A welding displacement tool and a welding process for a chemical liquid transport vehicle
By designing a welding positioning tool including a base, a welding positioning mechanism and a working table, the problem of welding inconvenience during the modification of the chemical reagent transport vehicle is solved, and the welding process is efficient, safe and convenient.
Patent Information
- Application Number
- CN202411645501.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The welding process of chemical reagent transport trucks is inconvenient during the modification process, especially the body of the vehicle is tall, and staff need to climb the height ladder to weld, resulting in inconvenient operation.
Design a welding positioning tool, including a base, a welding positioning mechanism and an operating table. The welding displacement mechanism consists of two frame bodies, slideways, slide seats, drive components and telescopic parts. The operating table can be moved horizontally and vertically, and the telescopic parts can cover more welding points.
Through this tooling, staff can quickly and conveniently adjust the operating table to different welding points, improving the efficiency and safety of the welding process and reducing the number of times staff go to the ground.
Smart Images

Figure CN119282572B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of welding technology, and in particular to a welding displacement tool and a welding process for a chemical liquid transport vehicle. Background Art
[0002] A chemical reagent transport vehicle is a vehicle specially used to transport chemical reagents. It usually has a special structure and design to ensure the safety and stability of chemical reagents during transportation. However, in some special cases, chemical reagent transport vehicles need to be specially modified after leaving the factory before they can be used. The modification process generally involves welding work on the transport vehicle. The body of the transport vehicle itself is relatively tall, and the workers can only perform welding work by climbing ladders, etc., which makes the entire welding process very inconvenient. Summary of the invention
[0003] In order to improve the inconvenience of welding during the modification of chemical reagent transport vehicles, the present application provides a welding displacement tool, including a base and a welding displacement mechanism;
[0004] A parking space is provided on the base;
[0005] The welding displacement mechanism comprises two frames arranged on a base along the length direction of the parking space, the two frames are respectively located on both sides of the parking space, a slideway is arranged on the frames along the length direction of the parking space, a sliding seat is slidably connected to the slideway, and a driving component 1 for driving the sliding seat to reciprocate along the slideway is arranged on the frames;
[0006] A track is vertically arranged on the sliding seat, the sliding seat is slidably connected to the track, and a driving component 2 for driving the sliding seat to reciprocate on the track is arranged on the track;
[0007] An operating table is installed on the sliding seat.
[0008] By adopting the above scheme, during the process of transport vehicle modification, the staff selects a suitable operating table according to the welding position on the transport vehicle, and then stands on the operating table. Then, the driving component 1 and the driving component 2 respectively adjust the horizontal position and the vertical height of the operating table so that the operating table can adapt to the position of the welding point, thereby facilitating people's modification welding of the transport vehicle. After one welding point is completed, the staff can quickly adjust to the next welding position through the driving component 1 and the driving component 2, making the entire welding process more convenient and quick.
[0009] Furthermore, the operating platform includes a platform body connected to the track, and a telescopic member installed on the platform body along the width direction of the parking space.
[0010] By adopting the above solution, more welding points on the transport vehicle can be covered by the extension and retraction of the telescopic member, which facilitates the modification of the transport vehicle.
[0011] Further, the telescopic member includes a platform 1 and a platform 2, the platform 1 is located below the platform 2, a slide rail 1 is fixedly installed on the platform body, the platform 1 is slidably connected to the slide rail 1, the platform 1 is fixedly installed with a slide rail 2, and the platform 2 is slidably connected to the slide rail 2;
[0012] It also includes a driving assembly 3, which includes a driving rod arranged directly below the platform 2, and a motor for driving the driving rod to rotate; the driving rod is rotatably connected to the platform body, and a gear 1 and a gear 2 are coaxially arranged on the driving rod;
[0013] A rack 1 for use with the gear 1 is installed on the lower surface of the platform 1 along the width direction of the parking space; a strip hole is opened on the platform 1, and a rack 2 for use with the gear 2 is installed on the lower surface of the platform 2 corresponding to the strip hole along the width direction of the parking space.
[0014] By adopting the above solution, the motor drives gear 1 and gear 2 to rotate through the driving rod, gear 1 drives platform 1 to move, and gear 2 drives platform 2 to move, thereby realizing the telescopic function of the operating part.
[0015] Furthermore, a mounting groove is provided on the platform, and the driving rod, the gear 1 and the gear 2 are located in the mounting groove.
[0016] By adopting the above solution, the space occupied by the driving rod, gear one and gear two is reduced, and the volume of the operating table is reduced.
[0017] Furthermore, a layout groove 1 is provided on the lower surface of the table top 1, the rack 1 is installed in the layout groove 1, and the table top 1 is in contact with the table body; a layout groove 2 is provided on the lower surface of the table top 2, the rack 2 is installed in the layout groove 2, and the table top 2 is in contact with the table top 1.
[0018] By adopting the above solution, the volume of the operating table is saved on the one hand, and at the same time, the contact surface between the table body and the first table plate, and between the first table plate and the second table plate is larger, so that the operating table is more stable.
[0019] Furthermore, the inner wall of the arrangement groove 1 and the rack 1 are provided with a plurality of elastic members 1, and under the action of the elastic members 1, the rack 1 is meshed with the gear 1;
[0020] A plurality of elastic members are provided between the inner wall of the second arrangement groove and the second rack and the second table plate, and the second rack is disengaged from the second gear under the action of the second elastic members;
[0021] A guide slope and a guide plane are arranged on the upper surface of the second rack, the guide slope is lower on the side facing the parking space, and higher on the side away from the parking space, an adjustment rod is arranged above the second rack, one end of the adjustment rod is fixedly connected to the track, and an adjustment protrusion is fixedly connected to the other end of the adjustment rod, the adjustment protrusion abuts against the end of the guide slope away from the track, and when the adjustment protrusion moves to the end of the guide slope away from the parking space, the second rack meshes with the second gear;
[0022] A transition point is provided on one side of the slide rail away from the track, and when the second platform moves to the transition point, the adjustment protrusion moves to the end of the guide slope facing the track;
[0023] A mounting seat is fixedly connected to the inner wall of the arrangement groove 1 above the rack 1, a mounting protrusion is provided on one side of the mounting seat, an electromagnet is fixedly connected to the upper surface of the mounting protrusion, a connecting seat is fixedly connected to the upper surface of the rack 1, a connecting protrusion is fixedly connected to one side of the connecting seat, and the connecting protrusion is located above the electromagnet. When the electromagnet is powered on, the connecting protrusion is adsorbed and fixed to make the rack 1 mesh with the gear. When the electromagnet is powered off, the rack 1 is disengaged from the gear 1. A control switch is provided on one end of the table 1 facing the track. When the table 1 and the table 2 are in an overlapping state, the table 1 abuts against the control switch to power the electromagnet.
[0024] By adopting the above scheme, when the telescopic part needs to be extended, the driving motor is started to drive the driving rod to rotate. At this time, the platform two is in a pressed state with respect to the control switch, and the electromagnet is in a power supply state. Under the action of the electromagnet, it meshes with gear one, and the driving rod drives the platform one and the platform two to move toward the parking space through gear one. During the movement, the adjusting protrusion gradually moves along the guide inclined surface. In this process, the adjusting protrusion gradually presses the guide inclined surface downward, and when the platform one moves to the transition point, the adjusting protrusion moves to the end of the guide inclined surface away from the parking space, then enters the guide plane and continues to move. At this time, the rack two is meshed with the gear two, and the platform two and the platform one move together in the direction toward the parking space, and when the platform two is released from the pressing of the control switch, the electromagnet is powered off, and at this time, the rack one is released from the gear one under the action of the elastic member one, and at this time, the platform one continues to move alone in the direction toward the parking space.
[0025] When the telescopic part needs to be retracted, the driving motor starts and drives the driving rod to reverse. At this time, the platform two moves in the direction away from the parking space. When the adjusting protrusion moves to the end of the guide slope away from the parking space, the platform two presses the control switch. At this time, the electromagnet is powered, and the rack one meshes with the gear one under the action of the electromagnet. At this time, the platform one continues to move in the direction away from the parking space to make the telescopic part shrink to the initial position. In this way, the alternating telescopic function of the platform one and the platform two is realized by a motor variable.
[0026] Furthermore, the rack 1 includes a base portion 1 and a working portion 1, and an elastic member 3 is fixedly connected between the base portion 1 and the working portion 1.
[0027] By adopting the above scheme, when rack 1 moves downward under the action of elastic member 1 and engages with gear 1, elastic member 3 can play a buffering role, that is, when rack 1 and gear 1 initially contact, if rack 1 and gear 1 are not aligned, rack 1 can have a margin for upward movement. After rack 1 and gear 1 are aligned, rack 1 and gear 1 engage.
[0028] Furthermore, the rack 2 includes a base part 2 and a working part 2, an elastic member 4 is fixedly connected between the base part 2 and the working part 2, and the guide slope is located on the base part 2.
[0029] By adopting the above scheme, the elastic member 4 can play a buffering role in the process of rack 2 moving downward and meshing with gear 2, that is, when rack 2 and gear 2 initially contact, if rack 2 and gear 2 are not aligned, rack 2 can have two margins for upward movement. After rack 2 and gear 1 are aligned, rack 2 meshes with gear 2, so that rack 2 and gear 2 can mesh more smoothly.
[0030] Furthermore, when the telescopic members on the two operating platforms move toward the parking space to a limit length, the two telescopic members abut against each other.
[0031] By adopting the above solution, when the staff needs to transfer from the welding point on one side of the transport vehicle to the welding point on the other side, the staff can transfer from the operating table on one side to the operating table on the other side without going down to the ground, saving time and effort and improving work efficiency.
[0032] A chemical liquid transport vehicle welding process based on a welding displacement tool comprises the following steps:
[0033] S1. Vehicle size measurement
[0034] Measure the length, width and height of the vehicle to be modified to ensure that the vehicle to be modified meets the requirements of the displacement tooling;
[0035] S2. Parking
[0036] Park the vehicle to be modified on the parking space of the base via the driving ramp
[0037] S3. Determine the welding point
[0038] Determine the welding points of the vehicle and the welding sequence of each welding point;
[0039] S4. Operating table position adjustment
[0040] Move the operating table to the first welding point;
[0041] S5. Go up to the operating table and weld each point in turn
[0042] The staff climbs onto the operating table and welds the first welding point first. After the welding of the first welding point is completed, the operating table is adjusted to accommodate the second welding point by adjusting the horizontal position and vertical height of the operating table and the extension length of the telescopic part through drive components one and two, and the welding of each point is carried out in sequence.
[0043] Through the above scheme: the welding work of the vehicle can be realized efficiently and quickly.
[0044] In summary, the present invention has at least the following beneficial effects:
[0045] 1. A frame is arranged on both sides of the parking space, an operating table which can be moved horizontally and vertically is arranged on the frame, and a telescopic member is arranged on the operating table. When the telescopic members on the two operating tables move toward the parking space to the limit length, the two telescopic members abut against each other. In the process of modifying the transport vehicle, the staff selects a suitable operating table according to the welding position on the transport vehicle, and then stands on the operating table to adjust the horizontal position and the vertical height of the operating table so that the operating table can adapt to the position of the welding point, thereby facilitating people's modification and welding of the transport vehicle. After one welding point is completed, the staff can quickly adjust to the next welding position through the driving assembly 1 and the driving assembly 2, making the whole welding process more convenient and quick. When the staff needs to transfer from the welding point on one side of the transport vehicle to the welding point on the other side, the staff can transfer from the operating table on one side to the operating table on the other side without going down to the ground, saving time and effort and improving work efficiency.
[0046] 2. The operating table is configured as a table body, table plate 1 and table plate 2, a motor and a driving rod are arranged on the lifting, gear 1 and gear 2 are arranged on the driving rod, a rack 1 used in conjunction with gear 1 is arranged on table plate 1, an elastic member 1 is arranged between rack 1 and table plate 1, an electromagnet is arranged between rack 1 and table plate 1, a control switch for controlling the electromagnet is arranged between table plate 1 and table plate 2, a rack 2 used in conjunction with gear 2 is arranged on table plate 2, an elastic member 2 is arranged between rack 2 and table plate 2, an adjusting rod is arranged between rack 2 and the track, and the table plate thus realizes the alternating telescopic function of table plate 1 and table plate 2 through a motor variable. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 This is a schematic diagram showing the overall structure of the welding position displacement tooling in this embodiment;
[0048] Figure 2 is a schematic diagram of the display frame structure in this embodiment;
[0049] Figure 3 is a schematic diagram showing the overall structure of the operating table in this embodiment;
[0050] Figure 4 yes Figure 3 A partial enlarged schematic diagram of part A;
[0051] Figure 5 is a schematic diagram showing the structure of the platform in this embodiment;
[0052] Figure 6 is a schematic diagram showing the connection structure between the platform 1 and the gear 1 in this embodiment;
[0053] Figure 7 is a schematic diagram showing the connection structure between the platform 2 and the gear 2 in this embodiment;
[0054] Figure 8 yes Figure 6 A partial enlarged schematic diagram of part B.
[0055] Description of reference numerals:
[0056] 1. Base; 11. Parking space; 12. Driving slope; 2. Frame; 21. Horizontal part; 22. Vertical part; 23. Slide; 24. Sliding seat; 25. Driving component 1; 25. Track; 26. Driving component 2; 3. Operating table; 31. Table body; 311. Mounting slot; 32. Telescopic member; 321. Table 1; 3211. Layout slot 1; 3212. Guide hole 1; 3213. Elastic member 1; 3214. Strip hole; 322. Table 2; 3221. Layout slot 2; 3222. Guide hole 2; 3223. Elastic member 2; 323. Slide rail 1; 3231. Transition point; 324. Slide rail 2; 325. Driving component 3 ;3251, driving rod;3252, gear one;3253, gear two;3254, driving motor;4, rack one;41, base one;411, guide rod one;412, connecting seat;413, guide groove one;4121, connecting protrusion;42, working part one;421, guide column one;43, elastic part three;5, rack two;51, base two;511, guide rod two;512, guide slope;513, guide groove two;52, working part two;521, guide column two;53, elastic part four;6, adjusting rod;61, adjusting protrusion;7, mounting seat;71, mounting protrusion;711, electromagnet;8, control switch. DETAILED DESCRIPTION
[0057] A welding position changing tool provided in the embodiment of the application, referring to Figure 1 , including a base 1 placed horizontally on the ground, a parking space 11 is arranged on the base 1, and a driving slope 12 is arranged on one side of the base 1, through which the vehicle can be easily driven to the position of the parking space 11.
[0058] A welding displacement mechanism is provided on the base 1. Specifically, the welding displacement mechanism includes two vertically arranged frames 2. The two frames 2 are vertically arranged on both sides of the parking space 11 respectively. The frames 2 are arranged along the length direction of the parking space 11, and the frames 2 include a horizontal portion 21 and two vertical portions 22. The two vertical portions 22 and one horizontal portion 21 form an inverted "C"-shaped frame 2.
[0059] Reference Figure 2 A slideway 23 is provided on the frame 2 along the length direction of the horizontal portion 21, and a sliding seat 24 is slidably connected to the slideway 23. The frame 2 is also provided with a driving component 25 for driving the sliding seat 24 to reciprocate along the length direction of the slideway 23.
[0060] The driving component 1 25 can be a hydraulic cylinder or a pneumatic cylinder. In this case, the driving component 1 25 is in the form of a screw and a motor, that is, the screw is connected to the slideway 23 by rotating along the length direction of the slideway 23, and the screw passes through the sliding seat 24, and the screw is threadedly connected to the sliding seat 24, and the motor is used to drive the screw to rotate. The motor can realize the reciprocating motion of the sliding seat 24 along the slideway 23 by driving the screw to rotate forward and reverse.
[0061] Reference Figure 2 and Figure 3 A track 25 is vertically arranged on the sliding seat 24 , and the operating platform 3 is slidably connected in the track 25 . At the same time, a driving component 26 for driving the operating platform 3 to reciprocate along the track 25 is also arranged on the track 25 .
[0062] The second driving component 26 can be a hydraulic cylinder or a pneumatic cylinder. In this case, the second driving component 26 is in the form of a screw and a motor, that is, the screw rotates along the length direction of the track 25 and is connected to the track 25, and the screw passes through the operating table 3, and the screw is threadedly connected to the operating table 3, and the motor is used to drive the screw to rotate. The motor can realize the reciprocating motion of the operating table 3 along the slide 23 by driving the screw to rotate forward and reversely.
[0063] During the process of transport vehicle modification, the staff selects a suitable operating table 3 according to the welding position on the transport vehicle, and then stands on the operating table 3. Then, the driving component 1 25 and the driving component 2 26 respectively adjust the horizontal position and the vertical height of the operating table 3 so that the operating table 3 can adapt to the position of the welding point, thereby facilitating people's modified welding of the transport vehicle. After one welding point is completed, the staff can quickly adjust to the next welding position through the driving component 1 25 and the driving component 2 26, making the entire welding process more convenient and quick.
[0064] Reference Figure 3 Furthermore, the operating platform 3 includes a platform body 31 slidably connected to the track 25, and a telescopic member 32 installed on the platform body 31. The telescopic member 32 is arranged along the width direction of the parking space 11. Through the telescopic member 32, more welding points on the transport vehicle can be covered, which is convenient for the modification of the transport vehicle. When the telescopic members 32 on the two operating platforms 3 move toward the parking space 11 to the limit length, the two telescopic members 32 abut against each other. When the staff needs to transfer from the welding point on one side of the transport vehicle to the welding point on the other side, the staff can transfer from the operating platform 3 on one side to the operating platform 3 on the other side without going down to the ground, which saves time and effort and improves work efficiency.
[0065] Reference Figure 3 and Figure 4Specifically, the telescopic member 32 includes a platform 1 321 and a platform 2 322. The platform 1 321 is located below the platform 2 322. The telescopic member 32 also includes a slide rail 1 323 fixedly mounted on the platform body 31. The slide rail 1 323 is arranged along the width direction of the parking space 11. The platform 1 321 is slidably connected to the slide rail 1 323. The platform 2 322 is provided with a slide rail 2 324. The platform 2 322 is slidably connected to the slide rail 2 324.
[0066] Reference Figure 5 , the telescopic member 32 also includes a driving assembly 325 for driving the first table 321 and the second table 322 to slide. The driving assembly 325 includes a driving rod 3251 arranged directly below the first table 321, the driving rod 3251 is rotatably connected to the table body 31, the driving rod 3251 is coaxially fixed with a gear 1 3252 and a gear 2 3253, and a driving motor 3254 is fixedly installed on the table body 31 on one side of the driving rod 3251, and the driving motor 3254 is used to drive the driving rod 3251 to rotate. In order to save space, an installation groove 311 is opened on the upper surface of the table body 31, and the driving rod 3251, the gear 1 3252 and the gear 2 3253 are installed in the installation groove 311.
[0067] Reference Figure 5 and Figure 6 A rack 4 for use with a gear 3252 is installed on the lower surface of the table 1 321; a strip hole 3214 is opened on the table 1 321, and a rack 2 5 is installed on the lower surface of the table 2 322, and the gear 2 3253 passes through the strip hole 3214 and is used in conjunction with the rack 2 5.
[0068] In order to save space, the lower surface of the table 1 321 is provided with a layout groove 1 3211, and the rack 1 4 is installed in the layout groove 1 3211, and the table 1 321 is in contact with the table body 31; the lower surface of the table 2 322 is provided with a layout groove 2 3221, and the rack 2 5 is installed in the layout groove 2 3221, and the table 2 322 is in contact with the table 1 321. In this way, the volume of the operating table 3 is saved, and at the same time, the contact surface between the table body 31 and the table 1 321, and between the table 1 321 and the table 2 322 is larger, making the operating table 3 more stable.
[0069] The driving motor 3254 drives the driving rod 3251 to rotate, thereby realizing the extension and retraction of the telescopic member 32 .
[0070] Furthermore, a plurality of guide holes 3222 are provided in the second arrangement groove 3221, and a plurality of guide rods 511 are fixedly connected to the corresponding second rack 5, and the plurality of guide rods 511 correspond to the plurality of guide holes 3222 one by one, and the guide rods 511 are slidably connected to the second guide holes 3222. A plurality of elastic members 3223 are fixedly connected between the second rack 5 and the second platen 322, and under the action of the elastic members 3223, the second rack 5 is disengaged from the second gear 3253.
[0071] A guide slope 512 and a guide plane are provided on the upper surface of the rack 25. The guide slope 512 is lower on the side facing the parking space 11, and is higher on the side away from the parking space 11. An adjusting rod 6 is provided above the rack 25 in the mounting groove 311. One end of the adjusting rod 6 is fixedly connected to the track 25, and the other end of the adjusting rod 6 is fixedly connected to an adjusting protrusion 61. The adjusting protrusion 61 abuts against the end of the guide slope 512 away from the track 25. When the adjusting protrusion 61 moves to the end of the guide slope 512 away from the parking space 11, the rack 25 is meshed with the gear 2 3253.
[0072] A plurality of guide holes 3212 are provided in the arrangement groove 3211, and a plurality of guide rods 411 are fixedly connected to the corresponding rack 4. The plurality of guide rods 411 correspond to the plurality of guide holes 3212 one by one, and the guide rods 411 are slidably connected to the guide holes 3212. A plurality of elastic members 3213 are fixedly connected between the rack 4 and the table 321, and under the action of the elastic members 3213, the rack 4 is meshed with the gear 3252.
[0073] Reference Figure 5 A transition point 3231 is provided on the side of the slide rail 1 323 facing the parking space 11. When the platform 2 322 moves to the transition point 3231, the adjustment protrusion 61 moves to the end of the guide slope 512 away from the parking space 11;
[0074] Reference Figure 8 A mounting seat 7 is fixedly connected to the inner wall of the arrangement groove 3211 above the rack 4, a mounting protrusion 71 is fixedly connected to one side of the mounting seat 7, an electromagnet 711 is fixedly connected to the upper surface of the mounting protrusion 71, a connecting seat 412 is fixedly connected to the upper surface of the rack 4, a connecting protrusion 4121 is fixedly connected to one side of the connecting seat 412, and the connecting protrusion 4121 is located above the electromagnet 711. When the electromagnet 711 is powered on, the connecting protrusion 4121 is adsorbed and fixed to make the rack 4 mesh with the gear 3252. When the electromagnet 711 is powered off, the rack 4 is disengaged from the gear 3252. A control switch 8 is provided at one end of the table 321 facing the track 25. When the table 321 and the table 2 322 are in an overlapping state, the table 321 abuts against the control switch 8 to power the electromagnet 711.
[0075] When the telescopic member 32 needs to be extended, the driving motor 3254 is started to drive the driving rod 3251 to rotate. At this time, the platform 2 322 is in a pressed state with respect to the control switch 8, and the electromagnet 711 is in a powered state. Under the action of the electromagnet 711, it meshes with the gear 1 3252. The driving rod 3251 drives the platform 1 321 and the platform 2 322 to move toward the parking space 11 through the gear 1 3252. During the movement, the adjusting protrusion 61 gradually moves along the guiding inclined surface 512. In this process, the adjusting protrusion 61 gradually presses the guiding inclined surface 512 downward, and When the platform 1 321 moves to the transition point 3231, the adjusting protrusion 61 moves to the end of the guiding inclined surface 512 away from the parking space 11 and then enters the guiding plane and continues to move. At this time, the rack 2 5 and the gear 2 3253 are meshed, and the platform 2 322 and the platform 1 321 move together in the direction toward the parking space 11. When the platform 2 322 is released from the pressure on the control switch 8, the electromagnet 711 is powered off. At this time, the rack 1 4 is released from the gear 1 3252 under the action of the elastic member 1 3213, and the platform 1 321 continues to move alone in the direction toward the parking space 11.
[0076] When the telescopic member 32 needs to be retracted, the driving motor 3254 is started to drive the driving rod 3251 to reverse. At this time, the platform 322 moves in the direction away from the parking space 11. When the adjusting protrusion 61 moves to the end of the guide slope 512 away from the parking space 11, the platform 322 forms a press on the control switch 8. At this time, the electromagnet 711 is powered, and the rack 4 engages with the gear 3252 under the action of the electromagnet 711. At this time, the platform 321 continues to move in the direction away from the parking space 11 to make the telescopic member 32 shrink to the initial position. In this way, the alternating telescopic function of the platform 1 321 and the platform 2 322 is realized by a motor variable.
[0077] Furthermore, the rack 4 includes a base part 41 and a working part 42, the rack is located on the working part 42, an elastic member 43 is fixedly connected between the base part 41 and the working part 42, and the elastic member 43 is generally a spring. A guide groove 413 is vertically opened at the bottom of the base part 41, and a guide column 421 is fixedly connected to the corresponding working part, and the guide column is slidably connected to the guide groove 413.
[0078] In the process of rack-4 moving downward and meshing with gear-3252 under the action of elastic member-3213, elastic member-343 can play a buffering role, that is, when rack-4 and gear-3252 are initially in contact, if rack-4 and gear-3252 are not aligned, rack-4 can have a margin for upward movement. After rack-4 and gear-3252 are aligned, rack-4 meshes with gear-3252, so that rack-4 and gear-3252 can mesh more smoothly. In addition, the cooperation of guide column-421 and guide groove-413 can make the connection between base part-41 and working part-42 more stable. At the same time, when rack-4 and gear-3252 are fully meshed together, the margin for upward movement of working part-42 is less than the depth of the tooth groove of gear-3252, thereby preventing gear-3252 from being separated from rack-4 during the movement of table-321.
[0079] The rack 2 5 includes a base part 2 51 and a working part 2 52. The rack is located on the working part 2 52. An elastic member 4 53 is fixedly connected between the base part 2 51 and the working part 2 52. The elastic member 4 53 is generally a spring. A guide groove 2 513 is vertically opened at the bottom of the base part 2 51. A guide column 2 521 is fixedly connected to the corresponding working part. The guide column 2 521 is slidably connected to the guide groove 2 513. The guide slope 512 is located at the base part 2 51.
[0080] In the process of the rack 25 moving downward and meshing with the gear 2 3253, the elastic member 4 53 can play a buffering role, that is, when the rack 25 and the gear 2 3253 are initially in contact, if the rack 25 and the gear 2 3253 are not aligned, the rack 25 can have two margins for upward movement. After the rack 25 is aligned with the gear 1 3252, the rack 25 meshes with the gear 2 3253, so that the rack 25 and the gear 2 3253 can be meshed together more smoothly. In addition, the cooperation of the guide column 2 521 and the guide groove 2 513 can make the connection between the base part 2 51 and the working part 2 52 more stable. At the same time, when the rack 25 and the gear 2 3253 are fully meshed together, the margin for the upward movement of the working part 2 52 is less than the depth of the tooth groove of the gear 2 3253, thereby preventing the gear 2 3253 from being separated from the rack 2 5 during the movement of the table 2 322.
[0081] The implementation principle of the present application is as follows: the staff can drive the vehicle to the parking space 11 through the driving slope 12 to stop, and then according to the position of the welding point, the operating platform 3 is moved to the position, and the height of the operating platform 3 is lowered to make it convenient for the staff to board the operating platform 3. After the staff board the operating platform 3, the operating platform 3 is raised to a suitable height and the length of the operating platform 3 is adjusted. After the operating platform 3 is adjusted to a suitable position, the staff starts welding. When a welding point is completed, the staff can quickly adjust to the next welding position through the drive component 1 25 and the drive component 2 26, making the entire welding process more convenient and quick. When the staff needs to transfer from the welding point on one side of the transport vehicle to the welding point on the other side, the staff can transfer from the operating platform 3 on one side to the operating platform 3 on the other side without going down to the ground, saving time and effort and improving work efficiency.
[0082] A chemical liquid transport vehicle welding process based on a welding displacement tool comprises the following steps:
[0083] S1. Vehicle size measurement
[0084] Measure the length, width and height of the vehicle to be modified to ensure that the vehicle to be modified meets the requirements of the displacement tooling;
[0085] S2. Parking
[0086] Park the vehicle to be modified on the parking space of the base via the driving ramp
[0087] S3. Determine the welding point
[0088] Determine the welding points of the vehicle and the welding sequence of each welding point;
[0089] S4. Operating table position adjustment
[0090] Move the operating table 3 to the first welding point;
[0091] S5. Go up to the operating table and weld each point in turn
[0092] The staff climbs onto the operating platform 3 and first welds the first welding point. After the welding of the first welding point is completed, the driving component 1 25 and the driving component 2 26 are used to adjust the horizontal position and the vertical height of the operating platform 3, as well as the extension length of the telescopic member 32 so that the operating platform 3 can adapt to the second welding point, and the welding of each point is carried out in sequence.
[0093] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any effective changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A welding positioner, characterized in that: It comprises a base (1) and a welding displacement mechanism; A parking space (11) is provided on the base (1); The welding displacement mechanism comprises two frames (2) arranged on a base (1) along the length direction of the parking space (11), the two frames (2) being respectively located on two sides of the parking space (11), a slideway (23) being arranged on the frames (2) along the length direction of the parking space (11), a sliding seat (23) being slidably connected to the slideway (23), and a driving component (1) for driving the sliding seat (2) to reciprocate along the slideway (23) being arranged on the frames (2); A track (25) is vertically arranged on the first sliding seat, a second sliding seat is slidably connected to the track (25), and a driving component (26) is arranged on the track (25) for driving the second sliding seat to reciprocate on the track (25); An operating table (3) is installed on the sliding seat 2; The operating platform (3) comprises a platform body (31) connected to the track (25), and a telescopic member (32) installed on the platform body (31) along the width direction of the parking space (11); The telescopic member (32) comprises a platform 1 (321) and a platform 2 (322), the platform 1 (321) is located below the platform 2 (322), a slide rail 1 (323) is fixedly installed on the platform body (31), the platform 1 (321) is slidably connected to the inside of the slide rail 1 (323), the platform 1 (321) is fixedly installed with a slide rail 2 (324), and the platform 2 (322) is slidably connected to the inside of the slide rail 2 (324); The machine also includes a driving assembly three (325), wherein the driving assembly three (325) includes a driving rod (3251) arranged directly below the platform two (322), and a motor for driving the driving rod (3251) to rotate; the driving rod (3251) is rotatably connected to the platform body (31), and a gear one (3252) and a gear two (3253) are coaxially arranged on the driving rod (3251); A rack (4) for use with the gear (3252) is installed on the lower surface of the platform (321) along the width direction of the parking space (11); a strip hole (3214) is provided on the platform (321); a rack (5) for use with the gear (3253) is installed on the lower surface of the platform (322) corresponding to the strip hole (3214) along the width direction of the parking space (11); The lower surface of the table plate 1 (321) is provided with a layout groove 1 (3211), the rack 1 (4) is installed in the layout groove 1 (3211), and the table plate 1 (321) is in contact with the table body (31); the lower surface of the table plate 2 (322) is provided with a layout groove 2 (3221), the rack 2 (5) is installed in the layout groove 2 (3221), and the table plate 2 (322) is in contact with the table plate 1 (321); The inner wall of the arrangement groove 1 (3211) and the rack 1 (4) are provided with a plurality of elastic members 1 (3213), and under the action of the elastic members 1 (3213), the rack 1 (4) and the gear 1 (3252) are meshed; A plurality of elastic members (3223) are arranged between the inner wall of the second arrangement groove (3221), the second rack (5) and the second table (322), and under the action of the second elastic members (3223), the second rack (5) and the second gear (3253) are disengaged; A guide slope (512) and a guide plane are arranged on the upper surface of the second rack (5); the guide slope (512) is lower on the side facing the parking space (11) and higher on the side away from the parking space (11); an adjustment rod (6) is arranged above the second rack (5); one end of the adjustment rod (6) is fixedly connected to the track (25); the other end of the adjustment rod (6) is fixedly connected to an adjustment protrusion (61); the adjustment protrusion (61) abuts against the end of the guide slope (512) away from the track (25); and when the adjustment protrusion (61) moves to the end of the guide slope (512) away from the parking space (11), the second rack (5) meshes with the second gear (3253); A transition point (3231) is provided on one side of the slide rail away from the track (25); when the second platform (322) moves to the transition point (3231), the adjustment protrusion (61) moves to one end of the guide slope (512) facing the track (25); A mounting seat (7) is fixedly connected to the inner wall of the arrangement groove (3211) above the rack (4); a mounting protrusion (71) is provided on one side of the mounting seat (7); an electromagnet (711) is fixedly connected to the upper surface of the mounting protrusion (71); a connecting seat (412) is fixedly connected to the upper surface of the rack (4); a connecting protrusion (4121) is fixedly connected to one side of the connecting seat (412); the connecting protrusion (4121) is located above the electromagnet (711); and the electromagnet (711) is provided with a mounting protrusion (711). In the powered state, the connecting protrusion (4121) is adsorbed and fixed so that the rack one (4) is meshed with the gear; when the electromagnet (711) is powered off, the rack one (4) is disengaged from the gear one (3252); a control switch (8) is provided at one end of the table one (321) facing the track (25); when the table one (321) and the table two (322) are in an overlapping state, the table one (321) abuts against the control switch (8) so that the electromagnet (711) is powered.
2. A welding positioner according to claim 1, characterized in that: The platform (31) is provided with a mounting groove (311), and the driving rod (3251), the gear one (3252) and the gear two (3253) are located in the mounting groove (311).
3. A welding position displacement tool according to claim 1, characterized in that: The rack one (4) comprises a base part one (41) and a working part one (42), and an elastic member three (43) is fixedly connected between the base part one (41) and the working part one (42).
4. A welding position displacement tool according to claim 3, characterized in that: The rack gear 2 (5) comprises a base part 2 (51) and a working part 2 (52), an elastic member 4 (53) is fixedly connected between the base part 2 (51) and the working part 2 (52), and the guide inclined surface (512) is located on the base part 2 (51).
5. A welding position displacement tool according to claim 4, characterized in that: When the telescopic members (32) on the two operating platforms (3) move toward the parking space (11) to a limit length, the two telescopic members (32) abut against each other.
6. A chemical liquid transport vehicle welding process based on the welding positioner according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1. Vehicle size measurement Measure the length, width and height of the vehicle to be modified to ensure that the vehicle to be modified meets the requirements of the displacement tooling; S2. Parking Park the vehicle to be modified on the parking space of the base via the driving ramp S3. Determine the welding point Determine the welding points of the vehicle and the welding sequence of each welding point; S4. Operating table position adjustment Move the operating table (3) to the first welding point; S5. Go up to the operating table and weld each point in turn The worker climbs onto the operating table (3) and first performs welding on the first welding point. After the welding of the first welding point is completed, the operating table (3) is adjusted in the horizontal direction and in the vertical direction by the drive assembly 1 and the drive assembly 2 (26), and the extension length of the telescopic member (32) is adjusted so that the operating table (3) can adapt to the second welding point, and the welding of each point is performed in sequence.
Citation Information
Patent Citations
Welding device for movable container
CN210549168U
Prefabricated assembly type temporary parking lot
CN221119385U