A machine for removing the resin end cap of a plastic-coated bearing outer ring
By designing an automated plastic-clamped bearing outer ring resin end cap removal machine, the problems of high manual operation, high safety hazards and unstable quality in the existing technology are solved, and unmanned operation, stable quality and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202411793584.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2044-12-09
AI Technical Summary
The existing plastic bearing outer ring resin end cap removal method has problems such as high manual operation, high safety risks, unstable product quality and low working efficiency.
A plastic-clad bearing outer ring resin end cover removal machine is designed, including a support frame, workbench, material storage mechanism, centrifugal disk loader, Y-direction feeding mechanism, X-direction feeding plate, bearing direction identification mechanism, bearing direction flip mechanism, bearing cutting mechanism, end cover stamping mechanism, etc., to realize automated production process.
Unmanned operation is achieved through automated equipment, product quality is stable, production efficiency is greatly improved, manual operation is reduced, and operation safety and quality stability are improved.
Smart Images

Figure CN119260836B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastic-coated bearing processing, and specifically relates to a resin end cap removing machine for the outer ring of a plastic-coated bearing. Background Technique
[0002] A plastic-coated bearing generally refers to a bearing with a layer of plastic wrapped on the outside. The plastic material is generally nylon PA, polyoxymethylene POM, engineering plastic polypropylene, etc. The outer plastic has a certain hardness, impact resistance, friction resistance, and has a certain self-lubricating performance.
[0003] Plastic-coated bearings are a newly emerging industry in China in recent years. They have a wide range of applications and are widely used in mechanical equipment, industrial assembly lines, furniture, and hardware fittings. According to different application purposes, the outer shape of plastic-coated bearings can be made into different shapes;
[0004] In the automotive industry, plastic-coated bearings are commonly used at the sliding doors of automobiles. They usually include a plastic housing, an outer ring, and an inner ring. The plastic housing is wrapped around the outer ring, and the inner ring is connected to the car door. By abutting the plastic housing against the guide rail of the car door, sliding guidance and support for the car door are formed;
[0005] When processing plastic-coated bearings, the outer ring of the plastic-coated bearing will be connected with a resin end cap. In order to ensure the normal use of the plastic-coated bearing, it is necessary to remove the resin end cap connected to the outer ring of the plastic-coated bearing. The existing method for removing the resin end cap of the outer ring of the plastic-coated bearing is mainly to use a traditional CNC lathe for pre-cutting processing, and then the operation of removing the cap is carried out by manual hammering. This method has the following defects:
[0006] 1. Manual operation has a high labor intensity for workers, is prone to fatigue operation, and has potential safety hazards (hands are bruised or cut by machinery). At the same time, the product quality is unstable (the product is easily scratched);
[0007] 2. The processes are scattered and not centralized, and the work efficiency is low. Personal injury accidents (injuring hands) may occur during the knocking process. Summary of the Invention
[0008] The purpose of the present invention is to provide a resin end cap removing machine for the outer ring of a plastic-coated bearing to solve the problems raised in the above background technique.
[0009] To achieve the above purpose, the present invention provides the following technical solution: A resin end cap removing machine for the outer ring of a plastic-coated bearing, including a support frame. A workbench is provided at the top of the support frame. A top frame is provided on the workbench. A storage mechanism is provided on one side of the support frame. A centrifugal disk loader is provided on the workbench surface corresponding to the discharge port of the storage mechanism. A Y-direction feeding mechanism is provided on the workbench surface corresponding to the centrifugal disk loader. An X-direction feeding plate is provided on the workbench surface corresponding to the end of the Y-direction feeding mechanism.
[0010] On one side of the workbench surface close to the X-direction feeding plate, there are successively arranged a bearing direction identification mechanism, a bearing direction flipping mechanism, a bearing cutting mechanism, a bearing direction flipping mechanism, and an end cover stamping mechanism. On the other side of the workbench surface close to the X-direction feeding plate, there is an X-direction pushing mechanism;
[0011] On one side of the surface of the X-direction feeding plate, there is a rear side plate. The X-direction pushing mechanism includes a second electro-hydraulic push rod fixedly installed on the workbench and a bottom plate sliding along the X direction. The output end of the second electro-hydraulic push rod is fixedly connected to the bottom plate. On the surface of the bottom plate, there is a third electro-hydraulic push rod and a top plate sliding along the Y direction. The output end of the third electro-hydraulic push rod is fixedly connected to the top plate. On one side of the top plate, there is a pushing cross plate parallel to the X-direction feeding plate. At equal intervals on the side surface of the pushing cross plate, there are bearing clamping grooves.
[0012] Among them, the storage mechanism includes a support plate fixedly installed on one side of the support frame. On the lower surface of the support plate, there are columns. On the support plate, there is a storage bin. The discharge port of the storage bin is provided with a discharge chute extending above the centrifugal disk loader.
[0013] Among them, on one side of the surface of the support plate, there is a vertical rod. At the top of the vertical rod, there is a cross rod. The free end of the cross rod is provided with an inductive sensor extending into the centrifugal disk loader. The inductive sensor is used to detect the feeding speed of the centrifugal disk loader.
[0014] Among them, the Y-direction feeding mechanism includes a Y-direction conveyor belt arranged on the workbench. On one side of the workbench surface, there is a second driving motor for driving the Y-direction conveyor belt to convey. Above one side of the Y-direction conveyor belt, there is a first protective plate. Above the other side of the Y-direction conveyor belt, there is a second protective plate. Between the first protective plate and the second protective plate, there is formed a bearing conveying track. On one side of the first protective plate close to the discharge port of the centrifugal disk loader, there is a first notch communicating with the bearing conveying track. On one side of the second protective plate close to the X-direction feeding plate, there is a second notch communicating with the bearing conveying track. On one side of the workbench surface close to the Y-direction conveyor belt, there is a first electro-hydraulic push rod. The output end of the first electro-hydraulic push rod is provided with a pushing block for pushing the bearing. The pushing block cooperates with the second notch.
[0015] Among them, the bearing direction identification mechanism includes a first vertical plate fixedly installed on the workbench surface. On the first vertical plate, there is a vertical first electric slide rail. On the first electric slide rail, there is a first electric slider slidably installed. On the first electric slider, there is a first linear resistive sensor. The first linear resistive sensor is used to identify the direction of the bearing.
[0016] Among them, the bearing direction flipping mechanism includes a second vertical plate fixedly installed on the surface of the workbench. A flipping motor is provided on the second vertical plate. A flipping rod is provided at the output end of the flipping motor. A bearing clamping groove is formed through the flipping rod.
[0017] A flipping groove is formed on the surface of the X-direction feeding plate corresponding to the position of the bearing direction flipping mechanism. The flipping rod extends into the flipping groove. When the bearing clamping groove is in a horizontal state, the lower side surface of the bearing clamping groove is on the same horizontal plane as the surface of the X-direction feeding plate.
[0018] Among them, the bearing cutting mechanism includes a moving base, a cutting structure, a clamping jaw structure and a cutting table arranged on the moving base.
[0019] The moving base includes two parallel third sliding rods. A third sliding sleeve is slidably sleeved on each third sliding rod. A connecting plate is provided on one of the third sliding sleeves. Two bearing seats are provided on one side of the workbench surface close to the third sliding rods. A lead screw parallel to the third sliding rods is rotatably installed at the centers of the two bearing seats. A nut sleeve is threadedly sleeved on the lead screw. The end of the connecting plate is fixedly connected to the nut sleeve. A servo motor is provided on one side of the workbench surface. The output end of the servo motor is fixedly connected to the end of the lead screw.
[0020] An installation plate is provided on the two third sliding sleeves. The cutting structure includes a fourth vertical plate fixedly installed on the installation plate. A second electric slide rail is provided on the fourth vertical plate. A second electric slider is slidably installed on the second electric slide rail. An installation block is provided on the second electric slider. A cutting tool is provided at the bottom of the installation block.
[0021] The cutting table includes a cutting cover fixedly installed on the workbench surface. A blanking groove is formed at the center of the top of the cutting cover. A dust removal pipe is inserted on one side of the cutting cover.
[0022] The clamping jaw structure includes a fifth vertical plate provided on the workbench surface. A third electric slide rail arranged in the Y direction is provided on the fifth vertical plate. A third electric slider is slidably installed on the third electric slide rail. A fourth electric slide rail arranged in the Z direction is provided on the third electric slider. A fourth electric slider is slidably installed on the fourth electric slide rail. A cylinder is provided on the fourth electric slider. A pneumatic clamping jaw is provided at the end of the cylinder.
[0023] Wherein, a driving mechanism is provided on one side of the lower surface of the workbench close to the cutting cover. The driving mechanism includes a frame fixedly installed on the lower surface of the workbench. A rotating shaft extending into the cutting cover is rotatably installed in the frame. A shaft sleeve cooperating with the rotating shaft is provided in the cutting cover. A pneumatic expansion chuck is provided at the end of the rotating shaft located inside the cutting cover. A driven roller is sleeved on the rotating shaft. A first driving motor is provided on one side of the lower surface of the workbench. A driving roller is provided at the output end of the first driving motor. The driving roller and the driven roller are connected by a belt drive.
[0024] Wherein, a first slide bar in the X direction is provided on the workbench surface corresponding to the position of the bottom plate. A first slide sleeve is slidably installed on the first slide bar. The lower surface of the bottom plate is fixedly connected to the first slide sleeve. The bottom plate is slidably installed on the workbench surface through the cooperation of the first slide sleeve and the first slide bar;
[0025] A second slide bar in the Y direction is provided on the bottom plate surface corresponding to the position of the top plate. A second slide sleeve is slidably installed on the second slide bar. The lower surface of the top plate is fixedly connected to the second slide sleeve. The top plate is slidably installed on the bottom plate through the cooperation of the second slide sleeve and the second slide bar.
[0026] Wherein, a discharge chute is provided at the end of the X-direction feeding plate. A material box is provided at the end of the support frame corresponding to the position of the discharge chute. The material box is located directly below the discharge chute.
[0027] Wherein, it further includes a movable vacuum cleaner. A guide pipe is provided between the input end of the vacuum cleaner and the dust removal pipe. The input end of the vacuum cleaner is connected through the guide pipe to the cutting cover in a through manner.
[0028] Wherein, the end cover stamping mechanism includes a third vertical plate fixedly installed on the workbench surface. A hydraulic cylinder is provided at the top of the third vertical plate. A stamping slide seat is slidably installed on the front surface of the third vertical plate. The output end of the hydraulic cylinder is fixedly connected to the stamping slide seat. A stamping rod is provided at the bottom of the stamping slide seat. A stamping head is provided at the end of the stamping rod.
[0029] Wherein, a stamping hole is penetrated through the X-direction feeding plate surface corresponding to the position of the stamping head. A waste discharge pipe is provided on the lower surface of the workbench around the stamping hole. A waste box is provided at the end of the support frame corresponding to the position of the end of the waste discharge pipe.
[0030] Wherein, a positioning groove in the Y direction is provided on the X-direction feeding plate surface corresponding to the position of the stamping hole. A bearing positioning mechanism is provided on one side of the workbench surface corresponding to the positioning groove. The bearing positioning mechanism includes a fourth electro-hydraulic push rod fixedly installed on the workbench surface. A positioning clamping rod extending into the positioning groove is provided at the output end of the fourth electro-hydraulic push rod.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] In the present invention, a feeding mechanism is used to supply materials to the centrifugal disk loader. Then, the centrifugal disk loader sequentially unloads the plastic-coated bearing outer rings onto the Y-direction feeding mechanism. Then, the plastic-coated bearing outer rings at the end of the Y-direction feeding mechanism are transferred onto the X-direction feeding plate. When the plastic-coated bearing outer rings are transferred onto the X-direction feeding plate, a second electro-hydraulic push rod is used to push the bottom plate to slide along the X direction, and a third electro-hydraulic push rod is used to push the top plate to slide in the Y direction, so as to drive the pushing cross plate on the top plate to move in the X direction and the Y direction, ensuring that the bearing clamping groove on the pushing cross plate can push the plastic-coated bearing outer rings to move to the next station on the X-direction feeding plate. Then, the plastic-coated bearing outer rings sequentially pass through a bearing direction identification mechanism, a bearing direction flipping mechanism, a bearing cutting mechanism, a bearing direction flipping mechanism, and an end cap stamping mechanism on the X-direction feeding plate. The bearing direction identification mechanism identifies the direction of the plastic-coated bearing outer rings. If the direction of the plastic-coated bearing outer rings is incorrect, the bearing direction flipping mechanism is used to flip the direction. Then, the periphery of the plastic-coated bearing outer rings is cut by the bearing cutting mechanism. Next, the plastic-coated bearing outer rings passing through are flipped in direction by the bearing direction flipping mechanism, so that the sealing port of the plastic-coated bearing outer rings is located below. Then, the end cap stamping mechanism is used to perform end cap stamping on the plastic-coated bearing outer rings. During the entire automated production process, the action cycle is unified. Through batch production by automated equipment, unmanned operation is realized, the product quality is stable, and the production efficiency is greatly improved; remarkable effects of reducing labor, improving efficiency, improving quality stability, and operation safety are achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 is the first-direction isometric structure diagram of the whole of the present invention;
[0034] Figure 2 is the second-direction isometric structure diagram of the whole of the present invention;
[0035] Figure 3 is the third-direction isometric structure diagram of the whole of the present invention;
[0036] Figure 4 is the isometric structure diagram of the present invention after hiding the top frame;
[0037] Figure 5 is the first assembled structure diagram of the storage mechanism, the centrifugal disk loader and the X-direction feeding plate of the present invention;
[0038] Figure 6 is the second assembled structure diagram of the storage mechanism, the centrifugal disk loader and the X-direction feeding plate of the present invention;
[0039] Figure 7Structural diagram of the storage mechanism and the centrifugal disk feeding unit of the present invention;
[0040] Figure 8 Axonometric structural diagram of the storage mechanism of the present invention;
[0041] Figure 9 Axonometric structural diagram of the Y-direction feeding mechanism of the present invention;
[0042] Figure 10 Axonometric structural diagram of the workbench of the present invention;
[0043] Figure 11 Axonometric structural diagram of a partial first direction of the workbench of the present invention;
[0044] Figure 12 Axonometric structural diagram of a partial second direction of the workbench of the present invention;
[0045] Figure 13 Axonometric structural diagram of the driving mechanism of the present invention;
[0046] Figure 14 Enlarged structural diagram of the pneumatic expansion chuck of the present invention;
[0047] Figure 15 Assembly structural diagram of the X-direction feeding plate and the bearing cutting mechanism of the present invention;
[0048] Figure 16 For the present invention Figure 15 Explosion structural diagram;
[0049] Figure 17 Explosion structural diagram of the X-direction feeding plate and the X-direction pushing mechanism of the present invention;
[0050] Figure 18 Axonometric structural diagram of the bearing direction recognition mechanism of the present invention;
[0051] Figure 19 Axonometric structural diagram of the bearing direction flipping mechanism of the present invention;
[0052] Figure 20 Axonometric structural diagram of the end cover stamping mechanism of the present invention;
[0053] Figure 21 Axonometric structural diagram of the bearing cutting mechanism of the present invention;
[0054] Figure 22 Explosion structural diagram of the bearing cutting mechanism of the present invention.
[0055] In the figure: 100, support frame; 110, drive mechanism; 111, frame; 112, rotating shaft; 113, driven roller; 114, first drive motor; 115, driving roller; 116, belt; 117, bushing; 118, pneumatic expansion chuck; 120, material box; 200, workbench; 201, air duct; 202, waste discharge pipe; 210, Y-direction feeding mechanism; 211, Y-direction conveyor belt; 212, second drive motor; 213, first protective plate; 214, second protective plate; 215, first electro-hydraulic push rod; 216, pushing block; 220, X-direction pushing mechanism; 221, second electro-hydraulic push rod; 222, bottom plate; 223, first sliding rod; 224, first sliding sleeve; 225, third electro-hydraulic push rod; 226, top plate; 227, second sliding rod; 228, second sliding sleeve; 230, bearing direction recognition mechanism; 231, first vertical plate; 232, first electric slide rail; 233, first linear resistive sensor; 240, bearing direction flipping mechanism; 241, second vertical plate; 242, flipping motor; 243, flipping rod; 244, bearing clamping groove; 250, end cap stamping mechanism; 251, third vertical plate; 252, hydraulic cylinder; 253, stamping slide base; 254, stamping rod; 255, stamping head; 260, bearing positioning mechanism; 261, fourth electro-hydraulic push rod; 262, positioning clamping rod; 300, top frame; 400, vacuum cleaner; 500, material storage mechanism; 501, support plate; 502, material storage bin; 503, discharge chute; 504, column; 505, vertical rod; 506, cross bar; 507, inductive sensor; 600, centrifugal disk feeder; 700, X-direction feeding plate; 701, discharge chute; 702, flipping chute; 703, rear side plate; 704, pushing cross plate; 705, bearing clamping groove; 706, positioning groove; 800, bearing cutting mechanism; 810, moving base; 811, servo motor; 812, lead screw; 813, bearing seat; 814, connecting plate; 815, third sliding rod; 816, third sliding sleeve; 820, cutting structure; 821, fourth vertical plate; 822, second electric slide rail; 823, second electric slider; 824, mounting block; 825, cutting tool; 830, jaw structure; 831, fifth vertical plate; 832, third electric slide rail; 833, third electric slider; 834, fourth electric slide rail; 835, air cylinder; 836, pneumatic jaw; 840, cutting table; 841, cutting cover; 842, blanking chute; 843, dust removal pipe. Specific embodiments
[0056] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0057] Please refer to Figures 1-5 , the present invention provides a machine for removing the resin end cap of the plastic-coated bearing outer ring, which includes a support frame 100. A workbench 200 is provided on the top of the support frame 100. A top frame 300 is provided on the workbench 200. A storage mechanism 500 is provided on one side of the support frame 100. A centrifugal disk loader 600 is provided on the surface of the workbench 200 corresponding to the discharge port of the storage mechanism 500. The storage mechanism 500 includes a support plate 501 fixedly installed on one side of the support frame 100. Columns 504 are provided on the lower surface of the support plate 501. A storage bin 502 is provided on the support plate 501. A discharge chute 503 extending above the centrifugal disk loader 600 is provided at the discharge port of the storage bin 502. The plastic-coated bearing outer rings are put into the storage bin 502 for storage, which can meet the requirements of subsequent processing and eliminates the need for operators to frequently supply materials.
[0058] Wherein, a vertical rod 505 is provided on one side of the surface of the support plate 501. A cross rod 506 is provided at the top of the vertical rod 505. An inductive sensor 507 extending into the centrifugal disk loader 600 is provided at the free end of the cross rod 506. The inductive sensor 507 is used to detect the loading speed of the centrifugal disk loader 600. The storage mechanism 500 supplies materials to the centrifugal disk loader 600, and then the centrifugal disk loader 600 sequentially unloads the plastic-coated bearing outer rings onto the Y-direction feeding mechanism 210. During the loading process of the centrifugal disk loader 600, the inductive sensor 507 is used to detect the feeding state in real time. When the number of products in the centrifugal disk loader 600 detected is less than the set number, the information is fed back to the storage bin 502, and then the storage bin 502 supplies materials again to ensure that the centrifugal disk loader 600 can continuously supply materials to the next process without interruption;
[0059] A Y-direction feeding mechanism 210 is provided at the position on the surface of the workbench 200 corresponding to the centrifugal disk loader 600. An X-direction feeding plate 700 is provided at the position on the surface of the workbench 200 corresponding to the end of the Y-direction feeding mechanism 210. The Y-direction feeding mechanism 210 includes a Y-direction conveyor belt 211 arranged on the workbench 200. A second driving motor 212 for driving the transmission of the Y-direction conveyor belt 211 is provided on one side of the surface of the workbench 200. A first protective plate 213 is provided above one side of the Y-direction conveyor belt 211, and a second protective plate 214 is provided above the other side of the Y-direction conveyor belt 211. A bearing transmission track is formed between the first protective plate 213 and the second protective plate 214. A first notch communicating with the bearing transmission track is provided on the side of the first protective plate 213 close to the discharge port of the centrifugal disk loader 600. A second notch communicating with the bearing transmission track is provided on the side of the second protective plate 214 close to the X-direction feeding plate 700. A first electro-hydraulic push rod 215 is provided on the surface of the workbench 200 close to the Y-direction conveyor belt 211. A pushing block 216 for pushing the bearing is provided at the output end of the first electro-hydraulic push rod 215. The pushing block 216 cooperates with the second notch;
[0060] The specific operation is as follows: The centrifugal disk loader 600 feeds the plastic-coated bearing outer ring onto the bearing transmission track through the first notch, and then drives the plastic-coated bearing outer ring to move towards the second notch position through the Y-direction conveyor belt 211. When the plastic-coated bearing outer ring is conveyed to the second notch position, the first electro-hydraulic push rod 215 works, and the first electro-hydraulic push rod 215 pushes the pushing block 216 to move in the X direction, and then the pushing block 216 pushes the plastic-coated bearing outer ring from the position of the second notch onto the X-direction feeding plate 700;
[0061] A rear side plate 703 is provided on one side of the surface of the X-direction feeding plate 700. The X-direction pushing mechanism 220 includes a second electro-hydraulic push rod 221 fixedly installed on the workbench 200 and a bottom plate 222 sliding in the X direction. The output end of the second electro-hydraulic push rod 221 is fixedly connected to the bottom plate 222. A third electro-hydraulic push rod 225 and a top plate 226 sliding in the Y direction are provided on the surface of the bottom plate 222. The output end of the third electro-hydraulic push rod 225 is fixedly connected to the top plate 226. A pushing cross plate 704 parallel to the X-direction feeding plate 700 is provided on one side of the top plate 226. Bearing clamping grooves 705 are provided at equal intervals on the side surface of the pushing cross plate 704. By the second electro-hydraulic push rod 221, the bottom plate 222 can be pushed to slide in the X direction. By the third electro-hydraulic push rod 225, the top plate 226 can be pushed to slide in the Y direction, so as to drive the pushing cross plate 704 on the top plate 226 to move in the X direction and the Y direction, ensuring that the bearing clamping grooves 705 on the pushing cross plate 704 can push the plastic-coated bearing outer ring to move to the next station on the X-direction feeding plate;
[0062] Specifically, the pushing process in the X direction is as follows: When the outer ring of the plastic-coated bearing is pushed onto the X-direction feeding plate 700 by the pushing block 216, first, the third electro-hydraulic push rod 225 is used to push the top plate 226 to slide in the Y direction, and at the same time, drive the pushing cross plate 704 on the top plate 226 to move in the Y direction, so as to drive the bearing clamping groove 705 to clamp the outer ring of the plastic-coated bearing. Then, the second electro-hydraulic push rod 221 is used to push the bottom plate 222 to slide along the X direction, and at the same time, drive the pushing cross plate 704 to move in the X direction, so as to push the outer ring of the plastic-coated bearing to move rightward on the X-direction feeding plate 700 through the bearing clamping groove 705. And the primary moving distance of the outer ring of the plastic-coated bearing just makes the outer ring of the plastic-coated bearing move to the next working station. After the pushing cross plate 704 and the bearing clamping groove 705 push the outer ring of the plastic-coated bearing to move once, the third electro-hydraulic push rod 225 is used to drive the top plate 226 to slide outward in the Y direction, and at the same time, drive the pushing cross plate 704 on the top plate 226 to move outward in the Y direction, so as to drive the bearing clamping groove 705 to disengage from the outer ring of the plastic-coated bearing. Then, the second electro-hydraulic push rod 221 is used to drive the bottom plate 222 to slide leftward along the X direction, and at the same time, drive the pushing cross plate 704 to move leftward in the X direction, so that the X-direction pushing mechanism 220 returns to its original state, preparing for the next pushing of the outer ring of the plastic-coated bearing.
[0063] On one side of the surface of the workbench 200 close to the X-direction feeding plate 700, there are successively arranged a bearing direction recognition mechanism 230, a bearing direction flipping mechanism 240, a bearing cutting mechanism 800, a bearing direction flipping mechanism 240, and an end cap stamping mechanism 250. On the other side of the surface of the workbench 200 close to the X-direction feeding plate 700, there is an X-direction pushing mechanism 220; the outer ring of the plastic-coated bearing passes successively through the bearing direction recognition mechanism 230, the bearing direction flipping mechanism 240, the bearing cutting mechanism 800, the bearing direction flipping mechanism 240, and the end cap stamping mechanism 250 on the X-direction feeding plate 700. The bearing direction recognition mechanism 230 is used to recognize the direction of the outer ring of the plastic-coated bearing. If the direction of the outer ring of the plastic-coated bearing is incorrect, the bearing direction flipping mechanism 240 is used to flip the direction. Then, the outer periphery of the outer ring of the plastic-coated bearing is cut by the bearing cutting mechanism 800. Then, the bearing direction flipping mechanism 240 flips the passing outer ring of the plastic-coated bearing so that the sealing port of the outer ring of the plastic-coated bearing is located below. Then, the end cap of the outer ring of the plastic-coated bearing is stamped by the end cap stamping mechanism 250. During the entire automated production process, the action cycle is unified, and through the batch production of automated equipment, unmanned operation is realized.
[0064] Further, the material pushing cross plate 704 and the bearing clamping groove 705 push the plastic-coated bearing outer ring to move a distance corresponding to each station. When a plastic-coated bearing outer ring is pushed to the position of the bearing direction identification mechanism 230, the previous plastic-coated bearing outer ring is pushed to the bearing direction flipping mechanism 240, and so on. The even more previous plastic-coated bearing outer ring is pushed to the bearing cutting mechanism 800, and the previous plastic-coated bearing outer rings are successively pushed to the position of the bearing direction flipping mechanism 240 and the end cover stamping mechanism 250.
[0065] Among them, the bearing direction identification mechanism 230 includes a first vertical plate 231 fixedly installed on the surface of the workbench 200. A vertical first electric slide rail 232 is provided on the first vertical plate 231. A first electric slider is slidably installed on the first electric slide rail 232. A first linear resistive sensor 233 is provided on the first electric slider. The first linear resistive sensor 233 is used to identify the direction of the bearing. Since the entire process has requirements for the product direction unity, the first linear resistive sensor 233 is used for measurement, and the direction of the product is identified through analog conversion. If the direction is incorrect, the subsequent process uses the bearing direction flipping mechanism 240 to flip the direction.
[0066] Among them, the bearing direction flipping mechanism 240 includes a second vertical plate 241 fixedly installed on the surface of the workbench 200. A flipping motor 242 is provided on the second vertical plate 241. A flipping rod 243 is provided at the output end of the flipping motor 242. A bearing clamping groove 244 is formed through the flipping rod 243; a flipping groove 702 is formed on the surface of the X-direction feeding plate 700 corresponding to the position of the bearing direction flipping mechanism 240. The flipping rod 243 extends into the flipping groove 702. When the bearing clamping groove 244 is in a horizontal state, the lower side surface of the bearing clamping groove 244 is on the same horizontal plane as the surface of the X-direction feeding plate 700. When the plastic-coated bearing outer ring is pushed to the position of the bearing direction flipping mechanism 240, the plastic-coated bearing outer ring is pushed into the bearing clamping groove 244. When it is necessary to flip the direction of the plastic-coated bearing outer ring, the flipping motor 242 is driven to drive the flipping rod 243 to rotate 180 degrees, so as to drive the plastic-coated bearing outer ring in the bearing clamping groove 244 to flip 180 degrees, and then the flipped plastic-coated bearing outer ring is pushed to the next station (bearing cutting mechanism 800).
[0067] Among them, the bearing cutting mechanism 800 includes a moving base 810, a cutting structure 820, a jaw structure 830 and a cutting table 840 provided on the moving base 810;
[0068] The moving base 810 includes two third sliding rods 815 arranged in parallel. A third sliding sleeve 816 is slidably sleeved on each third sliding rod 815. A connecting plate 814 is provided on one of the third sliding sleeves 816. On one side of the surface of the workbench 200 close to the third sliding rod 815, two bearing seats 813 are provided. A lead screw 812 parallel to the third sliding rod 815 is rotatably installed at the axis centers of the two bearing seats 813. A nut sleeve is threadedly sleeved on the lead screw 812. The end of the connecting plate 814 is fixedly connected to the nut sleeve. A servo motor 811 is provided on one side of the surface of the workbench 200. The output end of the servo motor 811 is fixedly connected to the end of the lead screw 812. An installation plate is provided on the two third sliding sleeves 816. By driving the lead screw 812 to rotate through the servo motor 811, during the rotation of the lead screw 812, the connecting plate 814 moves along the Y direction through the cooperation of the nut sleeve and the lead screw 812, thereby driving the cutting structure 820 on the installation plate to move in the Y direction, facilitating the adjustment of the position of the cutting structure 820 in the Y direction;
[0069] The cutting structure 820 includes a fourth vertical plate 821 fixedly installed on the installation plate. A second electric slide rail 822 is provided on the fourth vertical plate 821. A second electric slider 823 is slidably installed on the second electric slide rail 822. An installation block 824 is provided on the second electric slider 823. A cutting tool 825 is provided at the bottom of the installation block 824. By the cooperation of the second electric slide rail 822 and the second electric slider 823, the position of the cutting tool 825 in the Z direction can be adjusted, facilitating the adjustment of the height of the cutting tool 825;
[0070] The cutting table 840 includes a cutting cover 841 fixedly mounted on the surface of the workbench 200, a material drop groove 842 is provided at the center of the top of the cutting cover 841, a dust removal pipe 843 is plugged into one side of the cutting cover 841, a driving mechanism 110 is provided on the side of the lower surface of the workbench 200 close to the cutting cover 841, the driving mechanism 110 includes a frame 111 fixedly mounted on the lower surface of the workbench 200, a rotating shaft 112 extending into the cutting cover 841 is rotatably mounted in the frame 111, a shaft sleeve 117 cooperating with the rotating shaft 112 is provided in the cutting cover 841, a pneumatic expansion chuck 118 is provided at the end of the rotating shaft 112 located inside the cutting cover 841, a driven roller 113 is sleeved on the rotating shaft 112, and the workbench 200 is provided with a plurality of rotating shafts 112. A first driving motor 114 is provided on one side of the lower surface, and an active roller 115 is provided at the output end of the first driving motor 114. The active roller 115 is connected to the driven roller 113 through a belt 116. When the outer ring of the plastic-coated bearing needs to be cut, the outer ring of the plastic-coated bearing to be cut is first clamped on the pneumatic expansion chuck 118, and then the active roller 115 is driven to rotate by the first driving motor 114. Then, the rotating shaft 112 is driven to rotate through the transmission relationship between the active roller 115 and the driven roller 113, thereby driving the outer ring of the plastic-coated bearing on the pneumatic expansion chuck 118 to rotate, thereby adjusting the orientation of the outer ring of the plastic-coated bearing, so that the cutting knife 825 can cut different positions of the outer ring of the plastic-coated bearing.
[0071] The clamping structure 830 includes a fifth vertical plate 831 arranged on the surface of the workbench 200, and the fifth vertical plate 831 is provided with a third electric slide rail 832 arranged in the Y direction, and the third electric slide rail 832 is slidably installed on the third electric slide rail 833, and the third electric slide rail 833 is provided with a fourth electric slide rail 834 arranged in the Z direction, and the fourth electric slide rail 834 is slidably installed on the fourth electric slide rail, and the fourth electric slide rail 834 is provided with a fourth electric slide. The fourth electric slider is provided with a cylinder 835, and a pneumatic clamping jaw 836 is provided at the end of the cylinder 835. The pneumatic clamping jaw 836 can be driven to move in the Y direction through the cooperation of the third electric slide rail 832 and the third electric slide slide 833, and can be driven to move in the Z direction through the cooperation of the fourth electric slide rail 834 and the fourth electric slide. It is ensured that the pneumatic clamping jaw 836 can move in the Y direction and the Z direction, which is convenient for adjusting the position of the pneumatic clamping jaw 836 in these two directions.
[0072] Furthermore, in order to ensure the stability and consistency of the clamping of the outer ring of the plastic-coated bearing, three sets of second linear resistive sensors are provided in the pneumatic clamp 836 to measure the parallelism of the end faces of the outer ring of the plastic-coated bearing. If the clamping tilt exceeds the designed parallelism value, resulting in failure of smooth cutting, the equipment will issue an alarm.
[0073] The specific working principle of the bearing cutting mechanism 800 is as follows: When the plastic-coated bearing outer ring is pushed to the position of the bearing cutting mechanism 800, first, the fourth electric slide rail 834 and the fourth electric slider cooperate to drive the pneumatic gripper 836 to move downward in the Z direction. Then, the pneumatic gripper 836 clamps the plastic-coated bearing outer ring. Next, the fourth electric slide rail 834 and the fourth electric slider cooperate to drive the pneumatic gripper 836 to move upward in the Z direction. Then, the third electric slide rail 832 and the third electric slider 833 cooperate to drive the pneumatic gripper 836 and the plastic-coated bearing outer ring to move inward in the Y direction, so as to move the plastic-coated bearing outer ring directly above the pneumatic expansion chuck 118 inside the cutting cover 841. Then, the fourth electric slide rail 834 and the fourth electric slider cooperate to drive the pneumatic gripper 836 to move downward in the Z direction, and the plastic-coated bearing outer ring on the pneumatic gripper 836 is clamped onto the pneumatic expansion chuck 118. Then, the pneumatic gripper 836 is moved to the original position. Next, the servo motor 811 drives the lead screw 812 to rotate. During the rotation of the lead screw 812, the connecting plate 814 moves along the Y direction through the cooperation of the nut sleeve and the lead screw 812, so as to drive the cutting structure 820 on the mounting plate to move in the Y direction, making the cutting structure 820 approach the plastic-coated bearing outer ring. Then, through the cooperation of the second electric slide rail 822 and the second electric slider 823, the position of the cutting tool 825 in the Z direction is adjusted. The outer periphery of the plastic-coated bearing outer ring on the pneumatic expansion chuck 118 is cut by the cutting tool 825. At the same time, during the cutting process, the driving mechanism 110 drives the pneumatic expansion chuck 118 to rotate, facilitating the all-round cutting of the outer ring of the plastic-coated bearing outer ring.
[0074] Wherein, a first slide bar 223 in the X direction is provided on the surface of the workbench 200 corresponding to the position of the bottom plate 222. A first slide sleeve 224 is slidably mounted on the first slide bar 223. The lower surface of the bottom plate 222 is fixedly connected to the first slide sleeve 224. The bottom plate 222 is slidably mounted on the surface of the workbench 200 through the cooperation of the first slide sleeve 224 and the first slide bar 223. A second slide bar 227 in the Y direction is provided on the surface of the bottom plate 222 corresponding to the position of the top plate 226. A second slide sleeve 228 is slidably mounted on the second slide bar 227. The lower surface of the top plate 226 is fixedly connected to the second slide sleeve 228. The top plate 226 is slidably mounted on the bottom plate 222 through the cooperation of the second slide sleeve 228 and the second slide bar 227.
[0075] The end cap stamping mechanism 250 includes a third vertical plate 251 fixedly installed on the surface of the workbench 200. A hydraulic cylinder 252 is provided at the top of the third vertical plate 251. A stamping slide base 253 is slidably installed on the front surface of the third vertical plate 251. The output end of the hydraulic cylinder 252 is fixedly connected to the stamping slide base 253. A stamping rod 254 is provided at the bottom of the stamping slide base 253, and a stamping head 255 is provided at the end of the stamping rod 254. After the plastic-coated bearing outer ring is processed by the bearing cutting mechanism 800, the clamping jaw structure 830 grabs the cut plastic-coated bearing outer ring onto the X-direction feeding plate 700, and then the X-direction pushing mechanism 220 continues to push the plastic-coated bearing outer ring forward, pushing the plastic-coated bearing outer ring onto the next bearing direction flipping mechanism 240. Then, the bearing direction flipping mechanism 240 flips the passing plastic-coated bearing outer ring so that the sealed port of the plastic-coated bearing outer ring is located below. Then, the X-direction pushing mechanism 220 continues to push the plastic-coated bearing outer ring forward, pushing the plastic-coated bearing outer ring to the end cap stamping mechanism 250. Then, the hydraulic cylinder 252 is used to push the stamping slide base 253 to slide downward in the vertical direction, driving the stamping rod 254 and the stamping head 255 to move downward at the same time. Then, the stamping head 255 performs end cap stamping on the plastic-coated bearing outer ring to stamp off the end cap of the plastic-coated bearing outer ring.
[0076] Among them, a stamping hole is penetrated through the surface of the X-direction feeding plate 700 corresponding to the position of the stamping head 255. A waste discharge pipe 202 is provided on the lower surface of the workbench 200 around the stamping hole. A waste box is provided on the support frame 100 corresponding to the end of the waste discharge pipe 202. The stamped end cap falls into the waste discharge pipe 202 through the stamping hole, and the stamped end cap is conveyed into the waste box through the waste discharge pipe 202 for collection.
[0077] Among them, a positioning groove 706 arranged in the Y direction is opened on the surface of the X-direction feeding plate 700 corresponding to the stamping hole. A bearing positioning mechanism 260 is provided on one side of the workbench 200 corresponding to the positioning groove 706. The bearing positioning mechanism 260 includes a fourth electro-hydraulic push rod 261 fixedly installed on the surface of the workbench 200. A positioning clamping rod 262 extending into the positioning groove 706 is provided at the output end of the fourth electro-hydraulic push rod 261. When the plastic-coated bearing outer ring is pushed to the end cap stamping mechanism 250, the positioning clamping rod 262 is pushed to move along the positioning groove 706 by the fourth electro-hydraulic push rod 261, and then the plastic-coated bearing outer ring is clamped and positioned on the X-direction feeding plate 700 by the positioning clamping rod 262, so that the plastic-coated bearing outer ring is directly below the stamping head 255, avoiding the position movement of the plastic-coated bearing outer ring during the stamping process.
[0078] Among them, an unloading chute 701 is provided at the end of the X-direction feeding plate 700, and a material box 120 is provided at the end of the support frame 100 corresponding to the position of the unloading chute 701. The material box 120 is located directly below the unloading chute 701. After the outer ring of the plastic-coated bearing is stamped, the X-direction pushing mechanism 220 continues to push the outer ring of the plastic-coated bearing forward, so that the stamped outer ring of the plastic-coated bearing falls into the material box 120 from the unloading chute 701.
[0079] Among them, it further includes a movable vacuum cleaner 400. A gas guide pipe 201 is provided between the input end of the vacuum cleaner 400 and the dust removal pipe 843. The input end of the vacuum cleaner 400 is connected to the cutting cover 841 through the gas guide pipe 201. When the cutting tool 825 cuts the outer ring of the outer ring of the plastic-coated bearing, the air in the cutting cover 841 is sucked out by the vacuum cleaner 400, so as to form a negative pressure cavity in the cutting cover 841, and the chips generated during the cutting process are extracted, ensuring the cleanliness in the cutting cover 841.
[0080] Working principle: The outer ring of the plastic-coated bearing is put into the storage bin 502 for storage, and then the storage mechanism 500 supplies materials to the centrifugal disk feeder 600. Then, the centrifugal disk feeder 600 sequentially discharges the outer rings of the plastic-coated bearings onto the Y-direction feeding mechanism 210. During the feeding process of the centrifugal disk feeder 600, the inductive sensor 507 is used to detect the state of inductive feeding in real time. When the number of products in the centrifugal disk feeder 600 detected is less than the set number, the information is fed back to the storage bin 502, and then the storage bin 502 supplies materials again to ensure that the centrifugal disk feeder 600 can continuously supply materials to the next process without interruption. Then, the centrifugal disk feeder 600 feeds the outer rings of the plastic-coated bearings onto the bearing transfer track through the first notch, and then the Y-direction conveyor belt 211 drives the outer rings of the plastic-coated bearings to move towards the second notch position. When the outer ring of the plastic-coated bearing is transported to the second notch position, the first electro-hydraulic push rod 215 works, and the first electro-hydraulic push rod 215 pushes the push block 216 to move in the X direction. Then, the push block 216 pushes the outer ring of the plastic-coated bearing from the second notch position onto the X-direction feeding plate 700. Then, the outer rings of the plastic-coated bearings sequentially pass through the bearing direction identification mechanism 230, the bearing direction flipping mechanism 240, the bearing cutting mechanism 800, the bearing direction flipping mechanism 240, and the end cap stamping mechanism 250 on the X-direction feeding plate 700. The bearing direction identification mechanism 230 identifies the direction of the outer ring of the plastic-coated bearing. If the direction of the outer ring of the plastic-coated bearing is incorrect, the bearing direction flipping mechanism 240 flips the direction. Then, the bearing cutting mechanism 800 performs cutting treatment on the periphery of the outer ring of the plastic-coated bearing. Then, the next bearing direction flipping mechanism 240 flips the outer ring of the plastic-coated bearing passing through, so that the sealing port of the outer ring of the plastic-coated bearing is located below. Then, the end cap stamping mechanism 250 performs end cap stamping treatment on the outer ring of the plastic-coated bearing. During the entire automated production process, the action cycle is unified. Through batch production by automated equipment, unmanned operation is achieved, the product quality is stable, and the production efficiency is greatly improved; outstanding effects of reducing labor, improving efficiency, improving quality stability, and operation safety are achieved.
[0081] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0082] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A machine for removing the resin end cap of a plastic-coated bearing outer ring, comprising a support frame (100), a workbench (200) being provided on the top of the support frame (100), a top frame (300) being provided on the workbench (200), and a material storage mechanism (500) being provided on one side of the support frame (100), characterized in that: A centrifugal disc loader (600) is provided on the surface of the workbench (200) at a position corresponding to the material outlet of the material storage mechanism (500); a Y-direction feeding mechanism (210) is provided on the surface of the workbench (200) at a position corresponding to the centrifugal disc loader (600); and an X-direction feeding plate (700) is provided on the surface of the workbench (200) at a position corresponding to the end of the Y-direction feeding mechanism (210); A bearing direction identification mechanism (230), a bearing direction flipping mechanism (240), a bearing cutting mechanism (800) and an end cover punching mechanism (250) are sequentially provided on one side of the surface of the workbench (200) close to the X-direction feeding plate (700), and an X-direction pushing mechanism (220) is provided on the other side of the surface of the workbench (200) close to the X-direction feeding plate (700); A rear side plate (703) is provided on one side of the surface of the X-direction feeding plate (700), and the X-direction pushing mechanism (220) comprises a second electric hydraulic push rod (221) fixedly mounted on the workbench (200) and a bottom plate (222) sliding along the X direction, the output end of the second electric hydraulic push rod (221) is fixedly connected to the bottom plate (222), a third electric hydraulic push rod (225) and a top plate (226) sliding along the Y direction are provided on the surface of the bottom plate (222), the output end of the third electric hydraulic push rod (225) is fixedly connected to the top plate (226), a pushing transverse plate (704) parallel to the X-direction feeding plate (700) is provided on one side of the top plate (226), and bearing clamping grooves (705) are provided on the side of the pushing transverse plate (704) at equal intervals; The bearing direction flipping mechanism (240) comprises a second vertical plate (241) fixedly mounted on the surface of the workbench (200), a flip motor (242) being provided on the second vertical plate (241), a flip rod (243) being provided at the output end of the flip motor (242), and a bearing clamping groove (244) being provided through the flip rod (243); A flip groove (702) is provided on the surface of the X-direction feeding plate (700) at a position corresponding to the bearing direction flip mechanism (240), and the flip rod (243) extends into the flip groove (702), and when the bearing clamping groove (244) is in a horizontal state, the lower side surface of the bearing clamping groove (244) and the surface of the X-direction feeding plate (700) are on the same horizontal plane; The bearing cutting mechanism (800) comprises a movable base (810), a cutting structure (820) arranged on the movable base (810), a clamping claw structure (830) and a cutting table (840); the cutting structure (820) comprises a fourth vertical plate (821); a second electric slide rail (822) is arranged on the fourth vertical plate (821); a second electric slide block (823) is slidably mounted on the second electric slide rail (822); a mounting block (824) is arranged on the second electric slide block (823); and a cutting knife (825) is arranged at the bottom of the mounting block (824); The end cover stamping mechanism (250) comprises a third vertical plate (251) fixedly mounted on the surface of the workbench (200), a hydraulic cylinder (252) being provided on the top of the third vertical plate (251), a stamping slide (253) being slidably mounted on the front of the third vertical plate (251), an output end of the hydraulic cylinder (252) being fixedly connected to the stamping slide (253), a stamping rod (254) being provided at the bottom of the stamping slide (253), and a stamping head (255) being provided at the end of the stamping rod (254).
2. The machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 1, characterized in that: The material storage mechanism (500) comprises a support plate (501) fixedly mounted on one side of the support frame (100), a column (504) being provided on the lower surface of the support plate (501), a material storage bin (502) being provided on the support plate (501), and a material discharge port of the material storage bin (502) being provided with a material discharge chute (503) extending above the centrifugal disc loader (600).
3. The machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 2, characterized in that: A vertical rod (505) is provided on one side of the surface of the support plate (501), a horizontal rod (506) is provided on the top of the vertical rod (505), and an inductive sensor (507) extending into the interior of the centrifugal disc loader (600) is provided at the free end of the horizontal rod (506), the inductive sensor (507) being used to detect the loading speed of the centrifugal disc loader (600).
4. The machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 1, characterized in that: The Y-direction feeding mechanism (210) comprises a Y-direction conveyor belt (211) arranged on the workbench (200); a second driving motor (212) for driving the Y-direction conveyor belt (211) to transport is provided on one side of the surface of the workbench (200); a first protective plate (213) is provided above one side of the Y-direction conveyor belt (211); a second protective plate (214) is provided above the other side of the Y-direction conveyor belt (211); a bearing transmission track is formed between the first protective plate (213) and the second protective plate (214); and the first protective plate (213) is provided on the upper side of the Y-direction conveyor belt (211). A first notch penetrating the bearing transmission track is provided on a side of the second protective plate (214) close to the X-direction feeding plate (700) and a second notch penetrating the bearing transmission track is provided on a side of the second protective plate (214) close to the X-direction feeding plate (700). A first electric hydraulic push rod (215) is provided on a side of the surface of the workbench (200) close to the Y-direction conveyor belt (211). A push block (216) for pushing the bearing is provided at an output end of the first electric hydraulic push rod (215), and the push block (216) cooperates with the second notch.
5. The machine for removing the resin end cover of the outer ring of a plastic-coated bearing according to claim 1, characterized in that: The bearing direction identification mechanism (230) comprises a first vertical plate (231) fixedly mounted on the surface of the workbench (200); a vertical first electric slide rail (232) is provided on the first vertical plate (231); a first electric slider is slidably mounted on the first electric slide rail (232); a first linear resistive sensor (233) is provided on the first electric slider; the first linear resistive sensor (233) is used to identify the direction of the bearing.
6. The machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 1, characterized in that: The movable base (810) comprises two third sliding rods (815) arranged in parallel, each of the third sliding rods (815) is slidably sleeved with a third sliding sleeve (816), one of the third sliding sleeves (816) is provided with a connecting plate (814), two bearing seats (813) are provided on the side of the surface of the workbench (200) close to the third sliding rods (815), a lead screw (812) parallel to the third sliding rods (815) is rotatably mounted at the axis of the two bearing seats (813), a nut sleeve is threadedly sleeved on the lead screw (812), an end of the connecting plate (814) is fixedly connected to the nut sleeve, a servo motor (811) is provided on one side of the surface of the workbench (200), and an output end of the servo motor (811) is fixedly connected to an end of the lead screw (812); A mounting plate is provided on the two third sliding sleeves (816), and the fourth vertical plate (821) is fixedly mounted on the mounting plate; The cutting table (840) comprises a cutting cover (841) fixedly mounted on the surface of the workbench (200), a material drop groove (842) is provided at the center of the top of the cutting cover (841), and a dust removal pipe (843) is plugged into one side of the cutting cover (841); The clamping jaw structure (830) comprises a fifth vertical plate (831) arranged on the surface of the workbench (200), the fifth vertical plate (831) being provided with a third electric slide rail (832) arranged in the Y direction, a third electric slider (833) being slidably mounted on the third electric slide rail (832), a fourth electric slide rail (834) being arranged in the Z direction on the third electric slider (833), a fourth electric slider being slidably mounted on the fourth electric slide rail (834), a cylinder (835) being provided on the fourth electric slider, and a pneumatic clamping jaw (836) being provided at the end of the cylinder (835).
7. A machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 6, characterized in that: A driving mechanism (110) is provided on one side of the lower surface of the workbench (200) close to the cutting cover (841), and the driving mechanism (110) comprises a frame (111) fixedly mounted on the lower surface of the workbench (200), a rotating shaft (112) extending into the cutting cover (841) being rotatably mounted in the frame (111), a shaft sleeve (117) cooperating with the rotating shaft (112) being provided in the cutting cover (841), a pneumatic expansion chuck (118) being provided at the end of the rotating shaft (112) located inside the cutting cover (841), a driven roller (113) being sleeved on the rotating shaft (112), a first driving motor (114) being provided on one side of the lower surface of the workbench (200), an active roller (115) being provided at the output end of the first driving motor (114), and the active roller (115) and the driven roller (113) being connected to each other via a belt (116).
8. The machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 1, characterized in that: A first sliding rod (223) in the X direction is provided at a position on the surface of the workbench (200) corresponding to the bottom plate (222); a first sliding sleeve (224) is slidably mounted on the first sliding rod (223); the lower surface of the bottom plate (222) is fixedly connected to the first sliding sleeve (224); the bottom plate (222) is slidably mounted on the surface of the workbench (200) through the cooperation of the first sliding sleeve (224) and the first sliding rod (223); A second slide bar (227) in the Y direction is provided on the surface of the bottom plate (222) at a position corresponding to the top plate (226); a second slide sleeve (228) is slidably mounted on the second slide bar (227); the lower surface of the top plate (226) is fixedly connected to the second slide sleeve (228); and the top plate (226) is slidably mounted on the bottom plate (222) through the cooperation of the second slide sleeve (228) and the second slide bar (227).
9. The machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 1, characterized in that: The end of the X-direction feeding plate (700) is provided with a discharging chute (701), and the end of the support frame (100) is provided with a material box (120) at a position corresponding to the discharging chute (701), and the material box (120) is located directly below the discharging chute (701).
10. The machine for removing the resin end cover of the outer ring of a plastic-coated bearing according to claim 6, characterized in that: It also comprises a movable dust collector (400), an air guide pipe (201) being provided between the input end of the dust collector (400) and the dust removal pipe (843), and the input end of the dust collector (400) and the cutting cover (841) being connected through the air guide pipe (201).
11. A machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 10, characterized in that: A punching hole is formed through the surface of the X-axis feeding plate (700) at a position corresponding to the punching head (255), a waste discharge pipe (202) is provided around the punching hole on the lower surface of the workbench (200), and a waste box is provided on the support frame (100) at a position corresponding to the end of the waste discharge pipe (202).
12. A machine for removing the resin end cap of the outer ring of a plastic-coated bearing according to claim 11, characterized in that: A Y-direction positioning groove (706) is provided on the surface of the X-direction feeding plate (700) at a position corresponding to the punching hole, and a bearing positioning mechanism (260) is provided on the surface of the workbench (200) at a side corresponding to the positioning groove (706). The bearing positioning mechanism (260) includes a fourth electric hydraulic push rod (261) fixedly mounted on the surface of the workbench (200), and an output end of the fourth electric hydraulic push rod (261) is provided with a positioning clamping rod (262) extending into the positioning groove (706).
Citation Information
Patent Citations
Automatic machining device and method for bearing outer races
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