A coil winding machine with a wire management structure for motor manufacturing

By designing a coil winding machine for motor manufacturing with wire-hard structure, the problem of difficulty in adjusting the motor diameter and length in the prior art is solved, and an efficient and flexible winding process is achieved, and production efficiency and accuracy are improved.

CN119276071BActive Publication Date: 2025-04-04JIANGSU JUSU TRANSMISSION TECH CO LTD

Patent Information

Application Number
CN202411786122.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-04-04
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

Existing motor coil winding machines are difficult to adjust according to different motor diameters and lengths, resulting in low production efficiency, and the cost of customizing winding molds of different specifications and sizes is high and practical.

Method used

A coil winding machine for motor manufacturing with wire-regulating structure is designed, including connecting components, distance adjustment components, wire management components, limit components and winding components. Through the adjustment of distance adjustment components and wire management components, motors of different diameters and lengths are adapted, and the efficient winding process is achieved through the coordination of limit components and winding components.

Benefits of technology

It realizes flexible adjustments based on different motor diameters and lengths, improves production efficiency, reduces production costs, and improves the accuracy and consistency of winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of motor manufacturing, and discloses a coil winding machine for motor manufacturing with a wire management structure, comprising a connecting component, a distance adjustment component, a wire management component, a limit component and a winding component. By rotating a first knob, the distance between wire management plates is adjusted according to the motor diameter to be processed, so as to facilitate processing of motors of different diameters. By rotating a second knob, the first rotating ring is convenient for limiting the bottom of the motor, so as to facilitate winding. A downward force is provided to the second rotating ring by a spring, so as to facilitate clamping the top of the motor. The motor can be fixed between the first rotating ring and the second rotating ring, so as to facilitate rotating the motor during winding. When the first rotating shaft rotates, the motor will be driven to rotate, so as to facilitate winding the motor. The wire will be emitted from the wire outlet, and will be introduced into the motor through the arc surface of the wire management plate. The motor can be wound in coordination with the rotation of the first rotating shaft, so as to facilitate winding and improve production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of motor manufacturing, in particular to a coil winding machine with a wire arranging structure for motor manufacturing. Background Art

[0002] The stator coil is one of the important components of the motor. The traditional winding method of the motor coil is mainly through manual winding, winding the coil on the mold, and then unloading the mold. The workload is large, the production efficiency is low, a lot of manpower is wasted, and the accuracy of the number of turns is poor. In order to solve the above problems, people have developed various stator coil winding machines.

[0003] In the coil production process, the turns need to be wound by a winding machine so that the turns finally form a coil. The winding of the stator coil of the motor requires a winding process, a bundling process, a forming process and a final binding process. In the prior art, the traditional motor coil winding machine is wound through a winding mold, and a bracket is provided on the winding mold, and a winding shaft is fixed on the bracket. Since the winding shaft is fixed and the position cannot be adjusted, the size of the wound coil is fixed. If coils of different specifications and sizes are to be wound, the winding mold needs to be replaced as a whole, which is time-consuming and labor-intensive. In addition, the cost of customizing winding molds of different specifications and sizes is high, the production efficiency is low, and the practicality is poor. However, the prior art is not convenient for adjustment according to the diameter and length of different motors, which leads to inconvenience in winding and low production efficiency. Therefore, it is urgent to invent a coil winding machine for motor manufacturing with a wire management structure to solve the above problems. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a coil winding machine for motor manufacturing with a wire arranging structure.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned solution, the present invention provides the following technical solutions: a coil winding machine for motor manufacturing with a wire management structure, comprising a connecting component, a distance adjusting component, a wire management component, a limiting component and a winding component, the connecting component being used to fix and connect various components, the distance adjusting component being used to adjust and adapt to motors of different diameters, the wire management component being used to guide the winding, the limiting component being used to install and fix the motor and drive it to rotate, the winding component being used for winding, the connecting component comprising a base plate, a pusher being fixedly installed on the left side above the base plate, the limiting component being on the right side above the connecting component, the distance adjusting component being below the limiting component, the wire management components being on the front and rear sides of the limiting component, the winding component being on the right side of the limiting component, the winding component being fixedly connected to the distance adjusting component, two first moving rods being fixedly installed in the middle position above the pusher, a first limiting block being fixedly installed on one end of the first moving rod close to the limiting component, and a side of the first limiting block close to the limiting component is an arc concave surface.

[0008] Preferably, the distance adjustment assembly includes two first limit rods, a first connecting block is fixedly installed in the middle position between the two first limit rods, a first sliding groove is provided in the middle position of one side of the two first limit rods close to each other, two first moving blocks are movably installed between the two first limit rods, a first connecting groove is provided above the first moving block, a groove is provided in the middle position of the left first limit rod, and a second limit rod is fixedly installed on both the front and rear sides of the left first limit rod.

[0009] Preferably, the cable management assembly includes two cable management plates arranged in mirror symmetry, a second adjusting rod is movably connected to the middle of the cable management plates by a thread, a third limit block is fixedly installed at the bottom of the second adjusting rod, the third limit block is movably installed in the first connecting groove, a second knob is fixedly installed on the top of the second adjusting rod, and a first connecting ring is provided below the two cable management plates.

[0010] Preferably, the limiting assembly includes a first rotating shaft, the bottom of the first rotating shaft is movably mounted on the bottom plate, the lower part of the limiting ring is movably mounted in the groove, and the first rotating shaft is movably mounted in the first connecting ring.

[0011] Preferably, the winding assembly includes a second connecting block, and the second connecting block is fixedly connected to the first connecting block.

[0012] Preferably, a first sliding fin is fixedly installed on both sides of the first movable block, a first connecting hole is opened in the middle position of the first movable block, a first adjusting rod is movably installed in the first connecting hole, a second limit block is fixedly installed at the middle and rear end positions of the first adjusting rod respectively, the second limit block at the middle position is movably installed in the first connecting block, a first knob is fixedly installed at the front end of the first adjusting rod, the first adjusting rod is provided with threads that are mirror-symmetrical about the center, and the two first connecting holes are respectively located on the front and rear sides of the first adjusting rod and are respectively engaged with the threads on the first adjusting rod.

[0013] Preferably, a first swivel ring is movably installed above the first connecting ring, a fourth limit rod is fixedly installed at both front and rear ends of the left side of the first connecting ring, a third limit rod is fixedly installed at both front and rear ends of the right side of the first connecting ring, and a second slide groove is opened in the middle position of the right side of the third limit rod.

[0014] Preferably, the right side of the cable management plate is arc-shaped, a first limiting plate is fixedly installed on the left side of the cable management plate, an opening is opened in the lower part of the cable management plate located below the first limiting plate, a second sliding fin is fixedly installed on the left bottom of the cable management plate, and the second sliding fin is movably installed in the second sliding groove.

[0015] Preferably, a first gear is fixedly installed at the lower part of the first rotating shaft, the first gear is located between the first limiting rod and the first connecting ring, the first gear is movably connected to the second gear, the first gear is meshed with the second gear, a second rotating shaft is fixedly installed below the second gear, a first motor is movably connected below the second rotating shaft, and the bottom of the first motor is fixedly installed on the base plate.

[0016] Preferably, a first thread is provided on the upper part of the first rotating shaft, four third sliding grooves are evenly opened between the first threads, a second rotating ring and a limiting ring are movably connected to the upper part of the first rotating shaft, four evenly distributed third sliding fins are fixedly installed on the inner side of the second rotating ring, and the third sliding fins are movably installed in the third sliding grooves.

[0017] Preferably, a circle of teeth is provided on the outer side of the limiting ring, a second connecting groove is opened below the limiting ring, a second connecting hole meshing with the upper part of the first rotating shaft is provided on the inner side of the limiting ring, a second connecting ring is movably installed in the second connecting groove, six evenly distributed first connecting rods are movably installed below the second connecting ring, the bottom of the first connecting rod is fixedly connected to the second rotating ring, six evenly distributed springs are provided between the second rotating ring and the second connecting ring, and the springs are sleeved on the outer side of the first connecting rod.

[0018] Preferably, a connecting shaft is fixedly installed in the middle position of the second connecting block, a third connecting groove is opened on one side of the connecting shaft, a third gear is provided between the second connecting block and the third connecting groove, the third gear is fixedly installed on the connecting shaft, the third connecting groove is movably connected with the third connecting block, the third connecting rod is fixedly installed on the third connecting block, a fourth connecting rod is fixedly installed on the top of the third connecting rod, the fourth connecting rod is fixedly connected to the fifth connecting rod, the fifth connecting rod is fixedly connected to the outlet head, a second motor is fixedly installed on the side of the third connecting rod close to the third gear, the second motor is movably connected with the third rotating shaft, the third rotating shaft is fixedly connected with the fourth gear, the fourth gear is meshed with the third gear and movably connected, and the diameter of the fourth gear is larger than the diameter of the third gear.

[0019] (III) Beneficial effects

[0020] Compared with the prior art, the present invention provides a coil winding machine for motor manufacturing with a wire management structure, which has the following beneficial effects:

[0021] 1. The coil winding machine for motor manufacturing with a wire management structure can adjust the distance between the wire management plates according to the motor diameter to be processed by turning the first knob, so as to facilitate processing of motors of different diameters. By turning the second knob, the first rotating ring can limit the bottom of the motor to facilitate winding. The spring provides a downward force to the second rotating ring to facilitate clamping the top of the motor. The motor can be fixed between the first rotating ring and the second rotating ring to facilitate rotation of the motor during winding. The rotation of the first rotating shaft will drive the motor to rotate, so as to facilitate winding of the motor. The wire will be emitted from the outlet and introduced into the motor through the arc surface of the wire management plate. The motor can be wound in coordination with the rotation of the first rotating shaft, thereby facilitating winding and improving production efficiency.

[0022] 2. The coil winding machine for motor manufacturing with a wire management structure, by rotating the first knob, the rotation of the first knob will drive the first adjusting rod to rotate, and the rotation of the first adjusting rod will drive the first moving blocks on both sides of the first adjusting rod that are respectively threadedly engaged with the first adjusting rod to move. Since the threads on the first adjusting rod are mirror-symmetrically arranged about the center, the two first moving blocks will move toward each other. When the two first moving blocks move toward each other, they will drive the third limit block movably installed above the first moving block through the first connecting groove to move. When the third limit block moves, it will drive the second adjusting rod to move. When the second adjusting rod moves, it will drive the wire management plate to move, so that the distance between the wire management plates can be adjusted, which is convenient for processing motors of different diameters.

[0023] 3. The coil winding machine for motor manufacturing with a wire management structure, by rotating the second knob, the second knob will drive the second adjusting rod to rotate, and the second adjusting rod will drive the wire management plate threadedly engaged with the second adjusting rod to move, and the wire management plate will drive the second sliding fin at the bottom of the wire management plate to move, and the second sliding fin will drive the third limiting rod and the first connecting ring to move, and the second limiting rod will limit the fourth limiting rod and the third limiting rod on both sides of the first connecting ring when the first connecting ring moves, so as to maintain the stability of the third limiting rod and the fourth limiting rod when they move, and the first connecting ring will drive the first rotating ring to move when the first connecting ring moves, and at this time, the first connecting ring and the first rotating ring will move outside the first rotating shaft, so that the first rotating ring can limit the bottom of the motor and facilitate winding.

[0024] 4. The coil winding machine for manufacturing a motor with a wire management structure is implemented by putting the motor on the first rotating shaft, aligning the third sliding fin on the inner side of the second rotating ring with the third sliding groove on the first rotating shaft, aligning the thread on the inner side of the limiting ring with the third sliding groove, and fitting the second rotating ring with the top of the motor. At this time, the limiting ring is rotated so that when the limiting ring rotates, the second connecting hole in the limiting ring will engage with the first thread on the upper part of the first rotating shaft, and the limiting ring moves downward. When the limiting ring moves, it will drive the second connecting ring to move downward. When the second connecting ring moves downward, it will compress the spring between the second connecting ring and the second rotating ring, so that the spring will provide the second rotating ring with a downward force to facilitate clamping the top of the motor, so that the motor can be fixed between the first rotating ring and the second rotating ring, so that the motor can be rotated during winding.

[0025] 5. The coil winding machine for motor manufacturing with a wire management structure starts the first motor. When the first motor is started, it will drive the second shaft to rotate. When the second shaft rotates, it will drive the second gear to rotate. When the second gear rotates, it will drive the first gear to rotate. When the first gear rotates, it will drive the first shaft to rotate. When the first shaft rotates, it will drive the third sliding fin to rotate through the third sliding groove. When the third sliding fin rotates, it will drive the second rotating ring to rotate, so that the second rotating ring will drive the motor to rotate, which is convenient for winding the motor.

[0026] 6. The coil winding machine for motor manufacturing with a wire management structure starts the second motor. The second motor starts and drives the third shaft to rotate. The third shaft rotates and drives the fourth gear to rotate. The fourth gear rotates and engages with the third gear, so that the third connecting block rotates around the third connecting groove on the connecting shaft, so that the third connecting rod rotates around the connecting shaft, the third connecting rod drives the fourth connecting rod to rotate around the connecting shaft, the fourth connecting rod drives the fifth connecting rod and the wire outlet to rotate around the connecting shaft, so that the motor is wound. The wires are introduced into the motor through the arc surface of the wire management plate, and the motor can be wound in conjunction with the rotation of the first shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the structure of the main part of the present invention;

[0029] Figure 3 This is a schematic diagram of the first rotating ring structure of the present invention;

[0030] Figure 4 This is a schematic diagram of the connection structure of the distance adjustment component and the wire management component of the present invention;

[0031] Figure 5 It is a schematic diagram of the structure of the wiring board of the present invention;

[0032] Figure 6This is a schematic diagram of the connection structure of the distance adjustment component and the limit component of the present invention;

[0033] Figure 7 This is a schematic diagram of the structure of the first limiting rod of the present invention;

[0034] Figure 8 This is a schematic diagram of the structure of the distance adjustment component of the present invention;

[0035] Fig. 9 It is a schematic diagram of the structure of the limit assembly of the present invention;

[0036] Fig.10 This is a schematic diagram of the structure of the second connecting ring of the present invention;

[0037] Fig.11 It is a schematic diagram of the structure of the winding assembly of the present invention.

[0038] In the figure: 100, connecting assembly; 101, bottom plate; 102, pusher; 103, first moving rod; 104, first limiting block; 200, distance adjustment assembly; 201, first adjusting rod; 202, first knob; 203, second limiting block; 204, first moving block; 205, first connecting hole; 206, first sliding fin; 207, first connecting groove; 208, first limiting rod; 209, first sliding groove; 210, first connecting block; 211, groove; 212, second limiting rod; 300, cable management assembly; 301, cable management board; 302, second adjusting rod; 303, third limiting block; 304, second knob; 305, first limiting plate; 306, second sliding fin; 307, third limiting rod; 308, second sliding groove; 309, first connecting ring; 310, first rotating ring; 3 11. fourth limiting rod; 400. limiting assembly; 401. first rotating shaft; 402. first gear; 403. second gear; 404. second rotating shaft; 405. first motor; 406. first thread; 407. third slide groove; 408. second rotating ring; 409. second connecting ring; 410. limiting ring; 411. third sliding fin; 412. first connecting rod; 413. spring; 414. second connecting groove; 415. second connecting hole; 500. winding assembly; 501. second connecting block; 502. connecting shaft; 503. third gear; 504. third connecting groove; 505. third connecting block; 506. third connecting rod; 507. second motor; 508. third rotating shaft; 509. fourth gear; 510. fourth connecting rod; 511. fifth connecting rod; 512. outlet. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] See also Figures 1 to 11 A coil winding machine for motor manufacturing with a wire management structure includes a connecting component 100, a distance adjustment component 200, a wire management component 300, a limit component 400 and a winding component 500. The connecting component 100 is used to fix and connect various components, the distance adjustment component 200 is used to adjust and adapt to motors of different diameters, the wire management component 300 is used to guide the winding, the limit component 400 is used to install and fix the motor and drive it to rotate, and the winding component 500 is used for winding. The connecting component 100 includes a bottom plate 101, and a push rod is fixedly installed on the left side above the bottom plate 101. Actuator 102, the limit assembly 400 is on the right side above the connecting assembly 100, the distance adjustment assembly 200 is below the limit assembly 400, the wire management assembly 300 is on the front and rear sides of the limit assembly 400, the winding assembly 500 is on the right side of the limit assembly 400, the winding assembly 500 is fixedly connected to the distance adjustment assembly 200, two first moving rods 103 are fixedly installed in the middle position above the pusher 102, the first moving rod 103 is fixedly installed at one end close to the limit assembly 400 with a first limit block 104, and the side of the first limit block 104 close to the limit assembly 400 is an arc concave surface.

[0041] The distance adjustment component 200 includes two first limit rods 208, a first connecting block 210 is fixedly installed in the middle position between the two first limit rods 208, a first sliding groove 209 is provided in the middle position of one side of the two first limit rods 208 close to each other, two first moving blocks 204 are movably installed between the two first limit rods 208, a first connecting groove 207 is provided above the first moving block 204, a groove 211 is provided in the middle position of the left first limit rod 208, and a second limit rod 212 is fixedly installed on both the front and rear sides of the left first limit rod 208.

[0042] The cable management assembly 300 includes two cable management plates 301 that are arranged in a mirror-symmetrical manner. A second adjusting rod 302 is movably connected to the middle of the cable management plate 301 through a thread. A third limit block 303 is fixedly installed at the bottom of the second adjusting rod 302. The third limit block 303 is movably installed in the first connecting groove 207. A second knob 304 is fixedly installed on the top of the second adjusting rod 302. A first connecting ring 309 is provided below the two cable management plates 301.

[0043] The limiting assembly 400 includes a first rotating shaft 401 , the bottom of the first rotating shaft 401 is movably mounted on the bottom plate 101 , the lower part of the limiting ring 410 is movably mounted in the groove 211 , and the first rotating shaft 401 is movably mounted in the first connecting ring 309 .

[0044] The winding assembly 500 includes a second connecting block 501 , and the second connecting block 501 is fixedly connected to the first connecting block 210 .

[0045] A first sliding fin 206 is fixedly installed on both sides of the first movable block 204, a first connecting hole 205 is opened in the middle position of the first movable block 204, a first adjusting rod 201 is movably installed in the first connecting hole 205, a second limit block 203 is fixedly installed at the middle and rear end positions of the first adjusting rod 201 respectively, the second limit block 203 at the middle position is movably installed in the first connecting block 210, a first knob 202 is fixedly installed at the front end of the first adjusting rod 201, the first adjusting rod 201 is provided with threads that are mirror-symmetrical about the center, and the two first connecting holes 205 are respectively located on the front and rear sides of the first adjusting rod 201 and are respectively engaged with the threads on the first adjusting rod 201.

[0046] A first rotating ring 310 is movably installed above the first connecting ring 309, a fourth limiting rod 311 is fixedly installed at both the front and rear ends of the left side of the first connecting ring 309, a third limiting rod 307 is fixedly installed at both the front and rear ends of the right side of the first connecting ring 309, and a second sliding groove 308 is opened in the middle position of the right side of the third limiting rod 307.

[0047] The right side of the cable management plate 301 is arc-shaped, a first limiting plate 305 is fixedly installed on the left side of the cable management plate 301, an opening is opened in the lower part of the cable management plate 301 located below the first limiting plate 305, a second sliding fin 306 is fixedly installed on the left bottom of the cable management plate 301, and the second sliding fin 306 is movably installed in the second sliding groove 308.

[0048] A first gear 402 is fixedly installed at the lower part of the first rotating shaft 401, and the first gear 402 is located between the first limiting rod 208 and the first connecting ring 309. The first gear 402 is movably connected to the second gear 403, and the first gear 402 is meshed with the second gear 403. A second rotating shaft 404 is fixedly installed below the second gear 403, and a first motor 405 is movably connected below the second rotating shaft 404. The bottom of the first motor 405 is fixedly installed on the bottom plate 101.

[0049] A first thread 406 is provided on the upper part of the first rotating shaft 401, and four third sliding grooves 407 are evenly opened between the first threads 406. A second rotating ring 408 and a limiting ring 410 are movably connected to the upper part of the first rotating shaft 401. Four evenly distributed third sliding fins 411 are fixedly installed on the inner side of the second rotating ring 408, and the third sliding fins 411 are movably installed in the third sliding grooves 407.

[0050] A circle of teeth is provided on the outer side of the limiting ring 410, a second connecting groove 414 is opened below the limiting ring 410, a second connecting hole 415 meshing with the upper part of the first rotating shaft 401 is provided on the inner side of the limiting ring 410, a second connecting ring 409 is movably installed in the second connecting groove 414, six evenly distributed first connecting rods 412 are movably installed below the second connecting ring 409, the bottom of the first connecting rod 412 is fixedly connected to the second rotating ring 408, six evenly distributed springs 413 are provided between the second rotating ring 408 and the second connecting ring 409, and the spring 413 is sleeved on the outer side of the first connecting rod 412.

[0051] A connecting shaft 502 is fixedly installed in the middle position of the second connecting block 501, a third connecting groove 504 is opened on one side of the connecting shaft 502, a third gear 503 is provided between the second connecting block 501 and the third connecting groove 504, the third gear 503 is fixedly installed on the connecting shaft 502, the third connecting groove 504 is movably connected with a third connecting block 505, a third connecting rod 506 is fixedly installed on the third connecting block 505, a fourth connecting rod 510 is fixedly installed on the top of the third connecting rod 506, the fourth connecting rod 510 is fixedly connected with a fifth connecting rod 511, the fifth connecting rod 511 is fixedly connected with a wire outlet 512, a second motor 507 is fixedly installed on the side of the third connecting rod 506 close to the third gear 503, the second motor 507 is movably connected with a third rotating shaft 508, the third rotating shaft 508 is fixedly connected with a fourth gear 509, the fourth gear 509 is meshed with the third gear 503 and movably connected, and the diameter of the fourth gear 509 is larger than the diameter of the third gear 503.

[0052] When in use, according to the motor diameter to be processed, the distance between the wire management plates 301 is adjusted through the distance adjustment component 200, specifically, the first knob 202 is rotated, the rotation of the first knob 202 will drive the first adjustment rod 201 to rotate, the rotation of the first adjustment rod 201 will drive the first moving blocks 204 on both sides of the first adjustment rod 201 that are respectively threadedly meshed with the first adjustment rod 201 to move, and since the threads on the first adjustment rod 201 are arranged in mirror symmetry about the center, the two first moving blocks 204 will move toward each other, and when the two first moving blocks 204 move toward each other, The third limit block 303 movably installed above the first moving block 204 through the first connecting groove 207 is driven to move. When the third limit block 303 moves, the second adjusting rod 302 is driven to move. When the second adjusting rod 302 moves, the wire management plate 301 is driven to move, so that the distance between the wire management plates 301 can be adjusted, which is convenient for processing motors of different diameters. When the wire management plate 301 moves, the second sliding fin 306 fixedly installed at the bottom of the wire management plate 301 is driven to move in the second sliding groove 308 on the third limit rod 307, thereby ensuring the stability of the movement.

[0053] According to the length of the motor, the height of the wire management plate 301 is adjusted through the wire management component 300 to facilitate the winding of the wire winding component 500, specifically, the second knob 304 is rotated, and when the second knob 304 is rotated, the second adjustment rod 302 is driven to rotate, and when the second adjustment rod 302 is rotated, the wire management plate 301 threadedly engaged with the second adjustment rod 302 is driven to move, and when the wire management plate 301 moves, the second sliding fin 306 at the bottom of the wire management plate 301 is driven to move, and when the second sliding fin 306 moves, it drives the third limit rod 307 and the first connection rod 307 to move. When the ring 309 moves, the second limiting rod 212 will limit the fourth limiting rod 311 and the third limiting rod 307 on both sides of the first connecting ring 309 when the first connecting ring 309 moves, so as to maintain the stability of the third limiting rod 307 and the fourth limiting rod 311 when they move. When the first connecting ring 309 moves, it will drive the first rotating ring 310 to move. At this time, the first connecting ring 309 and the first rotating ring 310 will move outside the first rotating shaft 401, so as to facilitate the first rotating ring 310 to limit the bottom of the motor and facilitate winding.

[0054] The motor is installed and fixed by the limiting assembly 400, specifically, the motor is passed through the first rotating shaft 401, and the third sliding fin 411 on the inner side of the second rotating ring 408 is aligned with the third sliding groove 407 on the first rotating shaft 401, and the thread on the inner side of the limiting ring 410 is aligned with the third sliding groove 407, and the second rotating ring 408 is fitted with the top of the motor. At this time, the limiting ring 410 is rotated so that when the limiting ring 410 rotates, the second connecting hole 415 in the limiting ring 410 will mesh with the first thread 406 on the upper part of the first rotating shaft 401, and the limiting ring 410 is moved to When the second connecting ring 409 moves downward, the limiting ring 410 will drive the second connecting ring 409 to move downward. When the second connecting ring 409 moves downward, the spring 413 between the second connecting ring 409 and the second rotating ring 408 will be compressed, so that the spring 413 will provide the second rotating ring 408 with a downward force to facilitate clamping the top of the motor, that is, the motor can be fixed between the first rotating ring 310 and the second rotating ring 408, so as to facilitate rotating the motor during winding. When the second connecting ring 409 moves downward, the top of the first connecting rod 412 will move in the second connecting ring 409.

[0055] When the motor is performing winding processing, the first motor 405 is started. When the first motor 405 is started, it will drive the second shaft 404 to rotate. When the second shaft 404 rotates, it will drive the second gear 403 to rotate. When the second gear 403 rotates, it will drive the first gear 402 to rotate. When the first gear 402 rotates, it will drive the first shaft 401 to rotate. When the first shaft 401 rotates, it will drive the third sliding fin 411 to rotate through the third sliding groove 407. When the third sliding fin 411 rotates, it will drive the second rotating ring 408 to rotate, so that the second rotating ring 408 will drive the motor to rotate, which is convenient for winding the motor. When the motor rotates, it will drive the first rotating ring 310 at the bottom of the motor to rotate in the first connecting ring 309. When the second rotating ring 408 rotates, it will drive the first connecting rod 412 to rotate. The first connecting rod 412 will drive the second connecting ring 409 to rotate in the second connecting groove 414.

[0056] When the motor is wound, the wire is emitted from the wire outlet 512, and the second motor 507 is started. The start of the second motor 507 will drive the third shaft 508 to rotate. When the third shaft 508 rotates, it will drive the fourth gear 509 to rotate. When the fourth gear 509 rotates, it engages with the third gear 503, so that the third connecting block 505 rotates around the third connecting groove 504 on the connecting shaft 502, so that the third connecting rod 506 rotates around the connecting shaft 502, the third connecting rod 506 drives the fourth connecting rod 510 to rotate around the connecting shaft 502, and the fourth connecting rod 510 drives the fifth connecting rod 511 and the wire outlet 512 to rotate around the connecting shaft 502, so that the motor is wound, and the wires will be introduced into the motor through the arc surface of the wire management plate 301, and the motor can be wound in conjunction with the rotation of the first shaft 401.

[0057] When the motor is wound, the pusher 102 pushes the first moving rod 103 to press the first limit block 104 against one side of the motor, so that when the winding assembly 500 is winding the motor on one side, the motor will not rotate to prevent the line sequence from being disordered.

[0058] By turning the first knob 202, the distance between the wire management plates 301 can be adjusted according to the diameter of the motor to be processed, so as to facilitate the processing of motors of different diameters. By turning the second knob 304, the first rotating ring 310 can limit the bottom of the motor to facilitate winding. The spring 413 provides the second rotating ring 408 with a downward force to facilitate clamping the top of the motor. The motor can be fixed between the first rotating ring 310 and the second rotating ring 408 to facilitate rotation of the motor during winding. When the first rotating shaft 401 rotates, it will drive the motor to rotate, which is convenient for winding the motor. The wire will be emitted from the outlet 512, and will be introduced into the motor through the arc surface of the wire management plate 301. The motor can be wound in coordination with the rotation of the first rotating shaft 401.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coil winding machine for motor manufacturing with a wire management structure, comprising a connecting assembly (100), a pitch adjustment assembly (200), a wire management assembly (300), a stop assembly (400) and a winding assembly (500), wherein the connecting assembly (100) is used to fix and connect the various assemblies, the pitch adjustment assembly (200) is used to adjust and adapt to motors of different diameters, the wire management assembly (300) is used to guide the winding wires, the stop assembly (400) is used to install and fix the motor and drive it to rotate, and the winding assembly (500) is used for winding, and is characterized in that: The connection component (100) comprises a bottom plate (101), a pusher (102) is fixedly installed on the left side above the bottom plate (101), a limit component (400) is located on the right side above the connection component (100), a distance adjustment component (200) is located below the limit component (400), a wire management component (300) is located at the front and rear sides of the limit component (400), a winding component (500) is located on the right side of the limit component (400), and the winding component (500) is fixedly connected to the distance adjustment component (200), two first moving rods (103) are fixedly installed at the middle position above the pusher (102), a first limit block (104) is fixedly installed at one end of the first moving rod (103) close to the limit component (400), and a side of the first limit block (104) close to the limit component (400) is a circular arc concave surface; The distance adjustment component (200) comprises two first limit rods (208), a first connecting block (210) is fixedly installed in the middle position between the two first limit rods (208), a first sliding groove (209) is provided in the middle position of one side of the two first limit rods (208) close to each other, two first moving blocks (204) are movably installed between the two first limit rods (208), a first connecting groove (207) is provided above the first moving block (204), a groove (211) is provided in the middle position of the left first limit rod (208), and a second limit rod (212) is fixedly installed on both the front and rear sides of the left first limit rod (208); The cable management assembly (300) comprises two cable management plates (301) arranged in mirror symmetry, a second adjustment rod (302) being movably connected in the middle of the cable management plates (301) via a thread, a third limit block (303) being fixedly mounted at the bottom of the second adjustment rod (302), the third limit block (303) being movably mounted in the first connection groove (207), a second knob (304) being fixedly mounted at the top of the second adjustment rod (302), and a first connection ring (309) being arranged below the two cable management plates (301); The limiting assembly (400) comprises a first rotating shaft (401), the bottom of the first rotating shaft (401) is movably mounted on the bottom plate (101), the lower part of the limiting ring (410) is movably mounted on the groove (211), and the first rotating shaft (401) is movably mounted in the first connecting ring (309); The winding assembly (500) comprises a second connecting block (501), and the second connecting block (501) is fixedly connected to the first connecting block (210).

2. The coil winding machine with a wire management structure for motor manufacturing according to claim 1, characterized in that: A first sliding fin (206) is fixedly mounted on both sides of the first moving block (204); a first connecting hole (205) is provided in the middle of the first moving block (204); a first adjusting rod (201) is movably mounted in the first connecting hole (205); a second limiting block (203) is fixedly mounted at the middle and rear ends of the first adjusting rod (201); the second limiting block (203) at the middle is movably mounted in the first connecting block (210); a first knob (202) is fixedly mounted at the front end of the first adjusting rod (201); the first adjusting rod (201) is provided with threads that are mirror-symmetrical about the center; and two first connecting holes (205) are respectively located at the front and rear sides of the first adjusting rod (201) and are respectively engaged with the threads on the first adjusting rod (201).

3. The coil winding machine with a wire management structure for motor manufacturing according to claim 1, characterized in that: A first rotating ring (310) is movably mounted above the first connecting ring (309); a fourth limiting rod (311) is fixedly mounted at both front and rear ends of the left side of the first connecting ring (309); a third limiting rod (307) is fixedly mounted at both front and rear ends of the right side of the first connecting ring (309); and a second sliding groove (308) is provided at the middle position of the right side of the third limiting rod (307).

4. The coil winding machine with a wire management structure for motor manufacturing according to claim 3, characterized in that: The right side of the cable management plate (301) is arc-shaped, a first limiting plate (305) is fixedly mounted on the left side of the cable management plate (301), a portion of the cable management plate (301) located below the first limiting plate (305) is provided with an opening, a second sliding fin (306) is fixedly mounted on the bottom of the left side of the cable management plate (301), and the second sliding fin (306) is movably mounted in a second sliding groove (308).

5. The coil winding machine with a wire management structure for motor manufacturing according to claim 1, characterized in that: A first gear (402) is fixedly mounted at the bottom of the first rotating shaft (401), the first gear (402) is located between the first limiting rod (208) and the first connecting ring (309), the first gear (402) is movably connected to the second gear (403), the first gear (402) and the second gear (403) are meshed, a second rotating shaft (404) is fixedly mounted below the second gear (403), a first motor (405) is movably connected below the second rotating shaft (404), and the bottom of the first motor (405) is fixedly mounted on the bottom plate (101).

6. The coil winding machine with a wire arranging structure for motor manufacturing according to claim 1, characterized in that: The upper portion of the first rotating shaft (401) is provided with a first thread (406), four third sliding grooves (407) are evenly arranged between the first threads (406), the upper portion of the first rotating shaft (401) is movably connected with a second rotating ring (408) and a limiting ring (410), four evenly distributed third sliding fins (411) are fixedly installed on the inner side of the second rotating ring (408), and the third sliding fins (411) are movably installed in the third sliding grooves (407).

7. The coil winding machine with a wire management structure for motor manufacturing according to claim 6, characterized in that: The outer side of the limiting ring (410) is provided with a circle of teeth, a second connecting groove (414) is provided below the limiting ring (410), a second connecting hole (415) meshing with the upper part of the first rotating shaft (401) is provided inside the limiting ring (410), a second connecting ring (409) is movably installed in the second connecting groove (414), six evenly distributed first connecting rods (412) are movably installed below the second connecting ring (409), the bottom of the first connecting rod (412) is fixedly connected to the second rotating ring (408), six evenly distributed springs (413) are provided between the second rotating ring (408) and the second connecting ring (409), and the springs (413) are sleeved on the outer side of the first connecting rod (412).

8. The coil winding machine with a wire management structure for motor manufacturing according to claim 1, characterized in that: A connecting shaft (502) is fixedly mounted in the middle of the second connecting block (501); a third connecting groove (504) is provided on one side of the connecting shaft (502); a third gear (503) is provided between the second connecting block (501) and the third connecting groove (504); the third gear (503) is fixedly mounted on the connecting shaft (502); a third connecting block (505) is movably connected to the third connecting groove (504); a third connecting rod (506) is fixedly mounted on the third connecting block (505); and a fourth connecting rod (510) is fixedly mounted on the top of the third connecting rod (506). ), the fourth connecting rod (510) is fixedly connected to the fifth connecting rod (511), the fifth connecting rod (511) is fixedly connected to the outlet head (512), a second motor (507) is fixedly mounted on the third connecting rod (506) on a side close to the third gear (503), the second motor (507) is movably connected to the third rotating shaft (508), the third rotating shaft (508) is fixedly connected to the fourth gear (509), the fourth gear (509) is meshed with and movably connected to the third gear (503), and the diameter of the fourth gear (509) is greater than the diameter of the third gear (503).

Citation Information

Patent Citations

  • Coil winding machine used for large motor coil

    CN104993659A

  • Full-automatic efficient winding machine

    CN118249594A

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