Feedback equipment for material screening device
By using small permanent magnets and induction coils in the material screening device to detect the material discharge volume, the problem of lack of feedback function in the prior art is solved, real-time monitoring and feedback of the discharge volume is achieved, and production efficiency and resource utilization are improved. Rate.
Patent Information
- Application Number
- CN202411570723.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing material screening devices lack feedback function and cannot detect the amount of discharge, affecting production efficiency and product quality, leading to waste of resources and increasing operating costs, hindering process improvement and inventory management.
A feedback device for material screening device is designed, using the position change of small permanent magnets at three rows of induction coils, the amount of material is detected by the electrical signal generated by the induction coil, and the filtering frame and screening mesh board are passed. , the swinging coordination determines the material reduction.
Real-time detection and feedback on material discharge volume is achieved, production efficiency is improved, resource waste is reduced, operating costs are reduced, and process improvement and inventory management are promoted.
Smart Images

Figure CN119259438A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material screening feedback, and in particular to a feedback device for a material screening device. Background Art
[0002] The material screening device feedback device is a detection device for screening of the material screening device.
[0003] The existing material screening device does not have the feedback function, which results in the unknown amount of material being discharged and the inability to detect the status of the material being discharged. The material screening device lacks screening material data, which not only directly affects production efficiency and product quality, but also causes waste of resources and increases operating costs, while hindering process improvement and effective inventory management.
[0004] Therefore, how to provide a feedback device for a material screening device is a problem that those skilled in the art need to solve urgently. Summary of the invention
[0005] One object of the present invention is to propose a feedback device for a material screening device. The present invention has the function of detecting the amount of material discharged by the material screening device. The positions of small permanent magnets at three rows of induction coils are constantly changing. Some of the three rows of induction coils are close to or far from the magnetic field of the small permanent magnets. The magnetic field driven by the moving small permanent magnets cuts the induction coils, and then the electrical signals generated by the induction coils have different values of the electrical signals of the three rows of induction coils, and the changes in the values are different. Through the size of the values of the electrical signals of the three rows of induction coils, and in conjunction with the swinging back and forth of the screening frame and the screening mesh, the reduction of material in the screening frame and the screening mesh can be detected, and the amount of material discharged can be judged by the value of the electrical signal.
[0006] According to an embodiment of the present invention, a feedback device for a material screening apparatus comprises a support frame, an outer shell frame assembly, a screening assembly, a feedback assembly and a power assembly, wherein the bottom of the outer shell frame assembly is fixedly mounted on the top of the support frame, the screening assembly is slidably mounted in the outer shell frame assembly, the feedback assembly is mounted on both sides of the screening assembly, the power assembly is fixedly mounted on the outer shell frame assembly, and the power assembly is fixedly mounted on the screening assembly.
[0007] Furthermore, the outer shell frame assembly includes an outer shell frame body, a coil groove, an edge plate, a rolling groove and a bearing groove, wherein the bottom of the outer shell frame body is fixedly mounted on the top of the support frame, the coil groove is opened on the inner wall of the outer shell frame body, the coil groove is located at both ends of the length direction of the outer shell frame body, the edge plate is fixedly mounted in the outer shell frame body, and the edge plate is located on both sides of the width direction of the outer shell frame body, the rolling groove is opened in the edge plate, and the bearing groove is opened in the outer shell frame body.
[0008] Furthermore, the screening assembly includes a screening frame, a screening mesh, a hinge, a threaded plate and a screw, wherein the screening mesh is rotatably mounted on the screening frame, one end of the hinge is fixedly mounted on the screening frame, the other end of the hinge is fixedly mounted on the screening mesh, the threaded plate is fixedly mounted on one end of the screening mesh away from the hinge, the screw is threadedly mounted on the threaded plate, and the threaded end of the screw is threadedly mounted in the screening frame.
[0009] Furthermore, a magnetic slot is provided on one side of the screening frame facing the coil slot.
[0010] Further, the feedback component includes an adapter plate, a mounting hole, a slide groove, an extension groove, a rotating shaft and a scroll wheel, wherein the adapter plate is installed on both sides of the screening frame, the mounting hole is opened at the top of the adapter plate, the slide groove is opened on both sides of the mounting hole, the extension groove is opened at the top of the adapter plate, and the extension groove is connected with the mounting hole, one end of the rotating shaft is fixedly installed on the side of the adapter plate facing away from the screening frame, the scroll wheel is rotatably installed on the rotating shaft, and the scroll wheel is rollingly installed in the rolling groove.
[0011] Furthermore, the feedback component also includes a skateboard, a slider, an extension frame and a small permanent magnet, wherein one end of the skateboard is fixedly mounted on both sides of the screening frame, and the skateboard is vertically slidably mounted in the mounting hole, the slider is slidably mounted on both sides of the skateboard, and the slider is vertically slidably mounted in the slide groove, one end of the extension frame is fixedly mounted on the other end of the skateboard, and the extension frame is vertically slidably mounted in the extension groove, and the small permanent magnet is fixedly mounted on the other end of the extension frame.
[0012] Furthermore, the feedback assembly also includes a telescopic lower cylinder, a telescopic upper cylinder and an elastic spring, wherein the telescopic lower cylinder is fixedly installed in the mounting hole, the bottom of the telescopic upper cylinder is sleeved on the telescopic lower cylinder, the bottom of the elastic spring is fixedly installed on the inner bottom of the telescopic lower cylinder, and the top of the elastic spring is fixedly installed on the inner top of the telescopic upper cylinder.
[0013] Furthermore, the feedback component also includes an induction frame and an induction coil, wherein the base of the induction frame is fixedly mounted on the inner wall of the outer shell frame body, and the induction coil is fixedly mounted in the induction frame.
[0014] Furthermore, the power assembly includes a large permanent magnet and a vibration coil, the large permanent magnet is fixedly installed in the magnetic slot, and the vibration coil is fixedly installed in the coil slot.
[0015] Furthermore, the power assembly also includes a cylindrical roller shaft, and both ends of the cylindrical roller shaft are rotatably installed in the bearing groove.
[0016] The beneficial effects of the present invention are:
[0017] The present invention has the function of detecting the amount of material discharged from the material screening device. The positions of small permanent magnets at three rows of induction coils are constantly changing. Some of the three rows of induction coils are close to or far from the magnetic field of the small permanent magnets. The magnetic field driven by the moving small permanent magnets cuts the induction coils, and then the electric signals generated by the induction coils have different values of the electric signals of the three rows of induction coils, and the changes in the values are different. Through the size of the values of the electric signals of the three rows of induction coils, and in conjunction with the back and forth swinging of the screening frame and the screening screen, the reduction of materials in the screening frame and the screening screen can be detected, and the amount of material discharged can be judged through the value of the electric signal. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the overall structure from a first perspective of a feedback device for a material screening device proposed by the present invention;
[0020] Figure 2 This is a structural schematic diagram of an outer shell frame body for a feedback device of a material screening device proposed by the present invention;
[0021] Figure 3 A material screening device feedback device proposed by the present invention Figure 2 A magnified image of point A;
[0022] Figure 4 This is a schematic diagram of the structure of a small permanent magnet used in a feedback device of a material screening device proposed by the present invention;
[0023] Figure 5 A material screening device feedback device proposed by the present invention Figure 4 A magnified view of point B;
[0024] Figure 6 A schematic diagram of the structure of an adapter plate for a feedback device of a material screening device proposed by the present invention;
[0025] Figure 7 A material screening device feedback device proposed by the present invention Figure 6 Enlarged view of point C;
[0026] Figure 8 A schematic cross-sectional view of an adapter plate for a feedback device of a material screening device proposed by the present invention;
[0027] Fig. 9 A schematic diagram of the overall structure of a second viewing angle of a feedback device for a material screening device proposed by the present invention;
[0028] Fig.10 A material screening device feedback device proposed by the present invention Fig. 9 Enlarged view of point D.
[0029] In the figure: 1, support frame; 2, outer frame assembly; 2.1, outer frame body; 2.2, coil slot; 2.3, along the plate; 2.4, rolling slot; 2.5, bearing slot; 3, screening assembly; 3.1, screening frame; 3.1.1, magnetic slot; 3.2, screening screen; 3.3, hinge; 3.4, threaded plate; 3.5, screw; 4, feedback assembly; 4.1, adapter plate; 4.2, mounting hole; 4.3, sliding slot; 4.4, extension slot; 4.5, rotating shaft; 4.6, rolling wheel; 4.7, skateboard; 4.8, slider; 4.9, extension frame; 4.10, small permanent magnet; 4.11, telescopic lower cylinder; 4.12, telescopic upper cylinder; 4.13, elastic spring; 4.14, induction frame; 4.15, induction coil; 5, power assembly; 5.1, large permanent magnet; 5.2, vibration coil; 5.3, cylindrical roller. DETAILED DESCRIPTION
[0030] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0031] Please refer to Figures 1 to 10 The present invention provides a feedback device for a material screening device, including a support frame 1, an outer shell frame assembly 2, a screening assembly 3, a feedback assembly 4 and a power assembly 5, wherein the bottom of the outer shell frame assembly 2 is fixedly installed on the top of the support frame 1, the screening assembly 3 is slidably installed in the outer shell frame assembly 2, the feedback assembly 4 is installed on both sides of the screening assembly 3, the feedback assembly 4 detects the state of the material screening device during screening, the power assembly 5 is fixedly installed on the outer shell frame assembly 2, the power assembly 5 is fixedly installed on the screening assembly 3, and the power assembly 5 is used to vibrate the screening assembly 3.
[0032] Specifically, the outer shell frame assembly 2 includes an outer shell frame body 2.1, a coil groove 2.2, an along plate 2.3, a rolling groove 2.4 and a bearing groove 2.5, wherein the bottom of the outer shell frame body 2.1 is fixedly mounted on the top of the support frame 1, the coil groove 2.2 is opened on the inner wall of the outer shell frame body 2.1, the coil groove 2.2 is located at both ends of the length direction of the outer shell frame body 2.1, the along plate 2.3 is fixedly mounted in the outer shell frame body 2.1, and the along plate 2.3 is located on both sides of the width direction of the outer shell frame body 2.1, the rolling groove 2.4 is opened in the along plate 2.3, the bearing groove 2.5 is opened in the outer shell frame body 2.1, and the rolling wheel 4.6 is rollingly mounted in the rolling groove 2.4.
[0033] More specifically, the screening component 3 includes a screening frame 3.1, a screening mesh plate 3.2, a hinge 3.3, a threaded plate 3.4 and a screw 3.5, wherein the screening mesh plate 3.2 is rotatably mounted on the screening frame 3.1, one end of the hinge 3.3 is fixedly mounted on the screening frame 3.1, and the other end of the hinge 3.3 is fixedly mounted on the screening mesh plate 3.2, the screening mesh plate 3.2 is used for screening materials, the threaded plate 3.4 is fixedly mounted on the end of the screening mesh plate 3.2 away from the hinge 3.3, the screw 3.5 is threadedly mounted on the threaded plate 3.4, and the threaded end of the screw 3.5 is threadedly mounted in the screening frame 3.1, and a magnetic groove 3.1.1 is provided on the side of the screening frame 3.1 facing the coil groove 2.2.
[0034] Furthermore, the material is poured into the screening frame 3.1 and the screening mesh plate 3.2, and the material is screened out from the screening mesh plate 3.2 by vibration. When larger materials cannot be screened out, the screw 3.5 is rotated so that the screw 3.5 is retracted into the screening frame 3.1 and the threaded plate 3.4, and one end of the screening mesh plate 3.2 loses connection. The screening mesh plate 3.2 rotates around the hinge 3.3 to pour out the material that cannot be screened out by the screening mesh plate 3.2.
[0035] More specifically, the feedback component 4 includes an adapter plate 4.1, a mounting hole 4.2, a slide groove 4.3, an extension groove 4.4, a rotating shaft 4.5 and a rolling wheel 4.6, wherein the adapter plate 4.1 is installed on both sides of the screening frame 3.1, the mounting hole 4.2 is opened at the top of the adapter plate 4.1, the slide groove 4.3 is opened on both sides of the mounting hole 4.2, the extension groove 4.4 is opened at the top of the adapter plate 4.1, and the extension groove 4.4 is connected with the mounting hole 4.2, one end of the rotating shaft 4.5 is fixedly installed on the side of the adapter plate 4.1 facing away from the screening frame 3.1, and the rolling wheel 4.6 is rotatably installed on the rotating shaft 4.5.
[0036] The feedback assembly 4 also includes a slide plate 4.7, a slider 4.8, an extension frame 4.9 and a small permanent magnet 4.10, wherein one end of the slide plate 4.7 is fixedly mounted on both sides of the screening frame 3.1, and the slide plate 4.7 is vertically slidably mounted in the mounting hole 4.2, the slider 4.8 is slidably mounted on both sides of the slide plate 4.7, and the slider 4.8 is vertically slidably mounted in the slide groove 4.3, one end of the extension frame 4.9 is fixedly mounted on the other end of the slide plate 4.7, and the extension frame 4.9 is vertically slidably mounted in the extension groove 4.4, and the small permanent magnet 4.10 is fixedly mounted on the other end of the extension frame 4.9, and the small permanent magnet 4.10 provides a fixed magnetic field.
[0037] The feedback assembly 4 also includes a telescopic lower cylinder 4.11, a telescopic upper cylinder 4.12 and an elastic spring 4.13, wherein the telescopic lower cylinder 4.11 is fixedly installed in the mounting hole 4.2, the bottom of the telescopic upper cylinder 4.12 is sleeved on the telescopic lower cylinder 4.11, the bottom of the elastic spring 4.13 is fixedly installed on the inner bottom of the telescopic lower cylinder 4.11, and the elastic spring 4.13 is used to support the screening frame 3.1 and the screening mesh plate 3.2. The material is poured into the screening frame 3.1 and the screening mesh plate 3.2. The elastic spring 4.13 is compressed to a certain height according to the weight of the material, and the slide plate 4.7 drives the extension frame 4.9, and the extension frame 4.9 drives the small permanent magnet 4.10 to move in height, so that the small permanent magnet 4.10 is in three rows, and the top of the elastic spring 4.13 is fixedly installed on the inner top of the telescopic upper cylinder 4.12.
[0038] The feedback component 4 also includes an induction frame 4.14 and an induction coil 4.15, wherein the base of the induction frame 4.14 is fixedly mounted on the inner wall of the outer shell frame body 2.1, and the induction coil 4.15 is fixedly mounted in the induction frame 4.14. The induction coil 4.15 is arranged in three rows, the first row of induction coils 4.15 is arranged at the highest position where the small permanent magnet 4.10 can reach, the third row of induction coils 4.15 is arranged at the lowest position where the small permanent magnet 4.10 can reach, and the second row of induction coils 4.15 is arranged in the middle of the first row and the third row.
[0039] More specifically, the power assembly 5 includes a large permanent magnet 5.1 and a vibration coil 5.2. The large permanent magnet 5.1 is fixedly installed in the magnetic slot 3.1.1, and the vibration coil 5.2 is fixedly installed in the coil slot 2.2. The vibration coil 5.2 switches the positive and negative poles so that the large permanent magnet 5.1 approaches or moves away from the vibration coil 5.2. The power assembly 5 also includes a cylindrical roller 5.3, and both ends of the cylindrical roller 5.3 are rotatably installed in the bearing slot 2.5.
[0040] Furthermore, by pouring the material into the screening frame 3.1 and the screening mesh plate 3.2, the vibration coil 5.2 is started, and the vibration coil 5.2 continuously switches the positive and negative poles of the power supply, so that the large permanent magnet 5.1 moves closer to or away from the vibration coil 5.2, and the large permanent magnet 5.1 pushes the screening frame 3.1 and the screening mesh plate 3.2 to swing back and forth, and the material is screened through the screening mesh plate 3.2.
[0041] The screening frame 3.1 swings back and forth, driving the slide plate 4.7 to swing back and forth. The slide plate 4.7 is fixedly connected to the telescopic upper cylinder 4.12. The slide plate 4.7 drives the telescopic lower cylinder 4.11 and the telescopic upper cylinder 4.12 to move back and forth. The slide plate 4.7, the telescopic lower cylinder 4.11 and the telescopic upper cylinder 4.12 drive the adapter plate 4.1 to swing back and forth. The bottom of the adapter plate 4.1 rolls on the cylindrical roller 5.3.
[0042] During the screening process, the materials in the screening frame 3.1 and the screening mesh plate 3.2 are continuously reduced, and the downward pressure exerted by the materials, the screening frame 3.1 and the screening mesh plate 3.2 on the elastic spring 4.13 is continuously reduced, causing the elastic spring 4.13 to lift up the screening frame 3.1 and the screening mesh plate 3.2. The screening frame 3.1 drives the slide plate 4.7, the extension frame 4.9 and the small permanent magnet 4.10 to increase their height positions, causing the small permanent magnet 4.10 to swing back and forth and change its position back and forth at the same time.
[0043] The small permanent magnet 4.10 is moving back and forth, and during the back and forth movement, the height position of the small permanent magnet 4.10 gradually increases.
[0044] The small permanent magnet 4.10 moves back and forth at the three rows of induction coils 4.15, and the position of the small permanent magnet 4.10 at the three rows of induction coils 4.15 is constantly changing, resulting in that the position of each row of induction coils 4.15 is different from that of the small permanent magnet 4.10. Some of the three rows of induction coils 4.15 are close to or far from the magnetic field of the small permanent magnet 4.10. The magnetic field driven by the moving small permanent magnet 4.10 cuts the induction coil 4.15, and then the electric signal generated by the induction coil 4.15 has different values of the electric signals of the three rows of induction coils 4.15, and the changes in the values are different. Through the size of the electric signal values of the three rows of induction coils 4.15, and in conjunction with the back and forth swinging of the screening frame 3.1 and the screening mesh plate 3.2, the reduction of the material in the screening frame 3.1 and the screening mesh plate 3.2 can be detected, and the amount of material unloading can be judged by the value of the electric signal.
[0045] The speed of the large permanent magnet 5.1 and the vibration coil 5.2 swinging back and forth can be controlled by the electrical signals of the small permanent magnet 4.10 and the three rows of induction coils 4.15, so as to adjust the amount of material being discharged.
[0046] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A feedback device for a material screening device, characterized in that: The invention comprises a support frame (1), an outer shell frame assembly (2), a screening assembly (3), a feedback assembly (4) and a power assembly (5), wherein the bottom of the outer shell frame assembly (2) is fixedly mounted on the top of the support frame (1), the screening assembly (3) is slidably mounted in the outer shell frame assembly (2), the feedback assembly (4) is mounted on both sides of the screening assembly (3), the power assembly (5) is fixedly mounted on the outer shell frame assembly (2), and the power assembly (5) is fixedly mounted on the screening assembly (3).
2. A feedback device for a material screening device according to claim 1, characterized in that: The outer shell frame assembly (2) comprises an outer shell frame body (2.1), a coil slot (2.2), an edge plate (2.3), a rolling slot (2.4) and a bearing slot (2.5), wherein the bottom of the outer shell frame body (2.1) is fixedly mounted on the top of the support frame (1), the coil slot (2.2) is arranged on the inner wall of the outer shell frame body (2.1), the coil slot (2.2) is located at both ends of the outer shell frame body (2.1) in the length direction, the edge plate (2.3) is fixedly mounted in the outer shell frame body (2.1), and the edge plate (2.3) is located on both sides of the outer shell frame body (2.1) in the width direction, the rolling slot (2.4) is arranged in the edge plate (2.3), and the bearing slot (2.5) is arranged in the outer shell frame body (2.1).
3. A feedback device for a material screening device according to claim 1, characterized in that: The screening assembly (3) comprises a screening frame (3.1), a screening mesh plate (3.2), a hinge (3.3), a threaded plate (3.4) and a screw rod (3.5), wherein the screening mesh plate (3.2) is rotatably mounted on the screening frame (3.1), one end of the hinge (3.3) is fixedly mounted on the screening frame (3.1), the other end of the hinge (3.3) is fixedly mounted on the screening mesh plate (3.2), the threaded plate (3.4) is fixedly mounted on an end of the screening mesh plate (3.2) away from the hinge (3.3), the screw rod (3.5) is threadedly mounted on the threaded plate (3.4), and the threaded end of the screw rod (3.5) is threadedly mounted in the screening frame (3.1).
4. A feedback device for a material screening device according to claim 3, characterized in that: A magnetic slot (3.1.1) is provided on one side of the screening frame (3.1) facing the coil slot (2.2).
5. The feedback device for material screening device according to claim 1, characterized in that: The feedback component (4) comprises an adapter plate (4.1), a mounting hole (4.2), a slide groove (4.3), an extension groove (4.4), a rotating shaft (4.5) and a rolling wheel (4.6), wherein the adapter plate (4.1) is mounted on both sides of the screening frame (3.1), the mounting hole (4.2) is arranged at the top of the adapter plate (4.1), the slide groove (4.3) is arranged at both sides of the mounting hole (4.2), the extension groove (4.4) is arranged at the top of the adapter plate (4.1), and the extension groove (4.4) is connected to the mounting hole (4.2), one end of the rotating shaft (4.5) is fixedly mounted on a side of the adapter plate (4.1) facing away from the screening frame (3.1), the rolling wheel (4.6) is rotatably mounted on the rotating shaft (4.5), and the rolling wheel (4.6) is rollingly mounted in the rolling groove (2.4).
6. A feedback device for a material screening device according to claim 5, characterized in that: The feedback assembly (4) further comprises a slide plate (4.7), a slider (4.8), an extension frame (4.9) and a small permanent magnet (4.10), wherein one end of the slide plate (4.7) is fixedly mounted on both sides of the screening frame (3.1), and the slide plate (4.7) is vertically slidably mounted in the mounting hole (4.2), the slider (4.8) is slidably mounted on both sides of the slide plate (4.7), and the slider (4.8) is vertically slidably mounted in the slide groove (4.3), one end of the extension frame (4.9) is fixedly mounted on the other end of the slide plate (4.7), and the extension frame (4.9) is vertically slidably mounted in the extension groove (4.4), and the small permanent magnet (4.10) is fixedly mounted on the other end of the extension frame (4.9).
7. A feedback device for a material screening device according to claim 6, characterized in that: The feedback assembly (4) further comprises a telescopic lower cylinder (4.11), a telescopic upper cylinder (4.12) and an elastic spring (4.13), wherein the telescopic lower cylinder (4.11) is fixedly mounted in the mounting hole (4.2), the bottom of the telescopic upper cylinder (4.12) is sleeved on the telescopic lower cylinder (4.11), the bottom of the elastic spring (4.13) is fixedly mounted on the inner bottom of the telescopic lower cylinder (4.11), and the top of the elastic spring (4.13) is fixedly mounted on the inner top of the telescopic upper cylinder (4.12).
8. The feedback device for material screening device according to claim 7, characterized in that: The feedback component (4) further comprises an induction frame (4.14) and an induction coil (4.15), wherein the base of the induction frame (4.14) is fixedly mounted on the inner wall of the outer shell frame body (2.1), and the induction coil (4.15) is fixedly mounted inside the induction frame (4.14).
9. The feedback device for material screening device according to claim 1, characterized in that: The power assembly (5) comprises a large permanent magnet (5.1) and a vibration coil (5.2); the large permanent magnet (5.1) is fixedly installed in a magnetic slot (3.1.1), and the vibration coil (5.2) is fixedly installed in a coil slot (2.2).
10. A feedback device for a material screening device according to claim 9, characterized in that: The power assembly (5) also comprises a cylindrical roller shaft (5.3), and both ends of the cylindrical roller shaft (5.3) are rotatably mounted in the bearing groove (2.5).
