A method, device and system for rapidly processing kitchen waste

By introducing a high-precision microporous filter and a hydraulically driven rotating plate structure into the food waste treatment equipment, the problem of waste accumulating in the dead corner of the drain tank during the dehydration process has been solved, achieving efficient dehydration and stable operation of the equipment and extending its lifespan.

CN119283424BActive Publication Date: 2025-11-21GUANGDONG JUKUI ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202411485832.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-11-21
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

During the dewatering process of kitchen waste, some smaller pieces of waste flow into the drain tank along with the sewage. Because the sewage flows slowly, the waste that flows into the dead corners of the drain tank cannot be carried out by the sewage, causing small pieces of waste to gradually accumulate in the dead corners of the drain tank, accelerating the corrosion of the drain tank, affecting the normal drainage efficiency of the drain tank, and hindering the normal operation of the dewatering equipment.

Method used

A rapid food waste processing device is adopted, including a dewatering component, a filtration component, and a waste removal component. Smaller waste is filtered through a high-precision microporous filter. A rotating plate structure driven by hydraulic rods and a motor is used to realize the periodic dumping and high-pressure water washing of waste to prevent waste accumulation. Stainless steel material is used to improve the corrosion resistance of the equipment.

Benefits of technology

This effectively prevents the accumulation of garbage in the dead corners of the drainage tank, ensures the smooth flow of the drainage system, improves dehydration efficiency, extends the service life of the equipment, and prevents blockages through regular cleaning, thus ensuring the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of kitchen garbage rapid processing method, equipment and system, it is related to garbage disposal technical field, including base, the dehydration treatment component is arranged at the top of base;When the application is used, drive device is started, drives helical shaft rotation, promotes kitchen garbage to move, in the process of propulsion, the spiral blade of helical shaft exerts extrusion force to garbage, so that the moisture in garbage flows out through filter cartridge, while solid garbage is blocked in filter cartridge, continue to be pushed by helical shaft to discharge port, discharge through discharge pipe, to realize the dehydration treatment of kitchen garbage, sewage and smaller garbage flow down to drain cylinder through drain hole and pollution guide cover, smaller garbage is filtered and intercepted by high-precision microporous filter screen, filtered sewage is discharged outward through two sewage pipes, to achieve the effect of filtering and treating sewage, drain cylinder is circularly arranged, to avoid dead angle.
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Description

Technical Field

[0001] This invention relates to the field of food waste treatment, and more specifically, to a method, equipment and system for rapid treatment of food waste. Background Technology

[0002] Food waste refers to organic waste generated during daily meals, including food scraps, expired food, fruit and vegetable residues, and waste generated during kitchen cleaning. Currently, the amount of food waste in my country is increasing year by year, causing growing environmental pollution. Food waste typically has a high water content and is easily perishable. If not treated promptly, it easily breeds bacteria and produces odors, causing environmental pollution. Its leachate may pollute soil and water bodies, affecting the ecological balance. After treatment, food waste can be significantly reduced in volume, facilitating transportation and management.

[0003] In existing technologies, the processing of food waste typically involves crushing, dehydration, and drying. Crushing reduces the size of the food waste, increasing its surface area. Then, a screw extruder is used for dehydration, followed by drying to lower the moisture content, reduce the possibility of bacterial growth, and prevent spoilage during storage and transportation. A drain tank is installed at the bottom of the screw extruder, connected to a drain pipe. The extruded wastewater flows into the drain tank and is then discharged through the drain pipe. However, the crushed food waste contains smaller pieces, some of which may accidentally flow into the drain tank with the wastewater during dehydration. Due to the slow flow of the wastewater, these smaller pieces, trapped in the dead corners of the drain tank, cannot be displaced and remain inside. Over time, these small pieces accumulate in the dead corners, accelerating corrosion, affecting the lifespan of the drain tank, and impacting its drainage efficiency, thus hindering the normal operation of the dehydration equipment. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, the technical problem to be solved by the present invention is to propose a method, equipment and system for rapid treatment of kitchen waste. This method can solve the problem that during the dehydration process of kitchen waste, some smaller pieces of waste flow into the drainage tank along with the sewage. Because the sewage flows slowly, the waste in the dead corners of the drainage tank cannot be carried out by the sewage, resulting in the gradual accumulation of small pieces of waste in the dead corners of the drainage tank, which accelerates the corrosion of the drainage tank, affects the normal drainage efficiency of the drainage tank and is not conducive to the normal operation of the dehydration equipment.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] The present invention provides a rapid food waste processing device, including a base, a dehydration processing component disposed on the top of the base, a filter component disposed at the bottom of the dehydration processing component, and a waste removal component disposed on the outer surface of the filter component;

[0007] The dehydration treatment assembly includes two frames, with a cylinder fixedly installed inside the two frames. A drain hole is provided on the outer surface of the cylinder near the bottom, and a sludge guide cover is fixedly installed on the outer surface of the cylinder near the drain hole.

[0008] The filtration assembly includes a drain cylinder, a fixing plate fixedly mounted on one outer surface of the drain cylinder, a servo motor installed inside the fixing plate, two rotating plates movably embedded inside the drain cylinder, a high-precision microporous filter screen fixedly mounted on one side of the two rotating plates, multiple first reinforcing ribs fixedly mounted on the outer surface of the high-precision microporous filter screen, multiple second reinforcing ribs fixedly mounted on the inner wall of the high-precision microporous filter screen, a cleaning pipe installed inside the drain hole, multiple high-pressure nozzles fixedly connected to the outer surface of the cleaning pipe, a protective cover installed on the outer surface of the cleaning pipe, and sewage pipes fixedly connected to both outer surfaces of the drain cylinder near the edge.

[0009] In a preferred embodiment of the present invention, the outer surfaces of the protective cover are respectively fixedly installed on both sides inside the drain hole, wherein scraper strips are fixedly installed on the outer surfaces of the two first reinforcing ribs, and the outer surfaces of the two scraper strips are in contact with the inner wall of the drain cylinder. One end of the cleaning pipe is fixedly installed on one side inside the drain hole, and the other end of the cleaning pipe is fixedly extended to the bottom of the cylinder. A rotating shaft is fixedly installed on the other side of one of the rotating plates.

[0010] In a preferred embodiment of the present invention, one end of the rotating shaft extends movably through the outer surface of the drainage cylinder, the output end of the servo motor is fixedly connected to one end of the rotating shaft, and a rotating column is fixedly installed on the other outer surface of the rotating plate. One end of the rotating column is movably embedded in one side of the drainage cylinder, and the two ends of a plurality of first reinforcing ribs and a plurality of second reinforcing ribs are respectively fixedly installed on opposite sides of the two rotating plates.

[0011] In a preferred embodiment of the present invention, the waste removal assembly includes two hydraulic rods, a movable frame is fixedly installed at the top of the two hydraulic rods, a waste removal hole is opened at the bottom of the movable frame, a waste basket is provided at the bottom of the movable frame, and a forward and reverse motor is installed inside the movable frame through an auxiliary plate, and a rotating rod is fixedly installed at the output end of the forward and reverse motor.

[0012] In a preferred embodiment of the present invention, a gear is fixedly installed on the outer surface of the rotating rod, and an annular tooth is meshed on the outer surface of the gear. The inner wall of the annular tooth is fixedly installed on the outer surface of the drain cylinder. A support plate is fixedly installed on the bottom surface of the movable frame near the rear wall. One end of the rotating rod is movably embedded in the outer surface of the support plate.

[0013] In a preferred embodiment of the present invention, a first central shaft is fixedly installed on the outer surface of the other side of the drainage cylinder, a second central shaft is fixedly installed on the outer surface of the fixing plate, the bottom ends of the two hydraulic rods are respectively installed on the top of the base by bolts, one end of the first central shaft and one end of the second central shaft are respectively movably embedded in the two sides inside the movable frame, and arc-shaped holes are opened on both sides of the outer surface of the movable frame, and the outer surfaces of the two sewage pipes are respectively movably embedded in the two arc-shaped holes.

[0014] In a preferred embodiment of the present invention, a filter cylinder is provided inside the barrel, a spiral shaft is provided inside the filter cylinder, a mounting bracket is bolted to the top of the base near the edge, a driving device is provided on the top of the mounting bracket, the output end of the driving device is fixedly connected to one end of the spiral shaft, one end of the spiral shaft extends movably through to the outer surface of the barrel, and a feeding hopper is fixedly connected to one side of the outer surface of the filter cylinder.

[0015] In a preferred embodiment of the present invention, an installation hole is provided on the outer surface of the barrel near the drive device, the outer surface of the feeding hopper is fixedly installed inside the installation hole, an outlet is provided on the outer surface of the filter cylinder near the other side, a discharge pipe is fixedly connected to the outer surface of the barrel near the discharge outlet, the bottoms of the two frames are fixedly installed on the top of the base, and the outer surface of the sludge guide cover is movably embedded inside the drain cylinder.

[0016] A method for rapid treatment of kitchen waste includes the following steps:

[0017] S1. The kitchen waste is fed into the filter cartridge through the feeding hopper. The drive device is started to drive the screw shaft to rotate and push the kitchen waste to move. During the process, the screw blades of the screw shaft apply pressure to the waste, so that the water in the waste flows out through the filter cartridge, while the solid waste is blocked in the filter cartridge and continues to be pushed by the screw shaft to the discharge port and discharged through the discharge pipe.

[0018] S2. Sewage and smaller debris flow down into the drain cylinder through the drain hole and the sludge guide cover. The smaller debris is filtered and intercepted by a high-precision microporous filter screen, and the filtered sewage is discharged out through two sewage pipes.

[0019] S3. Simultaneously activate two hydraulic rods to pull the moving frame downwards, causing the drain cylinder to leave the outer surface of the sludge guide cover. Start the forward and reverse motors to drive the rotating rod and gears to rotate. Through the ring gear, the drain cylinder rotates 180 degrees. Then the forward and reverse motors automatically shut off. At this time, the high-precision microporous filter screen tilts over, causing the garbage inside to fall downwards and into the garbage bin through the slag discharge hole.

[0020] S4. Start the servo motor to drive the rotating shaft, rotating plate and high-precision microporous filter to slowly rotate inside the drain cylinder. Clean tap water is delivered to the cleaning pipe through the high-pressure water supply equipment. High-pressure water is sprayed downward through the high-pressure nozzle to rinse the rotating high-precision microporous filter.

[0021] A rapid food waste treatment system includes: a rotation speed detection module, an image detection module, an operation input unit, a data acquisition unit, a data processing unit, a control core unit, and a display unit. The rotation speed detection module is installed on the outside of the drive device, and the detection end of the rotation speed detection module is located on the outside of the screw shaft. The detection end of the rotation speed detection module is slidably engaged with the outside of the screw shaft. Multiple image detection modules are used, and the image detection modules are installed on the upper side of the inner wall of the filter cartridge. The image detection modules are evenly distributed on the upper side of the inner wall of the filter cartridge.

[0022] It also includes a mounting base, which is mounted on a base. The operation input unit, data acquisition unit, data processing unit, control core unit and display unit are all mounted on the mounting base.

[0023] The output terminal of the rotation speed detection module is electrically connected to the input terminal of the data acquisition unit, the output terminal of the image detection module is electrically connected to the input terminal of the data acquisition unit, the output terminal of the data acquisition unit is electrically connected to the input terminal of the data processing unit, the output terminal of the operation input unit is electrically connected to the input terminal of the control core unit, and the output terminal of the control core unit is electrically connected to the input terminal of the display unit.

[0024] The beneficial effects of this invention are as follows:

[0025] The rapid food waste processing equipment provided by this invention feeds food waste into the filter cylinder through a hopper. Activating the drive device rotates the screw shaft, propelling the food waste. During this process, the screw blades apply pressure to the waste, causing water to flow out through the filter cylinder, while solid waste is trapped inside and continues to be pushed by the screw shaft to the discharge port, where it is discharged through the discharge pipe. This achieves dehydration of the food waste. Wastewater and smaller debris flow downwards into the drainage cylinder through the drain hole and guide hood. A high-precision microporous filter screen filters and intercepts the smaller debris. The filtered wastewater is discharged outwards through two wastewater pipes, achieving the effect of wastewater filtration. The circular design of the drainage cylinder avoids dead corners. The filtration components effectively prevent smaller debris carried in the wastewater from accumulating in the dead corners of the drainage tank, thus avoiding interference with normal drainage.

[0026] Simultaneously, two hydraulic rods are activated, pulling the movable frame downwards, causing the drain cylinder to detach from the outer surface of the sludge guide cover. The forward and reverse motors are then activated, driving the rotating rod and gears to rotate. Through the ring gear, the drain cylinder rotates 180 degrees. The motors then automatically shut off, causing the high-precision microporous filter screen to tilt over, allowing the internal debris to fall downwards and into the waste bin through the discharge hole, facilitating the removal of filtered waste. The forward and reverse motors are then activated again, driving the gears to rotate in the opposite direction. Through the ring gear, the drain cylinder resets. The hydraulic rods are then activated again, pushing the movable frame upwards, causing the drain cylinder to once again fit over the outer surface of the sludge guide cover.

[0027] The servo motor is activated, driving the rotating shaft, rotating plate, and high-precision microporous filter to slowly rotate inside the drain cylinder. Clean tap water is supplied to the cleaning pipe via an external high-pressure water supply system. High-pressure water is then sprayed downwards through high-pressure nozzles to rinse the rotating high-precision microporous filter, preventing clogging and ensuring its continuous and effective filtration function. This helps maintain a smooth drainage system in the dehydrator, improving dehydration efficiency. The first and second reinforcing ribs enhance the rigidity and strength of the high-precision microporous filter, making it less prone to deformation or damage when subjected to high-pressure water rinsing, providing additional support. A scraper removes any accidentally adhering wastewater from the inner wall of the drain cylinder, which is then discharged with the rapidly flowing water, reducing wastewater residue and preventing the accumulation of dirt and grime.

[0028] The operation input unit provides a human-machine interface for operators, the control core unit centrally controls the entire dewatering system, the data acquisition unit collects various data from the system and transmits these data to the data processing unit for analysis and processing, the data processing unit analyzes and processes the data to extract useful information, the speed detection module detects the speed of the screw shaft in real time so that the operation of the equipment can be monitored and adjusted, and the image detection module captures real-time images of the dewatering of kitchen waste inside the filter cartridge so that operators can understand the dewatering process and effect. Attached Figure Description

[0029] Figure 1 This is a front perspective view of a rapid food waste processing device according to the present invention;

[0030] Figure 2 This is a rear perspective view of a rapid food waste processing device according to the present invention;

[0031] Figure 3 This is a cross-sectional view of the structure of a rapid food waste processing device according to the present invention;

[0032] Figure 4 This is a cross-sectional view of the dehydration component in a rapid food waste treatment device of the present invention.

[0033] Figure 5 This is a cross-sectional view of the sludge guide hood in a rapid food waste treatment device according to the present invention;

[0034] Figure 6 This is a cross-sectional view of the filter component in a rapid food waste treatment device of the present invention.

[0035] Figure 7 This is a cross-sectional view of the structure of the waste removal component in a rapid food waste treatment device of the present invention;

[0036] Figure 8 This is a cross-sectional view of the movable frame in a rapid food waste processing device according to the present invention.

[0037] Figure 9 This is a schematic diagram showing the structure of the gears in a rapid food waste processing device according to the present invention;

[0038] Figure 10 This is a cross-sectional view of the drainage cylinder in a rapid food waste treatment device of the present invention.

[0039] Figure 11 This is a schematic diagram showing the structure of a high-precision microporous filter in a rapid food waste treatment device of the present invention.

[0040] Figure 12 This is a system diagram of a rapid food waste treatment device according to the present invention.

[0041] In the picture:

[0042] 1. Base; 2. Dewatering assembly; 201. Frame; 202. Barrel; 203. Filter cartridge; 204. Spiral shaft; 205. Mounting bracket; 206. Drive unit; 207. Feed hopper; 208. Mounting hole; 209. Discharge port; 210. Discharge pipe; 211. Drain hole; 212. Sludge guide cover; 3. Filter assembly; 301. Drain cylinder; 302. Fixing plate; 303. Servo motor; 304. Rotating plate; 305. High-precision microporous filter screen; 306. First reinforcing rib; 307. Second reinforcing rib; 308. Scraper; 309. Rotating shaft; 310. Rotating column; 311. Sewage pipe; 312. First central shaft; 313. Second central shaft; 314. Cleaning pipe; 315. High-pressure nozzle; 316. Protective cover; 4. Waste removal assembly; 401. Hydraulic rod; 402. Moving frame; 403. Arc-shaped hole; 404. Forward and reverse motor; 405. Rotating rod; 406. Gear; 407. Ring gear; 408. Support plate; 409. Slag discharge hole; 5. Garbage bin; 6. Rotation speed detection module; 7. Image detection module; 8. Operation input unit; 9. Data acquisition unit; 10. Data processing unit; 11. Control core unit; 12. Display unit. Detailed Implementation

[0043] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0044] like Figures 1-12As shown, the embodiment provides a rapid food waste processing device, including a base 1, a dehydration processing component 2 is arranged on the top of the base 1, a filter component 3 is arranged at the bottom of the dehydration processing component 2, and a waste removal component 4 is arranged on the outer surface of the filter component 3; the dehydration processing component 2 includes two frames 201, and a cylinder 202 is fixedly installed inside the two frames 201. A drain hole 211 is opened on the outer surface of the cylinder 202 near the bottom surface, and a sludge guide cover 212 is fixedly installed on the outer surface of the cylinder 202 near the drain hole 211;The filter assembly 3 includes a drain cylinder 301. A fixing plate 302 is fixedly installed on one outer surface of the drain cylinder 301. A servo motor 303 is installed inside the fixing plate 302. Two rotating plates 304 are movably embedded inside the drain cylinder 301. A high-precision microporous filter screen 305 is fixedly installed on the opposite side of the two rotating plates 304. Multiple first reinforcing ribs 306 are fixedly installed on the outer surface of the high-precision microporous filter screen 305, and multiple second reinforcing ribs 307 are fixedly installed on the inner wall of the high-precision microporous filter screen 305. A cleaning pipe 314 is installed inside the drain hole 211. Multiple high-pressure nozzles 315 are fixedly connected to the outer surface of the cleaning pipe 314. A protective cover 316 is provided on the surface. Sewage pipes 311 are fixedly connected to the outer surfaces of both sides of the drain cylinder 301 near their edges. The outer surfaces of the protective cover 316 are respectively fixedly installed inside the drain hole 211 on both sides. Scraper blades 308 are fixedly installed on the outer surfaces of the two first reinforcing ribs 306, and the outer surfaces of the two scraper blades 308 are in contact with the inner wall of the drain cylinder 301. One end of the cleaning pipe 314 is fixedly installed inside the drain hole 211 on one side, and the other end of the cleaning pipe 314 is fixedly inserted to the bottom of the machine cylinder 202. A rotating shaft 309 is fixedly installed on the other side of one of the rotating plates 304, and one end of the rotating shaft 309 movably extends into the drain cylinder 301. On the outer surface of the base 1, the output end of the servo motor 303 is fixedly connected to one end of the rotating shaft 309. A rotating column 310 is fixedly installed on the other outer surface of the rotating plate 304. One end of the rotating column 310 is movably embedded inside one side of the drain cylinder 301. The ends of multiple first reinforcing ribs 306 and multiple second reinforcing ribs 307 are respectively fixedly installed on opposite sides of the two rotating plates 304. A filter cylinder 203 is installed inside the barrel 202, and a spiral shaft 204 is installed inside the filter cylinder 203. A mounting bracket 205 is bolted to the top of the base 1 near its edge. A drive device 206 is installed on the top of the mounting bracket 205. The output end of the drive device 206 is connected to the spiral shaft 209. One end of the shaft 204 is fixedly connected, and the other end of the spiral shaft 204 extends movably through to the outer surface of the barrel 202. A feeding hopper 207 is fixedly connected to one side of the outer surface of the filter cartridge 203. An installation hole 208 is provided on the outer surface of the barrel 202 near the drive device 206. The outer surface of the feeding hopper 207 is fixedly installed inside the installation hole 208. An outlet 209 is provided on the outer surface of the filter cartridge 203 near the other side. A discharge pipe 210 is fixedly connected to the outer surface of the barrel 202 near the outlet 209. The bottoms of both frames 201 are fixedly installed on the top of the base 1. The outer surface of the sludge guide hood 212 is movably embedded inside the drain cylinder 301.

[0045] In this embodiment, during use, the crushed kitchen waste is fed into the filter cylinder 203 via the feeding hopper 207. The drive device 206 is activated, driving the screw shaft 204 to rotate. The screw shaft 204 pushes the kitchen waste to the right inside the filter cylinder 203. During this process, the spiral blades of the screw shaft 204 apply pressure to the waste, causing the water in the waste to flow out through the filter cylinder 203, while the solid waste is blocked inside the filter cylinder 203 and continues to be pushed by the screw shaft 204 to the discharge port 209, where it is discharged through the discharge pipe 210. This achieves dehydration of the kitchen waste. The squeezed-out wastewater and some smaller waste flow downwards into the drain cylinder 301 through the drain hole 211 and the guide cover 212. The bottom of the protective cover 316 and the high-pressure nozzle 315 are flush with the bottom of the guide cover 212. Figure 5As shown, the nozzle of the high-pressure nozzle 315 is protected by a protective cover 316 to prevent sewage and some small debris from flowing into the nozzle and accumulating, thus affecting its normal operation. When sewage carries some small debris downwards, it falls into the high-precision microporous filter 305. The pore size of the high-precision microporous filter 305 is very small, effectively blocking tiny particles and allowing only water flow, thereby intercepting and filtering the sewage. Small debris is trapped in the high-precision microporous filter 305. One end of each of the two sewage pipes 311 is connected to a drain hose via a flange. The filtered sewage is discharged outwards through the two sewage pipes 311, thus achieving the goal of sewage treatment. The filtration effect is achieved through the circular design of the drain cylinder 301, which avoids dead corners. The filter assembly 3 effectively prevents small debris carried in the sewage from accumulating in the dead corners of the drain tank, thus avoiding affecting the normal drainage of the drain tank. The high-precision microporous filter screen 305, the first reinforcing rib 306, the second reinforcing rib 307, and the drain cylinder 301 are all made of stainless steel, which has good corrosion resistance. This solves the problem that during the dewatering process of kitchen waste, some small debris flows into the drain tank with the sewage. Because the sewage flows slowly, the debris in the dead corners of the drain tank cannot be carried out by the sewage, causing small debris to gradually accumulate in the dead corners of the drain tank, accelerating the corrosion of the drain tank, affecting the normal drainage efficiency of the drain tank, and hindering the normal operation of the dewatering equipment. The other end of the cleaning pipe 314 is connected to an external high-pressure water supply device. After the kitchen waste is dehydrated, the waste in the high-precision microporous filter 305 is discharged through the waste discharge component 4. Then, after the filter component 3 is reset, the servo motor 303 is started. The output end of the servo motor 303 drives the rotating shaft 309 and one of the rotating plates 304 to rotate. Then, the high-precision microporous filter 305, the first reinforcing rib 306 and the second reinforcing rib 307 are slowly rotated inside the drain cylinder 301. Clean tap water is then delivered through the external high-pressure water supply device. The water flows into the cleaning pipe 314, and then high-pressure water is sprayed downwards through multiple high-pressure nozzles 315 to rinse the rotating high-precision microporous filter 305. This washes away residual debris and impurities stuck in the mesh of the high-precision microporous filter 305, thus cleaning the filter 305, preventing clogging, ensuring its continuous and effective filtration function, and helping to keep the dewatering machine's drainage system unobstructed, improving dewatering efficiency. The debris and impurities washed off by the high-pressure water flow are carried by the fast-flowing water to the two sewage pipes 311, where they are discharged. The outer surface of the high-precision microporous filter 305 is equipped with a first reinforcing rib 306, and the inner wall is equipped with a second reinforcing rib 307. The first reinforcing rib 306 and the second reinforcing rib 307 are staggered. Figure 9As shown, the first reinforcing rib 306 and the second reinforcing rib 307 help improve the rigidity and strength of the high-precision microporous filter screen 305, making it less prone to deformation or damage when subjected to high-pressure water washing, and providing additional support. During rotation, the high-precision microporous filter screen 305 drives the two scraper blades 308 to rotate together, scraping together any sewage accidentally adhering to the inner wall of the drain cylinder 301. Under the rinsing of tap water, the sewage on the scraper blades 308 is cleaned off and discharged with the fast-flowing water, thereby reducing sewage residue on the inner wall of the drain cylinder 301 and preventing the accumulation of sewage and dirt.

[0046] Example 2: Figures 1-3 and Figures 7-11 As shown, a filter assembly 3 is installed at the bottom of the dewatering treatment assembly 2, and a waste removal assembly 4 is installed on the outer surface of the filter assembly 3. The waste removal assembly 4 includes two hydraulic rods 401, and a movable frame 402 is fixedly installed at the top of the two hydraulic rods 401. A slag discharge hole 409 is opened at the bottom of the movable frame 402, and a garbage basket 5 is installed at the bottom of the movable frame 402. A forward and reverse motor 404 is installed inside the movable frame 402 through an auxiliary plate. A rotating rod 405 is fixedly installed at the output end of the forward and reverse motor 404. A gear 406 is fixedly installed on the outer surface of the rotating rod 405. A ring tooth 407 is meshed on the outer surface of the gear 406. The inner wall of the ring tooth 407 is fixedly installed on the outer surface of the drain cylinder 301. A support plate 408 is fixedly installed on the bottom surface of the movable frame 402 near the rear wall. One end of the rotating rod 405 is movably embedded in the outer surface of the support plate 408. A first central shaft 312 is fixedly installed on the outer surface of the other side of the drain cylinder 301. A second central shaft 313 is fixedly installed on the outer surface of the fixed plate 302. The bottom ends of the two hydraulic rods 401 are respectively bolted to the top of the base 1. One end of the first central shaft 312 and one end of the second central shaft 313 are movably embedded in the two sides inside the movable frame 402. Arc-shaped holes 403 are opened on the outer surfaces of both sides of the movable frame 402. The outer surfaces of the two sewage pipes 311 are movably embedded in the two arc-shaped holes 403.

[0047] In this embodiment, during use, after the kitchen waste has been dehydrated, two hydraulic rods 401 are activated simultaneously to pull the moving frame 402 downwards, causing the drain cylinder 301 to leave the outer surface of the guide cover 212. Then, the forward and reverse motors 404 are activated, driving the rotating rod 405 and gear 406 to rotate through the output end of the forward and reverse motors 404. This, in turn, drives the ring gear 407 to rotate, further causing the drain cylinder 301 to rotate 180 degrees around the first central axis 312 and the second central axis 313. Then, the forward and reverse motors 404 automatically shut off. At this time, the top of the drain cylinder 301 rotates to above the slag discharge hole 409, and the high-precision microporous filter screen 305 also rotates 180 degrees and tilts over, causing the waste inside the high-precision microporous filter screen 305 to fall downwards and into the waste basket 5 through the slag discharge hole 409, facilitating the discharge of the filtered waste. Restart the forward and reverse motor 404 to drive the gear 406 to rotate in the opposite direction, which in turn drives the ring gear 407 to rotate in the opposite direction, thereby resetting the drain cylinder 301. Restart the hydraulic rod 401 to push the moving frame 402 upward, so that the drain cylinder 301 is once again placed on the outer surface of the sewage guide cover 212.

[0048] Example 3: Figure 12 As shown, the present invention also includes a rapid food waste treatment system, comprising: a rotation speed detection module 6, an image detection module 7, an operation input unit 8, a data acquisition unit 9, a data processing unit 10, a control core unit 11, and a display unit 12. The rotation speed detection module 6 is installed on the outside of the drive device 206, and the detection end of the rotation speed detection module 6 is located on the outside of the spiral shaft 204. The detection end of the rotation speed detection module 6 is slidably engaged with the outside of the spiral shaft 204. Multiple image detection modules 7 are used, and the image detection modules 7 are installed on the upper side of the inner wall of the filter cartridge 203. The image detection modules 7 are evenly distributed on the upper side of the inner wall of the filter cartridge 203.

[0049] It also includes a mounting base (not shown in the figure), which is mounted on the base 1. The operation input unit 8, data acquisition unit 9, data processing unit 10, control core unit 11 and display unit 12 are all mounted on the mounting base. The output terminal of the speed detection module 6 is electrically connected to the input terminal of the data acquisition unit 9, the output terminal of the image detection module 7 is electrically connected to the input terminal of the data acquisition unit 9, the output terminal of the data acquisition unit 9 is electrically connected to the input terminal of the data processing unit 10, the output terminal of the operation input unit 8 is electrically connected to the input terminal of the control core unit 11, and the output terminal of the control core unit 11 is electrically connected to the input terminal of the display unit 12.

[0050] The overall system achieves the following effects: the operation input unit 8 provides a human-machine interface for operators, receiving their input commands such as start, stop, and parameter settings; the control core unit 11 centrally controls the entire dewatering system, coordinating the work of each unit according to preset programs and parameters to ensure stable system operation; the data acquisition unit 9 collects various data from the system, such as data from the speed detection module 6 and the image detection module 7, and transmits this data to the data processing unit 10 for analysis and processing; the data processing unit 10 analyzes and processes the data collected by the data processing unit 10, extracting useful information; the speed detection module 6 detects the speed of the spiral shaft 204 in real time and transmits the speed data to the data acquisition unit 9 for monitoring and adjustment of the equipment operation; the image detection module 7 captures real-time images of the dewatering of kitchen waste inside the filter cartridge 203 and transmits the image data to the data acquisition unit 9 so that operators can understand the dewatering process and effect.

[0051] The method of use and working principle of this invention are as follows: During use, the crushed kitchen waste is fed into the filter cylinder 203 through the feeding hopper 207. The drive device 206 is activated, driving the screw shaft 204 to rotate. The screw shaft 204 pushes the kitchen waste to the right inside the filter cylinder 203. During this process, the spiral blades of the screw shaft 204 apply pressure to the waste, causing the water in the waste to flow out through the filter cylinder 203, while the solid waste is blocked inside the filter cylinder 203 and continues to be pushed by the screw shaft 204 to the discharge port 209, where it is discharged through the discharge pipe 210. This achieves the dehydration treatment of the kitchen waste. The squeezed-out wastewater and some smaller waste flow downwards into the drain cylinder 301 through the drain hole 211 and the guide cover 212. The bottom of the protective cover 316 and the high-pressure nozzle 315 are flush with the bottom of the guide cover 212. Figure 5As shown, the nozzle of the high-pressure nozzle 315 is protected by a protective cover 316 to prevent sewage and some small debris from flowing into the nozzle and accumulating, thus affecting its normal operation. When sewage carries some small debris downwards, it falls into the high-precision microporous filter 305. The pore size of the high-precision microporous filter 305 is very small, effectively blocking tiny particles and allowing only water to pass through, thereby intercepting and filtering the sewage and trapping the smaller debris in the filter 305. One end of each of the two sewage pipes 311 is connected to a drain hose via a flange. The filtered sewage is discharged outwards through the two sewage pipes 311, thus achieving the effect of sewage filtration. The drain cylinder 301 is circular to avoid dead corners. The filter assembly 3 effectively prevents small debris carried in the sewage from accumulating in the dead corners of the drain tank, thus affecting its normal operation. The drainage system, including the high-precision microporous filter 305, the first reinforcing rib 306, the second reinforcing rib 307, and the drainage cylinder 301, is made of stainless steel, providing excellent corrosion resistance. After the kitchen waste is dehydrated, two hydraulic rods 401 are activated simultaneously, pulling the moving frame 402 downwards, causing the drainage cylinder 301 to move away from the outer surface of the guide cover 212. Then, the forward and reverse motors 404 are activated, driving the rotating rod 405 and gear 406 to rotate through their output ends. This, in turn, drives the ring gear 407 to rotate, further causing the drainage cylinder 301 to rotate 180 degrees around the first central axis 312 and the second central axis 313. Then, the forward and reverse motors 404 automatically shut off. At this time, the top of the drainage cylinder 301 rotates to above the slag discharge hole 409, and the high-precision microporous filter 305 also rotates 180 degrees and tilts over, causing the waste inside the high-precision microporous filter 305 to fall downwards through the slag discharge hole 409 into the waste basket 5, facilitating the discharge of filtered waste. Restart the forward and reverse motor 404 to drive the gear 406 to rotate in the opposite direction, which in turn drives the ring gear 407 to rotate in the opposite direction, thereby resetting the drain cylinder 301. Restart the hydraulic rod 401 to push the moving frame 402 upward, so that the drain cylinder 301 is once again placed on the outer surface of the sewage guide cover 212. The servo motor 303 is started, driving the rotating shaft 309 and one of the rotating plates 304 to rotate. This causes the high-precision microporous filter screen 305, the first reinforcing rib 306, and the second reinforcing rib 307 to slowly rotate inside the drain cylinder 301. Clean tap water is delivered to the cleaning pipe 314 through an external high-pressure water supply device. Then, high-pressure water is sprayed downwards through multiple high-pressure nozzles 315 to rinse the rotating high-precision microporous filter screen 305, washing away the garbage remaining on the inner wall of the high-precision microporous filter screen 305 and some impurities stuck in the mesh. This cleans the high-precision microporous filter screen 305. The garbage and impurities washed down by the high-pressure water flow are carried by the fast-flowing water to the two sewage pipes 311 and discharged outwards.The first reinforcing rib 306 and the second reinforcing rib 307 help improve the rigidity and strength of the high-precision microporous filter screen 305, making it less prone to deformation or damage when subjected to high-pressure water washing, and providing additional support. During rotation, the high-precision microporous filter screen 305 drives the two scraper blades 308 to rotate together, scraping together any sewage accidentally adhering to the inner wall of the drain cylinder 301. Under the rinsing of tap water, the sewage on the scraper blades 308 is cleaned off and discharged with the fast-flowing water, thereby reducing sewage residue on the inner wall of the drain cylinder 301. The operation input unit 8 provides a human-machine interface for operators, receiving their input commands such as start, stop, and parameter settings. The control core unit 11 centrally controls the entire dewatering system, coordinating the work of each unit according to preset programs and parameters to ensure stable system operation. The data acquisition unit 9 collects various data from the system, such as data from the speed detection module 6 and the image detection module 7, and transmits this data to the data processing unit 10 for analysis and processing. The data processing unit 10 analyzes and processes the data collected by the data processing unit 10, extracting useful information. The speed detection module 6 detects the speed of the spiral shaft 204 in real time and transmits the speed data to the data acquisition unit 9 for monitoring and adjustment of the equipment operation. The image detection module 7 captures real-time images of the dewatering of kitchen waste inside the filter cartridge 203 and transmits the image data to the data acquisition unit 9 so that operators can understand the dewatering process and effect.

[0052] Among them, the drive device 206, servo motor 303, hydraulic rod 401 and forward and reverse motor 404 are all existing technologies, and their components and operating principles are all publicly available technologies, so they will not be explained in detail here.

[0053] Other techniques in this embodiment are based on existing technologies.

[0054] This invention has been described through preferred embodiments. Those skilled in the art will understand that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the invention. This invention is not limited to the specific embodiments disclosed herein; other embodiments falling within the scope of the claims are also within the protection scope of this invention.

Claims

1. A rapid food waste processing device, comprising a base (1), wherein a dehydration processing component (2) is disposed on the top of the base (1), characterized in that: The bottom of the dehydration treatment component (2) is provided with a filter component (3), and the outer surface of the filter component (3) is provided with a waste removal component (4). The dehydration treatment component (2) includes two frames (201), and a cylinder (202) is fixedly installed inside the two frames (201). A drain hole (211) is opened on the outer surface of the cylinder (202) near the bottom surface, and a dirt guide cover (212) is fixedly installed on the outer surface of the cylinder (202) near the drain hole (211). The filter assembly (3) includes a drain cylinder (301). A fixing plate (302) is fixedly installed on one outer surface of the drain cylinder (301). A servo motor (303) is installed inside the fixing plate (302). Two rotating plates (304) are movably embedded inside the drain cylinder (301). A high-precision microporous filter screen (305) is fixedly installed on the opposite side of the two rotating plates (304). A plurality of first reinforcing ribs (306) are fixedly installed on the outer surface of the high-precision microporous filter screen (305). A plurality of second reinforcing ribs (307) are fixedly installed on the inner wall of the high-precision microporous filter screen (305). The drain hole (211) is provided with a cleaning pipe (314) inside. Multiple high-pressure nozzles (315) are fixedly connected to the outer surface of the cleaning pipe (314). A protective cover (316) is provided on the outer surface of the cleaning pipe (314). Sewage pipes (311) are fixedly connected to the outer surfaces of both sides of the drain cylinder (301) near the edge. A rotating shaft (309) is fixedly installed on the other side of one of the rotating plates (304). One end of the rotating shaft (309) extends movably through the outer surface of the drain cylinder (301). The output end of the servo motor (303) is fixedly connected to one end of the rotating shaft (309). The waste removal assembly (4) includes two hydraulic rods (401), a movable frame (402) is fixedly installed at the top of the two hydraulic rods (401), a slag discharge hole (409) is opened at the bottom of the movable frame (402), a garbage basket (5) is set at the bottom of the movable frame (402), a forward and reverse motor (404) is installed inside the movable frame (402) through an auxiliary plate, and a rotating rod (405) is fixedly installed at the output end of the forward and reverse motor (404). A gear (406) is fixedly installed on the outer surface of the rotating rod (405). A ring tooth (407) is meshed on the outer surface of the gear (406). The inner wall of the ring tooth (407) is fixedly installed on the outer surface of the drain cylinder (301). A support plate (408) is fixedly installed on the bottom surface of the movable frame (402) near the rear wall. One end of the rotating rod (405) is movably embedded in the outer surface of the support plate (408).

2. The rapid food waste treatment equipment according to claim 1, characterized in that: The outer surfaces of the protective cover (316) are fixedly installed on both sides inside the drain hole (211). The outer surfaces of the two first reinforcing ribs (306) are fixedly installed with scraper strips (308). The outer surfaces of the two scraper strips (308) are in contact with the inner wall of the drain cylinder (301). One end of the cleaning pipe (314) is fixedly installed on one side inside the drain hole (211), and the other end of the cleaning pipe (314) is fixedly inserted through the bottom of the machine cylinder (202).

3. The rapid food waste treatment equipment according to claim 2, characterized in that: A rotating column (310) is fixedly installed on the other outer surface of another rotating plate (304). One end of the rotating column (310) is movably embedded in one side of the drain cylinder (301). The two ends of a plurality of first reinforcing ribs (306) and a plurality of second reinforcing ribs (307) are respectively fixedly installed on opposite sides of the two rotating plates (304).

4. The rapid food waste processing equipment according to claim 1, characterized in that: A first central shaft (312) is fixedly installed on the outer surface of the other side of the drainage cylinder (301), and a second central shaft (313) is fixedly installed on the outer surface of the fixing plate (302). The bottom ends of the two hydraulic rods (401) are respectively installed on the top of the base (1) by bolts. One end of the first central shaft (312) and one end of the second central shaft (313) are respectively movably embedded in the two sides of the movable frame (402). Arc-shaped holes (403) are opened on both sides of the outer surface of the movable frame (402), and the outer surfaces of the two sewage pipes (311) are respectively movably embedded in the two arc-shaped holes (403).

5. The rapid food waste treatment equipment according to claim 4, characterized in that: The filter cartridge (203) is installed inside the barrel (202), and the spiral shaft (204) is installed inside the filter cartridge (203). A mounting bracket (205) is bolted to the top of the base (1) near the edge. A drive device (206) is installed on the top of the mounting bracket (205). The output end of the drive device (206) is fixedly connected to one end of the spiral shaft (204). One end of the spiral shaft (204) extends movably through the outer surface of the barrel (202). A feeding hopper (207) is fixedly connected to one side of the outer surface of the filter cartridge (203).

6. The rapid food waste treatment equipment according to claim 5, characterized in that: The outer surface of the barrel (202) near the drive device (206) has an installation hole (208). The outer surface of the feeding hopper (207) is fixedly installed inside the installation hole (208). The outer surface of the filter cartridge (203) near the other side has a discharge port (209). The outer surface of the barrel (202) near the discharge port (209) is fixedly connected to a discharge pipe (210). The bottoms of the two frames (201) are fixedly installed on the top of the base (1). The outer surface of the sludge guide cover (212) is movably embedded inside the drain cylinder (301).

7. A method for rapid treatment of kitchen waste, characterized in that, The rapid food waste treatment equipment according to claim 6 includes the following steps: S1. The kitchen waste is fed into the filter cylinder (203) through the feeding hopper (207). The drive device (206) is started to drive the screw shaft (204) to rotate and push the kitchen waste to move. During the pushing process, the screw blades of the screw shaft (204) apply pressure to the waste, so that the water in the waste flows out through the filter cylinder (203), while the solid waste is blocked in the filter cylinder (203) and continues to be pushed by the screw shaft (204) to the discharge port (209) and discharged through the discharge pipe (210). S2. Sewage and smaller garbage flow down into the drain cylinder (301) through the drain hole (211) and the sludge guide cover (212). The smaller garbage is filtered and intercepted by the high-precision microporous filter screen (305). The filtered sewage is discharged outward through two sewage pipes (311). S3. Simultaneously start the two hydraulic rods (401) to pull the moving frame (402) downward, so that the drain cylinder (301) leaves the outer surface of the sludge guide cover (212). Start the forward and reverse motor (404) to drive the rotating rod (405) and gear (406) to rotate. Through the ring gear (407), drive the drain cylinder (301) to rotate 180 degrees. Then the forward and reverse motor (404) automatically shuts off. At this time, the high-precision microporous filter screen (305) tilts over, so that the garbage inside falls downward and falls into the garbage basket (5) through the slag discharge hole (409). S4. Start the servo motor (303) to drive the rotating shaft (309), rotating plate (304) and high-precision microporous filter (305) to rotate slowly inside the drain cylinder (301). Clean tap water is delivered to the cleaning pipe (314) through the high-pressure water supply equipment. High-pressure water is sprayed downward through the high-pressure nozzle (315) to rinse the rotating high-precision microporous filter (305).

8. A rapid food waste treatment system, characterized in that, The rapid food waste treatment equipment described in claim 6 is used, comprising: a rotation speed detection module (6), an image detection module (7), an operation input unit (8), a data acquisition unit (9), a data processing unit (10), a control core unit (11), and a display unit (12). The rotation speed detection module (6) is installed on the outside of the drive device (206), and the detection end of the rotation speed detection module (6) is located on the outside of the spiral shaft (204). The detection end of the rotation speed detection module (6) is slidably engaged with the outside of the spiral shaft (204). Multiple image detection modules (7) are used, and the image detection modules (7) are installed on the upper side of the inner wall of the filter cartridge (203). The image detection modules (7) are evenly distributed on the upper side of the inner wall of the filter cartridge (203). It also includes a mounting base, which is mounted on the base (1). The operation input unit (8), data acquisition unit (9), data processing unit (10), control core unit (11) and display unit (12) are all mounted on the mounting base. The output of the rotation speed detection module (6) is electrically connected to the input of the data acquisition unit (9), the output of the image detection module (7) is electrically connected to the input of the data acquisition unit (9), the output of the data acquisition unit (9) is electrically connected to the input of the data processing unit (10), the output of the operation input unit (8) is electrically connected to the input of the control core unit (11), and the output of the control core unit (11) is electrically connected to the input of the display unit (12).

Citation Information

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