Steam generator and method of use

Abstract

The present invention relates to the technical field of steam generators, and in particular to a steam generator and a method for using the steam generator, comprising a combustion mechanism, comprising an exchange component, an end plate, a spiral blade and a matching rod, wherein the two end plates are symmetrically arranged in a vertical direction, and a plurality of exchange components are arranged in an array in the vertical direction between the two end plates, the exchange component comprising an outer sheath, two linkage sleeves and two exchange disks, and the outer sheath, the linkage sleeve and the exchange disks are coaxially arranged from the outside to the inside; a waste heat utilization mechanism arranged on one side of the combustion mechanism, comprising a treatment box and a serpentine tube arranged inside the treatment box; and a connecting mechanism for connecting the combustion mechanism and the waste heat utilization mechanism, comprising an air pipe, a water pipe and a cross plate. The steam generator is convenient for staff to clean internal dirt, thereby reducing production costs. At the same time, the steam generator can be adjusted according to actual factors, and has good practicality.

Description

Technical Field

[0001] The present invention relates to the technical field of steam generators, and in particular to a steam generator and a use method thereof. Background Art

[0002] A steam generator, also called a steam heat source machine, is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into hot water or steam. The steam generated can be used in various fields such as industrial production, clothing preparation, and food processing. For example, the existing public document CN102498344B-Steam Generator and the existing public document CN106247299B-Steam Generator both disclose a steam generator. Although the existing steam generator can heat water to generate steam, which is convenient for people to use, the existing steam generator still has the following deficiencies in actual use:

[0003] 1. When the existing steam generator performs heat exchange, water is mainly circulated through the serpentine tube to increase the water circulation distance. Fuel is burned outside the serpentine tube to achieve heating and steam generation. However, because the water contains certain minerals, the inside of the serpentine tube will be fouled after long-term use. On the one hand, it is inconvenient for the staff to clean it. On the other hand, the accumulation of dirt will also reduce the efficiency of heat conduction, indirectly causing energy waste;

[0004] 2. When the existing steam generator is in use, the fixed length of the serpentine tube results in a fixed heat exchange energy. When faced with different factors (external temperature, water temperature, fuel composition, etc.), in order to maintain the heat exchange efficiency, either the water flow rate is changed or the unit combustion amount of the fuel is increased. The actual change scheme will affect the final steam generation effect, and changing the length of the serpentine tube will increase the overall space of the steam generator, reducing practicality.

[0005] Therefore, it is necessary to improve the prior art to solve the above-mentioned technical problems. Summary of the invention

[0006] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0007] In view of the problem that the dirt inside the serpentine tube of the above-mentioned existing steam generator is inconvenient to clean, thereby reducing the heat conduction efficiency, a steam generator is proposed.

[0008] To solve the above technical problems, the present invention provides the following technical solutions: a steam generator, comprising a combustion mechanism, including an exchange component, an end plate, a spiral blade and a matching rod, the two end plates are symmetrically arranged in a vertical direction, and a plurality of exchange components are arranged in an array in the vertical direction between the two end plates, the exchange component comprises an outer sleeve, two linkage sleeves and two exchange disks, and the outer sleeve, the linkage sleeve and the exchange disk are coaxially arranged from the outside to the inside, n flow grooves are provided in a circumferential array on both end surfaces of the exchange disk, and the n flow grooves at both ends of the exchange disk are arranged in a one-to-one correspondence, the flow grooves are arc-shaped, and n≥2, the flow grooves aligned at both ends of the exchange disk are connected through flow holes arranged at one end of the flow grooves, and when the flow grooves on the two exchange disks in the same exchange component are in an aligned state, the flow holes on the two exchange disks are arranged at both ends of the flow groove on the same horizontal plane; an external thread is provided on the outer wall of the exchange disk, and the inner walls of the two linkage sleeves are provided with holes respectively connected to the outer threads on the two exchange disks. An internal thread with spiral thread matching, wherein a limit ring is fixedly provided on one end face of a linkage sleeve in the circumferential direction, and a limit groove for gap matching of the limit ring is provided on one end face of the other linkage sleeve, a first retaining ring is fixedly provided on one end of the inner wall of the outer sleeve in the circumferential direction, and a first plug column is fixedly provided on one end face of the first retaining ring in a circumferential array, and a first plug hole for slidingly inserting the first plug column is provided on the other end face of the linkage sleeve with the limit groove; flange plates are symmetrically fixedly provided on both ends of the outer wall of the outer sleeve, and the four corner positions of the two flange plates are fixedly connected by fixing sleeves, the fixing holes in the fixing sleeves pass through the two flange plates, and the coaxial fixing holes in multiple exchange components are slidably sleeved on the same matching rod, and a locking nut is spirally matched on the free end of the matching rod; a waste heat utilization mechanism arranged on one side of the combustion mechanism includes a treatment box and a serpentine pipe arranged inside the treatment box; and a connecting mechanism for connecting the combustion mechanism and the waste heat utilization mechanism includes a gas pipe, a water pipe and a cross plate.

[0009] The beneficial effects of the present invention are as follows: with the design of the steam generator, when the staff loosens the locking nut and removes the matching rod from the exchange assembly and the end plate, the multiple exchange assemblies are in a separated state. Because of the spiral matching arrangement between the exchange disk and the linkage sleeve, the two exchange disks in the separated exchange assembly can be twisted and separated. At this time, the flow slot for water circulation is in an exposed state, and the staff can easily clean the dirt in the flow slot. This design method is convenient to operate as a whole and has a long service life.

[0010] In addition, multiple switching components are stacked and fixed, so when a single switching component is damaged, the staff can also replace it well, and the replacement cost is low, and the overall practicality is good.

[0011] As a preferred solution of a steam generator of the present invention, the cross-section of the limiting ring is T-shaped, and a first oil seal groove is circumferentially provided on the upper surface of the free end of the limiting ring; third ring grooves are circumferentially provided on the side walls adjacent to each other of the two exchange disks, and the two third ring grooves are filled with extension rings, and the outer side wall of the extension ring is fixedly connected to the inner wall of one of the linkage sleeves; a second ring groove for the clearance fit of the first retaining ring is circumferentially provided on one end surface of one of the linkage sleeves.

[0012] As a preferred solution of a steam generator of the present invention, a first sealing ring is circumferentially provided at one end of the outer jacket, and a second oil seal groove is circumferentially provided on the inner and outer side walls of the first sealing ring; a first annular groove is circumferentially provided on the other end surface of the outer jacket provided with the first sealing ring, and the first sealing ring and the first annular groove are gap-fitted between two adjacent outer jackets.

[0013] As a preferred embodiment of a steam generator of the present invention, a combustion groove is provided in the middle of the exchange disk, the combustion grooves in the multiple exchange components constitute a combustion chamber, spiral blades are arranged in the combustion chamber, and the outer wall of the spiral blades is in contact with the inner wall of the combustion groove; an air groove connected to the combustion chamber is provided in the middle of the end plate, a second retaining ring is fixedly provided on the inner wall of the air groove, and a second plug-in column is fixedly provided on one end face of the second retaining ring along a circumferential array, linkage rings are fixedly provided at both ends of the spiral blade, the linkage rings are in contact with one side face of the second retaining ring, and a second plug-in hole for slidingly inserting the second plug-in column is provided on the linkage ring; a first air connecting pipe is fixedly provided on the outer side of the air groove on the side face of the end plate away from the exchange component, and an igniter is installed on the first air connecting pipe located below.

[0014] As a preferred solution of a steam generator of the present invention, a concave cavity is opened on one side of the end plate close to the exchange component, and the concave cavity is covered on the outside of the circulation groove on the same horizontal plane, and a first water connecting pipe connected to the concave cavity is fixedly provided on the side of the end plate away from the exchange component.

[0015] As a preferred solution of a steam generator of the present invention, a third sealing ring coaxial with the concave cavity is fixedly provided on the end plates on both sides inside and outside the concave cavity, and a third oil seal groove is circumferentially opened on the free end of the third sealing ring, and a first sealing groove for gap fitting of the third sealing ring is opened on one side of an exchange disk adjacent to the end plate; a second sealing ring gap fitting with the first ring groove is fixedly provided on one side of one of the end plates, and fourth oil seal grooves are circumferentially opened on the inner and outer walls of the second sealing ring, and a second sealing groove for gap fitting of the first sealing ring is opened on one side of the other end plate.

[0016] In view of the fact that the existing steam generators cannot make good adjustments to maintain the steam generation effect in response to the influence of different factors, a steam generator of the present invention is further preferably improved, wherein: the combustion mechanism also includes a driving assembly, and the driving assembly is arranged on one side of the exchange assembly, the driving assembly includes a gear plate and a U-shaped plate, and a ring tooth is fixedly sleeved on the outer wall of one linkage sleeve, and the ring tooth gap fits in the first ring groove, and an arc-shaped through groove connected to the first ring groove is also provided in the outer sleeve, and part of the gear plate passes through the arc-shaped through groove and engages with the ring tooth, and multiple gear plates are fixedly sleeved on the same rotating rod, and the two ends of the rotating rod are respectively rotatably connected to the two ends of the U-shaped plate through rolling bearings, one end of the rotating rod passes through the U-shaped plate and is embedded in the output end of the motor, and the motor is fixedly connected to the U-shaped plate, the open end of the U-shaped plate is close to one side of the exchange assembly, and the two ends of the U-shaped plate are respectively fixedly connected to the two end plates.

[0017] Another beneficial effect of the present invention is that when the steam generator is in use, the operation of the motor can realize the rotation of multiple gear plates driven by the rotating rod. Because the meshing setting between the gear plate and the ring gear can realize the ring gear driving the linkage sleeve to rotate, and then driving the exchange plate spirally fitted thereon to rotate. Because the two linkage sleeves in the same exchange component are in a limited state and an active state, when one of the exchange plates is driven to rotate, the flow grooves on the two exchange plates that were originally in an overlapping state are in a dislocated state. The greater the degree of dislocation, the greater the distance between the flow holes on the two flow grooves, thereby increasing the flow distance of water in the same exchange component. This design method can be adjusted according to actual conditions, so that effective steam generation under different factors can be met, and the overall space will not be increased during adjustment, which has good practicality.

[0018] As a preferred embodiment of a steam generator of the present invention, a plurality of serpentine tubes are arranged in an array in a horizontal direction, the lower ends of the plurality of serpentine tubes are fixedly connected to the same water collecting box, the upper ends of the plurality of serpentine tubes are fixedly connected to another same water collecting box, a second water connecting pipe is fixedly provided on the other side of the water collecting box to which the serpentine tubes are connected, the second water connecting pipe and the serpentine tubes are both connected to the chamber inside the water collecting box, the water collecting box is fixedly connected to the inner wall of the processing box, and the second water connecting pipe slides through the processing box and extends to the outside of the processing box; a second gas connecting pipe is fixedly provided on the bottom surface of the processing box, and an air outlet pipe is fixedly provided on the top surface of the processing box.

[0019] As a preferred solution of a steam generator of the present invention, wherein: the first gas connecting pipe at the upper end of the combustion mechanism is connected to the second gas connecting pipe through an air supply pipe; the second water connecting pipe at the lower end of the serpentine pipe is connected to the first water connecting pipe at the lower end of the combustion mechanism through a water supply pipe; the two ends of the vertical plate of the cross plate are respectively fixedly connected to the two end plates, and at the same time, the two ends of the horizontal plate of the cross plate are fixedly connected to the outer wall of the processing box.

[0020] In addition, the present invention also provides the following technical solution: a method for using a steam generator, wherein the steam generator is operated and used according to the following steps;

[0021] S1: Connect the second water connecting pipe at the upper end of the serpentine pipe to the water source, and connect the first gas connecting pipe at the lower end of the combustion mechanism to the gas source;

[0022] S2: Turn on the gas source and ignite the gas through the igniter, and the gas burns in the combustion chamber to preheat the combustion mechanism;

[0023] S3: After preheating is completed, the water source is turned on. The water source enters the exchange component through the serpentine pipe and the water pipe, and flows from bottom to top in the flow slot of the exchange component. The heat generated by the combustion of the gas in the combustion chamber heats the flowing water.

[0024] S4: The steam and hot water generated by heating are discharged through the first water connecting pipe at the upper end of the combustion mechanism;

[0025] S5: The gas after combustion is discharged through the first gas connecting pipe at the upper end of the combustion mechanism, enters from the lower end of the processing box through the gas transmission pipe, exchanges heat with the water in the serpentine pipe, and is finally discharged from the gas outlet pipe at the upper end of the processing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0027] Figure 1 The figure is a schematic diagram of the overall structure of a steam generator in the present invention.

[0028] Figure 2 For the present invention Figure 1 Left rear view of the structure.

[0029] Figure 3 For the present invention Figure 1 Vertical cross-section of the structure in the left-right direction.

[0030] Figure 4 It is a schematic diagram of the overall structure of the combustion mechanism in the present invention.

[0031] Figure 5 It is an exploded diagram of the combustion mechanism in the present invention.

[0032] Figure 6 It is a state diagram of both ends of the switching component in the present invention.

[0033] Figure 7 It is an exploded view of the exchange component in the present invention.

[0034] Figure 8 For the present invention Figure 7 Bottom view of the structure.

[0035] Fig. 9 This is a diagram showing the adjustment status of the two exchange disks in the present invention.

[0036] Fig.10 It is a cross-sectional view of the combustion mechanism in the present invention along the axial direction of the outer sheath.

[0037] Fig.11 It is a schematic diagram of the overall structure of the two end plates in the present invention.

[0038] Fig.12 It is an exploded view of the waste heat utilization mechanism and the connection mechanism in the present invention. DETAILED DESCRIPTION

[0039] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0040] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0041] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0042] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1

[0043] Reference Figure 1 , Figure 2 and Figure 3, which is the first embodiment of the present invention, provides a steam generator. When the steam generator is in use, water and fuel perform heat exchange in the combustion mechanism 100, the waste heat utilization mechanism 200 can realize the reuse of waste heat, and the connecting mechanism 300 is used for the coordinated communication between the combustion mechanism 100 and the waste heat utilization mechanism 200.

[0044] Specifically, it includes a combustion mechanism 100, including an exchange component 101, an end plate 102, a spiral blade 104 and a matching rod 105, the two end plates 102 are symmetrically arranged in the vertical direction, and a plurality of exchange components 101 are arranged in an array in the vertical direction between the two end plates 102; a waste heat utilization mechanism 200 arranged on one side of the combustion mechanism 100, including a treatment box 201 and a serpentine tube 202 arranged inside the treatment box 201; and a connecting mechanism 300 for connecting the combustion mechanism 100 and the waste heat utilization mechanism 200, including a gas pipe 301, a water pipe 302 and a cross plate 303.

[0045] See Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the exchange component 101 includes an outer sheath 101a, two linkage sleeves 101b and two exchange disks 101c, and the outer sheath 101a, the linkage sleeve 101b and the exchange disk 101c are coaxially arranged from the outside to the inside, and n flow grooves 101c-2 are arranged in a circumferential array on both end faces of the exchange disk 101c, and the n flow grooves 101c-2 at both ends of the exchange disk 101c are arranged one by one, and the flow grooves 101c-2 are arc-shaped, and n≥2. The flow grooves 101c-2 at both ends of the exchange disk 101c are aligned and connected through a flow hole 101c-3 arranged at one end of the flow groove 101c-2, as shown in FIG. Fig. 9 As shown in state I, when the flow slots 101c-2 on the two exchange disks 101c in the same exchange assembly 101 are aligned, the flow holes 101c-3 on the two exchange disks 101c are arranged at both ends of the flow slot 101c-2 on the same horizontal plane;

[0046] When the above arrangement is used, the aligned flow slots 101c-2 at both ends of the same exchange disk 101c are used to realize water flow through the flow holes 101c-3, and the water between two adjacent exchange disks 101c flows through the flow slots 101c-2. In this way, when the two exchange disks 101c are in a misaligned state, the water flow distance can be increased. Fig. 9 As shown in the II state.

[0047] See Figure 6 , Figure 7 , Figure 8 and Fig.10As shown, an external thread 101c-5 is provided on the outer wall of the exchange disk 101c, and internal threads 101b-3 which are respectively spirally matched with the external threads 101c-5 on the two exchange disks 101c are provided on the inner walls of the two linkage sleeves 101b, so as to facilitate the detachable connection between the exchange disk 101c and the linkage sleeve 101b. On the one hand, it is convenient to clean the dirt in the flow groove 101c-2 in the exchange disk 101c, and on the other hand, it is convenient to disassemble and replace the exchange disk 101c. A limiting ring 101b-7 is fixedly provided on one end face of one of the linkage sleeves 101b in the circumferential direction, and a limiting groove 101b-5 for clearance matching of the limiting ring 101b-7 is provided on one end face of the other linkage sleeve 101b, so that the two linkage sleeves 101b can be in a state of relative rotation. The cross-section of the limiting ring 101b-7 is T-shaped, and the limiting ring 101b-7 A first oil seal groove 101b-8 is circumferentially provided on the free end face, and the first oil seal groove 101b-8 is filled with high temperature resistant water-proof sealing oil to improve the sealing effect. A first butt ring 101e is circumferentially fixed on one end of the inner wall of the outer sheath 101a, and a first plug post 101e-1 is fixedly provided in a circumferential array on one end face of the first butt ring 101e. A first plug hole 101b-2 for sliding insertion of the first plug post 101e-1 is provided on the other end face of the linkage sleeve 101b with respect to the limiting groove 101b-5. This arrangement can realize that one of the two linkage sleeves 101b in the same exchange component 101 is in a positioning state, and a second annular groove 101b-1 for clearance fit of the first butt ring 101e is circumferentially provided on one end face of one of the linkage sleeves 101b, thereby improving the tightness of fit of adjacent exchange components 101;

[0048] When the above arrangement is in use, one of the linkage sleeves 101b is in a positioning state relative to the first retaining ring 101e, so that the other linkage sleeve 101b can be in a rotating state, indirectly driving one of the exchange disks 101c to rotate relative to the other exchange disk 101c, thereby facilitating the relative position adjustment of the flow slots 101c-2 on the adjacent exchange disks 101c.

[0049] Furthermore, third annular grooves 101c-4 are circumferentially provided on the adjacent side walls of the two exchange disks 101c, and the two third annular grooves 101c-4 are filled with extension rings 101b-4, and the outer side walls of the extension rings 101b-4 are fixedly connected to the inner wall of one of the linkage sleeves 101b, thereby improving the coordination and limiting function between the exchange disk 101c and the linkage sleeve 101b and indirectly playing a certain sealing role.

[0050] See Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig.10As shown, flange plates 101a-1 are symmetrically fixed at both ends of the outer wall of the outer sheath 101a, and the four corner positions of the two flange plates 101a-1 are fixedly connected by fixing sleeves 101a-2. The fixing holes 101a-3 in the fixing sleeves 101a-2 penetrate the two flange plates 101a-1. The coaxially arranged fixing holes 101a-3 in multiple exchange components 101 are slidably sleeved on the same matching rod 105, and a locking nut 105a is spirally fitted on the free end of the matching rod 105. This arrangement can realize a detachable connection between multiple exchange components 101. Of course, in actual use, the two end plates 102 should also be fixed to the flange plates 101a-1 through the matching rods 105.

[0051] Of course, in actual use, a sealing ring can be added between the adjacent flange plates 101a-1 of two adjacent outer sheaths 101a when they are matched to improve the sealing performance of the match.

[0052] Furthermore, a first sealing ring 101d is circumferentially provided at one end of the outer sheath 101a, and a second oil seal groove 101d-1 is circumferentially provided on the inner and outer side walls of the first sealing ring 101d, and the second oil seal groove 101d-1 is filled with high-temperature resistant waterproof sealing oil; a first annular groove 101a-5 is circumferentially provided on the other end surface of the outer sheath 101a provided with the first sealing ring 101d, and the first sealing ring 101d and the first annular groove 101a-5 are gap-fitted between the two adjacent outer sheaths 101a, so that the sealing performance between the two adjacent outer sheaths 101a can be achieved. Example 2

[0053] Reference Figure 3 , Figure 4 , Figure 5 , Figure 7 , Figure 8 and Fig.11 , which is the second embodiment of the present invention, is based on the previous embodiment, but is different in that this embodiment is proposed in order to improve the completeness of combustion and the effectiveness of heat exchange.

[0054] Specifically, a combustion groove 101c-1 is opened in the middle of the exchange disk 101c, and the combustion grooves 101c-1 in the multiple exchange components 101 constitute a combustion chamber, and a spiral blade 104 is arranged in the combustion chamber, and the outer wall of the spiral blade 104 is in contact with the inner wall of the combustion groove 101c-1;

[0055] An air groove 102c communicating with the combustion chamber is provided in the middle of the end plate 102, a second retaining ring 102c-1 is fixedly provided on the inner wall of the air groove 102c, and a second plug post 102c-2 is fixedly provided on one end face of the second retaining ring 102c-1 in a circumferential array, and linkage rings 104a are fixedly provided at both ends of the spiral leaf 104, the linkage ring 104a is abutted on one side face of the second retaining ring 102c-1, and a second plug hole 104a-1 for slidingly inserting the second plug post 102c-2 is provided on the linkage ring 104a, and this arrangement can realize the matching and limiting between the end plate 102 and the spiral leaf 104;

[0056] A first gas connecting pipe 102a is fixedly provided on the side of the end plate 102 away from the exchange assembly 101 and located outside the gas groove 102c. An igniter 102a-1 is installed on the first gas connecting pipe 102a located below. The first gas connecting pipe 102a located below is connected to the gas source, and the igniter 102a-1 is used to ignite the gas.

[0057] When the above arrangement is in use, the gas enters from the first gas connecting pipe 102a at the lower end of the combustion mechanism 100, the entered gas is ignited by the igniter 102a-1, and the gas burns in the combustion chamber. The setting of the spiral blades 104 will produce a guiding effect when the gas enters the combustion chamber. Under the action of the centrifugal force of the gas, the gas will flow along the inner wall of the combustion chamber, so that the fuel combustion can be made closer to the inner wall of the combustion chamber, thereby improving the heat exchange rate.

[0058] Furthermore, a concave cavity 102d is provided on one side of the end plate 102 close to the exchange component 101, and the concave cavity 102d covers the outer side of the circulation groove 101c-2 on the same horizontal plane, and a first water connecting pipe 102b connected to the concave cavity 102d is fixedly provided on one side of the end plate 102 away from the exchange component 101, so that water in the circulation groove 101c-2 can enter the concave cavity 102d and then circulate through the first water connecting pipe 102b, so that water can circulate inside and outside the combustion mechanism 100;

[0059] A third sealing ring 102d-1 coaxial with the concave cavity 102d is fixedly provided on the end plates 102 on both sides inside and outside the concave cavity 102d, and a third oil seal groove 102d-2 is circumferentially opened on the free end of the third sealing ring 102d-1, and the third oil seal groove 102d-2 is filled with high-temperature resistant waterproof sealing oil. A first sealing groove 101c-6 for gap fitting of the third sealing ring 102d-1 is opened on one side surface of an exchange disk 101c adjacent to the end plate 102, so that the sealing between the end plate 102 and the exchange disk 101c can be achieved.

[0060] Furthermore, a second sealing ring 102e is fixedly provided on one side surface of one end plate 102 for clearance fit with the first ring groove 101a-5, and a fourth oil seal groove 102e-1 is circumferentially opened on the inner and outer walls of the second sealing ring 102e, and the fourth oil seal groove 102e-1 is filled with high-temperature resistant waterproof sealing oil, and a second sealing groove 102f is opened on one side surface of the other end plate 102 for clearance fit with the first sealing ring 101d, so that the sealing between the end plate 102 and the outer sheath 101a can be achieved. Example 3

[0061] Reference Figure 4 , Figure 5 , Figure 6 and 10 , which is the third embodiment of the present invention, is based on any of the above embodiments, except that this embodiment is proposed to facilitate adjustment of the relative position between the two exchange disks 101c in the same exchange assembly 101 so as to adjust the misalignment of the flow slot 101c-2.

[0062] Specifically, the combustion mechanism 100 further includes a driving assembly 103, and the driving assembly 103 is arranged on one side of the exchange assembly 101, and the driving assembly 103 includes a gear plate 103a and a U-shaped plate 103b, wherein a ring tooth 101b-6 is fixedly sleeved on the outer wall of one linkage sleeve 101b, and the ring tooth 101b-6 is loosely fitted in the first ring groove 101a-5, and an arc-shaped through groove 101a-4 communicating with the first ring groove 101a-5 is further provided in the outer sleeve 101a, and a portion of the gear plate 103a passes through the arc-shaped through groove 101a-4 Meshing with the ring gear 101b-6, a plurality of gear plates 103a are fixedly sleeved on the same rotating rod 103a-1, and the two ends of the rotating rod 103a-1 are rotatably connected to the two ends of the U-shaped plate 103b through rolling bearings, one end of the rotating rod 103a-1 passes through the U-shaped plate 103b and is embedded in the output end of the motor 103a-2, and the motor 103a-2 is fixedly connected to the U-shaped plate 103b, the open end of the U-shaped plate 103b is close to one side of the exchange component 101, and the two ends of the U-shaped plate 103b are fixedly connected to the two end plates 102;

[0063] When the above arrangement is in use, the rotation of the rotating rod 103a-1 can be realized through the operation of the motor 103a-2. Because the gear plate 103a on the rotating rod 103a-1 is fixed and the gear plate 103a and the ring gear 101b-6 are meshed, the ring gear 101b-6 can drive the linkage sleeve 101b to rotate when the rotating rod 103a-1 drives the gear plate 103a to rotate. Because the other linkage sleeve 101b is in a limited state, the relative positions of the two exchange plates 101c can be adjusted.

[0064] In addition, it should be noted that the device also includes a controller (not shown in the drawings) for controlling the electrical components in the device, and the controller is arranged at a position convenient for the operator to operate. Example 4

[0065] Reference Figure 1 , Figure 2 , Figure 3 and 12 , which is the fourth embodiment of the present invention, is based on embodiment 3, but differs in that it improves the reuse of waste heat after fuel combustion, thereby improving the effect of energy saving, so this embodiment is proposed.

[0066] Specifically, a plurality of serpentine tubes 202 are arranged in an array in the horizontal direction, the lower ends of the plurality of serpentine tubes 202 are fixedly connected to the same water collecting box 202a, the upper ends of the plurality of serpentine tubes 202 are fixedly connected to another same water collecting box 202a, a second water connecting tube 202a-1 is fixedly provided on the other side of the water collecting box 202a to which the serpentine tubes 202 are connected, the second water connecting tube 202a-1 and the serpentine tubes 202 are both connected to the chamber inside the water collecting box 202a, the water collecting box 202a is fixedly connected to the inner wall of the treatment box 201, and the second water connecting tube 202a-1 slides through the treatment box 201 and extends to the outside of the treatment box 201;

[0067] A second gas connection pipe 201b is fixedly provided on the bottom surface of the processing box 201, and a gas outlet pipe 201a is fixedly provided on the top surface of the processing box 201. The gas outlet pipe 201a is provided to discharge the gas after combustion.

[0068] The first gas connecting pipe 102a at the upper end of the combustion mechanism 100 is connected to the second gas connecting pipe 201b through the gas pipe 301; the second water connecting pipe 202a-1 at the lower end of the serpentine pipe 202 is connected to the first water connecting pipe 102b at the lower end of the combustion mechanism 100 through the water pipe 302; the two ends of the vertical plate of the cross plate 303 are respectively fixedly connected to the two end plates 102, and the two ends of the horizontal plate of the cross plate 303 are fixedly connected to the outer wall of the processing box 201;

[0069] When the above arrangement is in use, water enters the water collecting box 202a from the second water connecting pipe 202a-1 at the upper end of the serpentine tube 202, is collected in the water collecting box 202a at the lower end of the serpentine tube 202 through the circulation of the serpentine tube 202, and is discharged from the second water connecting pipe 202a-1 thereon, and enters the combustion mechanism 100 from the lower end through the transportation of the water delivery pipe 302, and the fuel gas enters from the first gas connecting pipe 102a at the lower end of the combustion mechanism 100, and the gas after combustion is discharged from the upper end of the combustion mechanism 100, and enters the treatment box 201 through the second gas connecting pipe 201b at the lower end of the treatment box 201 through the transportation of the gas delivery pipe 301, and the gas with residual heat entering exchanges heat with the serpentine tube 202 to realize preheating of the water in the serpentine tube 202, and the gas after heat exchange is discharged from the gas outlet pipe 201a at the upper end of the treatment box 201;

[0070] It should be noted that the first water connecting pipe 102b located at the upper end of the combustion mechanism 100 is connected to the vapor-liquid separator to separate hot water and steam. The steam is used for subsequent use, and the hot water can be pumped into the serpentine pipe 202 by a water pump to achieve the reuse of hot water. Example 5

[0071] This embodiment is the fifth embodiment of the present invention, and this embodiment provides a method for using a steam generator. Specifically, the operation is performed according to the following steps:

[0072] S1: Connect the second water connecting pipe 202a-1 at the upper end of the serpentine pipe 202 to a water source, and connect the first gas connecting pipe 102a at the lower end of the combustion mechanism 100 to a gas source;

[0073] S2: Turn on the gas source and ignite the gas through the igniter 102a-1, and the gas burns in the combustion chamber to preheat the combustion mechanism 100;

[0074] S3: After preheating is completed, the water source is turned on. The water source enters the exchange component 101 through the serpentine tube 202 and the water delivery pipe 302, and flows from bottom to top in the flow slot 101c-2 of the exchange component 101. The heat generated by the combustion of the gas in the combustion chamber heats the flowing water.

[0075] S4: The steam and hot water generated by heating are discharged through the first water connecting pipe 102b at the upper end of the combustion mechanism 100;

[0076] S5: The gas after combustion is discharged through the first gas connecting pipe 102a at the upper end of the combustion mechanism 100, enters from the lower end of the processing box 201 through the gas supply pipe 301, and finally is discharged from the gas outlet pipe 201a at the upper end of the processing box 201 after heat exchange with the water in the serpentine pipe 202.

[0077] In addition, it should be noted that the components not described in detail in this article are prior art.

[0078] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of a plurality of parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.

[0079] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).

[0080] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0081] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A steam generator, characterized in that: include, A combustion mechanism (100) comprises an exchange assembly (101), an end plate (102), a spiral blade (104) and a matching rod (105), wherein the two end plates (102) are arranged symmetrically in a vertical direction, and a plurality of exchange assemblies (101) are arranged in an array in the vertical direction between the two end plates (102), wherein the exchange assembly (101) comprises an outer sheath (101a), two linkage sleeves (101b) and two exchange disks (101c), and the outer sheath (101a), the linkage sleeves (101b) and the exchange disks (101c) are arranged coaxially from the outside to the inside, and n flow slots (101c-2) are arranged in an array in the circumferential direction on both end surfaces of the exchange disks (101c), and the exchange disks (101c) are arranged in an array in the circumferential direction. The n flow grooves (101c-2) at both ends of the exchange disk (101c) are arranged in a one-to-one correspondence, the flow grooves (101c-2) are in an arc shape, and n≥2; the flow grooves (101c-2) at both ends of the exchange disk (101c) are aligned and communicated through a flow hole (101c-3) arranged at one end of the flow groove (101c-2); when the flow grooves (101c-2) on two exchange disks (101c) in the same exchange component (101) are in an aligned state, the flow holes (101c-3) on the two exchange disks (101c) are arranged on the same horizontal plane at both ends of the flow groove (101c-2); an external thread (101c-5) is provided on the outer wall of the exchange disk (101c); and the two connecting holes (101c-5) are connected to each other. The inner wall of the movable sleeve (101b) is provided with internal threads (101b-3) which are respectively spirally matched with the external threads (101c-5) on the two exchange disks (101c); a limiting ring (101b-7) is fixedly provided on one end face of one linkage sleeve (101b) in the circumferential direction; a limiting groove (101b-5) for clearance matching with the limiting ring (101b-7) is opened on one end face of the other linkage sleeve (101b); a first retaining ring (101e) is fixedly provided on one end of the inner wall of the outer sleeve (101a) in the circumferential direction; a first plugging column (101e-1) is fixedly provided on one end face of the first retaining ring (101e) in the circumferential direction; relative to the linkage sleeve with the limiting groove (101b-5), A first plug hole (101b-2) for slidingly inserting a first plug column (101e-1) is provided on the other end surface of the sleeve (101b); flange plates (101a-1) are symmetrically fixedly provided at both ends of the outer wall of the outer sleeve (101a), and the four corner positions of the two flange plates (101a-1) are fixedly connected by a fixing sleeve (101a-2); a fixing hole (101a-3) in the fixing sleeve (101a-2) passes through the two flange plates (101a-1); the coaxially arranged fixing holes (101a-3) in the plurality of exchange components (101) are slidably sleeved on the same matching rod (105), and a locking nut (105a) is spirally fitted on the free end of the matching rod (105); A waste heat utilization mechanism (200) disposed on one side of the combustion mechanism (100), comprising a processing box (201) and a serpentine tube (202) disposed inside the processing box (201); and, A connecting mechanism (300) for connecting a combustion mechanism (100) and a waste heat utilization mechanism (200), comprising an air delivery pipe (301), a water delivery pipe (302) and a cross plate (303).

2. A steam generator according to claim 1, characterized in that: The cross section of the limiting ring (101b-7) is T-shaped, and a first oil seal groove (101b-8) is provided on the free end surface of the limiting ring (101b-7) in the circumferential direction; A third annular groove (101c-4) is provided on adjacent side walls of the two exchange disks (101c) along the circumferential direction, and the two third annular grooves (101c-4) are filled with extension rings (101b-4), and the outer side wall of the extension ring (101b-4) is fixedly connected to the inner wall of one of the linkage sleeves (101b); A second annular groove (101b-1) for clearance fit of the first abutting ring (101e) is provided along the circumferential direction on one end surface of one of the linkage sleeves (101b).

3. A steam generator according to claim 2, characterized in that: A first sealing ring (101d) is circumferentially provided at one end of the outer sleeve (101a), and a second oil seal groove (101d-1) is circumferentially provided on both inner and outer side walls of the first sealing ring (101d); a first annular groove (101a-5) is circumferentially provided on the other end surface of the outer sleeve (101a) on which the first sealing ring (101d) is provided, and clearance fit between the first sealing ring (101d) and the first annular groove (101a-5) is provided between two adjacent outer sleeves (101a).

4. A steam generator according to claim 3, characterized in that: A combustion groove (101c-1) is provided in the middle of the exchange disk (101c); the combustion grooves (101c-1) in the plurality of exchange components (101) form a combustion chamber; a spiral blade (104) is provided in the combustion chamber; and the outer wall of the spiral blade (104) is in contact with the inner wall of the combustion groove (101c-1); An air groove (102c) communicating with the combustion chamber is provided in the middle of the end plate (102); a second retaining ring (102c-1) is fixedly provided on the inner wall of the air groove (102c); and second plug posts (102c-2) are fixedly provided on one end surface of the second retaining ring (102c-1) in a circumferential array; linkage rings (104a) are fixedly provided at both ends of the spiral blade (104); the linkage ring (104a) is abutted against a side surface of the second retaining ring (102c-1); and a second plug hole (104a-1) for slidingly inserting the second plug post (102c-2) is provided on the linkage ring (104a); A first gas connection pipe (102a) is fixedly provided on a side of the end plate (102) away from the exchange assembly (101) and located outside the gas groove (102c), and an igniter (102a-1) is installed on the first gas connection pipe (102a) located below.

5. A steam generator according to claim 4, characterized in that: A concave cavity (102d) is provided on a side of the end plate (102) close to the exchange component (101), and the concave cavity (102d) covers the outside of the circulation slot (101c-2) on the same horizontal plane. A first water connecting pipe (102b) communicating with the concave cavity (102d) is fixedly provided on a side of the end plate (102) away from the exchange component (101).

6. A steam generator according to claim 5, characterized in that: A third sealing ring (102d-1) coaxial with the concave cavity (102d) is fixedly provided on the end plates (102) at both sides inside and outside the concave cavity (102d), and a third oil seal groove (102d-2) is circumferentially provided on the free end of the third sealing ring (102d-1), and a first sealing groove (101c-6) for clearance fit of the third sealing ring (102d-1) is provided on one side surface of an exchange plate (101c) adjacent to the end plate (102); A second sealing ring (102e) is fixedly provided on one side of one end plate (102) and is gap-matched with the first ring groove (101a-5), and a fourth oil seal groove (102e-1) is circumferentially provided on both inner and outer walls of the second sealing ring (102e), and a second sealing groove (102f) for gap-matching with the first sealing ring (101d) is provided on one side of the other end plate (102).

7. A steam generator according to claim 1 or 6, characterized in that: The combustion mechanism (100) further comprises a driving assembly (103), and the driving assembly (103) is arranged on one side of the exchange assembly (101), the driving assembly (103) comprises a gear plate (103a) and a U-shaped plate (103b), a ring tooth (101b-6) is fixedly sleeved on the outer side wall of one linkage sleeve (101b), and the ring tooth (101b-6) is loosely fitted in the first ring groove (101a-5), the outer sleeve (101a) is further provided with an arc-shaped through-groove (101a-4) communicating with the first ring groove (101a-5), and a portion of the gear plate (103a) passes through the arc-shaped through-groove (101a-4). Meshing with the ring gear (101b-6), a plurality of gear plates (103a) are fixedly sleeved on the same rotating rod (103a-1), two ends of the rotating rod (103a-1) are respectively rotatably connected to two ends of a U-shaped plate (103b) via rolling bearings, one end of the rotating rod (103a-1) passes through the U-shaped plate (103b) and is embedded in the output end of the motor (103a-2), and the motor (103a-2) is fixedly connected to the U-shaped plate (103b), the open end of the U-shaped plate (103b) is close to one side of the exchange component (101), and the two ends of the U-shaped plate (103b) are respectively fixedly connected to two end plates (102).

8. A steam generator according to claim 5 or 6, characterized in that: The plurality of serpentine tubes (202) are arranged in an array along the horizontal direction, the lower ends of the plurality of serpentine tubes (202) are fixedly connected to the same water collecting box (202a), the upper ends of the plurality of serpentine tubes (202) are fixedly connected to another same water collecting box (202a), a second water connecting tube (202a-1) is fixedly provided on the other side of the water collecting box (202a) to which the serpentine tubes (202) are connected, the second water connecting tube (202a-1) and the serpentine tubes (202) are both connected to the chamber inside the water collecting box (202a), the water collecting box (202a) is fixedly connected to the inner wall of the processing box (201), and the second water connecting tube (202a-1) slides through the processing box (201) and extends to the outside of the processing box (201); A second gas connection pipe (201b) is fixedly provided on the bottom surface of the processing box (201), and an air outlet pipe (201a) is fixedly provided on the top surface of the processing box (201).

9. A steam generator according to claim 8, characterized in that: The first gas connection pipe (102a) at the upper end of the combustion mechanism (100) is connected to the second gas connection pipe (201b) via an air supply pipe (301); the second water connection pipe (202a-1) at the lower end of the serpentine pipe (202) is connected to the first water connection pipe (102b) at the lower end of the combustion mechanism (100) via a water supply pipe (302); the two ends of the vertical plate of the cross plate (303) are respectively fixedly connected to the two end plates (102), and the two ends of the horizontal plate of the cross plate (303) are fixedly connected to the outer wall of the processing box (201).

10. A method for using a steam generator, characterized in that: The steam generator according to claim 9 is operated and used according to the following steps; S1: connecting the second water connecting pipe (202a-1) at the upper end of the serpentine pipe (202) to a water source, and connecting the first gas connecting pipe (102a) at the lower end of the combustion mechanism (100) to a gas source; S2: turning on the gas source and igniting the gas through the igniter (102a-1), so that the gas burns in the combustion chamber to preheat the combustion mechanism (100); S3: After preheating is completed, the water source is turned on. The water source enters the exchange component (101) through the serpentine tube (202) and the water delivery pipe (302), and flows from bottom to top in the flow groove (101c-2) of the exchange component (101). The heat generated by the combustion of the gas in the combustion chamber heats the flowing water. S4: the steam and hot water generated by heating are discharged through the first water connecting pipe (102b) at the upper end of the combustion mechanism (100); S5: The gas after combustion is discharged through the first gas connecting pipe (102a) at the upper end of the combustion mechanism (100), and then enters the lower end of the processing box (201) through the gas transmission pipe (301), and finally is discharged from the gas outlet pipe (201a) at the upper end of the processing box (201) after heat exchange with the water in the serpentine pipe (202).

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