CPC card automatic inventory machine and processing method thereof

Abstract

The invention discloses a CPC card automatic inventory machine and a processing method thereof, a workbench and a stacking bearing rack, the workbench is sequentially provided with a vibration disc and a feeding module, the vibration disc is also provided with a plurality of alcohol nozzles, the feeding module is provided with a card detection module and a defective product discharging assembly, and the stacking bearing rack is provided with a plurality of alcohol nozzles. The stacking bearing rack comprises a double-shaft transmission module, a feeding linear transmission module and a discharging linear transmission module, the feeding linear transmission module and the discharging linear transmission module are symmetrically arranged on the two sides of the double-shaft transmission module, and a bearing platform is arranged on the double-shaft transmission module; the stacking bearing rack further comprises a second lifting module and a second ejector block arranged on the second lifting module. According to the device, automatic disinfection, automatic feeding, intelligent sorting of good products and defective products and stacking of the good products are achieved, the labor cost is reduced, meanwhile, the working efficiency is improved, and meanwhile, the number of CPC cards can be quickly counted in real time.

Description

Technical Field

[0001] The invention relates to the technical field of inventory counting machines, in particular to a CPC card automatic inventory counting machine and a processing method thereof. Background Art

[0002] The counting machine can quickly count the number of products in large quantities. After the CPC cards are produced, they not only need to be counted, but also need to go through disinfection, wireless induction detection, product quality sorting, and stacking. Traditionally, the above steps are achieved manually, which not only wastes human resources, but also has low work efficiency and does not meet the existing production capacity requirements. For this reason, a CPC card automatic counting machine and its processing method are developed. Summary of the invention

[0003] The purpose of the present invention is to provide a CPC card automatic inventory counting machine, which solves the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: a CPC card automatic inventory counting machine, comprising a workbench and a stacking bearing frame;

[0005] The workbench is provided with a vibration plate and a feeding module in sequence, the vibration plate is also provided with a plurality of alcohol nozzles, and the feeding module is provided with a card detection module and a defective product discharging component;

[0006] The stacking bearing frame includes a double-axis transmission module, a feed linear transmission module and a discharge linear transmission module, the feed linear transmission module and the discharge linear transmission module are symmetrically arranged on both sides of the double-axis transmission module, and a bearing platform is arranged on the double-axis transmission module;

[0007] The stacking bearing frame further comprises a second lifting module and a second top block arranged on the second lifting module.

[0008] Preferably, the feeding module is provided with a transmission belt that circulates on the feeding module and a driving motor linked to the transmission belt, the defective product discharging assembly includes a discharging track and a lifting module, the lifting module is provided with a top block, the lifting module drives the top block to be inserted into the discharging track, and the top block is located at the side end of the transmission belt for transmission, and the discharging track and the feeding module are perpendicular to each other, and a clamping assembly is provided at the bottom of the discharging track, the clamping assembly is provided with at least a spring and a clamping block connected to the spring, and the end of the clamping block away from the spring is inserted into the discharging track.

[0009] Preferably, a baffle, a first rotary cylinder and a second rotary cylinder are provided on the supporting platform, the baffle is L-shaped, and is respectively used to block the end face of the box body close to the discharge linear transmission module and the end face of the box body close to the feeding module, the first rotary cylinder and the second rotary cylinder are respectively connected with block one and block two, block one is used to block the end face of the box body away from the feeding module, and block two is used to block the end face of the box body close to the feeding linear transmission module.

[0010] Preferably, a code reader is also provided on the carrying platform, and a code reading window adapted to the code reader is reserved on the baffle.

[0011] Preferably, the stacking support frame is also provided with a feed pushing module, which is close to one side of the feed linear transmission module, and is used to push the box at the end of the feed linear transmission module onto the support platform.

[0012] Preferably, the stacking support frame is also provided with a discharge pushing module, which is close to one side of the discharge linear transmission module, and is used to push the box of the support platform to the starting end of the discharge linear transmission module.

[0013] Preferably, the alcohol spray head sprays alcohol into the vibrating plate intermittently.

[0014] Preferably, it also includes a material shelf, which is used to carry the stacked good quality materials.

[0015] The processing method of the CPC card automatic inventory counting machine includes:

[0016] Step 1: Pour several mixed CPC cards into the vibration plate, and the alcohol nozzle sprays alcohol into the vibration plate intermittently to disinfect the CPC cards, and then feeds them to the feeding module through vibration;

[0017] Step 2: The CPC cards after disinfection are sequentially loaded into the feeding module and transmitted in the direction of the dual-axis transmission module, wherein the CPC cards pass through the card detection module and undergo wireless induction detection. If the CPC cards are good products, they can pass normally. If the CPC cards are defective products, the defective products are transmitted to the bottom of the discharge track, and the lifting module drives the top block to be transmitted upward, and the CPC cards move upward, while overcoming the elastic force of the spring to push open the card block, and then the lifting module is reset, and the spring drives the card block to rebound, and the defective CPC cards are stacked and positioned above the card block 19;

[0018] Step 3: This step 2 is carried out simultaneously. The dual-axis transmission module drives the load-bearing platform to approach the feed linear transmission module. The feed linear transmission module drives the box to be transferred from the far end to one end of the dual-axis transmission module. Then the feed push module pushes the empty box onto the load-bearing platform. The dual-axis transmission module drives the load-bearing platform to move to the end of the feeding module. At the same time, the barcode reader reads the label on the side of the box to detect the consistency of the incoming material and the box information.

[0019] Step 4: The good CPC cards fall into the receiving slot of the box body due to gravity. At the same time, the lifting module 2 drives the top block 2 to pass through the opening and rise to the top to carry the CPC cards. As multiple CPC cards are stacked, the lifting module 2 gradually descends.

[0020] Step 5: When any of the storage tanks is full, the feeding module stops working, and the dual-axis transmission module drives the load-bearing platform and the box body to make the empty storage tank fit with the end position of the feeding module, and repeat step 4 until the storage tank on the box body is full;

[0021] Step 6: The discharging pushing module pushes the box on the carrying platform and fully loaded with CPC cards to the starting end of the discharging linear transmission module. The discharging linear transmission module transmits from one end close to the dual-axis transmission module to the far end to realize unloading.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention can achieve material disinfection, automatic loading, intelligent sorting of good and bad products, and stacking of good products by setting a workbench and a stacking support frame, thereby reducing labor costs and improving work efficiency.

[0024] 2. The present invention provides a lifting module 2. When materials are stacked, the materials supported by the lifting module 2 can be quickly counted in real time while the lifting module 2 is descending. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the present invention;

[0026] Figure 2 It is a partial structural diagram of the present invention. Figure 1 ;

[0027] Figure 3 It is a partial structural diagram of the present invention. Figure 2 ;

[0028] Figure 4 for Figure 3 A partial enlarged view of the middle A;

[0029] Figure 5 It is a partial structural diagram of the present invention. Figure 3 ;

[0030] Figure 6 It is a partial structural diagram of the present invention. Figure 4 . DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "horizontal", "vertical", "top", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0033] See also Figures 1 to 6 , an embodiment provided by the present invention: a CPC card automatic inventory machine and a processing method thereof, a workbench 100 and a stacking bearing frame 200, a vibration plate 1 and a feeding module 10 are sequentially arranged on the workbench 100, a plurality of alcohol nozzles 2 are also arranged on the vibration plate 1, the alcohol nozzles 2 intermittently spray alcohol into the vibration plate 1 to disinfect CPC cards, the vibration plate 1 can sequentially feed multiple CPC cards to the feeding module 10, the feeding module 10 is provided with a card detection module 11 and a defective product discharging component 12, the card detection module 11 can detect CPC cards by wireless induction, can quickly detect good and defective CPC cards, and discharge the defective products through the defective product discharging component 12;

[0034] The stacking and carrying frame 200 includes a dual-axis transmission module 20, a feed linear transmission module 40 and a discharge linear transmission module 50, the feed linear transmission module 40 and the discharge linear transmission module 50 are symmetrically arranged on both sides of the dual-axis transmission module 20, and also includes a box 30 for loading CPC cards, a plurality of accommodating grooves 31 are arranged on the box 30, and the accommodating grooves 31 are used for stacking and carrying CPC cards, and a carrying platform 21 is arranged on the dual-axis transmission module 20, and the box 30 is transmitted on the feed linear transmission module 40, the discharge linear transmission module 50 and the carrying platform 21;

[0035] The feeding module 10 is provided with a transmission belt 13 that circulates on the feeding module 10 and a driving motor 14 that is linked to the transmission belt 13. The driving motor 14 can drive the transmission belt 13 to rotate, and can transmit the CPC card to the direction of the double-axis transmission module 20. The defective product discharge assembly 20 includes a discharge track 15 and a lifting module 1 (not shown in the figure). The lifting module 1 is provided with a top block 17. The discharge track 15 is perpendicular to the feeding module 10. A clamping assembly 18 is provided at the bottom of the discharge track 15. The clamping assembly is provided with at least a spring (not shown in the figure) and a spring that is connected to the spring. The connected card block 19 is located in the discharge track 15, the lifting module drives the top block 107 to be inserted into the discharge track 15, and the top block 17 is located at the side end of the transmission belt 13 for up and down transmission. When the card detection module 11 detects a defective product, the defective product is transmitted to the bottom of the discharge track 15, the lifting module drives the top block 17 to transmit upward, the CPC card moves upward, and at the same time overcomes the spring force to push open the card block 19, and then the lifting module is reset, the spring drives the card block 19 to rebound, and the defective CPC card stack is positioned above the card block 19.

[0036] In this embodiment, the feeding module 10 forms a limiting channel for the CPC card to pass through, and the transmission belt 13 is located in the limiting channel to drive the CPC card to transmit.

[0037] The two linear transmission modules are a feed linear transmission module 40 and a discharge linear transmission module 50, wherein the feed linear transmission module 40 drives the box 30 to be transmitted from the far end toward one end close to the dual-axis transmission module 20, and at the same time, the unloaded box 20 at the end of the feed linear transmission module 40 is pushed onto the supporting platform 21 through the feed pushing module 41.

[0038] Furthermore, a baffle 22, a first rotary cylinder 23 and a second rotary cylinder 24 are provided on the supporting platform 21. The baffle 22 is L-shaped and is used to block the end face of the box 30 close to the discharge linear transmission module 50 and the end face of the box 30 close to the feeding module 10. When the feeding push module 41 pushes the empty box 30 to the supporting platform 21, the baffle 22 can achieve blocking. The first rotary cylinder 23 and the second rotary cylinder 24 respectively rotate block 1 25 and block 2 26. Block 1 is used to block the end face of the box 30 away from the feeding module 10, and block 2 26 is used to block the end face of the box 30 close to the feeding linear transmission module 40. This structure can prevent the box 30 on the supporting platform 21 from being displaced or falling off when the dual-axis transmission module 20 is transmitted, thereby ensuring the precise transmission of the dual-axis transmission module 20.

[0039] Furthermore, a code reader 27 is also provided on the carrying platform 21, and a code reading window 28 compatible with the code reader 27 is retained on the baffle 22, and a label slot 32 for gluing an identification label is also provided on the side end of the box 30; for CPC cards of different incoming materials, the operator will record the incoming material information and generate a label, which is convenient for the operator to scan the code to read the incoming material information in the box 30 and then select the appropriate product for transportation; the label is glued to the label slot 32, and when the box 30 is moved onto the carrying platform 21, the code reader 27 passes through the operating code reading window 28 to identify the label information, and compares it with the preset information through the operating system. If the information is consistent, the equipment is working normally. If it is inconsistent with the operating system and the preset information, the equipment stops and issues an alarm, allowing the operator to replace the box 30 with the correct label to prevent material confusion when it is transported in the future.

[0040] Furthermore, the carrying platform 21 is provided with an opening (not shown) through which the second top block 61 can pass.

[0041] The dual-axis transmission module 20 drives the carrying platform 21, that is, the empty box 30 on the carrying platform 21 to perform XY-axis dual-axis transmission, and cooperates with the feeding module 10 to output good CPC cards, so that multiple CPC cards are stacked and loaded into a plurality of accommodating slots 31 until the plurality of accommodating slots 31 on the box 30 are full and stop.

[0042] Furthermore, it also includes a lifting module 60 and a top block 61 arranged on the lifting module 60. Each bottom of the accommodating slot 31 is provided with an opening for the top block 61 to pass through (not shown). After passing through the opening, the top block 61 can rise to the top to carry CPC cards. As multiple CPC cards are stacked, the top block 61 gradually descends. This structure can prevent the CPC cards from being stuck in the accommodating slot 31.

[0043] The material discharging pushing module 51 pushes the box 30 fully loaded with CPC cards on the carrying platform 21 to the starting end of the material discharging linear transmission module 50. The material discharging linear transmission module 50 transmits from one end close to the dual-axis transmission module 20 to the far end to realize material discharging.

[0044] Furthermore, each storage slot 31 on the box 30 can be loaded with a specific number of CPC cards, and the loading quantity can be counted in time when it is fully loaded; if the box 30 cannot be fully loaded, the computer control system can quickly count the number of CPC cards through the descending range of the lifting module 2 60 and the number of fully loaded storage slots 31 in the box 30.

[0045] It also includes a material shelf 300, which is used to carry a box 30 of stacked good CPC cards.

[0046] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. CPC card automatic inventory counting machine, including a workbench and a stacking support frame, characterized in that: The workbench is provided with a vibration plate and a feeding module in sequence, the vibration plate is also provided with a plurality of alcohol nozzles, and the feeding module is provided with a card detection module and a defective product discharging component; The stacking bearing frame includes a double-axis transmission module, a feed linear transmission module and a discharge linear transmission module, the feed linear transmission module and the discharge linear transmission module are symmetrically arranged on both sides of the double-axis transmission module, and a bearing platform is arranged on the double-axis transmission module; The stacking bearing frame further comprises a second lifting module and a second top block arranged on the second lifting module.

2. The CPC card automatic inventory counting machine according to claim 1, characterized in that: The feeding module is provided with a transmission belt that circulates on the feeding module and a driving motor linked to the transmission belt. The defective product discharging assembly includes a discharging track and a lifting module. The lifting module is provided with a top block. The lifting module drives the top block to be inserted into the discharging track, and the top block is located at the side end of the transmission belt for transmission. The discharging track and the feeding module are perpendicular to each other. A clamping assembly is provided at the bottom of the discharging track. The clamping assembly is provided with at least a spring and a clamping block connected to the spring, and the end of the clamping block away from the spring is inserted into the discharging track.

3. The CPC card automatic inventory counting machine according to claim 1, characterized in that: A baffle, a first rotary cylinder and a second rotary cylinder are arranged on the supporting platform. The baffle is L-shaped and is respectively used to block the end face of the box body close to the discharge linear transmission module and the end face of the box body close to the feeding module. The first rotary cylinder and the second rotary cylinder are respectively connected with block one and block two. Block one is used to block the end face of the box body away from the feeding module, and block two is used to block the end face of the box body close to the feed linear transmission module.

4. The CPC card automatic inventory counting machine according to claim 3, characterized in that: A code reader is also arranged on the carrying platform, and a code reading window adapted to the code reader is reserved on the baffle.

5. The CPC card automatic inventory counting machine according to claim 1, characterized in that: The stacking support frame is also provided with a feed pushing module, which is close to one side of the feed linear transmission module and is used to push the box at the end of the feed linear transmission module onto the support platform.

6. The CPC card automatic inventory counting machine according to claim 1, characterized in that: The stacking bearing frame is also provided with a discharge pushing module, which is close to one side of the discharge linear transmission module and is used to push the box of the bearing platform to the starting end of the discharge linear transmission module.

7. The CPC card automatic inventory counting machine according to claim 1, characterized in that: The alcohol spray head sprays alcohol into the vibration plate intermittently.

8. The CPC card automatic inventory counting machine according to claim 1, characterized in that: It also includes material shelves, which are used to carry and stack good quality materials.

9. The processing method of CPC card automatic inventory counting machine is characterized by: include, Step 1: Pour several mixed CPC cards into the vibration plate, and the alcohol nozzle sprays alcohol into the vibration plate intermittently to disinfect the CPC cards, and then feeds them to the feeding module through vibration; Step 2: The CPC cards after disinfection are sequentially loaded into the feeding module and transmitted in the direction of the dual-axis transmission module, wherein the CPC cards pass through the card detection module and undergo wireless induction detection. If the CPC cards are good products, they can pass normally. If the CPC cards are defective products, the defective products are transmitted to the bottom of the discharge track, and the lifting module drives the top block to be transmitted upward, and the CPC cards move upward, while overcoming the elastic force of the spring to push open the card block, and then the lifting module is reset, and the spring drives the card block to rebound, and the defective CPC cards are stacked and positioned above the card block 19; Step 3: This step 2 is carried out simultaneously. The dual-axis transmission module drives the load-bearing platform to approach the feed linear transmission module. The feed linear transmission module drives the box to be transferred from the far end to one end of the dual-axis transmission module. Then the feed push module pushes the empty box onto the load-bearing platform. The dual-axis transmission module drives the load-bearing platform to move to the end of the feeding module. At the same time, the barcode reader reads the label on the side of the box to detect the consistency of the incoming material and the box information. Step 4: The good CPC cards fall into the receiving slot of the box body due to gravity. At the same time, the lifting module 2 drives the top block 2 to pass through the opening and rise to the top to carry the CPC cards. As multiple CPC cards are stacked, the lifting module 2 gradually descends. Step 5: When any of the storage tanks is full, the feeding module stops working, and the dual-axis transmission module drives the load-bearing platform and the box body to make the empty storage tank fit with the end position of the feeding module, and repeat step 4 until the storage tank on the box body is full; Step 6: The discharging push module pushes the box on the carrying platform and fully loaded with CPC cards to the starting end of the discharging linear transmission module. The discharging linear transmission module transmits from one end close to the dual-axis transmission module to the far end, and then is carried to the material shelf by workers to realize unloading.

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