seat; 51, reciprocating swing arm; 52, U-shaped bending bracket; 53, linkage shaft; 54, worm wheel; 55, eccentric disk; 56, crank swing arm. DETAILED DESCRIPTION
[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0048] Embodiment 1: This embodiment provides a sulfur foam concentration device, see Figure 1-8 , comprising a concentrating cylinder 1, the concentrating cylinder 1 is in the shape of a hollow cylinder with an open top surface, and a cylinder cover 11 is installed on the top of the concentrating cylinder 1;
[0049] A through-distributed liquid inlet pipe 13 is fixedly provided at the top of the right side wall of the concentrating cylinder 1, and a through-distributed concentrated liquid discharge pipe 14 is fixedly provided at the middle and lower part of the right side surface of the concentrating cylinder 1. The concentrated liquid can be retained in the local cavity formed by the filter disk 2 and the fixed disk 22. After the concentrated liquid discharge pipe 14 is opened, the concentrated liquid is discharged along the concentrated liquid discharge pipe 14. A through-distributed clear liquid discharge pipe 15 is fixedly provided at the bottom of the right side surface of the concentrating cylinder 1. The clear liquid can flow to the bottom of the concentrating cylinder 1 along the hollow shaft 35. After the clear liquid discharge pipe 15 is opened, the clear liquid is discharged along the clear liquid discharge pipe 15.
[0050] A circular sliding hole is provided in the middle of the bottom surface of the concentrator cylinder 1, and a sliding shaft 45 is rotatably inserted into the circular sliding hole and slides through it. A concentrically distributed fixing plate 22 is fixed to the top end of the sliding shaft 45.
[0051] A stirring shaft 24 is fixedly arranged in the middle of the top surface of the fixed disk 22, and a concentrically distributed filter disk 2 is fixedly arranged at the top end of the stirring shaft 24. A plurality of folded filter cartridges 3 are installed between the filter disk 2 and the fixed disk 22. The fixed disk 22 and the filter disk 2 can drive the plurality of folded filter cartridges 3 to revolve.
[0052] An L-shaped plate 4 is fixedly provided on one side of the bottom surface of the concentrator cylinder 1. A motor through hole is provided at the bottom of the L-shaped plate 4. A servo motor 41 with an output end facing upward is fixedly provided inside the motor through hole. A drive shaft 42 is fixedly provided at the motor shaft end of the servo motor 41.
[0053] A straight shaft 43 is fixedly provided at the top end of the driving shaft 42, and an I-shaft 46 is fixedly provided at the bottom end of the sliding shaft 45. The I-shaft 46 is provided with a straight shaft hole penetrating the bottom end of the sliding shaft 45, and the top end of the straight shaft 43 is slidably inserted into the straight shaft hole.
[0054] Under the driving action of the servo motor 41, the motor shaft of the servo motor 41 can drive the driving shaft 42 and the straight shaft 43 to rotate, and the straight shaft 43 drives the I-shaft 46, the sliding shaft 45, the fixed plate 22, the stirring shaft 24, and the filter plate 2 to rotate synchronously.
[0055] It should be noted that: in the present embodiment, a circular through hole is provided in the middle of the top surface of the cylinder cover 11, and a concentrically distributed transparent cover 12 is fixed inside the circular through hole, through which the sulfur foam transported into the concentrating cylinder 1 can be observed, and a concentrically fixed fixing ring 16 is sleeved in the middle of the outer ring surface of the concentrating cylinder 1, and three circularly distributed U-shaped ear seats are fixed on the outer surface of the fixing ring 16, and a threaded locking support leg 17 is inserted into the opening of each U-shaped ear seat. By using the fixing ring 16 and the three supporting legs 17, the stability of the use of the concentrating cylinder 1 can be enhanced.
[0056] Embodiment 2: Based on Embodiment 1, this embodiment also includes the following contents:
[0057] like Figure 4 and Figure 5 As shown, the outer surface of the filter disc 2 is provided with a first annular groove, the interior of the first annular groove is provided with a first sealing ring 21, the outer surface of the fixed disc 22 is provided with a second annular groove, the interior of the second annular groove is provided with a second sealing ring 23, and the first sealing ring 21 and the second sealing ring 23 are both slidably pressed against the inner wall of the concentrator cylinder 1;
[0058] A plurality of evenly distributed rotating stirring paddles 25 are fixedly arranged on the stirring shaft 24, and the rotating stirring paddles 25 and the folded filter cartridge 3 are staggeredly arranged. The liquid in the sulfur foam can be dispersed by the rotating stirring paddles 25 on the stirring shaft 24. A fixed shaft 26 is fixedly arranged in the middle of the inner top wall of the cartridge cover 11, and a plurality of evenly distributed fixed stirring paddles 27 are fixedly arranged on the fixed shaft 26. A large amount of foam remains between the filter disc 2 and the cartridge cover 11, and a large amount of foam is dispersed by the fixed stirring paddles 27 on the fixed shaft 26.
[0059] Embodiment 3: Based on Embodiment 2, this embodiment also includes the following contents:
[0060] like Figure 5 and Figure 6 As shown, the filter disc 2 is provided with a plurality of first rotating holes, each of which has a rotating disc 31 rotatably engaged therein, and the fixed disc 22 is provided with a plurality of second rotating holes, each of which has a rotating ring 32 rotatably engaged therein;
[0061] An annular folding slot 33 is provided on the bottom surface of the rotating disk 31 and the top surface of the rotating ring 32. The folded filter cartridge 3 is located between the corresponding upper and lower rotating disks 31 and rotating rings 32, and the upper and lower ends of the folded filter cartridge 3 are fixedly engaged in the corresponding annular folding slots 33.
[0062] A plurality of connecting rods 34 are provided on the outer surface of the folded filter cartridge 3. The upper and lower ends of each connecting rod 34 are fixedly connected to the corresponding rotating disk 31 and the rotating ring 32. A plurality of evenly distributed coarse filter holes are provided on the top surface of the filter disk 2. The liquid in the sulfur foam can be initially filtered through the coarse filter holes on the filter disk 2 and converge into the local cavity formed by the filter disk 2 and the fixed disk 22. A plurality of evenly distributed fine filter holes are provided on the outer surface of the folded filter cartridge 3. The liquid can be filtered again through the fine filter holes on the folded filter cartridge 3.
[0063] A concentrically distributed internal gear ring 37 is fixedly provided at the bottom of the inner ring surface of the concentrator cylinder 1, a concentrically distributed hollow shaft 35 is fixedly provided at the bottom surface of each rotating ring 32, and a concentrically fixed widening gear 36 is sleeved on the bottom end of each hollow shaft 35, each widening gear 36 is meshedly connected with the internal gear ring 37, and the teeth of each widening gear 36 are connected with the teeth of the internal gear ring 37 in an up and down sliding manner; the widening gear 36 can mesh and rotate along the internal gear ring 37, and drive the hollow shaft 35, the rotating ring 32, the connecting rod 34, the turntable 31 and the folded filter cartridge 3 to rotate, so that the plurality of folded filter cartridges 3 perform planetary rotation.
[0064] Embodiment 4: Based on Embodiment 3, this embodiment also includes the following contents:
[0065] like Figure 7 and Figure 8 As shown, a fixed ear seat 5 is fixedly provided on the other side of the bottom surface of the concentrator cylinder 1, a fixed coupling shaft is rotatably inserted into the middle and lower part of the fixed ear seat 5, and a pair of parallel reciprocating swing arms 51 are fixedly provided at both ends of the fixed coupling shaft, and an elliptical pin hole is provided at the outer end of each reciprocating swing arm 51;
[0066] A rectangular sleeve 47 is rotatably sleeved on the I-shaped shaft 46, and a pair of limit pins 48 are fixedly provided on the front and rear side walls of the rectangular sleeve 47, and each limit pin 48 is slidably engaged in the corresponding elliptical pin hole; the limit pins 48 and the elliptical pin holes form a limit function, and the limit pins 48 can drive the rectangular sleeve 47, the I-shaped shaft 46, and the sliding shaft 45 to reciprocate along the circular sliding hole, and synchronously drive the fixed plate 22, the stirring shaft 24, the filter plate 2 and the plurality of folded filter cartridges 3 to reciprocate;
[0067] A U-shaped bent bracket 52 is fixed to the bottom end of the fixed ear seat 5, and a linkage shaft 53 is rotatably inserted between the bottom ends of the U-shaped bent bracket 52. A concentrically fixed worm wheel 54 is sleeved in the middle of the linkage shaft 53, and a concentrically fixed worm 44 is sleeved in the middle of the drive shaft 42. The worm 44 is meshed with the worm wheel 54, and the worm 44 can mesh and drive the worm wheel 54, the linkage shaft 53, and a pair of eccentric disks 55 to rotate;
[0068] A crank swing arm 56 is hingedly provided in the middle of the outer side surface of each reciprocating swing arm 51, and an eccentric rotating hole is opened at the bottom end of each crank swing arm 56. Eccentrically distributed eccentric disks 55 are fixed to the front and rear ends of the linkage shaft 53, and each eccentric disk 55 is rotatably engaged in the corresponding eccentric rotating hole; the eccentric disk 55 and the crank swing arm 56 form a limiting effect, and the crank swing arm 56 can drive a pair of reciprocating swing arms 51 to reciprocate along the fixed connecting shaft.
[0069] Specifically, the working principle and operation method of the present invention are as follows:
[0070] Step 1: Under the driving action of the servo motor 41, the motor shaft of the servo motor 41 drives the driving shaft 42, the straight shaft 43, and the worm 44 to rotate, and the straight shaft 43 drives the I-shaft 46, the sliding shaft 45, the fixed plate 22, the stirring shaft 24, the rotary stirring paddle 25, and the filter plate 2 to rotate synchronously;
[0071] Step 2: The fixed plate 22 and the filter plate 2 drive the folded filter cartridges 3 to revolve, and the widened gear 36 meshes and rotates along the inner gear ring 37, and drives the hollow shaft 35, the rotating ring 32, the connecting rod 34, the rotating plate 31 and the folded filter cartridges 3 to rotate, so that the folded filter cartridges 3 perform planetary rotation;
[0072] Step 3: The worm 44 meshes to drive the worm wheel 54, the linkage shaft 53, and a pair of eccentric disks 55 to rotate. The eccentric disk 55 and the crank swing arm 56 form a limit function, and the crank swing arm 56 drives the pair of reciprocating swing arms 51 to reciprocate along the fixed connecting shaft;
[0073] Step 4: The limiting pin 48 and the elliptical pin hole form a limiting effect, and the limiting pin 48 drives the rectangular sleeve 47, the I-shaped shaft 46, and the sliding shaft 45 to slide reciprocatingly along the circular sliding hole, and simultaneously drives the fixed plate 22, the stirring shaft 24, the filter plate 2 and the plurality of folded filter cartridges 3 to slide reciprocatingly;
[0074] Step 5: The sulfur foam is transported to the concentration cylinder 1 through the liquid inlet pipe 13 at a certain pressure. The filter disk 2 and the fixed disk 22 rotate in a lifting manner, driving the sulfur foam to rotate accordingly. A large amount of foam remains between the filter disk 2 and the cylinder cover 11, and a large amount of foam is dispersed by the fixed stirring paddle 27 on the fixed shaft 26.
[0075] The liquid in the sulfur foam is initially filtered through the coarse filter holes on the filter disk 2 and gathered in the local cavity formed by the filter disk 2 and the fixed disk 22. The liquid is dispersed by the rotating stirring paddle 25 on the stirring shaft 24 and then filtered again through the fine filter holes on the folded filter cartridge 3.
[0076] The concentrated liquid still remains in the local cavity formed by the filter plate 2 and the fixed plate 22, and the concentrated liquid discharge pipe 14 is opened, and the concentrated liquid is discharged along the concentrated liquid discharge pipe 14;
[0077] The clear liquid flows along the hollow shaft 35 to the bottom of the concentrating cylinder 1 , and the clear liquid discharge pipe 15 is opened, and the clear liquid is discharged along the clear liquid discharge pipe 15 .
[0078] The present invention can flexibly adjust parameters such as the lifting speed and rotation frequency of the filter disc and folded filter cartridge according to the properties, flow rate and filtering requirements of the sulfur foam, can adapt to different working conditions, and meet the filtering needs in various production and processing processes.
[0079] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sulfur foam concentration device, characterized in that: The concentrating cylinder (1) comprises a concentrating cylinder (1), the concentrating cylinder (1) being in the shape of a hollow cylinder with an open top surface, a cylinder cover (11) being installed on the top of the concentrating cylinder (1), a liquid inlet pipe (13) being fixedly arranged on the top of the right side wall of the concentrating cylinder (1), a concentrated liquid discharge pipe (14) being fixedly arranged on the middle and lower part of the right side surface of the concentrating cylinder (1), and a clear liquid discharge pipe (15) being fixedly arranged on the bottom of the right side surface of the concentrating cylinder (1); A circular sliding hole is provided in the middle of the bottom surface of the concentrating cylinder (1), a sliding shaft (45) is rotatably inserted into the circular sliding hole and slides through it, and a concentrically distributed fixing disk (22) is fixed to the top end of the sliding shaft (45); A stirring shaft (24) is fixedly provided in the middle of the top surface of the fixed disk (22), a concentrically distributed filter disk (2) is fixedly provided at the top end of the stirring shaft (24), and a plurality of folded filter cartridges (3) are installed between the filter disk (2) and the fixed disk (22); An L-shaped plate (4) is fixedly provided on one side of the bottom surface of the concentrator cylinder (1); a motor through hole is provided at the bottom of the L-shaped plate (4); a servo motor (41) with an output end facing upward is fixedly provided inside the motor through hole; a drive shaft (42) is fixedly provided at the end of the motor shaft of the servo motor (41); A straight shaft (43) is fixedly provided at the top end of the driving shaft (42), an I-shaft (46) is fixedly provided at the bottom end of the sliding shaft (45), the I-shaft (46) is provided with a straight shaft hole penetrating the bottom end of the sliding shaft (45), and the top end of the straight shaft (43) is slidably inserted into the straight shaft hole; The stirring shaft (24) is fixedly provided with a plurality of evenly distributed rotating stirring paddles (25), the rotating stirring paddles (25) and the folded filter cartridge (3) being arranged in a staggered manner; a fixed shaft (26) is fixedly provided at the middle of the inner top wall of the cartridge cover (11), and the fixed shaft (26) is fixedly provided with a plurality of evenly distributed fixed stirring paddles (27); The filter disc (2) is provided with a plurality of first rotating holes, each of which has a rotating disc (31) rotatably engaged therein; the fixed disc (22) is provided with a plurality of second rotating holes, each of which has a rotating ring (32) rotatably engaged therein; An annular folding groove (33) is provided on the bottom surface of the rotating disk (31) and the top surface of the rotating ring (32); the folded filter cartridge (3) is located between the upper and lower corresponding rotating disks (31) and rotating rings (32); and the upper and lower ends of the folded filter cartridge (3) are fixedly engaged in the corresponding annular folding grooves (33); The bottom of the inner ring surface of the concentrating cylinder (1) is fixedly provided with a concentrically distributed internal gear ring (37); the bottom surface of each rotating ring (32) is fixedly provided with a concentrically distributed hollow shaft (35); the bottom end of each hollow shaft (35) is sleeved with a concentrically fixed widening gear (36); each widening gear (36) is meshedly connected to the internal gear ring (37); and the teeth of each widening gear (36) are connected to the teeth of the internal gear ring (37) in an up-and-down sliding manner; A fixed ear seat (5) is fixedly provided on the other side of the bottom surface of the concentrator cylinder (1), a fixed connecting shaft is rotatably inserted through the middle and lower part of the fixed ear seat (5), a pair of parallel reciprocating swing arms (51) are fixedly provided at both ends of the fixed connecting shaft, and an elliptical pin hole is provided at the outer end of each reciprocating swing arm (51); A rectangular sleeve (47) is rotatably sleeved on the I-shaped shaft (46), and a pair of limit pins (48) are fixedly provided on the front and rear side walls of the rectangular sleeve (47), and each limit pin (48) is slidably engaged in a corresponding elliptical pin hole; A U-shaped bent bracket (52) is fixedly provided at the bottom end of the fixed ear seat (5), a linkage shaft (53) is rotatably inserted between the bottom ends of the U-shaped bent bracket (52) and is distributed through the bottom ends, a concentrically fixed worm wheel (54) is sleeved in the middle of the linkage shaft (53), a concentrically fixed worm (44) is sleeved in the middle of the drive shaft (42), and the worm (44) is meshingly connected to the worm wheel (54); A crank swing arm (56) is hingedly provided at the middle of the outer side surface of each reciprocating swing arm (51), and an eccentric rotating hole is provided at the bottom end of each crank swing arm (56). Eccentrically distributed eccentric disks (55) are fixedly provided at the front and rear ends of the linkage shaft (53), and each eccentric disk (55) is rotatably engaged in the corresponding eccentric rotating hole.
2. A sulfur foam concentration device according to claim 1, characterized in that: A circular through hole is provided in the middle of the top surface of the cylinder cover (11), and a concentrically distributed transparent cover (12) is fixedly provided inside the circular through hole. A concentrically fixed fixing ring (16) is sleeved in the middle of the outer ring surface of the concentration cylinder (1), and three circularly distributed U-shaped ear seats are fixedly provided on the outer surface of the fixing ring (16), and a threaded locking support leg (17) is inserted into the opening of each of the U-shaped ear seats.
3. A sulfur foam concentration device according to claim 2, characterized in that: The filter disc (2) has a first annular groove on its outer surface, a first sealing ring (21) is sleeved inside the first annular groove, the fixed disc (22) has a second annular groove on its outer surface, a second sealing ring (23) is sleeved inside the second annular groove, and the first sealing ring (21) and the second sealing ring (23) both slide against the inner wall of the concentration cylinder (1).
4. A sulfur foam concentration device according to claim 3, characterized in that: The outer surface of the folded filter cartridge (3) is provided with a plurality of connecting rods (34), the upper and lower ends of each connecting rod (34) being fixedly connected to a corresponding rotating disk (31) and a rotating ring (32), the top surface of the filter disk (2) is provided with a plurality of evenly distributed coarse filtering holes, and the outer surface of the folded filter cartridge (3) is provided with a plurality of evenly distributed fine filtering holes.
5. The concentration method of a sulfur foam concentration device according to claim 4, characterized in that: The following steps are involved: Step 1: Under the driving action of the servo motor (41), the motor shaft of the servo motor (41) drives the driving shaft (42), the straight shaft (43), and the worm (44) to rotate, and the straight shaft (43) drives the I-shaft (46), the sliding shaft (45), the fixed plate (22), the stirring shaft (24), the rotating stirring paddle (25), and the filter plate (2) to rotate synchronously; Step 2: The fixed plate (22) and the filter plate (2) drive the plurality of folded filter cartridges (3) to perform orbital revolution, and the widened gear (36) meshes and rotates along the inner gear ring (37), and drives the hollow shaft (35), the rotating ring (32), the connecting rod (34), the rotating plate (31) and the folded filter cartridges (3) to perform rotation, so that the plurality of folded filter cartridges (3) perform planetary rotation; Step 3: The worm (44) meshes to drive the worm wheel (54), the linkage shaft (53), and the pair of eccentric disks (55) to rotate, and the eccentric disks (55) and the crank swing arm (56) form a limit function, and the crank swing arm (56) drives the pair of reciprocating swing arms (51) to reciprocate along the fixed connecting shaft; Step 4: The limiting pin (48) and the elliptical pin hole form a limiting effect, and the limiting pin (48) drives the rectangular sleeve (47), the I-shaped shaft (46), and the sliding shaft (45) to slide reciprocatingly along the circular sliding hole, and simultaneously drives the fixed plate (22), the stirring shaft (24), the filter plate (2), and the plurality of folded filter cartridges (3) to slide reciprocatingly; Step 5: The sulfur foam is transported into the concentration cylinder (1) through the liquid inlet pipe (13). The filter plate (2) and the fixed plate (22) rotate in an ascending and descending manner, driving the sulfur foam to rotate accordingly. A large amount of foam remains between the filter plate (2) and the cylinder cover (11). The large amount of foam is dispersed by the fixed stirring paddle (27) on the fixed shaft (26); The liquid in the sulfur foam is initially filtered through the coarse filter holes on the filter disk (2) and gathered in the local cavity formed by the filter disk (2) and the fixed disk (22). The liquid is dispersed by the rotating stirring paddle (25) on the stirring shaft (24), and the liquid is filtered again through the fine filter holes on the folded filter cartridge (3). The concentrated liquid still remains in the local cavity formed by the filter plate (2) and the fixed plate (22), and the concentrated liquid discharge pipe (14) is opened, and the concentrated liquid is discharged along the concentrated liquid discharge pipe (14); The clear liquid flows along the hollow shaft (35) to the bottom of the concentrating cylinder (1), and the clear liquid discharge pipe (15) is opened, and the clear liquid is discharged along the clear liquid discharge pipe (15).
Citation Information
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