A material strip splicing device and SMT material strip splicing machine
By designing a tape feeding device, the first drive member drives the shifting mechanism and the cutting assembly to cut the flush end of the tape, and combines the tape folding assembly to achieve double-sided jointing, solving the problem of low feeding efficiency caused by the large transfer stroke of the old material tray, and improving the feeding efficiency and joint reliability.
Patent Information
- Application Number
- CN202411432980.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The existing material tape feeding device has low feeding efficiency due to the large transfer stroke of the old material tray.
A material belt feeding device is designed, including a first conveying mechanism, a second conveying mechanism and a material conveying mechanism. The first drive member drives the material conveying mechanism to alternately shift in the horizontal direction to realize the avoidance of the old material tray, and the material belt tail of the old material tray and the material belt head of the new material tray are received through the feeding mechanism. Combined with the cutting assembly and the tape folding assembly, the material belt ends are ensured to be flush and double-sidedly engaged.
The moving stroke of the temporary storage of old material trays is shortened, the feeding efficiency is improved, and the synchronous receiving of material trays is realized, ensuring the reliability of jointing, and the structure is compact, the space is small and the cost is low.
Smart Images

Figure CN119262930B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of SMT patch equipment, and in particular to a material tape splicing device and an SMT material tape unsplicing machine. Background Art
[0002] SMT is the abbreviation of a series of process flows based on PCB (Printed Circuit Board). PCB (Printed Circuit Board) is the printed circuit board. SMT is the abbreviation of surface mount technology (Surface Mounted Technology), which is the most popular technology and process in the electronics assembly industry.
[0003] In the SMT patch process, the material tape can be delivered to the patch machine through the feeding trolley loading tray so that the patch machine can complete the patch work. Usually, when the material tape of the old tray in the material bin of the feeding trolley is about to be exhausted, a new tray needs to be taken out, and the material tape head of the new tray and the material tape tail of the old tray are connected through the material disassembly machine, and then sent to the material bin of the feeding trolley to continue loading the old tray.
[0004] The existing strip splicing machine's material stripping device usually includes a base, a first conveying assembly, a material splicing assembly, and a second conveying assembly. The first conveying assembly, the material splicing assembly, and the second conveying assembly are all fixedly mounted on the base. The first conveying assembly is used to temporarily store the material strip on the old material tray and convey the tail of the material strip of the old material tray to the material splicing assembly. The second conveying assembly is used to convey the head of the material strip of the new material tray to the material splicing assembly. The material splicing assembly is used to bond the tail of the received material strip of the old material tray to the head of the material strip of the new material tray. This type of material strip splicing device will interfere with the old material tray during the splicing process because the material splicing assembly and the second conveying assembly are fixed to the base. The old material tray needs to be moved to an empty position through the material splicing assembly and the second conveying assembly to temporarily store the material strip on the old material tray. This causes the old material tray to have a longer travel distance, affecting the efficiency of the material strip splicing. Summary of the Invention
[0005] In order to solve the relevant technical problems, the purpose of the present invention is to provide a material strip splicing device to solve the problem of low splicing efficiency of the existing material strip splicing device due to the large transfer stroke of the old material tray; in addition, the present invention also provides an SMT material strip splicing machine including the above-mentioned material strip splicing device.
[0006] To achieve the above objectives, the embodiments of the present invention adopt the following technical solutions:
[0007] A material strip receiving device comprises a first conveying mechanism, a first driving member, a material receiving mechanism and a second conveying mechanism, wherein:
[0008] The first conveying mechanism and the second conveying mechanism are spaced apart along a first horizontal direction, the first conveying mechanism is configured to temporarily store the material strip of the old material tray and convey the tail of the material strip of the old material tray toward the second conveying mechanism, and the second conveying mechanism is configured to convey the head of the material strip of the new material tray toward the first conveying mechanism;
[0009] The driving end of the first driving member is connected to the material receiving mechanism, and the first driving member is configured to drive the material receiving mechanism to move alternately to the first position or the second position along the second horizontal direction. The material receiving mechanism is configured to receive the tail of the old material tray conveyed by the first conveying mechanism and the head of the new material tray conveyed by the second conveying mechanism and to join the received tail of the material tray with the head of the material tray, and the first horizontal direction is perpendicular to the second horizontal direction;
[0010] The first driving member drives the material receiving mechanism to move to the first position, thereby making the material receiving mechanism dock with the first conveying mechanism and the second conveying mechanism, so that the material receiving mechanism receives the tail of the old material tray conveyed by the first conveying mechanism and the head of the new material tray conveyed by the second conveying mechanism;
[0011] The first driving member drives the material receiving mechanism to move to the second position so as to avoid the old material tray when the first conveying mechanism temporarily stores the material belt of the old material tray.
[0012] Optionally, the first conveying mechanism includes a first conveying assembly and a material storage assembly, wherein:
[0013] The first conveying assembly includes a first conveying channel, a first rotating drive member, and a first conveying ratchet. Some conveying teeth of the first conveying ratchet extend into the first conveying channel. A plurality of holes are provided at intervals on one side of the material belt of the old material tray. The material belt head of the old material tray is placed in the first conveying channel. The conveying teeth of the first conveying ratchet located in the first conveying channel are engaged with the holes of the material belt of the old material tray.
[0014] The material storage assembly includes a material storage bin and a material pressing assembly. A material storage cavity is provided in the material storage bin for temporarily storing the material strips of the old material tray. The material pressing assembly is configured to guide the material strips of the old material tray into the material storage cavity.
[0015] The driving end of the first rotating drive member is connected to the first conveying ratchet, and the first rotating drive member is configured to drive the first conveying ratchet to rotate forward, so as to convey the material belt of the old material tray into the storage cavity through the cooperation of the conveying teeth located in the first conveying channel and the holes of the material belt of the old material tray; after the material belt on the old material tray is temporarily stored in the storage cavity, the first rotating drive member is configured to drive the first conveying ratchet to reverse, so as to convey the tail of the material belt of the old material tray toward the second conveying mechanism through the cooperation of the conveying teeth located in the first conveying channel and the holes of the material belt of the old material tray.
[0016] Optionally, the second conveying mechanism includes a second conveying assembly and a second driving member, a driving end of the second driving member is connected to the second conveying assembly, and the second driving member is configured to drive the second conveying assembly to move alternately to the third position or the fourth position along the second horizontal direction;
[0017] The second driving member drives the second conveying assembly to move to the third position so that the second conveying assembly can receive the material strip head of the new material tray;
[0018] The second driving member drives the second conveying assembly to move to the fourth position, so that the second conveying assembly docks with the material receiving mechanism at the first position.
[0019] Optionally, the second conveying assembly includes a second conveying channel, a second rotating drive member, and a second conveying ratchet, wherein some conveying teeth of the second conveying ratchet extend into the second conveying channel, a plurality of holes are provided at intervals on one side of the material belt of the new material tray, the material belt head of the new material tray is placed in the second conveying channel, and the conveying teeth of the second conveying ratchet located in the second conveying channel are engaged with the holes of the material belt of the new material tray;
[0020] The second rotary drive member drives the second conveying ratchet to rotate, so as to drive the material strip head of the new material tray in the second conveying channel to be conveyed toward the first conveying mechanism.
[0021] Optionally, the material receiving mechanism includes a base, a first cutting assembly, a second cutting assembly and a material receiving assembly, wherein:
[0022] The driving end of the first driving member is connected to the base, and the first cutting assembly, the second cutting assembly and the connecting assembly are assembled on the base;
[0023] The material receiving assembly is arranged between the first material cutting assembly and the second material cutting assembly. The first material cutting assembly is configured to receive the tail of the old material tray conveyed by the first conveying mechanism and cut the tail of the received old material tray so that the end of the tail of the old material tray is flush; the second material cutting assembly is configured to receive the head of the new material tray conveyed by the second conveying mechanism and cut the head of the new material tray so that the end of the head of the new material tray is flush;
[0024] The splicing assembly is configured to perform double-sided splicing on the tape head of the new tray and the tape tail of the old tray.
[0025] Optionally, the material splicing assembly includes a tape feeding assembly, a tape taking assembly, a tape folding assembly, a first support member, a second support member, and a first driving assembly, wherein:
[0026] The tape supply assembly is configured to supply tape to the tape dispensing assembly;
[0027] The adhesive tape taking assembly is arranged on one side of the adhesive tape feeding assembly, and the adhesive tape taking assembly includes a second driving assembly and a glue sucking head. The driving end of the second driving assembly is connected to the glue sucking head. The second driving assembly is configured to drive the glue sucking head to move laterally and lift and lower. The glue sucking head is configured to absorb or release a single adhesive tape. The glue sucking head includes a first glue sucking part and a second glue sucking part arranged in parallel. The first glue sucking part and the second glue sucking part absorb the adhesive tape, and the first glue sucking part and the second glue sucking part can be lifted and lowered relative to each other.
[0028] The tape folding assembly is disposed on a first side of the first support member, and the second support member is disposed on a second side of the first support member. The tape folding assembly includes a folding member that can move laterally toward and away from the first support member. The driving end of the first driving assembly is drivingly connected to the folding member and the first support member. The first driving assembly is configured to drive the folding member to move laterally and to drive the first support member to rise and fall.
[0029] The second driving component drives the glue suction head and the adsorbed adhesive tape to move above the second supporting member and then descends, so that the adhesive tape portion adsorbed by the second glue suction part is adhered to the top surface of the tape tail of the old material tray and the tape head of the new material tray on the first supporting member and the second supporting member. The first driving component drives the folding member to move close to the first supporting member to cooperate with the first glue suction part to fold the released adhesive tape to below the junction of the tape tail of the old material tray and the tape head of the new material tray. The first driving component drives the first supporting member to rise and abut against the adhesive tape below the junction, so that the adhesive tape below the junction is adhered to the bottom surface of the tape tail of the old material tray and the tape head of the new material tray.
[0030] Optionally, the second driving assembly includes a transverse movement module, a lifting module, a lifting member, a first floating block, a second floating block, a connecting block, a first adjustment plate, and a second adjustment plate; wherein:
[0031] The fixed end of the lifting module is installed on the driving end of the transverse module through a connecting plate. The transverse module is configured to drive the lifting module to move transversely. The driving end of the lifting module is connected to the lifting member. The first glue suction part and the second glue suction part can be installed side by side on the lifting member so as to float up and down.
[0032] The first floating block is movably mounted on the lifting member, the first adhesive suction portion is fixedly mounted on the first floating block, the second floating block is movably mounted on the lifting member, the second adhesive suction portion is fixedly mounted on the second floating block, the connecting block is fixedly mounted on the lifting member and is located above the first and second floating blocks, and the first and second floating blocks are both floatingly connected to the connecting block via a first elastic member;
[0033] The first end of the first adjusting plate is fixedly mounted on the first floating block, the second end of the first adjusting plate extends to directly above the connecting block, the first end of the second adjusting plate is fixedly mounted on the second floating block, the second end of the second adjusting plate extends to directly above the connecting block, the second end of the first adjusting plate and the second end of the second adjusting plate are both provided with threaded holes, leveling screws are installed in the threaded holes, the bottom ends of the leveling screws of the first adjusting plate and the second adjusting plate abut against the top surface of the connecting block, and the first glue suction part and the second glue suction part are leveled by operating the leveling screws.
[0034] Optionally, the first driving assembly includes a motor, a camshaft, a first cam, a second cam, and a third cam, wherein:
[0035] The motor is fixedly mounted on the base, and the camshaft is rotatably mounted on the base around its own axis. The rotating shaft of the motor is transmission-connected to one end of the camshaft. The first cam and the second cam are fixed to the camshaft at intervals. The first cam is arranged corresponding to the folding member, and the second cam is transmission-connected to the first support member via a swing arm. The motor drives the camshaft to rotate, thereby driving the folding member to move closer to the first support member via the first cam and driving the first support member to rise and fall via the second cam.
[0036] The tape folding mechanism further includes a transverse seat, which is mounted on the base so as to be movably close to and away from the first support member. The folding member is rotatably hinged to the transverse seat via a hinge shaft. A protrusion is provided on the first cam. The motor drives the camshaft to rotate so as to abut the transverse seat via the protrusion, thereby driving the transverse seat to move laterally close to the first support member. A second elastic member is provided between the transverse seat and the base. The second elastic member is configured to drive the transverse seat to move laterally away from the first support member after the protrusion leaves the transverse seat, thereby resetting the folding member.
[0037] A third elastic member is provided between the transverse movement seat and the folding member. The third elastic member is provided on a side of the hinge shaft close to the first support member. The third elastic member is configured to exert an upward elastic force on the folding member so that the folding member abuts against the bottom surface of the first glue-absorbing portion and moves transversely close to the first support member.
[0038] The second support member is installed on the base in a liftable manner, the third cam is installed on the camshaft, the third cam is connected to the second support member through a swing arm, and the motor drives the camshaft to rotate to drive the second support member to move up and down through the third cam.
[0039] Optionally, the first cutting assembly and the second cutting assembly both include an upper cutting knife and a lower cutting knife, and the upper cutting knife and the lower cutting knife can be raised and lowered relative to the base. The first driving assembly further includes two sets of cutting cams, the two sets of cutting cams corresponding to the first cutting assembly and the second cutting assembly respectively, and each set of cutting cams includes a fourth cam and a fifth cam, the fourth cam is connected to the upper cutting knife via a swing arm, and the fifth cam is connected to the lower cutting knife via a swing arm.
[0040] The motor drives the camshaft to rotate, so as to drive the upper cutter and the lower cutter to rise and fall relative to the base through the fourth cam and the fifth cam, thereby shearing the material strip passing between the upper cutter and the lower cutter.
[0041] An SMT tape splicing machine comprises the above-mentioned tape splicing device.
[0042] The beneficial effects of the present invention are as follows: compared with the prior art, the material strip splicing device provided by the present invention has the following beneficial effects:
[0043] 1. The first driving member drives the material receiving mechanism to move to the first position or the second position, thereby avoiding the old material tray when the first conveying mechanism temporarily stores the material strip of the old material tray. This can greatly shorten the movement distance of the material strip of the old material tray during temporary storage, thereby improving the material receiving efficiency;
[0044] 2. The second conveyor assembly is driven to move to the third position or the fourth position by the second driving member, so that the second conveyor assembly can move to the preset position to receive the material belt. This enables the second conveyor assembly and the first conveyor assembly to receive the material belt synchronously, further improving the material receiving efficiency of the material belt;
[0045] 3. Before the splicing mechanism joins the tail of the old tray with the head of the new tray, two sets of cutting components are used to cut the end of the tail of the old tray and the end of the head of the new tray flush to ensure the splicing effect of the subsequent splicing mechanism;
[0046] 4. The material splicing mechanism can implement double-sided bonding of the end of the tape tail of the old material tray and the end of the tape head of the new material tray to ensure the reliability of the joint;
[0047] 5. The tape folding assembly, the first support member, the second support member, the first cutting assembly and the second cutting assembly share a set of drive components, which has a simple structure, small space occupation and low cost;
[0048] 6. The overall structure is compact and the layout is reasonable. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] In order to more clearly illustrate and understand the technical solutions in the embodiments of the present invention, a brief introduction is given below to the background technology of the present invention and the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without any creative work.
[0050] Figure 1 2 is a schematic diagram showing a state in which the material receiving mechanism of the material strip receiving device provided by an embodiment of the present invention is in the second position;
[0051] Figure 2 2 is a schematic diagram of a state in which a material receiving mechanism of a material strip receiving device provided by an embodiment of the present invention is in a first position;
[0052] Figure 3 yes Figure 1 A partial enlarged view of point A in the middle;
[0053] Figure 4 yes Figure 1 A partial enlarged view of point B in the middle;
[0054] Figure 5 2 is a schematic diagram of the three-dimensional structure of the material receiving mechanism of the material strip receiving device provided in an embodiment of the present invention;
[0055] Figure 6 2 is a schematic structural diagram of a tape feeding mechanism of a tape splicing device provided in an embodiment of the present invention;
[0056] Figure 7 2 is a schematic structural diagram of a tape taking mechanism of a tape splicing device provided in an embodiment of the present invention;
[0057] Figure 8 2. It is a schematic diagram of a state in which the second glue suction part of the material strip splicing device provided by an embodiment of the present invention is engaged with the top surface of the material strip;
[0058] Figure 9 2. This is a schematic diagram of a state in which the first adhesive suction part of the tape splicing device according to an embodiment of the present invention presses down the tape;
[0059] Figure 10 This is a schematic diagram of a state in which the folding member of the tape splicing device provided by an embodiment of the present invention folds the tape after being pressed downward;
[0060] Figure 11 This is a schematic diagram of the state where the material strip splicing device provided by an embodiment of the present invention is reset after being folded;
[0061] Figure 12 This is a schematic diagram of a state in which the first supporting member of the material strip splicing device provided by an embodiment of the present invention is engaged with the bottom surface of the material strip;
[0062] Figure 13 1 is a schematic diagram of the three-dimensional structure of a material splicing assembly of a material strip splicing device provided in an embodiment of the present invention;
[0063] Figure 14 1 is a side view schematic diagram of a material splicing assembly of a material strip splicing device provided by an embodiment of the present invention;
[0064] Figure 15 It is a schematic diagram of the three-dimensional structure of the first driving component of the material strip splicing device provided in an embodiment of the invention. DETAILED DESCRIPTION
[0065] The present invention will be further described in detail below with reference to the accompanying drawings.
[0066] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosure of the present invention. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there can also be a central component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there can also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The terms used in the description of the present invention herein are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the relevant listed items.
[0067] See also Figures 1 to 15 As shown, this embodiment provides a material strip receiving device including a first conveying mechanism 1, a first driving member 2, a receiving mechanism 3 and a second conveying mechanism 4. The first conveying mechanism 1 and the second conveying mechanism 4 are arranged along a first horizontal direction ( Figure 1 The first conveying mechanism 1 is configured to temporarily store the material belt of the old material tray and convey the tail of the material belt of the old material tray to the second conveying mechanism 4, and the second conveying mechanism 4 is configured to convey the head of the material belt of the new material tray to the first conveying mechanism 1; the driving end of the first driving member 2 is connected to the material receiving mechanism 3, and the first driving member 2 is configured to drive the material receiving mechanism 3 to move along the second horizontal direction ( Figure 1 The first conveyor mechanism 1 and the second conveyor mechanism 2 are connected to each other through the material receiving mechanism 3, and the first conveyor mechanism 1 and the second conveyor mechanism 2 are connected to each other through the material receiving mechanism 3.
[0068] Specifically, the first driving member 2 adopts a cylinder or a linear driving module. Preferably, the first driving member 2 is a servo electric cylinder.
[0069] It can be seen that by driving the material receiving mechanism 3 to move to the first position or the second position through the first driving member 2, the old material tray is avoided when the first conveying mechanism 1 temporarily stores the material belt of the old material tray, which can greatly shorten the moving distance of the material belt of the old material tray during temporary storage, thereby improving the material receiving efficiency of the material belt.
[0070] As an embodiment, the first conveying mechanism 1 includes a first conveying component 10 and a material storage component 11. The first conveying component 10 includes a first conveying channel 100, a first rotating drive member 101 and a first conveying ratchet 102. Part of the conveying teeth of the first conveying ratchet 102 extend into the first conveying channel 100. A plurality of holes are arranged at intervals on one side of the material belt of the old material tray. The material belt head of the old material tray is placed in the first conveying channel 100. The conveying teeth of the first conveying ratchet 102 located in the first conveying channel 102 are stuck in the holes of the material belt of the old material tray; the material storage component 11 includes a storage bin 110 and a pressing component 111. The storage bin 110 is provided with a hole for temporarily storing the material belt of the old material tray. The material storage cavity, the pressing assembly 111 is configured to guide the material belt of the old material tray into the material storage cavity; the driving end of the first rotary drive member 101 is connected to the first conveying ratchet 102, and the first rotary drive member 101 is configured to drive the first conveying ratchet 102 to rotate forward, so as to convey the material belt of the old material tray into the material storage cavity through the cooperation of the conveying teeth located in the first conveying channel 100 and the holes of the material belt of the old material tray; after the material belt on the old material tray is temporarily stored in the material storage cavity, the first rotary drive member 101 is configured to drive the first conveying ratchet 102 to reverse, so as to convey the tail of the material belt of the old material tray toward the second conveying mechanism 2 through the cooperation of the conveying teeth located in the first conveying channel 100 and the holes of the material belt of the old material tray.
[0071] Specifically, the material storage component 11 also includes a bracket and a rotation drive module. The material storage bin 110 is rotatably hinged on the bracket. The driving end of the rotation drive module is connected to the material storage bin 110. The rotation drive module is configured to drive the material storage bin 110 to rotate to a working state or an avoidance state; the rotation drive module drives the material storage bin 110 to rotate to a working state, so that the material belt channel of the material storage bin 110 is located directly below the pressing component 111 and the material storage bin 110 is docked with the first conveying mechanism 1; the rotation drive module drives the material storage bin 110 to rotate to an avoidance state to implement avoidance of external mechanisms.
[0072] Specifically, the first rotary driving member 101 is a servo motor.
[0073] In this embodiment, the working principle of the first conveying component 10 and the storage component 11 for temporarily storing the material belt of the old material tray is: when the storage bin 110 rotates to the tooling state, the first rotating drive component 101 drives the first conveying ratchet 102 to rotate forward to send the material belt of the old material tray into the material belt channel of the storage bin 110, and temporarily store the material belt of the old material tray in the storage cavity through the guidance of the pressing component 111.
[0074] As an embodiment, the second conveying mechanism 4 includes a second conveying component 40 and a second driving member (not shown in the figure), the driving end of the second driving member is connected to the second conveying component 40, and the second driving member is configured to drive the second conveying component 40 to move alternately to the third position or the fourth position along the second horizontal direction; the second driving member drives the second conveying component 40 to move to the third position so that the second conveying component 40 can receive the material belt head of the new material tray; the second driving member drives the second conveying component 40 to move to the fourth position so that the second conveying component 40 can dock with the material receiving mechanism 3 in the first position.
[0075] Specifically, the second driving member is a cylinder or a linear driving module.
[0076] It can be seen that the second conveyor assembly 40 is driven to move to the third position or the fourth position by the second driving member, so that the second conveyor assembly 40 can move to the preset position to receive the material belt, so that the second conveyor assembly 40 and the first conveyor assembly 10 can synchronously receive the material belt, further improving the material receiving efficiency of the material belt.
[0077] As an embodiment, the second conveying assembly 40 includes a second conveying channel 41, a second rotating drive member 42 and a second conveying ratchet 43. Some conveying teeth of the second conveying ratchet 43 extend into the second conveying channel 41. A plurality of holes are arranged at intervals on one side of the material belt of the new material tray. The material belt head of the new material tray is placed in the second conveying channel 41. The conveying teeth of the second conveying ratchet 43 located in the second conveying channel 41 are stuck in the holes of the material belt of the new material tray; the second rotating drive member 42 drives the second conveying ratchet 43 to rotate to drive the material belt head of the new material tray in the second conveying channel 41 to be conveyed toward the first conveying mechanism 1.
[0078] Specifically, the second rotation driving member 42 is a servo motor.
[0079] As an embodiment, the material receiving mechanism 3 includes a base 30, a first cutting component 31, a second cutting component 32 and a material receiving component 33. The driving end of the first driving member 2 is connected to the base 30, and the first cutting component 31, the second cutting component 32 and the material receiving component 33 are assembled on the base 30; the material receiving component 33 is arranged between the first cutting component 31 and the second cutting component 32. The first cutting component 31 is configured to receive the material tape tail of the old material tray conveyed by the first conveying mechanism 1 and to shear the material tape tail of the received old material tray so that the end of the material tape tail of the old material tray is flush; the second cutting component 32 is configured to receive the material tape head of the new material tray conveyed by the second conveying mechanism 4 and to shear the material tape head of the received new material tray so that the end of the material tape head of the new material tray is flush; the material receiving component 33 is configured to perform double-sided joining of the material tape head of the new material tray and the material tape tail of the old material tray.
[0080] It can be seen that the material splicing mechanism 3 can implement double-sided bonding of the end of the tail of the old material tray and the end of the head of the new material tray to ensure the reliability of the joint.
[0081] As an embodiment, the material receiving assembly 33 includes a tape feeding assembly 34, a tape taking assembly 35, a tape folding assembly 36, a first support member 37, a second support member 38 and a first driving assembly 39. The tape feeding assembly 34 is configured to provide tape to the tape taking assembly 35; the tape taking assembly 35 is arranged on one side of the tape feeding assembly 34, and the tape taking assembly 35 includes a second driving assembly 350 and a glue suction head 351. The driving end of the second driving assembly 350 is connected to the glue suction head 351, and the second driving assembly 350 is connected to the glue suction head 351. The adhesive tape folding assembly 36 is arranged on the first side of the first support member 37, and the second support member 38 is arranged on the second side of the first support member 37. On the two sides, the tape folding assembly 36 includes a folding member 360 that can move horizontally toward and away from the first support member 37. The driving end of the first driving assembly 39 is connected to the folding member 360 and the first support member 37. The first driving assembly 39 is configured to drive the folding member 360 to move horizontally and drive the first support member 37 to move up and down; the second driving assembly 350 drives the adhesive head 351 and the adsorbed adhesive tape to move above the second support member 38 and then descend, so that the adhesive tape part adsorbed by the second adhesive suction part 3511 is adhered to the first support member 38. 7 and the top surface of the tape tail of the old material tray and the tape head of the new material tray on the second support member 38, the first drive component 39 drives the folding member 360 to move close to the first support member 37, so as to cooperate with the first glue suction part 3510 to fold the released tape to the bottom of the joint of the tape tail of the old material tray and the tape head of the new material tray, the first drive component 39 drives the first support member 37 to rise and abut the tape below the joint, so as to adhere the tape below the joint to the bottom surface of the tape tail of the old material tray and the tape head of the new material tray.
[0082] Specifically, the tape feeding assembly 34 adopts a conventional coil material feeding structure with a stripping function, which is a conventional existing technology and will not be described again here.
[0083] Specifically, the first adhesive suction part 3510 and the second adhesive suction part 3511 both absorb the adhesive tape by vacuum adsorption, and adsorption holes are provided on the adsorption surfaces of the first adhesive suction part 3510 and the second adhesive suction part 3511 .
[0084] As an embodiment, the second driving assembly 350 includes a transverse module 3500, a lifting module 3501, a lifting member 3502, a first floating block 3503, a second floating block 3504, a connecting block 3505, a first adjusting plate 3506 and a second adjusting plate 3507; the fixed end of the lifting module 3501 is installed on the driving end of the transverse module 3500 through a connecting plate, and the transverse module 3500 is configured to drive the lifting module 3501 to move up and down. The driving end is connected to the lifting member 3502, and the first glue sucking part 3510 and the second glue sucking part 3511 are both mounted on the lifting member 3502 in parallel and can float up and down; the first floating block 3503 is mounted on the lifting member 3502 in a liftable manner, the first glue sucking part 3511 is fixedly mounted on the first floating block 3503, the second floating block 3504 is mounted on the lifting member 3502 in a liftable manner, the second glue sucking part 3511 is fixedly mounted on the second floating block 3504, and the connecting block 3505 is fixed. The first and second floating blocks 3503 and 3504 are fixedly mounted on the lifting member 3502 and are located above the first floating block 3503 and the second floating block 3504. The first and second floating blocks 3503 and 3504 are both floatingly connected to the connecting block 3505 via the first elastic member 50. The first end of the first adjusting plate 3506 is fixedly mounted on the first floating block 3503, and the second end of the first adjusting plate 3506 extends to directly above the connecting block 3505. The first end of the second adjusting plate 3507 is fixedly mounted on the second floating block 3504, and the second end of the second adjusting plate 3507 extends to directly above the connecting block 3505. The second ends of the first and second adjusting plates 3506 and 3507 are both provided with threaded holes 3508, and leveling screws are installed in the threaded holes 3508. The bottom ends of the leveling screws of the first and second leveling plates 3506 and 3507 abut against the top surface of the connecting block 3505. By operating the leveling screws, the first and second glue suction parts 3510 and 3511 are leveled.
[0085] As an embodiment, the first drive assembly 39 includes a motor 390, a camshaft 391, a first cam 392, a second cam 393 and a third cam 394. The motor 390 is fixedly mounted on the base 30, and the camshaft 391 is rotatably mounted on the base 30 around its own axis. The rotating shaft of the motor 390 is connected to one end of the camshaft 391. The first cam 392 and the second cam 393 are fixed to the camshaft 391 at intervals. The first cam 392 is arranged corresponding to the folding member 360, and the second cam 393 is connected to the third cam 394 through a swing arm. The first cam 392 is provided with a protruding portion 3920, and the second cam 393 is provided with a protruding portion 3921. The cam shaft 390 drives the cam shaft 391 to rotate, so as to contact the transverse seat 361 through the protrusion 3920, thereby driving the transverse seat 361 to move transversely close to the first support member 37. A second elastic member 52 is provided between the transverse seat 361 and the base 30. The second elastic member 52 is configured to drive the transverse seat 361 to move transversely away from the first support member 37 after the protrusion 3920 leaves the transverse seat 361, so as to reset the folding member 360. A third elastic member 53 is provided between the transverse seat 361 and the folding member 360. The third elastic member 53 is provided on the hinge On the side of the connecting shaft 51 close to the first support member 37, the third elastic member 53 is configured to apply an upward elastic force to the folding member 360, so that the folding member 360 abuts against the bottom surface of the first glue-absorbing part 3510 and moves horizontally close to the first support member 37; the second support member 38 is installed on the base 30 in a liftable manner, and the third cam 394 is installed on the cam shaft 391. The third cam 391 is connected to the second support member 38 through a swing arm, and the motor 390 drives the cam shaft 391 to rotate to drive the second support member 38 to rise and fall through the third cam 391.
[0086] Specifically, the first elastic member 50 , the second elastic member 52 and the third elastic member 53 are all springs.
[0087] In this embodiment, the working process of the material receiving mechanism 3 performing double-sided bonding on the end of the tail of the old material tray and the end of the head of the new material tray is as follows:
[0088] The first conveying mechanism 1 automatically conveys the tail of the old tray and the second conveying mechanism 4 automatically conveys the head of the new tray to the first support 37 and the second support 38;
[0089] The second driving assembly 350 drives the adhesive suction head to move to the adhesive stripping position and absorbs the adhesive tape peeled off at the adhesive stripping position through the first adhesive suction part 3510 and the second adhesive suction part 3511 ;
[0090] The second driving assembly 350 drives the adhesive tape suction head and the adhesive tape to move to the top of the second supporting member 38 and then descends, so that the adhesive tape portion suctioned by the second adhesive tape suction part 3511 is adhered to the top surfaces of the two material tapes to be joined on the first supporting member 37 and the second supporting member 38;
[0091] The first support member 37 descends to a low position, and the second support member 38 supports the second adhesive suction portion 3511. The first adhesive suction portion 3510 releases the adhesive tape, and the second driving assembly 350 drives the adhesive suction head to continue descending, bending the adhesive tape downward through the first adhesive suction portion 3510.
[0092] The first driving assembly 39 drives the folding member 360 to move closer to the first supporting member 37, and the folding member 360 folds the downwardly bent tape to below the joint of the two material strips to be joined;
[0093] The first driving assembly 39 drives the first supporting member 37 to rise and abut against the adhesive tape below the joint, so as to adhere the adhesive tape below the joint to the bottom surfaces of the two material strips to be joined.
[0094] As an embodiment, the first cutting assembly 31 and the second cutting assembly 32 both include an upper cutter 310 and a lower cutter 311, and the upper cutter 310 and the lower cutter 311 can be raised and lowered relative to the base 30. The first driving assembly 39 also includes two groups of cutting cams, and the two groups of cutting cams correspond to the first cutting assembly 31 and the second cutting assembly 32 respectively. Each group of cutting cams includes a fourth cam 395 and a fifth cam 396. The fourth cam 395 is connected to the upper cutter 310 through a swing arm, and the fifth cam 396 is connected to the lower cutter 311 through a swing arm; the motor 390 drives the camshaft 391 to rotate, so as to drive the upper cutter 310 and the lower cutter 311 to rise and fall relative to the base 30 through the fourth cam 395 and the fifth cam 396, thereby shearing the material strip passing between the upper cutter 310 and the lower cutter 311.
[0095] The first cutting assembly 31 and the second cutting assembly 32 provided in this embodiment have the same principle of cutting the material strip. Taking the first cutting assembly 31 as an example, the working principle of the first cutting assembly 31 provided in this embodiment for cutting the tail of the material strip of the old material tray conveyed by the first conveying mechanism 1 is as follows:
[0096] In the initial state, the lower cutter 311 is in a low position and the upper cutter 310 is in a high position, so that the material strip formed for the old material tray enters the gap between the upper cutter 310 and the lower cutter 311;
[0097] The first conveying mechanism 1 conveys the tail of the old material tray to between the upper cutter 310 and the lower cutter 311;
[0098] The motor 390 drives the cam shaft 391 to rotate, so as to drive the lower cutter 311 to rise through the fifth cam 396 , so as to cut the tail of the material strip of the old material tray between the upper cutter 310 and the lower cutter 311 .
[0099] An SMT tape splicing machine comprises the above-mentioned tape splicing device.
[0100] The above embodiments merely illustrate the basic principles and features of the present invention. The present invention is not limited to these examples. Various modifications and variations are possible without departing from the spirit and scope of the present invention. Such modifications and variations are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A material strip splicing device, characterized in that: The material strip receiving device includes a first conveying mechanism, a first driving member, a material receiving mechanism and a second conveying mechanism, wherein: The first conveying mechanism and the second conveying mechanism are spaced apart along a first horizontal direction, the first conveying mechanism is configured to temporarily store the tape of the old material tray and convey the tail of the tape of the old material tray toward the second conveying mechanism, and the second conveying mechanism is configured to convey the head of the tape of the new material tray toward the first conveying mechanism; The driving end of the first driving member is connected to the material receiving mechanism, and the first driving member is configured to drive the material receiving mechanism to move alternately to the first position or the second position along the second horizontal direction, and the material receiving mechanism is configured to receive the tail of the old material tray conveyed by the first conveying mechanism and the head of the new material tray conveyed by the second conveying mechanism and connect the received tail of the material tray with the head of the material tray, and the first horizontal direction is perpendicular to the second horizontal direction; The first driving member drives the material receiving mechanism to move to the first position, thereby causing the material receiving mechanism to dock with the first conveying mechanism and the second conveying mechanism, so that the material receiving mechanism receives the tail of the old material tray conveyed by the first conveying mechanism and the head of the new material tray conveyed by the second conveying mechanism; The first driving member drives the material receiving mechanism to move to the second position so as to avoid the old material tray when the first conveying mechanism temporarily stores the material belt of the old material tray.
2. The material strip splicing device according to claim 1, characterized in that: The first conveying mechanism includes a first conveying assembly and a material storage assembly, wherein: The first conveying assembly includes a first conveying channel, a first rotating drive member, and a first conveying ratchet. Some conveying teeth of the first conveying ratchet extend into the first conveying channel. A plurality of holes are provided at intervals on one side of the material belt of the old material tray. The material belt head of the old material tray is placed in the first conveying channel. The conveying teeth of the first conveying ratchet located in the first conveying channel are engaged with the holes of the material belt of the old material tray. The material storage assembly includes a material storage bin and a material pressing assembly. A material storage cavity is provided in the material storage bin for temporarily storing the material strip of the old material tray. The material pressing assembly is configured to guide the material strip of the old material tray into the material storage cavity. The driving end of the first rotating drive member is connected to the first conveying ratchet, and the first rotating drive member is configured to drive the first conveying ratchet to rotate forward so as to convey the material belt of the old material tray into the storage cavity through the cooperation of the conveying teeth located in the first conveying channel and the holes of the material belt of the old material tray; after the material belt on the old material tray is temporarily stored in the storage cavity, the first rotating drive member is configured to drive the first conveying ratchet to reverse so as to convey the tail of the material belt of the old material tray toward the second conveying mechanism through the cooperation of the conveying teeth located in the first conveying channel and the holes of the material belt of the old material tray.
3. The material strip splicing device according to claim 2, characterized in that: The second conveying mechanism includes a second conveying assembly and a second driving member, wherein a driving end of the second driving member is connected to the second conveying assembly, and the second driving member is configured to drive the second conveying assembly to move alternately to a third position or a fourth position along the second horizontal direction; The second driving member drives the second conveying assembly to move to the third position so that the second conveying assembly can receive the material strip head of the new material tray; The second driving member drives the second conveying assembly to move to the fourth position, so that the second conveying assembly docks with the material receiving mechanism at the first position.
4. The material strip splicing device according to claim 3, characterized in that: The second conveying assembly includes a second conveying channel, a second rotating drive member, and a second conveying ratchet, wherein some conveying teeth of the second conveying ratchet extend into the second conveying channel, a plurality of holes are provided at intervals on one side of the material belt of the new material tray, a head of the material belt of the new material tray is placed in the second conveying channel, and the conveying teeth of the second conveying ratchet located in the second conveying channel are engaged with the holes of the material belt of the new material tray; The second rotary drive member drives the second conveying ratchet to rotate, so as to drive the material strip head of the new material tray in the second conveying channel to be conveyed toward the first conveying mechanism.
5. The material strip splicing device according to claim 1, characterized in that: The material receiving mechanism includes a base, a first cutting assembly, a second cutting assembly and a material receiving assembly, wherein: The driving end of the first driving member is connected to the base, and the first cutting assembly, the second cutting assembly and the connecting assembly are assembled on the base; The material receiving assembly is arranged between the first material cutting assembly and the second material cutting assembly, the first material cutting assembly is configured to receive the tail of the old material tray conveyed by the first conveying mechanism and cut the tail of the received old material tray so that the end of the tail of the old material tray is flush; the second material cutting assembly is configured to receive the head of the new material tray conveyed by the second conveying mechanism and cut the head of the received new material tray so that the end of the head of the new material tray is flush; The material splicing assembly is configured to perform double-sided splicing on the material strip head of the new material tray and the material strip tail of the old material tray.
6. The material strip splicing device according to claim 5, characterized in that: The material splicing assembly includes a tape feeding assembly, a tape taking assembly, a tape folding assembly, a first support member, a second support member and a first driving assembly, wherein: The tape feeding assembly is configured to provide tape to the tape taking assembly; The adhesive tape taking assembly is arranged on one side of the adhesive tape feeding assembly, and the adhesive tape taking assembly includes a second driving assembly and a glue sucking head. The driving end of the second driving assembly is connected to the glue sucking head. The second driving assembly is configured to drive the glue sucking head to move laterally and lift. The glue sucking head is configured to absorb or release a single adhesive tape. The glue sucking head includes a first glue sucking part and a second glue sucking part arranged in parallel. The adhesive tape is absorbed by the first glue sucking part and the second glue sucking part. The first glue sucking part and the second glue sucking part can be lifted and lowered relative to each other. The tape folding assembly is arranged on a first side of the first support member, and the second support member is arranged on a second side of the first support member. The tape folding assembly includes a folding member that can move laterally toward and away from the first support member. The driving end of the first driving assembly is drivingly connected to the folding member and the first support member. The first driving assembly is configured to drive the folding member to move laterally and drive the first support member to move up and down. The second driving component drives the glue suction head and the adsorbed adhesive tape to move above the second supporting member and then descend, so as to adhere the adhesive tape portion adsorbed by the second glue suction part to the top surface of the tape tail of the old material tray and the tape head of the new material tray on the first supporting member and the second supporting member. The first driving component drives the folding member to move close to the first supporting member to cooperate with the first glue suction part to fold the released adhesive tape to below the junction of the tape tail of the old material tray and the tape head of the new material tray. The first driving component drives the first supporting member to rise and abut against the adhesive tape below the junction, so as to adhere the adhesive tape below the junction to the bottom surface of the tape tail of the old material tray and the tape head of the new material tray.
7. The material strip splicing device according to claim 6, characterized in that: The second driving assembly includes a transverse movement module, a lifting module, a lifting member, a first floating block, a second floating block, a connecting block, a first adjustment plate and a second adjustment plate; wherein: The fixed end of the lifting module is mounted on the driving end of the transverse module via a connecting plate. The transverse module is configured to drive the lifting module to move transversely. The driving end of the lifting module is connected to the lifting member. The first glue absorbing part and the second glue absorbing part are both mounted side by side on the lifting member so as to float up and down. The first floating block is movably mounted on the lifting member, the first adhesive absorbing portion is fixedly mounted on the first floating block, the second floating block is movably mounted on the lifting member, the second adhesive absorbing portion is fixedly mounted on the second floating block, the connecting block is fixedly mounted on the lifting member and is located above the first and second floating blocks, and the first and second floating blocks are both floatingly connected to the connecting block via a first elastic member; The first end of the first adjusting plate is fixedly mounted on the first floating block, the second end of the first adjusting plate extends to directly above the connecting block, the first end of the second adjusting plate is fixedly mounted on the second floating block, the second end of the second adjusting plate extends to directly above the connecting block, the second end of the first adjusting plate and the second end of the second adjusting plate are both provided with threaded holes, leveling screws are installed in the threaded holes, the bottom ends of the leveling screws of the first adjusting plate and the second adjusting plate abut against the top surface of the connecting block, and the first glue suction part and the second glue suction part are leveled by operating the leveling screws.
8. The material strip splicing device according to claim 7, characterized in that: The first driving assembly includes a motor, a camshaft, a first cam, a second cam and a third cam, wherein: The motor is fixedly mounted on the base, and the camshaft is rotatably mounted on the base around its own axis. The rotating shaft of the motor is transmission-connected to one end of the camshaft. The first cam and the second cam are fixed to the camshaft at intervals. The first cam is arranged corresponding to the folding member, and the second cam is transmission-connected to the first support member via a swing arm. The motor drives the camshaft to rotate, thereby driving the folding member to move closer to the first support member via the first cam and driving the first support member to rise and fall via the second cam. The tape folding mechanism further includes a transverse seat, which is mounted on the base so as to be movably close to and away from the first support member, and the folding member is rotatably hinged to the transverse seat via a hinge shaft, and a protrusion is provided on the first cam, and the motor drives the cam shaft to rotate so as to abut against the transverse seat via the protrusion, thereby driving the transverse seat to move laterally close to the first support member, and a second elastic member is provided between the transverse seat and the base, and the second elastic member is configured to drive the transverse seat to move laterally away from the first support member after the protrusion leaves the transverse seat, so as to reset the folding member; A third elastic member is provided between the transverse movement seat and the folding member, and the third elastic member is provided on a side of the hinge shaft close to the first support member, and the third elastic member is configured to apply an upward elastic force to the folding member, so that the folding member abuts against the bottom surface of the first glue-absorbing portion and moves transversely close to the first support member; The second support member is mounted on the base in a liftable manner, the third cam is mounted on the camshaft, the third cam is transmission-connected to the second support member via a swing arm, and the motor drives the camshaft to rotate, thereby driving the second support member to rise and fall via the third cam.
9. The material strip splicing device according to claim 8, characterized in that: The first cutting assembly and the second cutting assembly each include an upper cutting knife and a lower cutting knife, and the upper cutting knife and the lower cutting knife can be raised and lowered relative to the base. The first driving assembly also includes two sets of cutting cams, the two sets of cutting cams corresponding to the first cutting assembly and the second cutting assembly respectively, and each set of cutting cams includes a fourth cam and a fifth cam, the fourth cam is connected to the upper cutting knife via a swing arm, and the fifth cam is connected to the lower cutting knife via a swing arm; The motor drives the camshaft to rotate, so as to drive the upper cutter and the lower cutter to rise and fall relative to the base through the fourth cam and the fifth cam, thereby shearing the material strip passing between the upper cutter and the lower cutter.
10. An SMT tape disassembly and splicing machine, characterized in that: The SMT tape splicing machine includes the tape splicing device according to any one of claims 1 to 9.
Citation Information
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