Reaction kettle for producing modified asphalt and production process thereof

By using a combination of material barrier plate, contact probe and contact switch in the modified asphalt production reactor, combined with automated control, the problem of insufficient feeding accuracy and adaptability of traditional reactors is solved, and the precise measurement of material quantity is achieved. The improvement of production efficiency ensures product quality and production stability.

CN119281224APending Publication Date: 2025-01-10SHANGHAI WO CHENG NON-FERROUS METAL CO LTD
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Patent Information

Application Number
CN202411826191.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The traditional modified asphalt production reactor has problems with precise measurement, insufficient adaptability and production efficiency and safety risks caused by manual intervention in the feeding process.

Method used

A modified asphalt production reactor was designed, using a combination of a material barrier plate, contact probe and contact switch to achieve accurate measurement of material quantity by adjusting the weight of the weight, and to improve production efficiency through an automated control system to adapt to different materials. Density and feeding requirements.

Benefits of technology

It realizes accurate measurement of the amount of material in the reactor, improves production efficiency, meets the diversified needs of different production lines, reduces the risks and operational errors of manual intervention, and ensures the stability and consistency of the production process.

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Abstract

The invention belongs to the technical field of reaction kettles, and particularly relates to a reaction kettle for modified asphalt production and a production process thereof.The reaction kettle comprises a kettle body, a plurality of temporary storage barrels are arranged on the inner wall of the kettle body, feeding pipes are installed at the tops of the temporary storage barrels, and the feeding pipes penetrate through the top of the kettle body and are connected with the top of the kettle body; a movable material blocking plate is installed on the inner wall of the temporary storage barrel, a discharging pipe is installed at the bottom of the material blocking plate, the material blocking plate is arranged in a concave mode, and the concave position faces the discharging pipe; through the combination of the striker plate, the contact probe and the contact switch which are ingeniously designed, accurate metering of the amount of materials added into the reaction kettle is achieved. The feeding amount of each temporary storage barrel can be set by adjusting the weight of the weight, and when the material reaches the preset weight, the valve is automatically opened to discharge the material, so that the accuracy of feeding each time is ensured. And meanwhile, through automatic control, the system can efficiently transfer the materials from the temporary storage barrel to the reaction kettle, so that the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of reactors, and in particular to a reactor for producing modified asphalt and a production process thereof. Background Art

[0002] In the production process of modified asphalt, the reactor, as one of the key equipment, undertakes the task of mixing, reacting and homogenizing the base asphalt with various modifiers. However, there are some technical problems in the feeding link of the traditional reactor for modified asphalt production, which affects the production efficiency and product quality. First, the problem of accurate metering and feeding. The traditional feeding method often relies on manual operation, and the feeding amount is estimated by weighing or volumetric method, which is not only time-consuming and labor-intensive, but also difficult to achieve accurate metering. The inaccurate feeding amount will lead to an imbalance in the ratio of modifier to base asphalt, which in turn affects the performance and quality of modified asphalt. Secondly, it is limited to adapt to a variety of modifiers. There are many types of modifiers used in the production process of modified asphalt, including polymers, rubber powder, sulfur, etc., and their density, particle size and feeding requirements are different. The traditional reactor feeding system often lacks flexibility and is difficult to adapt to the feeding requirements of different modifiers, which limits the diversity and flexibility of the production line. Finally, there is a contradiction between manual intervention and production efficiency. In the traditional reactor feeding process, manual intervention is an indispensable link, which not only increases the operator's workload and safety risks, but also limits the improvement of production efficiency. At the same time, the errors and uncertainties of manual operation will also affect the stability and consistency of the production process. Summary of the invention

[0003] In order to solve the above problems, the present invention proposes a reactor for producing modified asphalt, which more accurately solves the problems raised in the above background technology.

[0004] The present invention is achieved through the following technical solutions: The present invention provides a reaction kettle for modified asphalt production, comprising a kettle body, a plurality of temporary storage barrels are arranged on the inner wall of the kettle body, a feed pipe is installed on the top of the temporary storage barrel, the feed pipe penetrates to the top of the kettle body and is connected to the top of the kettle body, a movable baffle plate is installed on the inner wall of the temporary storage barrel, a discharge pipe is installed at the bottom of the baffle plate, the baffle plate is concavely arranged and the concave part faces the discharge pipe, a valve 2 is installed on the surface of the discharge pipe, a U-shaped rod 1 is installed at the bottom of the baffle plate, a contact probe 1 is installed at the end of the U-shaped rod 1, a valve 1 is installed on the surface of the feed pipe, and a contact probe 1 is installed on the inner wall of the kettle body. Switch one, a contact switch two is installed on the inner wall of the kettle body at the bottom of the contact switch one, valve two is closed when the contact probe one contacts the contact switch one, and valve two is opened when the contact probe one contacts the contact switch two, a mounting cylinder is installed on the inner top wall of the kettle body, contact switch three and contact switch four are installed on the surface of the mounting cylinder, contact switch three is staggered by ninety degrees, a U-shaped rod two is installed at the bottom of the baffle plate, contact probe two is installed on the end of the U-shaped rod two, valve one is opened when the contact probe two contacts the contact switch three, and valve one is closed when the contact probe two contacts the contact switches four.

[0005] Preferably, a hanging rope is installed on the top of the baffle plate, and the hanging rope passes through the outside of the kettle body. A weight is installed on the end of the hanging rope. The weight is set to be detachable and the weight of the weight is adapted to the weight of the required loading.

[0006] Preferably, a second steering wheel is installed at the top of the surface of the kettle body, and a first steering wheel is installed at the top of the kettle body, and the first steering wheel and the second steering wheel are used for steering the suspension rope.

[0007] Preferably, a connecting ring is installed at the bottom of the suspension rope, a threaded column is installed at the bottom of the connecting ring, a threaded sleeve is installed at the top of the weight, and the threaded sleeve and the threaded column are threadedly connected.

[0008] Preferably, a driving rod is provided through the kettle body and is rotatably connected to its bearing. A feed hopper is installed on the top of the driving rod, and the feed hopper is used for feeding. The bottom of the driving rod passes through the bottom of the mounting cylinder. A driving member is provided in the kettle body, and the driving member is used to drive the rotation of the driving rod.

[0009] Preferably, the driving member includes a mounting plate installed on the inner wall of the kettle body, the mounting plate is rotatably connected to a rotating rod 1 through a bearing, a rotating rod 2 is installed at the bottom of the driving rod, the rotating rod 2 and the rotating rod 1 are meshed and connected via a bevel gear, a toothed disc is installed at the end of the rotating rod 1, and a rack portion is installed at the bottom of the contact probe 2, the rack portion drives the toothed disc to rotate when moving upward, and does not drive the toothed disc to rotate when moving downward.

[0010] Preferably, the rack portion includes a straight plate installed at the bottom of the contact probe 2, a plurality of latch teeth are arranged on the side of the straight plate, the ends of the latch teeth are rotatably connected to the straight plate via a rotating shaft, a limit strip is installed at the bottom of the latch teeth, and the limit strip is used to limit the position of the latch teeth.

[0011] Preferably, a leakage hose is installed at the bottom of the feed hopper, and the leakage hose is inserted into the feed pipe. An arc-shaped limit plate is provided on the surface of the feed pipe on one side of the rotation direction, and the arc-shaped limit plate is used to limit the leakage hose.

[0012] A production process of a reactor for producing modified asphalt, comprising a reactor for producing modified asphalt, comprising the following steps: When the material enters the temporary storage barrel from the feed pipe, the material continuously enters the top of the baffle plate, causing the baffle plate to move downward under force. When the baffle plate moves to the bottom, the contact probe 1 contacts the contact switch 2, and the contact probe 2 contacts the contact switch 4, thereby opening valve 2 and closing valve 1, so that the material is discharged from the discharge pipe into the kettle body, thereby ensuring the accuracy of the amount of material discharged into the kettle body each time; After the material on the top of the baffle plate is discharged, the weight of the material gradually decreases, and the baffle plate is pulled upward by the weight, and finally the baffle plate is reset to the initial position, so that the contact probe 2 contacts the contact switch 3, and then the next valve 1 is opened, and at the same time, the contact probe 1 contacts the contact switch 1, and the valve 2 is closed; When materials of different weights need to be input, the pulling force on the baffle plate can be changed by replacing the weights.

[0013] Compared with the prior art, the present invention provides a reactor for producing modified asphalt, which has the following beneficial effects: The reactor for modified asphalt production achieves accurate measurement of the amount of material added to the reactor through a cleverly designed combination of a baffle plate, a contact probe and a contact switch. The amount of material added to each temporary storage barrel can be set by adjusting the weight of the weight. When the material reaches the predetermined weight, the valve automatically opens to discharge the material, ensuring the accuracy of each addition. At the same time, through automated control, the system can efficiently transfer materials from the temporary storage barrel to the reactor, improving production efficiency.

[0014] The reactor for modified asphalt production can adapt to the density and feeding requirements of different materials by simply adjusting the weight of the weight and the possible feed hopper configuration. This flexibility enables the system to be widely used in various chemical reactions and synthesis processes, meeting the diverse needs of different production lines.

[0015] The reactor for producing modified asphalt can drive the driving rod to rotate 90 degrees as the contact probe 2 moves through the arranged driving member, so that the feed hopper can be gradually connected with the feed pipes at different positions, which is convenient for feeding materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a reaction kettle for producing modified asphalt proposed by the present invention; Figure 2 This is a structural cross-sectional view of a reaction kettle for producing modified asphalt proposed by the present invention; Figure 3 This is a structural cross-sectional view of a reaction kettle for producing modified asphalt proposed by the present invention; Figure 4 This is a schematic diagram of the structure of a driving part of a reaction kettle for producing modified asphalt proposed by the present invention; Figure 5 A reactor for producing modified asphalt proposed by the present invention Figure 4 A magnified schematic diagram of the middle A area; Figure 6 This is a schematic diagram of the structure of a feed pipe of a reactor for producing modified asphalt proposed by the present invention; Figure 7 This is a schematic diagram of the structure of a suspension rope for a reactor for modified asphalt production proposed by the present invention; Figure 8 This is a schematic diagram of the structure of a reaction kettle installation cylinder for modified asphalt production proposed by the present invention; Fig. 9 The present invention is a schematic structural diagram of a reaction kettle baffle plate for modified asphalt production.

[0017] In the figure: 1, kettle body; 11, contact switch one; 12, contact switch two; 13, installation cylinder; 14, contact switch three; 15, contact switch four; 2, temporary storage barrel; 3, feed pipe; 31, valve one; 32, arc-shaped limit plate; 4, material baffle plate; 41, discharge pipe; 42, valve two; 43, U-shaped rod one; 44, contact probe one; 45, U-shaped rod two; 46, contact probe two; 5, driving rod; 6, hanging rope; 61, steering wheel one; 62, steering wheel two; 63, connecting ring; 64, threaded column; 7, weight; 71, threaded sleeve; 8, feed hopper; 81, leakage hose; 9, driving part; 91, installation plate; 92, rotating rod one; 93, rotating rod two; 94, toothed disc; 95, rack part; 951, straight plate; 952, clamping teeth; 953, limit strip. DETAILED DESCRIPTION

[0018] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0019] like Figure 1-Figure 9 As shown, a reactor for modified asphalt production proposed in one embodiment of the present invention includes a reactor body 1. A plurality of temporary storage barrels 2 are arranged on the inner wall of the reactor body 1, and these temporary storage barrels 2 are used to temporarily store materials to be added to the reaction. A feed pipe 3 is installed on the top of each temporary storage barrel 2, and these feed pipes 3 penetrate to the top of the reactor body 1 and are connected to the top of the reactor body 1, so that the material can be added from the top. A movable baffle plate 4 is installed on the inner wall of the temporary storage barrel 2, and a discharge pipe 41 is connected to the bottom of the baffle plate 4. The baffle plate 4 is concavely arranged and the concave part faces the discharge pipe 41. A valve 42 is installed on the surface of the discharge pipe 41 to control the outflow of materials. A U-shaped rod 43 is also installed at the bottom of the baffle plate 4, and a contact probe 44 is provided at the end of the U-shaped rod 43. At the same time, contact switch 11 and contact switch 2 12 are respectively installed on the inner wall of the kettle body 1. When contact probe 1 44 contacts contact switch 1 11, valve 2 42 is closed; when contact probe 1 44 contacts contact switch 2 12, valve 2 42 is opened. In addition, a mounting cylinder 13 is also installed on the inner top wall of the kettle body 1. Contact switch 3 14 and contact switch 4 15 are arranged on the surface of mounting cylinder 13. These two switches cooperate with contact probe 2 46 at the end of U-shaped rod 2 45 at the bottom of baffle plate 4 to control the switch state of valve 1 31 on the surface of feed pipe 3. Through the above structure, the amount of material added to the reactor each time can be accurately controlled to ensure the stability and accuracy of the production process.

[0020] In the present invention, a reactor for modified asphalt production includes a reactor body 1. A plurality of temporary storage barrels 2 are arranged on the inner wall of the reactor body 1, and these temporary storage barrels 2 are used to temporarily store materials to be added to the reaction. A feed pipe 3 is installed on the top of each temporary storage barrel 2, and these feed pipes 3 penetrate to the top of the reactor body 1 and are connected to the top of the reactor body 1, so that the material can be added from the top. A movable baffle plate 4 is installed on the inner wall of the temporary storage barrel 2, and a discharge pipe 41 is connected to the bottom of the baffle plate 4. The baffle plate 4 is concavely arranged and the concave part faces the discharge pipe 41. A valve 42 is installed on the surface of the discharge pipe 41 to control the outflow of materials. A U-shaped rod 43 is also installed at the bottom of the baffle plate 4, and a contact probe 44 is provided at the end of the U-shaped rod 43. At the same time, contact switch 11 and contact switch 2 12 are respectively installed on the inner wall of the kettle body 1. When contact probe 1 44 contacts contact switch 1 11, valve 2 42 is closed; when contact probe 1 44 contacts contact switch 2 12, valve 2 42 is opened. In addition, a mounting cylinder 13 is also installed on the inner top wall of the kettle body 1. Contact switch 3 14 and contact switch 4 15 are arranged on the surface of mounting cylinder 13. These two switches cooperate with contact probe 2 46 at the end of U-shaped rod 2 45 at the bottom of material retaining plate 4 to control the switch state of valve 1 31 on the surface of feed pipe 3. Through the above structure, the amount of material added to the reactor each time can be accurately controlled to ensure the stability and accuracy of the production process. A suspension rope 6 is installed on the top of material retaining plate 4. Suspension rope 6 runs through the outside of kettle body 1 and a weight 7 is installed at its end. The weight 7 is detachable so as to be adapted according to the weight of the required loading. The weight 7 provides a pulling force on the material blocking plate 4, so that after the material is consumed, the material blocking plate 4 can automatically reset to prepare for the next loading.

[0021] In the present invention, a second steering wheel 62 is installed at the top of the surface of the kettle body 1, and a first steering wheel 61 is also installed at the top of the kettle body 1. The two steering wheels are used to turn the suspension rope 6 to ensure that the suspension rope 6 can smoothly pass through the kettle body 1 and connect to the external weight 7. The setting of the steering wheel makes the layout of the suspension rope 6 more reasonable, reduces friction and wear, and improves the stability and durability of the equipment.

[0022] A reaction kettle for modified asphalt production in the present invention comprises a kettle body 1. A plurality of temporary storage barrels 2 are arranged on the inner wall of the kettle body 1, and these temporary storage barrels 2 are used to temporarily store materials to be added to the reaction. A feed pipe 3 is installed on the top of each temporary storage barrel 2, and these feed pipes 3 penetrate to the top of the kettle body 1 and are connected to the top of the kettle body 1, so that the material can be added from the top. A movable baffle plate 4 is installed on the inner wall of the temporary storage barrel 2, and a discharge pipe 41 is connected to the bottom of the baffle plate 4. The baffle plate 4 is concavely arranged and the concave part faces the discharge pipe 41. A valve 42 is installed on the surface of the discharge pipe 41 to control the outflow of materials. A U-shaped rod 43 is also installed at the bottom of the baffle plate 4, and a contact probe 44 is provided at the end of the U-shaped rod 43. At the same time, contact switch 11 and contact switch 2 12 are respectively installed on the inner wall of the kettle body 1. When contact probe 1 44 contacts contact switch 11, valve 2 42 is closed; when contact probe 1 44 contacts contact switch 2 12, valve 2 42 is opened. In addition, a mounting tube 13 is also installed on the inner top wall of the kettle body 1. Contact switch 3 14 and contact switch 4 15 are arranged on the surface of mounting tube 13. These two switches cooperate with contact probe 2 46 at the end of U-shaped rod 2 45 at the bottom of baffle plate 4 to control the switch state of valve 1 31 on the surface of feed pipe 3. Through the above structure, the amount of material added to the reactor each time can be accurately controlled to ensure the stability and accuracy of the production process. A connecting ring 63 is installed at the bottom of suspension rope 6, and a threaded column 64 is arranged at the bottom of connecting ring 63. A threaded sleeve 71 is installed on the top of weight 7. The threaded sleeve 71 and threaded column 64 are connected by thread. This connection mode makes weight 7 easy to install and disassemble, and is convenient for weight adjustment according to production requirements.

[0023] A reaction kettle for modified asphalt production in the present invention comprises a kettle body 1. A plurality of temporary storage barrels 2 are arranged on the inner wall of the kettle body 1, and these temporary storage barrels 2 are used to temporarily store materials to be added to the reaction. A feed pipe 3 is installed on the top of each temporary storage barrel 2, and these feed pipes 3 penetrate to the top of the kettle body 1 and are connected to the top of the kettle body 1, so that the material can be added from the top. A movable baffle plate 4 is installed on the inner wall of the temporary storage barrel 2, and a discharge pipe 41 is connected to the bottom of the baffle plate 4. The baffle plate 4 is concavely arranged and the concave part faces the discharge pipe 41. A valve 42 is installed on the surface of the discharge pipe 41 to control the outflow of materials. A U-shaped rod 43 is also installed at the bottom of the baffle plate 4, and a contact probe 44 is provided at the end of the U-shaped rod 43. At the same time, contact switch 11 and contact switch 2 12 are respectively installed on the inner wall of the kettle body 1. When contact probe 1 44 contacts contact switch 1 11, valve 2 42 is closed; when contact probe 1 44 contacts contact switch 2 12, valve 2 42 is opened. In addition, a mounting cylinder 13 is also installed on the inner top wall of the kettle body 1. Contact switch 3 14 and contact switch 4 15 are arranged on the surface of mounting cylinder 13. These two switches cooperate with contact probe 2 46 at the end of U-shaped rod 2 45 at the bottom of baffle plate 4 to control the switch state of valve 1 31 on the surface of feed pipe 3. Through the above structure, the amount of material added to the reactor each time can be accurately controlled to ensure the stability and accuracy of the production process. A driving rod 5 is provided on the kettle body 1 and is rotatably connected to its bearing. A feed hopper 8 is installed on the top of driving rod 5 for feeding. The bottom of driving rod 5 passes through the bottom of mounting cylinder 13. A driving member 9 is provided in the kettle body 1 for driving the driving rod 5 to rotate. The driving member 9 drives the driving rod 5 and the feed hopper 8 to rotate, so that different temporary storage barrels 2 can be fed in turn, thereby improving production efficiency.

[0024] A reaction kettle for modified asphalt production in the present invention comprises a kettle body 1. A plurality of temporary storage barrels 2 are arranged on the inner wall of the kettle body 1, and these temporary storage barrels 2 are used to temporarily store materials to be added to the reaction. A feed pipe 3 is installed on the top of each temporary storage barrel 2, and these feed pipes 3 penetrate to the top of the kettle body 1 and are connected to the top of the kettle body 1, so that the material can be added from the top. A movable baffle plate 4 is installed on the inner wall of the temporary storage barrel 2, and a discharge pipe 41 is connected to the bottom of the baffle plate 4. The baffle plate 4 is concavely arranged and the concave part faces the discharge pipe 41. A valve 42 is installed on the surface of the discharge pipe 41 to control the outflow of materials. A U-shaped rod 43 is also installed at the bottom of the baffle plate 4, and a contact probe 44 is provided at the end of the U-shaped rod 43. At the same time, contact switch 11 and contact switch 2 12 are respectively installed on the inner wall of the kettle body 1. When contact probe 1 44 contacts contact switch 1 11, valve 2 42 is closed; when contact probe 1 44 contacts contact switch 2 12, valve 2 42 is opened. In addition, a mounting cylinder 13 is also installed on the inner top wall of the kettle body 1. The surface of the mounting cylinder 13 is provided with contact switch 3 14 and contact switch 4 15. These two switches cooperate with contact probe 2 46 at the end of U-shaped rod 2 45 at the bottom of the baffle plate 4 to control the switch state of valve 1 31 on the surface of the feed pipe 3. Through the above structure, the amount of material added to the reactor each time can be accurately controlled to ensure the stability and accuracy of the production process. The driving member 9 includes a mounting plate 91 installed on the inner wall of the kettle body 1. The mounting plate 91 is rotatably connected with a rotating rod 1 92 through a bearing. A rotating rod 2 93 is installed at the bottom of the driving rod 5. The rotating rod 2 93 and the rotating rod 1 92 are meshed and connected through a bevel gear. A toothed disc 94 is installed at the end of the rotating rod 1 92, and a rack portion 95 is installed at the bottom of the contact probe 1 44. When the rack portion 95 moves upward, it will drive the toothed disc 94 to rotate, and then drive the rotating rod 1 92 and the rotating rod 2 93 to rotate, so that the driving rod 5 and the feed hopper 8 rotate to the position of the next temporary storage bucket 2. When the rack portion 95 moves downward, it will not drive the toothed disc 94 to rotate. This driving method realizes the automatic positioning and rotation of the feed hopper 8, and improves the automation degree and production efficiency of the equipment.

[0025] In the present invention, the rack part 95 includes a straight plate 951 installed at the bottom of the contact probe 44, and a plurality of latch teeth 952 are arranged on the side of the straight plate 951. The ends of these latch teeth 952 are rotatably connected to the straight plate 951 through a rotating shaft, so that the latch teeth 952 can rotate smoothly and drive the toothed disc 94 to rotate when driven by the toothed disc 94. At the same time, a limit bar 953 is also installed at the bottom of the latch teeth 952 to limit the latch teeth 952 and prevent them from rotating by themselves when not subjected to force. The design of the rack part 95 makes its cooperation with the toothed disc 94 more stable and reliable, and improves the operating accuracy and stability of the equipment. When in use, when the straight plate 951 moves upward, its moving distance is just enough to drive the rotating rod 92 to rotate 90 degrees.

[0026] In the present invention, a leakage hose 81 is installed at the bottom of the feed hopper 8, and the leakage hose 81 is inserted into the feed pipe 3. At the same time, an arc-shaped limit plate 32 is provided on the surface of the feed pipe 3 on one side of the rotation direction, which is used to limit the leakage hose 81. The setting of the leakage hose 81 and the arc-shaped limit plate 32 ensures that the material can accurately flow from the feed hopper 8 into the corresponding temporary storage barrel 2, avoiding waste and pollution of the material.

[0027] A production process of a reactor for producing modified asphalt, including a reactor for producing modified asphalt, including the following steps: the material enters the temporary storage barrel 2 from the feed pipe 3, and as the material continues to increase, the baffle plate 4 is forced to move downward. When the baffle plate 4 moves to the bottom, the contact probe 1 44 contacts the contact switch 2 12, and the contact probe 2 46 contacts the contact switch 4 15. At this time, the valve 2 42 is opened and the valve 1 31 is closed, and the material is discharged from the discharge pipe 41 into the kettle body 1. After the material at the top of the baffle plate 4 is discharged, due to the gradual decrease in the weight of the material, the baffle plate 4 is reset upward under the pull of the weight 7. During the reset process, the contact probe 2 46 contacts the contact switch 3 14, and the valve 1 31 at the next location is opened. At the same time, the contact probe 1 44 contacts the contact switch 1 11, and the valve 2 42 is closed. If different weights of materials need to be added, the pulling force on the baffle plate 4 can be adjusted by replacing the weight 7. Through the above production process, the precise feeding and control of the reactor for modified asphalt production can be achieved, ensuring the stability of the production process and product quality, ensuring that all temporary storage barrels 2 are empty, the baffle plate 4 is in the initial position, the contact probe 1 44 is in contact with the contact switch 1 11, and the valve 2 42 is closed; the contact probe 2 46 is in contact with the contact switch 3 14 or is in the initial untriggered state, depending on the design logic, and the valve 1 31 is in an open or closed state depending on whether the current feeding is required. The weight 7 has been installed on the suspension rope 6 according to the weight of the required feeding. The operator pours the material into the feed hopper 8, and the material enters the feed pipe 3 of the currently selected temporary storage barrel 2 through the leakage hose 81. As the material increases, the baffle plate 4 gradually descends, driving the U-shaped rod 1 43 and the contact probe 1 44 to descend, and the U-shaped rod 2 45 and the contact probe 2 46 to descend. When the baffle plate 4 drops to a certain extent, the contact probe 1 44 moves from the contact switch 1 11 to the contact switch 2 12, triggering a signal to open the valve 2 42. At the same time, the contact probe 2 46 drops to a position where it contacts the contact switch 4 15 or reaches a certain preset distance, triggering a signal, causing the valve 1 31 to close and stop feeding the current temporary storage barrel 2. The material is discharged from the opened valve 2 42 through the discharge pipe 41 into the kettle body 1. Baffle plate reset and next cycle: as the material is discharged, the baffle plate 4 gradually rises under the pulling force of the weight 7 due to the reduction in weight. When the baffle plate 4 rises to a certain position, the contact probe 44 contacts the contact switch 11 again, triggering a signal to close the valve 2 42. At the same time, the contact probe 46 rises to contact the contact switch 3 14 or reaches a preset position to trigger a signal. If the system is set to automatic cycle, the valve 1 31 is opened to prepare for the addition of the next temporary storage bucket 2. At this time, if there is a driving member 9 in the system to control the rotation of the feed hopper 8, the interaction between the rack portion 95 and the toothed disc 94 will cause the driving rod 5 and the feed hopper 8 to rotate to the position of the next temporary storage bucket 2. Repeat steps 2 to 4 until all temporary storage buckets 2 have been filled according to the predetermined amount, or until the total amount required for production is reached.When all materials have been added to the kettle body 1 and the reaction has started, the feeding system can be closed and the subsequent production process can be carried out. After the production is completed, the reactor and the temporary storage barrel 2 are cleaned as needed to prepare for the next production.

[0028] Finally, it should be noted that the basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only an example and does not constitute a limitation of this specification. Although it is not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to this specification. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification. At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "one embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "one embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined. In addition, unless explicitly stated in the claims, the order of processing elements and sequences described in this specification, the use of alphanumeric characters, or the use of other names are not used to limit the order of the processes and methods of this specification.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A reactor for producing modified asphalt, comprising a reactor body (1), characterized in that: A plurality of temporary storage barrels (2) are arranged on the inner wall of the kettle body (1), a feed pipe (3) is installed on the top of the temporary storage barrel (2), the feed pipe (3) penetrates to the top of the kettle body (1) and is connected to the top of the kettle body (1), a movable baffle plate (4) is installed on the inner wall of the temporary storage barrel (2), a discharge pipe (41) is installed at the bottom of the baffle plate (4), the baffle plate (4) is concavely arranged and the concave part faces the discharge pipe (41), a valve 2 (42) is installed on the surface of the discharge pipe (41), a U-shaped rod 1 (43) is installed at the bottom of the baffle plate (4), a contact probe 1 (44) is installed at the end of the U-shaped rod 1 (43), a valve 1 (31) is installed on the surface of the feed pipe (3), a contact switch 1 (11) is installed on the inner wall of the kettle body (1), and the inner wall of the kettle body (1) is located at the contact switch 1 ( A contact switch 2 (12) is installed at the bottom of the kettle body (11); when the contact probe 1 (44) contacts the contact switch 1 (11), the valve 2 (42) is closed; when the contact probe 1 (44) contacts the contact switch 2 (12), the valve 2 (42) is opened; a mounting tube (13) is installed at the inner top wall of the kettle body (1); a contact switch 3 (14) and a contact switch 4 (15) are installed on the surface of the mounting tube (13); the contact switch 3 (14) is staggered by 90 degrees; a U-shaped rod 2 (45) is installed at the bottom of the baffle plate (4); a contact probe 2 (46) is installed at the end of the U-shaped rod 2 (45); when the contact probe 2 (46) contacts the contact switch 3 (14), the valve 1 (31) is opened; when the contact probe 2 (46) contacts the contact switch 4 (15), the valve 1 (31) is closed.

2. A reactor for producing modified asphalt according to claim 1, characterized in that: A hanging rope (6) is installed on the top of the baffle plate (4), and the hanging rope (6) passes through the outside of the kettle body (1). A weight (7) is installed on the end of the hanging rope (6), and the weight (7) is configured to be detachable and the weight of the weight (7) is adapted to the weight of the material to be loaded.

3. A reaction kettle for producing modified asphalt according to claim 1, characterized in that: A second steering wheel (62) is installed at the top of the surface of the kettle body (1), and a first steering wheel (61) is installed at the top of the kettle body (1). The first steering wheel (61) and the second steering wheel (62) are used for steering the suspension rope (6).

4. A reaction kettle for producing modified asphalt according to claim 2, characterized in that: A connecting ring (63) is installed at the bottom of the suspension rope (6), a threaded column (64) is installed at the bottom of the connecting ring (63), a threaded sleeve (71) is installed at the top of the weight (7), and the threaded sleeve (71) and the threaded column (64) are threadedly connected.

5. A reactor for producing modified asphalt according to claim 1, characterized in that: A driving rod (5) is provided through the kettle body (1) and is rotatably connected to its bearing. A feeding hopper (8) is installed on the top of the driving rod (5). The feeding hopper (8) is used for feeding materials. The bottom of the driving rod (5) passes through the bottom of the mounting cylinder (13). A driving member (9) is provided in the kettle body (1). The driving member (9) is used to drive the driving rod (5) to rotate.

6. A reaction kettle for producing modified asphalt according to claim 5, characterized in that: The driving member (9) comprises a mounting plate (91) mounted on the inner wall of the kettle body (1), the mounting plate (91) being rotatably connected to a rotating rod (92) via a bearing, a rotating rod (93) being mounted at the bottom of the driving rod (5), the rotating rod (93) being meshingly connected to the rotating rod (92) via a bevel gear, a toothed disc (94) being mounted at the end of the rotating rod (92), and a rack portion (95) being mounted at the bottom of the contact probe (44), the rack portion (95) driving the toothed disc (94) to rotate ninety degrees when the rack portion (95) is at the top when moving upwards, and not driving the toothed disc (94) to rotate when the rack portion (95) moves downwards.

7. A reaction kettle for producing modified asphalt according to claim 6, characterized in that: The rack portion (95) comprises a straight plate (951) mounted at the bottom of the contact probe (44); a plurality of latching teeth (952) are arranged on the side of the straight plate (951); the ends of the latching teeth (952) are rotatably connected to the straight plate (951) via a rotating shaft; a limiting strip (953) is installed at the bottom of the latching teeth (952); and the limiting strip (953) is used to limit the position of the latching teeth (952).

8. A reaction kettle for producing modified asphalt according to claim 5, characterized in that: A leakage hose (81) is installed at the bottom of the feed hopper (8), and the leakage hose (81) is inserted into the feed pipe (3). An arc-shaped limiting piece (32) is provided on the surface of the feed pipe (3) on one side in the rotation direction, and the arc-shaped limiting piece (32) is used to limit the leakage hose (81).

9. A production process of a reactor for producing modified asphalt, comprising the reactor for producing modified asphalt according to claim 1, comprising the following steps: When the material enters the temporary storage barrel (2) from the feed pipe (3), the material continuously enters the top of the baffle plate (4), causing the baffle plate (4) to be forced to move downward. When the baffle plate (4) moves to the bottom, the contact probe 1 (44) contacts the contact switch 2 (12), and the contact probe 2 (46) contacts the contact switch 4 (15), thereby opening the valve 2 (42) and closing the valve 1 (31), so that the material is discharged from the discharge pipe (41) into the kettle body (1), thereby ensuring the accuracy of the amount of material discharged into the kettle body (1) each time; After the material on the top of the baffle plate (4) is discharged, the weight of the material gradually decreases, and the baffle plate (4) is pulled upward by the weight (7), and finally the baffle plate (4) is reset to the initial position, so that the contact probe 2 (46) contacts the contact switch 3 (14), and then the next valve 1 (31) is opened, and at the same time, the contact probe 1 (44) contacts the contact switch 1 (11), and the valve 2 (42) is closed; When materials of different weights need to be input, the pulling force on the baffle plate (4) can be changed by replacing the weight (7).

Citation Information

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