A UV-resistant high-strength nylon underwater slicing device
By designing a UV-resistant high-strength nylon underwater slicing device and using a combination of vibration plates and filter plates, the problem of cooling time adjustment was solved, and effective cooling of nylon particles and improved molding quality were achieved.
Patent Information
- Application Number
- CN202411817095.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-12-11
AI Technical Summary
In the existing production process, it is difficult to adjust the cooling time, resulting in insufficient or excessive cooling of nylon particles of different sizes, affecting the molding effect and dehydration process.
A UV-resistant high-strength nylon underwater slicing device was designed. The cooling time of nylon particles was extended by combining a vibration plate and a filter plate. The cooling time was adjusted by adjusting the position of the vibration plate. The stirring and filtering structures were combined to prevent particle adhesion and impurity influence.
The cooling time can be flexibly adjusted according to the needs, which prevents the nylon particles from sticking and breaking, ensures the cooling effect and improves the molding quality.
Smart Images

Figure CN119283230B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of underwater slicing devices, and in particular to an underwater slicing device for UV-resistant high-strength nylon. Background Art
[0002] Nylon chips are a granular intermediate product in the nylon production process. During the production process, specific additives are added to the nylon to achieve UV protection. Because nylon chips require different particle sizes during production, the existing production process uses molds to produce nylon pellets of different sizes and cool them with water. The existing cooling method passes the nylon through a spiral pipe to extend the cooling time of the nylon before it is passed into a dehydration drum for dehydration. However, the use of different mold sizes produces pellets of different sizes, requiring different cooling times. The existing pipe length may not meet the new cooling requirements. If the nylon pellets are in the water for too short a time, they will not be fully cooled. If they are not fully cooled, they will be subjected to strong centrifugal force and compression from other particles during the subsequent rotational dehydration process, which can easily deform the nylon pellets. In severe cases, the pellets may break or stick together, affecting the molding effect. If the cooling time is too long, the nylon pellets absorb too much water, affecting the subsequent dehydration process. Summary of the Invention
[0003] In order to overcome the disadvantage of the existing problem of difficulty in adjusting the cooling time when producing nylon particles of different sizes, the present invention provides a UV-resistant high-strength nylon underwater slicing device.
[0004] The technical solution of the present invention is: an underwater slicing device for UV-resistant high-strength nylon, comprising a mounting plate, the mounting plate being fixedly connected to a fixing seat, the fixing seat being fixedly connected to a first fixing shell, a mold being arranged in the first fixing shell, a hole being opened in the mold, the mold in the first fixing shell being connected to an external extruder, a cutting piece being slidably connected to the mounting plate, the first fixing shell being fixedly connected to and connected to a first water outlet pipe, the first water outlet pipe being fixedly connected to and connected to a second fixing shell on a side away from the first fixing shell, the second fixing shell being fixedly connected to a stirring shell, the stirring shell being fixedly connected to the mounting plate, the stirring shell being fixedly connected to and connected to a first A water storage shell, the second fixed shell is connected to the first water storage shell, the first water storage shell is connected to the second water storage shell, a water pump is provided in the second water storage shell, a second water outlet pipe is connected between the water pump and the first fixed shell, the second fixed shell is fixedly connected to a vibration shell, a first filter plate is fixedly connected to the interior of the second fixed shell, a vibration member is slidably connected to the vibration shell, the vibration member is fixedly connected to a symmetrically distributed first vibration plate, the vibration member is fixedly connected to a hydraulic telescopic rod, the telescopic end of the hydraulic telescopic rod is fixedly connected to the second vibration plate, and an adjustment component for adjusting the position of the second vibration plate is provided in the vibration shell.
[0005] Further explanation: the second vibration plate is n-shaped, and the second vibration plate is provided with equally distributed circular holes and equally distributed square through holes on the side close to the first fixed shell. The upper edge of the square through hole is fixedly connected to a square plate. The cutting piece is composed of a servo motor and a cutter on the output shaft of the servo motor, and the cutter is located on the side of the cutting piece close to the first fixed shell.
[0006] Further explanation: the second fixed shell is fixed with a second filter plate, the second filter plate and the first filter plate are both placed at an angle and in opposite directions, the second filter plate is located above the first filter plate, the lower side of the second filter plate is fixed with a third fixed shell, the filter holes on the second filter plate are connected to the third fixed shell, and the third fixed shell is provided with evenly distributed holes on a side close to the first fixed shell.
[0007] Further description, the adjustment assembly includes a first rotating block, the first rotating block is threadedly connected to the vibrating shell, the first rotating block is rotatably connected to the piston rod, the vibrating shell is fixedly connected to a fourth fixed shell, the fourth fixed shell is sealed and slidably connected to the piston rod, hydraulic oil is filled between the fourth fixed shell and the piston rod, and a hose is connected between the fourth fixed shell and the hydraulic telescopic rod.
[0008] It is further explained that the second fixed shell is slidably connected to a storage shell, the storage shell is located below the second vibration plate, a semicircular shell is fixed inside the stirring shell, and the second fixed shell is connected to a connecting pipe, and the end of the connecting pipe away from the second fixed shell passes through the stirring shell and is connected to the semicircular shell.
[0009] Further explanation: the stirring shell is fixedly connected to a rotating motor, the output shaft of the rotating motor is rotatably connected to the stirring shell, the output shaft of the rotating motor is fixedly connected to a rotating rod, the rotating rod is fixedly connected to a rotating blade, the rotating rod is fixedly connected to a rotating ring through a cylinder, the stirring shell and the semicircular shell are both rotatably connected to the rotating ring, the rotating ring and the semicircular shell are both provided with dense filtering holes, the rotating ring is fixedly connected to multiple groups of circumferentially distributed second rotating blocks, the rotating ring is fixedly connected to a limiting plate, and the stirring shell is fixedly connected to and connected to a discharge port.
[0010] Further description, it also includes a water replenishing mechanism for replenishing water in the first water storage shell, the water replenishing mechanism is arranged on the side of the mounting plate close to the first water storage shell, the water replenishing mechanism includes a water replenishing shell, the water replenishing shell is fixedly connected to the side of the mounting plate close to the stirring shell, the water replenishing shell is fixedly connected to a first limiting ring, the water replenishing shell is sealingly and slidingly connected to a sealing block, the water replenishing shell is fixedly connected to a fixed disk, the fixed disk is provided with a pipe connected to the outside and the water replenishing shell, an electric switch valve is provided in the pipe of the fixed disk, the first limiting ring is provided with a pressure switch, and the upper side of the water replenishing shell is provided with Pressure switch, the pressure switch on the first limiting ring and the pressure switch on the water replenishing shell are both electrically connected to the electric switch valve in the pipeline of the fixed disk, the sealing block is squeezed and matched with the pressure switch on the first limiting ring and the pressure switch on the water replenishing shell, the water replenishing shell is fixed with a fixing rod, an elastic rope is fixed between the fixing rod and the sealing block, the fixing rod is sealingly and slidingly connected to the blocking block, a hole is opened in the middle of the fixed disk, the hole in the middle of the fixed disk is sealingly and slidingly connected to the blocking block, an air bag is provided on the lower side of the blocking block, and the water replenishing shell is connected to the first water storage shell through a pipeline.
[0011] Further explanation: the first water storage shell and the second water storage shell are connected to the symmetrically distributed filter shells through a pipeline, the third filter plate is sealed and slidably connected in the filter shell, the filter shell is fixed with a fixing frame, the fixing frame is slidably connected with a sliding rod, a spring is fixed between the third filter plate and the adjacent fixing frame, and the first water storage shell and the second water storage shell are both provided with switch valves in the pipelines connecting to the filter shells, a pressure switch is provided on the fixing frame, and is electrically connected to the two switch valves in the two pipelines connecting to the adjacent filter shells, and the spring is squeezed and fitted with the pressure switch on the adjacent fixing frame.
[0012] Further description: the third filter plate is rotatably connected to a sliding plate, the sliding plate is sleeved on the outside of the adjacent sliding rod, the sliding plate is fixed with a second limiting ring, and the second limiting ring is threadedly connected to the sliding rod.
[0013] It is further explained that the lower side of the third filter plate is an arc-shaped shell, and the arc-shaped shell on the lower side of the third filter plate is used to collect filtered impurities.
[0014] The beneficial effects of the present invention are as follows: while using water to cool the nylon particles, the present invention prolongs the contact time between the nylon particles through the first vibration plate and the second vibration plate, and prevents the nylon particles from sticking together under the action of vibration. When producing nylon particles of different sizes, the cooling time of the nylon particles is adjusted by adjusting the position of the second vibration plate, and there is no need to lengthen the pipeline, which is convenient to use.
[0015] The present invention discharges unqualified nylon particles through the circular holes and square through holes on the second vibration plate, which are convenient for subsequent use. Nylon particles of normal size cannot pass through the circular holes and square through holes on the second vibration plate, so some poor nylon particles are separated, and the square plate on the second vibration plate assists in separating unqualified nylon particles. The device can also be stopped in time and adjusted by observing the number of unqualified nylon particles.
[0016] The present invention continuously replenishes water to the first water storage shell through the parts in the water replenishment shell without requiring too many electrical components, so that the water level in the first water storage shell is always maintained at a certain height, thereby preventing insufficient cooling when the water flow is reduced, thereby affecting the cooling of the nylon particles.
[0017] The present invention filters water through the third filter plate to prevent impurities in the water from affecting particles, and stores the filtered impurities in the arc-shaped shell below the third filter plate. When the third filter plate in one filter shell is blocked, it is immediately switched to the third filter plate in the second filter shell to prevent the circulating water from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0019] Figure 2 Schematic diagram of the three-dimensional structure of the stirring shell and the first water storage shell of the present invention;
[0020] Figure 3 Schematic diagram of the three-dimensional structure of the vibration housing and the first rotating block of the present invention;
[0021] Figure 4 This is a sectional view of the three-dimensional structure of the stirring shell and the rotating ring of the present invention;
[0022] Figure 5Schematic diagram of the three-dimensional structure of the vibration shell and the third fixed shell of the present invention;
[0023] Figure 6 Schematic diagram of the three-dimensional structure of the internal parts of the vibration housing of the present invention;
[0024] Figure 7 Schematic diagram of the three-dimensional structure of the first vibration plate and the second vibration plate of the present invention;
[0025] Figure 8 is a schematic diagram of the three-dimensional structure of the second vibration plate of the present invention;
[0026] Figure 9 Schematic diagram of the three-dimensional structure of the stirring shell and the first water storage shell of the present invention;
[0027] Figure 10 Schematic diagram of the three-dimensional structure of the water replenishing mechanism of the present invention;
[0028] Figure 11 This is a schematic diagram of the three-dimensional structure of the internal parts of the water replenishment shell of the present invention;
[0029] Figure 12 Schematic diagram of the three-dimensional structure of the first water storage shell and the filter shell of the present invention;
[0030] Figure 13 It is a schematic diagram of the three-dimensional structure of the internal parts of the filter housing of the present invention.
[0031] Reference numerals in the figure: 1-mounting plate, 11-fixed seat, 12-first fixed shell, 13-cutting piece, 14-first water outlet pipe, 15-second fixed shell, 16-mixing shell, 17-first water storage shell, 18-second water storage shell, 19-water pump, 110-second water outlet pipe, 2-vibration shell, 21-first filter plate, 22-vibration piece, 23-first vibration plate, 24-hydraulic telescopic rod, 25-second vibration plate, 26-second filter plate, 27-third fixed shell, 3-first rotating block, 31-piston rod, 3 2-fourth fixed shell, 33-hose, 4-storage shell, 41-connecting pipe, 5-rotating motor, 51-rotating rod, 52-rotating blade, 53-rotating ring, 54-second rotating block, 55-limiting plate, 56-discharge port, 6-water supply shell, 61-first limiting ring, 62-sealing block, 63-fixed plate, 64-fixed rod, 65-elastic rope, 66-blocking block, 7-filter shell, 71-third filter plate, 72-fixed frame, 73-sliding rod, 74-spring, 75-sliding plate, 76-second limiting ring. DETAILED DESCRIPTION
[0032] The present invention will be further described below with reference to specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.
[0033] Nylon chips require particles of different sizes during the production process. In the existing production process, nylon particles of different sizes are produced by replacing molds and cooled by water. The existing cooling method is to pass the nylon through a spiral pipe to extend the cooling time of the nylon, and finally pass the nylon into a dehydration barrel for dehydration. However, after replacing molds of different sizes, the produced particles are of different sizes and the required cooling time will also be different. At this time, the original pipe length may not be able to meet the new cooling requirements. If the nylon particles are in water for too short a time, they cannot be completely cooled. If they are not completely cooled, they will be subjected to strong centrifugal force and extrusion pressure from other particles during the subsequent rotation and dehydration process. The nylon particles are easily deformed under extrusion, and in severe cases, the particles may break or stick together, affecting the molding effect. If the cooling time is too long, the nylon particles will absorb too much water, affecting the subsequent dehydration process.
[0034] Example 1: A UV-resistant high-strength nylon underwater slicing device, such as Figure 1-Figure 5 and Figure 8As shown, it includes a mounting plate 1, a fixing seat 11 is fixedly connected to the left side of the mounting plate 1, a first fixing shell 12 is fixedly connected to the upper side of the fixing seat 11, a mold is provided in the first fixing shell 12, and a circumferentially distributed hole is opened in the mold. The mold in the first fixing shell 12 is connected to an external extruder. When in use, the molten nylon is extruded into the mold by the external extruder. The mounting plate 1 is slidably connected to a cutting piece 13, which is located on the right side of the first fixing shell 12. The cutting piece 13 is composed of a servo motor and a tool on the output shaft of the servo motor. The tool is located on the cutting piece 13, the upper side of the first fixed shell 12 is fixedly connected and communicated with the first water outlet pipe 14, the right side of the first water outlet pipe 14 is fixedly connected to the second fixed shell 15, the right side of the second fixed shell 15 is fixedly connected to the stirring shell 16, the stirring shell 16 is fixedly connected to the mounting plate 1, the stirring shell 16 is located on the right side of the mounting plate 1, the lower side of the stirring shell 16 is fixedly connected and communicated with the first water storage shell 17 through a pipeline, the second fixed shell 15 is communicated with the first water storage shell 17, the first water storage shell 17 is connected to the second water storage shell 18, a water pump 19 is provided in the second water storage shell 18, and the output port of the water pump 19 is fixedly connected to the first water storage shell 17. The second water outlet pipe 110 is connected to the first fixed shell 12. When in use, the second water storage shell 18, the second water outlet pipe 110, the first fixed shell 12, the first water outlet pipe 14 and the first water storage shell 17 are all filled with water. The rear side of the second fixed shell 15 is fixedly connected to the vibration shell 2. The first filter plate 21 is fixedly connected to the inside of the second fixed shell 15. The first filter plate 21 is tilted downward from left to right. A vibration member 22 is slidably connected to the vibration shell 2. The vibration member 22 consists of a square plate on the upper side and a vibration unit on the lower side. When the vibration is started, After the moving part 22 is moved, the vibrating part 22 vibrates up and down continuously. The vibrating part 22 is fixed with two first vibrating plates 23 symmetrically distributed on the left and right. A hydraulic telescopic rod 24 is fixed to the middle of the vibrating part 22. The telescopic end of the hydraulic telescopic rod 24 is fixed to the second vibrating plate 25. The second vibrating plate 25 is n-shaped, and the left side of the second vibrating plate 25 is provided with equidistant circular holes and equidistant square through holes. The upper edge of the square through hole is fixed with a square plate. The second vibrating plate 25 passes through the first filter plate 21. An adjustment component for adjusting the position of the second vibrating plate 25 is provided in the vibrating shell 2.
[0035] like Figure 4 and Figure 5 As shown, the second fixed shell 15 is fixedly connected to the second filter plate 26. The second filter plate 26 and the first filter plate 21 are both placed at an angle. The inclination direction of the second filter plate 26 is opposite to the inclination direction of the first filter plate 21. The second filter plate 26 is located above the first filter plate 21. The lower side of the second filter plate 26 is fixedly connected to the third fixed shell 27. The filter holes on the second filter plate 26 are connected to the third fixed shell 27. The left side of the third fixed shell 27 is provided with evenly distributed holes.
[0036] like Figure 5 and Figure 6 As shown, the adjustment assembly includes a first rotating block 3, which is threadedly connected to the upper side of the vibration shell 2, and the lower side of the first rotating block 3 is rotatably connected to the piston rod 31. The piston in the piston rod 31 is located on its lower side. The vibration shell 2 is fixed with a fourth fixed shell 32, and the fourth fixed shell 32 is sealed and slidably connected to the piston rod 31. Hydraulic oil is filled between the fourth fixed shell 32 and the lower side of the piston rod 31. A hose 33 is connected between the lower side of the fourth fixed shell 32 and the fixed end of the hydraulic telescopic rod 24. When the piston rod 31 slides downward to squeeze the adjacent hydraulic oil, the hydraulic pressure enters the hydraulic telescopic rod 24 through the hose 33, and the telescopic end of the hydraulic telescopic rod 24 moves upward through the squeezing of the hydraulic oil.
[0037] like Figure 4 and Figure 7 As shown, the second fixed shell 15 is slidably connected to the storage shell 4, and the storage shell 4 is located below the second vibration plate 25. When in use, the storage shell 4 is located in the second fixed shell 15, and whether the mold is normal can be detected by observing the particles filtered out of the storage shell 4. A semicircular shell 42 is fixed to the inside of the stirring shell 16, and there is a gap between the semicircular shell 42 and the stirring shell 16. The second fixed shell 15 is connected to the connecting pipe 41, and the right end of the connecting pipe 41 passes through the stirring shell 16 and is connected to the semicircular shell 42.
[0038] like Figure 4 and Figure 9 As shown, the upper side of the stirring shell 16 is fixed with a rotating motor 5, and the output shaft of the rotating motor 5 passes through the upper side of the stirring shell 16 and is rotatably connected to the stirring shell 16. The output shaft of the rotating motor 5 is fixed with a rotating rod 51, and the lower end of the rotating rod 51 is conical. The rotating rod 51 is fixed with a rotating blade 52, and the bottom of the rotating blade 52 is a disc. The rotating rod 51 is fixed with a rotating ring 53 through a cylinder. The stirring shell 16 and the semicircular shell 42 are both rotatably connected to the rotating ring 53. The rotating ring 53 and the semicircular shell 42 are both provided with dense filtering holes. The rotating ring 53 is fixed with three groups of circumferentially distributed second rotating blocks 54. The rotating ring 53 is fixed with a limiting plate 55. The cross-section of the limiting plate 55 is triangular. The upper side of the stirring shell 16 is fixed with and connected to a discharge port 56. The lower part of the stirring shell 16 is provided with a discharge port and a discharge shell. The discharge shell is used when cleaning the stirring shell 16.
[0039] When using this device for underwater slicing, the staff first moves the cutting piece 13 into the first fixed shell 12 and blocks the right side of the first fixed shell 12, and then starts the water pump 19. Initially, the second water storage shell 18, the first fixed shell 12 and the first water storage shell 17 are all filled with water. The water pump 19 transports the water in the second water storage shell 18 to the left along the second water outlet pipe 110 and enters the first fixed shell 12. At the same time, the extruder on the left side of the first fixed shell 12 is started, so that the molten nylon in the extruder enters the mold in the first fixed shell 12 and is discharged to the right from the mold. At the same time, the servo motor on the cutting piece 13 is started, and the output shaft of the servo motor on the cutting piece 13 drives the tool on its left side to rotate, cutting the nylon extruded from the mold. The cut nylon is cooled under the water flow to form nylon particles, and driven by the water flow, it enters the first water outlet pipe 14, and then the nylon particles follow the water flow along the first water outlet pipe 14 and are discharged into the second fixed shell 15.
[0040] The nylon particles and water that enter the second fixed shell 15 fall onto the second filter plate 26, and then the water passes through the second filter plate 26 and enters the third fixed shell 27. The nylon particles on the second filter plate 26 slide to the left side of the first filter plate 21 and roll to the right on the first filter plate 21. Then the nylon particles accumulate on the left side of the first vibration plate 23 and are located on the first filter plate 21. Before the nylon particles and water fall onto the second filter plate 26, the staff starts the vibration unit on the vibration member 22. The vibration unit on the vibration member 22 drives the left and right first vibration plates 23 and the second vibration plates 25 to vibrate up and down through the square plate thereon. The water in the third fixed shell 27 is discharged from the hole on its lower left and sprinkles on the nylon particles accumulated on the first filter plate 21. By filtering the water first, the accumulated nylon particles are The nylon particles on the first filter plate 21 are stacked in sequence to prevent water from carrying nylon particles to impact the stacked nylon particles and affecting the distribution state of the nylon particles. The rightward extrusion force of the stacked nylon particles and the vibration of the first vibration plate 23 and the second vibration plate 25 transmit the vibration of the first vibration plate 23 and the second vibration plate 25 to the nylon particles, causing the nylon particles to vibrate. The nylon particles on the right gradually jump over the first vibration plate 23 and the second vibration plate 25 due to the rightward extrusion force. At the same time, water is used to cool the nylon particles. The vibration of the nylon particles reduces the contact time between the nylon particles on the first filter plate 21 to prevent the nylon particles from sticking together under long-term contact. Since nylon particles are lighter than water, water can also assist the nylon particles in shaking, thereby increasing the shaking amplitude of the nylon particles.
[0041] As the nylon particles gradually accumulate on the first filter plate 21, some impurities and small nylon particles in the nylon particles gradually enter the second vibration plate 25 through the circular holes on the second vibration plate 25 and fall into the storage shell 4. During the pelletizing process of the nylon, if one of the holes in the mold is blocked to a certain extent, the nylon discharged from that hole in the same period of time is less than that discharged from other holes. During the cutting process of the cutter, particles thinner than normal particles will be produced. When the second vibration plate 25 drives the nylon particles to vibrate, the thin cylindrical nylon particles tend to be horizontal under the vibration (when vibrating, the thin cylindrical nylon particles are in a horizontal state). More stable), the thin cylindrical nylon particles gradually enter the square through-holes on the second vibration plate 25 after contacting the second vibration plate 25, and are discharged downward into the storage shell 4. In the process of the thin cylindrical nylon particles passing over the second vibration plate 25, the square plate on the second vibration plate 25 blocks the thin nylon particles, so that some of the thin cylindrical nylon particles that are not completely horizontal are adjusted to be horizontal under the obstruction of the square plate on the second vibration plate 25, and enter the square through-holes of the second vibration plate 25. Nylon particles of normal size cannot pass through the round holes and square through-holes on the second vibration plate 25, thereby separating some bad nylon particles.
[0042] The nylon particles fall into the storage shell 4 through the circular holes and square through holes on the second vibration plate 25. The obstruction of the second vibration plate 25 increases the time for the nylon particles to pass through, thereby increasing the cooling time of the nylon particles and improving the cooling degree of the nylon particles, thereby preventing the center of the nylon particles from not being completely cooled, resulting in deformation, rupture or adhesion of the nylon particles during the subsequent drying process, resulting in poor molding of the nylon particles and affecting subsequent processing.
[0043] According to production needs, when producing nylon particles of different sizes (cylindrical cross-sections of different sizes), the required cooling time is different (the existing method generally increases the mixing time of nylon particles and water by increasing the length of the pipeline). According to the size of the nylon particles, the cooling time varies from a few seconds to more than ten seconds. If the required cooling time is extended, the staff rotates the first rotating block 3, and the first rotating block 3 moves downward under the drive of the thread. The first rotating block 3 drives the piston rod 31 to move downward, and the piston rod 31 squeezes the hydraulic oil in the fourth fixed shell 32. The hydraulic oil in the fourth fixed shell 32 enters the hydraulic telescopic rod 24 through the hose 33, so that the telescopic end of the hydraulic telescopic rod 24 moves upward, and drives the second vibration plate 25 to move, thereby increasing the height of the second vibration plate 25. At this time, the nylon particles accumulated on the first filter plate 21 enter from under the first vibration plate 23, then go around the second vibration plate 25 upward, and then pass under the right first vibration plate 23 to fall onto the connecting pipe 41. When the second vibration plate 25 moves upward, the movement distance of the nylon particles becomes longer, thereby increasing the cooling time of the nylon particles. The water in the second fixed shell 15 enters the first water storage shell 17 through the pipe, and the cooled nylon particles enter the stirring shell 16 through the connecting pipe 41. The cooling time of the nylon particles can be adjusted without lengthening the pipe, which is convenient and quick. At the same time, it can also prevent the nylon particles from sticking together, which can ensure that the nylon particles are fully cooled and prevent the nylon particles from being in the water for too long, causing the nylon particles to absorb too much water and affecting subsequent dehydration.
[0044] When the nylon particles enter the stirring shell 16, the rotating motor 5 is started, and the output shaft of the rotating motor 5 drives the rotating blade 52 to rotate through the rotating rod 51, and the rotating rod 51 drives the rotating ring 53 to rotate, and the rotating ring 53 drives the second rotating block 54 thereon to rotate, and the nylon particles are moved upward by the rotating blade 52. In the process of moving upward, the gap between the rotating rod 51 and the rotating ring 53 gradually decreases, so that the thickness of the nylon particles gradually decreases, preventing the nylon particles from accumulating, reducing the shielding between the nylon particles, and quickly discharging the moisture on the nylon particles. At the same time, the nylon particles are driven by the second rotating block 54. The nylon particles gradually rise under the guidance of the second rotating block 54 and gradually come into contact with the limiting plate 55. After the nylon particles come into contact with the limiting plate 55, they accumulate on the lower side of the limiting plate 55. When they accumulate to a certain amount and the thickness of the nylon particles exceeds the thickness of the limiting plate 55, the nylon particles rise through the limiting plate 55, and then enter the discharge port 56 under the rotation of the upper second rotating block 54, and finally are discharged from the discharge port 56. The dehydrated nylon particles are then collected. After use, all electrical components are turned off.
[0045] Example 2: Based on Example 1, Figure 1 、 Figure 10 and Figure 11 As shown, it also includes a water replenishment mechanism for replenishing water in the first water storage shell 17. The water replenishment mechanism is arranged on the right side of the mounting plate 1. The water replenishment mechanism includes a water replenishment shell 6. The water replenishment shell 6 is fixed to the right side of the mounting plate 1. The water replenishment shell 6 is fixed with a first limiting ring 61. The first limiting ring 61 is located in the middle of the water replenishment shell 6. The water replenishment shell 6 is sealed and slidably connected with a sealing block 62. The sealing block 62 is located above the first limiting ring 61. The water replenishment shell 6 is fixed with a fixed disk 63. The fixed disk 63 is located below the first limiting ring 61. The fixed disk 63 is provided with a pipeline connected to the outside and the water replenishment shell 6. An electric switch valve is provided in the pipeline of the fixed disk 63. The upper side of the first limiting ring 61 is provided with a pressure switch. The upper side of the water replenishment shell 6 is provided with a pressure switch. The first limiting ring 61 The pressure switch on and the pressure switch on the water replenishment shell 6 are electrically connected to the electric switch valve in the pipeline of the fixed disk 63. The sealing block 62 is squeezed and matched with the pressure switch on the first limit ring 61 and the pressure switch on the water replenishment shell 6. A fixing rod 64 is fixed to the lower side of the water replenishment shell 6, and an elastic rope 65 is fixed between the fixing rod 64 and the sealing block 62. The elastic rope 65 is always stretched, and the fixing rod 64 is sealingly and slidingly connected to the blocking block 66. An air bag is provided on the lower side of the blocking block 66. A hole is provided in the middle of the fixed disk 63, and the hole in the middle of the fixed disk 63 is sealingly and slidingly connected to the blocking block 66. The water replenishment shell 6 is connected to the first water storage shell 17 through a pipeline. The water replenishment shell 6 is provided with an air vent, and the air vent on the water replenishment shell 6 is located between the fixed disk 63 and the lower side of the blocking block 66.
[0046] like Figure 1 、 Figure 12 and Figure 13 As shown, the first water storage shell 17 and the second water storage shell 18 are connected to each other through a pipeline with two filter shells 7 distributed symmetrically in front and behind. A third filter plate 71 is sealed and slidably connected in the filter shell 7. A fixing frame 72 is fixed to the left side of the filter shell 7. The middle part of the fixing frame 72 is annular. A sliding rod 73 is slidably connected to the middle part of the fixing frame 72. A spring 74 is fixed between the third filter plate 71 and the adjacent fixing frame 72. A switch valve is provided in the pipeline connecting the first water storage shell 17 and the second water storage shell 18 to the filter shell 7. A pressure switch is provided on the right side of the fixing frame 72, and two valves connected to the adjacent filter shells 7 are fixed to the filter shell 7. The two switch valves in each pipeline are electrically connected, the spring 74 is squeezed and matched with the pressure switch on the adjacent fixing frame 72, the third filter plate 71 is rotatably connected to the sliding plate 75, the sliding plate 75 is sleeved on the outside of the adjacent sliding rod 73, the right side of the sliding rod 73 is provided with a threaded groove, the right side of the sliding plate 75 is fixedly connected to the second limiting ring 76, the second limiting ring 76 is threadedly connected to the sliding rod 73, the lower side of the third filter plate 71 is an arc-shaped shell, the third filter plate 71 and the arc-shaped shell on the lower side thereof are both provided with evenly distributed filter holes, and the arc-shaped shell on the lower side of the third filter plate 71 is used to collect filtered impurities.
[0047] In the process of using this device, although the nylon particles will be dehydrated when discharged, the water cannot be completely separated from the nylon particles. In the process of use, the water volume will gradually decrease. When the water volume in the first water storage shell 17 decreases (initially, there is water on the upper side of the fixed disk 63, there is water on the lower side of the blocking block 66, and there is no water between the fixed disk 63 and the blocking block 66), since the water replenishment shell 6 and the first water storage shell 17 are connected, the water level on the lower side of the water replenishment shell 6 drops synchronously. When the water level on the lower side of the water replenishment shell 6 drops, the blocking block 66 also drops. While dropping, the blocking block 66 gradually separates from the middle of the fixed disk 63, releasing the support on the fixed disk 63. The blocking of the hole in the middle of the disk 63 connects the upper side and the lower side of the fixed disk 63. At this time, the elastic rope 65 contracts, and the elastic rope 65 drives the sealing block 62 to move downward. The sealing block 62 squeezes the water through the hole in the middle of the fixed disk 63, thereby replenishing the water on the lower side of the blocking block 66. The water on the lower side of the blocking block 66 enters the first water storage shell 17 through the pipeline to replenish the water in the first water storage shell 17. While replenishing the water on the lower side of the first water storage shell 17, the blocking block 66 gradually rises and gradually blocks the hole in the middle of the fixed disk 63 again. The above steps are repeated continuously. During the reciprocating motion of the blocking block 66, the sealing block 62 continues to descend.
[0048] When the sealing block 62 descends to the point where it contacts and squeezes the pressure switch on the first limiting ring 61, the pressure switch on the first limiting ring 61 controls the on-off valve in the pipeline on the fixed disk 63 to open, and water enters the upper part of the water replenishment shell 6 through the pipeline on the fixed disk 63. The water squeezes the sealing block 62 to rise, and the sealing block 62 stretches the elastic rope 65 during the rising process. When the sealing block 62 rises to the point where it contacts and squeezes the pressure switch on the water replenishment shell 6, the pressure switch on the water replenishment shell 6 controls the on-off valve in the pipeline on the fixed disk 63 to close, and water storage in the water replenishment shell 6 stops.
[0049] Through the parts in the water replenishment shell 6, the first water storage shell 17 is continuously replenished with water without the need for too many electrical components, so that the water level in the first water storage shell 17 is always maintained at a certain height, preventing insufficient cooling when the water flow is reduced, which affects the cooling of the nylon particles.
[0050] The water in the first water storage shell 17 will pass through one of the filter shells 7 in the process of entering the second water storage shell 18. In the process of water passing through the front filter shell 7, taking the front filter shell 7 as an example, the water passes through the third filter plate 71, and the third filter plate 71 filters the water passing through. When the third filter plate 71 is blocked, the third filter plate 71 moves to the left, and the third filter plate 71 drives the sliding plate 75 to move. The sliding plate 75 drives the second limiting ring 76 to move to the left. The second limiting ring 76 rotates under the limit of the threaded groove of the sliding rod 73 and drives the sliding plate 75 to rotate in the opposite direction. The sliding plate 75 scrapes the first filter plate 71 in the process of rotation. The three filter plates 71 scrape off the impurities on the third filter plate 71. The scraped impurities enter the arc-shaped housing below the third filter plate 71 under the drive of water. The third filter plate 71 squeezes the spring 74 while moving, and the spring 74 squeezes the pressure sensor on the fixed frame 72. When the pressure sensor detects a certain pressure, it means that there are too many impurities accumulated in the filter shell 7. At this time, the pressure sensor controls the switch valve in the filter shell 7 on the rear side to open, and closes the switch valve in the filter shell 7 on the front side, and issues an alarm. Then the staff removes the filter shell 7 on the front side and cleans the filter shell 7 to prevent the circulating water from being blocked.
[0051] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made in accordance with the spirit of the present invention are intended to be covered by the scope of protection of the present invention.
Claims
1. A UV-resistant high-strength nylon underwater slicing device, comprising a mounting plate (1), wherein the mounting plate (1) is fixedly connected to a fixing seat (11), wherein the fixing seat (11) is fixedly connected to a first fixing shell (12), wherein a mold is provided in the first fixing shell (12), wherein a hole is provided in the mold, wherein the mold in the first fixing shell (12) is connected to an external extruder, wherein the mounting plate (1) is slidably connected to a cutting piece (13), wherein the first fixing shell (12) is fixedly connected to and connected to a first water outlet pipe (14), wherein the first water outlet pipe (14) is fixedly connected to a side away from the first fixing shell (12) The second fixed shell (15) is connected to the stirring shell (16), the stirring shell (16) is fixed to the mounting plate (1), the stirring shell (16) is fixed to and connected to the first water storage shell (17), the second fixed shell (15) is connected to the first water storage shell (17), the first water storage shell (17) is connected to the second water storage shell (18), a water pump (19) is provided in the second water storage shell (18), and a second water outlet pipe (110) is connected between the water pump (19) and the first fixed shell (12), wherein: The invention also includes a vibration shell (2), wherein the vibration shell (2) is fixedly connected to the second fixed shell (15), a first filter plate (21) is fixedly connected inside the second fixed shell (15), a vibration member (22) is slidably connected inside the vibration shell (2), the vibration member (22) is fixedly connected to a symmetrically distributed first vibration plate (23), the vibration member (22) is fixedly connected to a hydraulic telescopic rod (24), the telescopic end of the hydraulic telescopic rod (24) is fixedly connected to a second vibration plate (25), and an adjustment component for adjusting the position of the second vibration plate (25) is provided in the vibration shell (2); The second vibration plate (25) is n-shaped, and the second vibration plate (25) is provided with equally spaced circular holes and equally spaced square through holes on a side close to the first fixed shell (12), and a square plate is fixed to the upper edge of the square through hole. The cutting member (13) is composed of a servo motor and a cutter on an output shaft of the servo motor, and the cutter is located on a side of the cutting member (13) close to the first fixed shell (12); The second fixed shell (15) is fixedly connected to a second filter plate (26). The second filter plate (26) and the first filter plate (21) are both tilted and tilted in opposite directions. The second filter plate (26) is located above the first filter plate (21). A third fixed shell (27) is fixedly connected to the lower side of the second filter plate (26). The filter holes on the second filter plate (26) are connected to the third fixed shell (27). The third fixed shell (27) is provided with evenly distributed holes on a side close to the first fixed shell (12). The adjustment assembly includes a first rotating block (3), the first rotating block (3) is threadedly connected to the vibration shell (2), the first rotating block (3) is rotatably connected to a piston rod (31), the vibration shell (2) is fixedly connected to a fourth fixed shell (32), the fourth fixed shell (32) and the piston rod (31) are sealed and slidably connected, the space between the fourth fixed shell (32) and the piston rod (31) is filled with hydraulic oil, and a hose (33) is connected between the fourth fixed shell (32) and the hydraulic telescopic rod (24); The second fixed shell (15) is slidably connected to a storage shell (4), the storage shell (4) is located below the second vibration plate (25), a semicircular shell (42) is fixedly connected to the interior of the stirring shell (16), the second fixed shell (15) is connected to a connecting pipe (41), and an end of the connecting pipe (41) away from the second fixed shell (15) passes through the stirring shell (16) and is connected to the semicircular shell (42); The stirring shell (16) is fixedly connected to a rotating motor (5), the output shaft of the rotating motor (5) is rotatably connected to the stirring shell (16), the output shaft of the rotating motor (5) is fixedly connected to a rotating rod (51), the rotating rod (51) is fixedly connected to a rotating blade (52), the rotating rod (51) is fixedly connected to a rotating ring (53) through a cylinder, the stirring shell (16) and the semicircular shell (42) are both rotatably connected to the rotating ring (53), the rotating ring (53) and the semicircular shell (42) are both provided with dense filtering holes, the rotating ring (53) is fixedly connected to a plurality of groups of circumferentially distributed second rotating blocks (54), the rotating ring (53) is fixedly connected to a limiting plate (55), and the stirring shell (16) is fixedly connected to and communicated with a discharge port (56).
2. The UV-resistant high-strength nylon underwater slicing device according to claim 1 is characterized by: The invention also includes a water replenishing mechanism for replenishing water in the first water storage shell (17), the water replenishing mechanism is arranged on the side of the mounting plate (1) close to the first water storage shell (17), the water replenishing mechanism includes a water replenishing shell (6), the water replenishing shell (6) is fixed to the side of the mounting plate (1) close to the stirring shell (16), the water replenishing shell (6) is fixed with a first limiting ring (61), the water replenishing shell (6) is sealingly and slidingly connected with a sealing block (62), the water replenishing shell (6) is fixed with a fixed disk (63), the fixed disk (63) is provided with a pipeline communicating with the outside and the water replenishing shell (6), an electric switch valve is provided in the pipeline of the fixed disk (63), the first limiting ring (61) is provided with a pressure switch, the upper side of the water replenishing shell (6) is provided with a pressure switch, the The pressure switch on the first limiting ring (61) and the pressure switch on the water replenishing shell (6) are both electrically connected to the electric switch valve in the pipeline of the fixed disk (63); the sealing block (62) is squeezed and matched with the pressure switch on the first limiting ring (61) and the pressure switch on the water replenishing shell (6); the water replenishing shell (6) is fixedly connected to a fixing rod (64); an elastic rope (65) is fixedly connected between the fixing rod (64) and the sealing block (62); the fixing rod (64) is sealingly and slidably connected to a blocking block (66); a hole is opened in the middle of the fixed disk (63); the hole in the middle of the fixed disk (63) is sealingly and slidably connected to the blocking block (66); an air bag is provided on the lower side of the blocking block (66); the water replenishing shell (6) is connected to the first water storage shell (17) through a pipeline.
3. The UV-resistant high-strength nylon underwater slicing device according to claim 2, characterized in that: The first water storage shell (17) and the second water storage shell (18) are connected to symmetrically distributed filter shells (7) through a pipeline. A third filter plate (71) is sealed and slidably connected in the filter shell (7). The filter shell (7) is fixedly connected to a fixing frame (72). The fixing frame (72) is slidably connected to a sliding rod (73). A spring (74) is fixedly connected between the third filter plate (71) and the adjacent fixing frame (72). The first water storage shell (17) and the second water storage shell (18) are both provided with switch valves in the pipelines communicating with the filter shell (7). The fixing frame (72) is provided with a pressure switch and is electrically connected to two switch valves in two pipelines communicating with adjacent filter shells (7). The spring (74) is squeezed and fitted with the pressure switch on the adjacent fixing frame (72).
4. The UV-resistant high-strength nylon underwater slicing device according to claim 3 is characterized by: The third filter plate (71) is rotatably connected to a sliding plate (75), the sliding plate (75) is sleeved on the outside of the adjacent sliding rod (73), the sliding plate (75) is fixedly connected to a second limiting ring (76), and the second limiting ring (76) is threadedly connected to the sliding rod (73).
5. The UV-resistant high-strength nylon underwater slicing device according to claim 4, characterized in that: The lower side of the third filter plate (71) is an arc-shaped shell, and the arc-shaped shell on the lower side of the third filter plate (71) is used to collect filtered impurities.
Citation Information
Patent Citations
Efficient thermoplastic elastomer mixing extrusion and underwater cutting production line
CN109605600A
Chinlon 6 continuous production cooling grain-sized dicing system
CN202640592U