Welding device applied to amorphous alloy iron core production

Abstract

The invention relates to the technical field of welding devices, and discloses a welding device applied to amorphous alloy iron core production, which comprises supporting legs, a flat plate is fixedly mounted at the tops of the supporting legs, an automatic box pushing mechanism is fixedly mounted at the top of the flat plate, and a welding mechanism and a clamping mechanism are fixedly mounted in the automatic box pushing mechanism. According to the welding device applied to amorphous alloy iron core production, through the arranged welding mechanism, in the using process, a second driving motor can make a second threaded rod rotate, so that a sliding strip can slide front and back, and the stability is guaranteed under the action of the sliding rod and a third sliding block connected with the sliding rod; and a transmission shaft of a third motor drives a third threaded rod to rotate, so that a second sliding block drives a limiting rod to slide left and right, the welding device can weld any place, an electric push rod is driven to drive a welding head to move downwards, and the multidirectional welding function of the welding device is achieved while stability is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of welding devices, in particular to a welding device used for the production of amorphous alloy iron cores. Background Art

[0002] Amorphous alloy is a new type of amorphous metallic glass material made by modern rapid solidification metallurgical technology. It has the excellent mechanical, physical and chemical properties of general metals and glasses. The internal atomic arrangement of its components is a glassy structure with short-range order and long-range disorder. Its structure and composition are more uniform than those of crystalline alloys.

[0003] According to the description of a vacuum welding device for an amorphous alloy disclosed on the patent website (authorization announcement number: CN214489161U), "The utility model relates to the technical field of amorphous alloy welding, and in particular to a vacuum welding device for an amorphous alloy, including a vacuum box, a front end face of the vacuum box is provided with a feed port, a welding head is vertically inserted on the top of the vacuum box, one end of the vacuum box is horizontally connected to an exhaust pipe, a clamping mechanism is arranged in the middle of the vacuum box, the clamping mechanism includes two fixed plates vertically slidably inserted in the interior of the vacuum box, an adjustment mechanism fixedly connected to the vacuum box is arranged on the adjacent sides of the two fixed plates, and a disc is vertically rotatably connected on the adjacent sides of the two fixed plates. The utility model enables the workpiece to be welded in a vacuum environment, which improves the welding effect and increases the safety of welding. Workers do not need to hold the workpiece for welding, and sparks are prevented from splashing onto the workers during welding, thereby avoiding physical damage to the workers."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use, the utility model can clamp different workpieces through the set fixing mechanism, and can perform multi-angle welding on the workpieces under the drive of the rotating mechanism. The vacuum environment improves the welding effect, and the collecting mechanism can effectively collect waste chips. However, in actual use, the welding efficiency of the device is too low, and only one workpiece can be welded at a time, so that each time the workpiece is welded, the pinhole must be extracted again, affecting the production efficiency. Therefore, it is necessary to invent a welding device used in the production of amorphous alloy cores to solve the above problems. Summary of the invention

[0006] The object of the present invention is to provide a welding device used in the production of amorphous alloy cores to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a welding device used for the production of amorphous alloy iron cores, comprising a support leg, a flat plate is fixedly installed on the top of the support leg, an automatic box pushing mechanism is fixedly installed on the top of the flat plate, and a welding mechanism and a clamping mechanism are fixedly installed inside the automatic box pushing mechanism.

[0008] The welding mechanism comprises a front and rear sliding assembly and a left and right sliding limiting assembly, and the left and right sliding limiting assembly is fixedly installed at the bottom of the front and rear sliding assembly.

[0009] Preferably, the automatic box pushing mechanism includes a supporting bent rod, the supporting bent rod is fixedly mounted on the top of the flat plate, a welding box is fixedly mounted on the inner side of the supporting bent rod, a sliding box is slidably mounted on the bottom of the welding box, a motor is fixedly mounted on the bottom of the flat plate, a threaded rod is fixedly mounted on the front side of the transmission shaft of the motor, a sliding block is rotatably mounted on the external thread of the threaded rod, and a fixed seat is rotatably mounted on the front side of the threaded rod, so as to facilitate the automatic box pushing mechanism to put the workpiece into the interior of the clamping mechanism and then automatically open and close it for welding.

[0010] Preferably, the top of the fixing seat 1 is fixedly mounted to the bottom of the flat plate, and the top of the sliding block 1 is fixedly mounted to the bottom of the sliding box, thereby improving stability.

[0011] Preferably, grooves are provided at corresponding positions of the flat plate and the sliding block 1, and the sliding block 1 is slidably installed inside the groove provided inside the flat plate, so that the sliding box can be driven to slide by the sliding block 1.

[0012] Preferably, the front-to-back sliding assembly includes a second motor, which is fixedly mounted on the back of the welding box, a second threaded rod is fixedly mounted on the front side of the transmission shaft of the second motor, a second fixed seat is rotatably mounted on the front side of the second threaded rod, a sliding bar is mounted on the external thread of the second threaded rod, and a sliding bar is slidably mounted on the inside of the sliding bar, so as to facilitate the forward and backward sliding of the welding head through the front-to-back sliding assembly.

[0013] Preferably, the top of the second fixing seat is fixedly installed on the top inner side of the welding box, holes are provided at corresponding positions of the welding box and the transmission shaft of the second motor, and the transmission shaft of the second motor is rotatably installed inside the hole opened inside the welding box, so as to facilitate the sliding bar to slide back and forth by driving the second motor.

[0014] Preferably, the left and right sliding limit assembly includes a motor three, the motor three is fixedly installed on the left side of the welding box, a threaded rod three is fixedly installed on the right side of the transmission shaft of the motor three, a sliding block two is installed on the external thread of the threaded rod three, a limiting rod is fixedly installed on the front side of the sliding block two, a sliding block three is slidably installed on the outside of the limiting rod, an electric push rod is fixedly installed on the bottom of the sliding block three, a welding head is fixedly installed on the bottom of the electric push rod, and a slide block is slidably installed on the front side of the limiting rod, so as to facilitate the limiting and left and right sliding of the front and rear sliding assemblies through the left and right sliding limit assembly.

[0015] Preferably, the top of the sliding block three is fixedly mounted to the bottom of the sliding rod, and the top of the chute block is fixedly mounted to the inner side of the top of the welding box, so that the limiting rod can limit normally.

[0016] Preferably, the clamping mechanism includes a mechanism plate, which is fixedly mounted on the bottom inner side of the sliding box, a connecting rotating rod is rotatably mounted inside the mechanism plate, a bidirectional threaded rod is fixedly mounted on the back of the connecting rotating rod, a connecting limiting column is fixedly mounted on the back of the bidirectional threaded rod, and a clamping block 1 and a clamping block 2 are installed on the external threads of the bidirectional threaded rod, so that multiple workpieces can be clamped at the same time by the clamping mechanism.

[0017] Preferably, grooves are provided at corresponding positions of the mechanism plate and clamp block 1 and clamp block 2, and clamp block 1 and clamp block 2 are slidably installed inside the grooves provided inside the mechanism plate, so that clamp block 1 and clamp block 2 can clamp the workpiece in a normal state.

[0018] Compared with the prior art, the present invention provides a welding device for the production of amorphous alloy cores, which has the following beneficial effects:

[0019] 1. The welding device used for the production of amorphous alloy cores has a welding mechanism that is set up. During use, driving motor 2 can rotate threaded rod 2, so that the sliding bar can slide back and forth. The stability is guaranteed under the action of the sliding rod and the connected sliding block 3. Driving motor 3 makes the transmission shaft of motor 3 drive threaded rod 3 to rotate, so that sliding block 2 drives the limit rod to slide left and right. While adjusting the rotation of motor 2 and motor 3, sliding block 3 drives the welding head to be adjusted in multiple directions, so that the welding device can be used for welding in any place. Driving the electric push rod makes the electric push rod drive the welding head downward to start welding. The multi-directional welding function of the welding device is realized while ensuring stability.

[0020] 2. The welding device used for the production of amorphous alloy cores has an automatic box-pushing mechanism. When it is necessary to take out the sliding box and use the clamping mechanism to process the workpiece, it is only necessary to drive the motor to rotate the threaded rod to drive the sliding block to slide forward, so that the sliding box slides out and the workpiece can be placed, realizing the function of placing and taking out the welding workpiece without manual operation.

[0021] 3. The welding device used for the production of amorphous alloy cores, through the set clamping mechanism, during use, the workpiece is placed on the inner side of clamp block 1 and clamp block 2, and the connecting rotating rod is rotated to rotate the bidirectional threaded rod, so that clamp block 1 and clamp block 2 clamp the workpiece inward, while realizing the function of placing multiple workpieces for welding at the same time, and improving the clamping force. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0023] Figure 1 This is a schematic diagram of the appearance structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the appearance structure of the welding mechanism of the present invention;

[0025] Figure 3 This is a schematic diagram of the appearance structure of the front and rear sliding components of the present invention;

[0026] Figure 4 This is a schematic diagram of the appearance structure of the left and right sliding limiter assembly of the present invention;

[0027] Figure 5 This is a schematic diagram of the appearance structure of the automatic box pushing mechanism of the present invention;

[0028] Figure 6 It is a schematic diagram of the appearance structure of the clamping mechanism of the present invention.

[0029] In the figure: 1. Support leg; 2. Flat plate; 3. Automatic box pushing mechanism; 31. Support bending rod; 32. Welding box; 33. Sliding box; 34. Motor 1; 35. Threaded rod 1; 36. Sliding block 1; 37. Fixed seat 1; 4. Welding mechanism; 41. Front and rear sliding assembly; 411. Motor 2; 412. Threaded rod 2; 413. Fixed seat 2; 414. Sliding bar; 415. Sliding rod; 42. Left and right sliding limit assembly; 421. Motor 3; 422. Threaded rod 3; 423. Sliding block 2; 424. Limit rod; 425. Sliding block 3; 426. Electric push rod; 427. Welding head; 428. Slide block; 5. Clamping mechanism; 51. Mechanism plate; 52. Connecting rotating rod; 53. Bidirectional threaded rod; 54. Connecting limit column; 55. Clamping block 1; 56. Clamping block 2. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Embodiment 1:

[0033] See also Figure 1-4 The present invention provides a technical solution: a welding device used for the production of amorphous alloy iron cores, comprising a support leg 1, a flat plate 2 is fixedly installed on the top of the support leg 1, an automatic box pushing mechanism 3 is fixedly installed on the top of the flat plate 2, and a welding mechanism 4 and a clamping mechanism 5 are fixedly installed inside the automatic box pushing mechanism 3.

[0034] The welding mechanism 4 includes a front-rear sliding assembly 41 and a left-right sliding limiting assembly 42 . The left-right sliding limiting assembly 42 is fixedly mounted at the bottom of the front-rear sliding assembly 41 .

[0035] Furthermore, the front-to-back sliding assembly 41 includes a motor 411, which is fixedly mounted on the back of the welding box 32, a threaded rod 412 is fixedly mounted on the front of the transmission shaft of the motor 411, a fixed seat 413 is rotatably mounted on the front of the threaded rod 412, a sliding bar 414 is mounted on the external thread of the threaded rod 412, and a sliding bar 415 is slidably mounted on the inside of the sliding bar 414, so as to facilitate the forward and backward sliding of the welding head 427 through the front-to-back sliding assembly 41.

[0036] Furthermore, the top of the second fixing seat 413 is fixedly installed on the top inner side of the welding box 32, holes are provided at corresponding positions of the welding box 32 and the transmission shaft of the second motor 411, and the transmission shaft of the second motor 411 is rotatably installed inside the hole opened inside the welding box 32, so as to facilitate the sliding bar 414 to slide back and forth by driving the second motor 411.

[0037] Furthermore, the left and right sliding limit assembly 42 includes a motor 3 421, which is fixedly installed on the left side of the welding box 32, and a threaded rod 3 422 is fixedly installed on the right side of the transmission shaft of the motor 3 421, and a sliding block 2 423 is installed on the external thread of the threaded rod 3 422, and a limiting rod 424 is fixedly installed on the front of the sliding block 2 423, and a sliding block 3 425 is slidably installed on the outside of the limiting rod 424, and an electric push rod 426 is fixedly installed on the bottom of the sliding block 3 425, and a welding head 427 is fixedly installed on the bottom of the electric push rod 426, and a slide block 428 is slidably installed on the front of the limiting rod 424, so as to facilitate the limiting and left and right sliding of the front and rear sliding assemblies 41 through the left and right sliding limit assembly 42.

[0038] Furthermore, the top of the sliding block 425 is fixedly installed with the bottom of the sliding rod 415, and the top of the sliding groove block 428 is fixedly installed with the inner side of the top of the welding box 32, so that the limiting rod 424 can be normally limited.

[0039] Embodiment 2:

[0040] See also Figure 5 , and combined with Example 1, it is further obtained that the automatic box pushing mechanism 3 includes a supporting bent rod 31, the supporting bent rod 31 is fixedly installed on the top of the flat plate 2, a welding box 32 is fixedly installed on the inner side of the supporting bent rod 31, a sliding box 33 is slidably installed on the bottom of the welding box 32, a motor 34 is fixedly installed on the bottom of the flat plate 2, a threaded rod 35 is fixedly installed on the front of the transmission shaft of the motor 34, a sliding block 36 is installed on the external thread of the threaded rod 35, and a fixed seat 37 is rotatably installed on the front of the threaded rod 35, so that the workpiece can be placed into the interior of the clamping mechanism 5 through the automatic box pushing mechanism 3 and then automatically opened and closed for welding.

[0041] Furthermore, the top of the fixing seat 37 is fixedly mounted to the bottom of the flat plate 2, and the top of the sliding block 36 is fixedly mounted to the bottom of the sliding box 33, thereby improving stability.

[0042] Furthermore, grooves are provided at corresponding positions of the flat plate 2 and the sliding block 1 36 , and the sliding block 1 36 is slidably installed inside the groove provided inside the flat plate 2 , so that the sliding box 33 can be driven to slide by the sliding block 1 36 .

[0043] Embodiment three:

[0044] See also Figure 6 , and combined with Example 1, it is further obtained that, further, the clamping mechanism 5 includes a mechanism plate 51, the mechanism plate 51 is fixedly installed on the bottom inner side of the sliding box 33, the internal rotation of the mechanism plate 51 is provided with a connecting rotating rod 52, the back of the connecting rotating rod 52 is fixedly installed with a bidirectional threaded rod 53, the back of the bidirectional threaded rod 53 is fixedly installed with a connecting limit column 54, and the external thread of the bidirectional threaded rod 53 is provided with a clamping block 1 55 and a clamping block 2 56, so that multiple workpieces can be clamped while being fixed by the clamping mechanism 5.

[0045] Furthermore, grooves are provided at corresponding positions of the mechanism plate 51 and the clamp block 1 55 and the clamp block 2 56, and the clamp block 1 55 and the clamp block 2 56 are slidably installed inside the grooves provided inside the mechanism plate 51, so that the clamp block 1 55 and the clamp block 2 56 can clamp the workpiece in a normal state.

[0046] In actual operation, when the device is used, the motor 34 is driven, so that the transmission shaft of the motor 34 drives the threaded rod 35 to rotate, so that the sliding block 36 drives the sliding box 33 to the outside. At this time, the workpiece to be welded is placed on the inner side of the clamping block 1 55 and the clamping block 2 56, and the rotating connecting rod 52 is rotated to rotate the bidirectional threaded rod 53, and the clamping block 1 55 and the clamping block 2 56 clamp the workpiece, and the motor 34 is driven again. At this time, the sliding box 33 slides backward and returns to the bottom of the welding box 32. At this time, welding work can be carried out, and the motor 2 411 is driven, so that the motor 2 412 drives the sliding box 33 to slide backward and returns to the bottom of the welding box 32. The transmission shaft of 11 drives the threaded rod 2 412 to rotate, so that the sliding bar 414 slides outside the threaded rod 2 412 to adjust the front and rear position of the welding device. At this time, the threaded rod 3 422 is driven, and the transmission shaft of the threaded rod 3 422 drives the sliding block 2 423 to rotate, so that the sliding block 2 423 can drive the limiting rod 424 to adjust the left and right directions. Through continuous adjustment, the welding device is continuously adjusted on the workpiece. Every time it reaches the appropriate position, the electric push rod 426 will drive the welding head 427 downward to perform welding. Repeating the operation can weld all workpieces.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A welding device for producing amorphous alloy cores, comprising a support leg (1), characterized in that: A flat plate (2) is fixedly mounted on the top of the support leg (1), an automatic box-pushing mechanism (3) is fixedly mounted on the top of the flat plate (2), and a welding mechanism (4) and a material clamping mechanism (5) are fixedly mounted inside the automatic box-pushing mechanism (3); The welding mechanism (4) comprises a front and rear sliding assembly (41) and a left and right sliding limiting assembly (42), wherein the left and right sliding limiting assembly (42) is fixedly mounted on the bottom of the front and rear sliding assembly (41).

2. A welding device for producing amorphous alloy core according to claim 1, characterized in that: The automatic box pushing mechanism (3) comprises a supporting bent rod (31), the supporting bent rod (31) is fixedly mounted on the top of the flat plate (2), a welding box (32) is fixedly mounted on the inner side of the supporting bent rod (31), a sliding box (33) is slidably mounted on the bottom of the welding box (32), a motor (34) is fixedly mounted on the bottom of the flat plate (2), a threaded rod (35) is fixedly mounted on the front side of the transmission shaft of the motor (34), a sliding block (36) is mounted on the external thread of the threaded rod (35), and a fixed seat (37) is rotatably mounted on the front side of the threaded rod (35).

3. A welding device for producing amorphous alloy core according to claim 2, characterized in that: The top of the fixing seat 1 (37) is fixedly mounted on the bottom of the flat plate (2), and the top of the sliding block 1 (36) is fixedly mounted on the bottom of the sliding box (33).

4. The welding device for producing amorphous alloy core according to claim 2, characterized in that: Grooves are provided at corresponding positions of the flat plate (2) and the sliding block (36), and the sliding block (36) is slidably installed inside the groove provided inside the flat plate (2).

5. The welding device for producing amorphous alloy core according to claim 1, characterized in that: The front and rear sliding assembly (41) includes a second motor (411), which is fixedly mounted on the back of the welding box (32), a second threaded rod (412) is fixedly mounted on the front of the transmission shaft of the second motor (411), a second fixed seat (413) is rotatably mounted on the front of the second threaded rod (412), a sliding bar (414) is mounted on the external thread of the second threaded rod (412), and a sliding bar (415) is slidably mounted inside the sliding bar (414).

6. The welding device for producing amorphous alloy core according to claim 5, characterized in that: The top of the second fixing seat (413) is fixedly mounted on the inner side of the top of the welding box (32), holes are provided at corresponding positions of the welding box (32) and the transmission shaft of the second motor (411), and the transmission shaft of the second motor (411) is rotatably mounted inside the hole provided inside the welding box (32).

7. The welding device for producing amorphous alloy core according to claim 1, characterized in that: The left-right sliding limit assembly (42) comprises a motor three (421), wherein the motor three (421) is fixedly mounted on the left side of the welding box (32), a threaded rod three (422) is fixedly mounted on the right side of the transmission shaft of the motor three (421), a sliding block two (423) is mounted on the external thread of the threaded rod three (422), a limit rod (424) is fixedly mounted on the front side of the sliding block two (423), a sliding block three (425) is slidably mounted on the outside of the limit rod (424), an electric push rod (426) is fixedly mounted on the bottom of the sliding block three (425), a welding head (427) is fixedly mounted on the bottom of the electric push rod (426), and a slide block (428) is slidably mounted on the front side of the limit rod (424).

8. The welding device for producing amorphous alloy core according to claim 7, characterized in that: The top of the sliding block three (425) is fixedly mounted to the bottom of the sliding rod (415), and the top of the sliding groove block (428) is fixedly mounted to the inner side of the top of the welding box (32).

9. The welding device for producing amorphous alloy core according to claim 1, characterized in that: The clamping mechanism (5) comprises a mechanism plate (51), wherein the mechanism plate (51) is fixedly mounted on the inner side of the bottom of the sliding box (33), a connecting rotating rod (52) is rotatably mounted inside the mechanism plate (51), a bidirectional threaded rod (53) is fixedly mounted on the back of the connecting rotating rod (52), a connecting limiting column (54) is fixedly mounted on the back of the bidirectional threaded rod (53), and a clamping block 1 (55) and a clamping block 2 (56) are threadedly mounted on the outside of the bidirectional threaded rod (53).

10. A welding device for producing amorphous alloy core according to claim 9, characterized in that: The mechanism plate (51) is provided with grooves at corresponding positions of the clamping block 1 (55) and the clamping block 2 (56), and the clamping block 1 (55) and the clamping block 2 (56) are slidably mounted inside the grooves provided inside the mechanism plate (51).

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