Integral loading and unloading device for a bridge builder and method

By designing an integrated loading and unloading equipment consisting of a hydraulic telescopic crane, a traction machine, a balanced lifting mechanism, and a suspended docking auxiliary mechanism, the safety hazards of suspended operations during the installation of the continuous beam intelligent bridge-building machine were solved, thus improving both safety and precision.

CN119287785BActive Publication Date: 2026-01-16RAILWAY NO 5 BUREAU GRP FIRST ENG CO LTD +6
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Patent Information

Application Number
CN202411590498.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2026-01-16
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

During the installation of the continuous beam intelligent bridge-building machine, there are safety hazards for workers working in mid-air, especially when assembling various connecting parts during the hoisting of the main structure of the bridge-building machine, it is difficult to ensure safety and precision.

Method used

An integrated loading and unloading device was designed, comprising a hydraulic telescopic crane, a traction machine, a balanced lifting mechanism, and a suspended docking auxiliary mechanism. Through adjustable balancing components and spatial position adjustment components, the device enables programmed control and balance maintenance of the suspended bridge-building machine components, assisting workers in completing the connection work within a safe area.

Benefits of technology

This effectively eliminates suspended operations, improves the safety and precision of the installation process, ensures that workers complete the connection work within a safe area, and reduces the safety hazards of suspended operations.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of bridge building equipment, and discloses a whole loading and unloading device for a bridge building machine and a loading and unloading method, wherein the whole loading and unloading device for the bridge building machine comprises a hydraulic telescopic crane, further comprises a traction machine connected to the hydraulic telescopic crane, a balanced hoisting connecting mechanism connected to the output end of the traction machine, and a suspended butt joint auxiliary mechanism connected to the balanced hoisting connecting mechanism; the balanced hoisting connecting mechanism is used for being connected with a bridge building machine assembly and adjusting the included angle between the bridge building machine assembly and a horizontal plane; during the installation of the bridge building machine, the application can prevent the suspended operation of workers, the suspended butt joint auxiliary mechanism can be used for the programmed control of the suspended operation during the installation of the bridge building machine, the workers can be assisted in the auxiliary connection work in a safe area, the safety can be effectively improved, and during the adjustment of the suspended butt joint auxiliary mechanism, the balanced hoisting connecting mechanism can always keep the balance of the hoisted bridge building machine assembly, so that the safety and the installation precision are ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bridge building equipment, and more particularly to a whole loading and unloading device for a bridge building machine and a loading and unloading method. BACKGROUND

[0002] With the continuous development of railway construction, the intelligent construction level is continuously improved, and the intelligent cantilever bridge building machine is more and more used in the continuous beam cantilever pouring construction of railway bridges.

[0003] The continuous beam intelligent bridge building machine is composed of a bearing structure, a suspension system, an anchoring system, a walking system, a protection system and an intelligent control system. The bearing structure is the main force component of the bridge building machine, which bears the total weight of the construction equipment and the cast-in-place segment concrete, and transmits the load to the completed beam through the fulcrum and anchoring device. After pouring, the main beam of the bridge building machine and the track automatically walk forward and are fixed, and the next segment construction is carried out, and the cycle is repeated until the cantilever pouring is completed.

[0004] However, during the whole installation process of the continuous beam intelligent bridge building machine, the workers are suspended in the air, and the conventional lifting installation operation is carried out after wearing safety equipment, mainly including the assembly of various connecting pieces in the lifting process of the main structure of the bridge building machine, such as the installation of connecting bolts during the butt joint between various systems. Although the workers need to wear safety equipment for suspended operation, there are still safety hazards. SUMMARY

[0005] The purpose of the present application is to provide a whole loading and unloading device for a bridge building machine and a loading and unloading method to solve the above problems.

[0006] The present application provides a whole loading and unloading device for a bridge building machine, which comprises a hydraulic telescopic crane, a traction machine connected to the hydraulic telescopic crane, a balanced lifting mechanism connected to the output end of the traction machine, and a suspended butt joint auxiliary mechanism connected to the balanced lifting mechanism. The balanced lifting mechanism is used to connect with the bridge building machine assembly and adjust the included angle between the bridge building machine assembly and the horizontal plane. The suspended butt joint auxiliary mechanism is used to limit the standard connecting piece at the set suspended position.

[0007] The balanced lifting mechanism comprises an adjustable balance assembly and an adjustable connecting assembly slidingly connected to the adjustable balance assembly. The adjustable connecting assembly is used for detachable connection with the set position of the bridge building machine assembly. The adjustable balance assembly is used to adjust the included angle between the bridge building machine assembly and the horizontal plane.

[0008] The overhanging butt joint auxiliary mechanism comprises a spatial position adjusting assembly connected to the adjustable balance assembly and an auxiliary assembly connected to the spatial position adjusting assembly, the spatial position adjusting assembly is used to drive the auxiliary assembly to move to a set three-dimensional coordinate point and move along a set direction with the set three-dimensional coordinate point as a base point, and the auxiliary assembly is used to limit the standard connecting piece.

[0009] As a further optimization scheme of the application, the adjustable balance assembly comprises a first X-axis sliding rail, a first X-axis sliding groove arranged at the top of the first X-axis sliding rail, a fixed connecting block fixedly connected at the middle position of the first X-axis sliding groove, two first sliding blocks slidingly connected to the inner wall of the first X-axis sliding groove, two first motors symmetrically connected to the first X-axis sliding rail, and a first screw rod connected to the output shaft end of the first motor, the two first sliding blocks are symmetrically distributed on the two sides of the fixed connecting block, and the other end of the first screw rod is movably connected with the fixed connecting block.

[0010] The traction machine comprises a spliced traction assembly connected to the hydraulic telescopic crane and a plurality of traction ropes connected to the spliced traction assembly, and the plurality of traction ropes are respectively connected with the fixed connecting block and the corresponding first sliding block.

[0011] As a further optimization scheme of the application, the adjustable balance assembly comprises a second X-axis sliding groove arranged at the bottom of the first X-axis sliding rail, a third X-axis sliding groove arranged at the side wall of the first X-axis sliding rail and communicated with the second X-axis sliding groove, a plurality of second sliding blocks slidingly connected to the inner wall of the second X-axis sliding groove, a hook connected to the bottom of the second sliding block, a T-shaped cavity hole arranged on the second sliding block, a limiting clamping block slidingly connected to the inner wall of the T-shaped cavity hole, a limiting nut fixedly connected to the side wall of the second sliding block, a third screw rod threadedly connected to the limiting nut, and a second screw rod connected to the inner wall of the second X-axis sliding groove, the second screw rod passes through the T-shaped cavity holes of the plurality of second sliding blocks in sequence, the limiting nut is slidingly connected with the inner wall of the third X-axis sliding groove, one end of the third screw rod passes through the limiting nut and is movably connected with the limiting clamping block, and the other end of the third screw rod is located outside the first X-axis sliding rail, and the limiting clamping block is provided with a quarter internal thread matched with the second screw rod.

[0012] As a further optimization scheme of the present application, the spatial position adjusting assembly comprises an X-axis moving assembly, a first Y-axis rotating assembly connected to the X-axis moving assembly, a Z-axis moving assembly connected to the first Y-axis rotating assembly, a second Y-axis rotating assembly connected to the Z-axis moving assembly, an L-shaped connecting piece connected to the second Y-axis rotating assembly, a Z-axis rotating assembly connected to the L-shaped connecting piece, a Y-axis moving assembly connected to the Z-axis rotating assembly, and an auxiliary assembly connected to the Y-axis moving assembly, the X-axis moving assembly is used to drive the first Y-axis rotating assembly to move along the X-axis, the first Y-axis rotating assembly is used to drive the Z-axis moving assembly to rotate around the Y-axis by a set angle, the Z-axis moving assembly is used to drive the second Y-axis rotating assembly to move in the XOZ plane, the second Y-axis rotating assembly is used to drive the L-shaped connecting piece to rotate around the Y-axis by a set angle, the Z-axis rotating assembly is used to drive the Y-axis moving assembly to rotate around a ray in the XOZ plane by a set angle, the X-axis moving assembly is fixedly connected to the other side wall of the first X-axis sliding rail, and the auxiliary assembly is connected to the Y-axis moving assembly.

[0013] As a further optimization scheme of the present application, the X-axis moving assembly comprises a second X-axis sliding rail fixedly connected to the other side wall of the first X-axis sliding rail, a second motor connected to the second X-axis sliding rail, a third sliding block slidingly connected to the second X-axis sliding rail, and a fourth screw rod movably connected to the second X-axis sliding rail, the output shaft end of the second motor is connected to the fourth screw rod, the second motor is arranged along the X-axis, the fourth screw rod is threadedly connected to the third sliding block, and the first Y-axis rotating assembly is fixedly connected to the third sliding block.

[0014] The first Y-axis rotating assembly comprises a first connecting cylinder fixedly connected to the third sliding block, a first connecting disc movably connected to the first connecting cylinder, a third motor fixedly connected to the inner wall of the first connecting cylinder, a first driving gear connected to the output shaft end of the third motor, and a first ring gear fixedly connected to the first connecting disc, the third motor is arranged along the Y-axis, the first driving gear is engaged with the first ring gear, and the Z-axis moving assembly is fixedly connected to the first connecting disc.

[0015] As a further optimization scheme of the present application, the Z-axis moving assembly comprises a Z-axis sliding rail, a fourth motor connected to the Z-axis sliding rail, a fourth sliding block slidingly connected to the Z-axis sliding rail, and a fifth screw rod movably connected to the Z-axis sliding rail, the fourth sliding block is fixedly connected to the first connecting disc, and the second Y-axis rotating assembly is fixedly connected to the Z-axis sliding rail at an end away from the fourth motor.

[0016] The second Y-axis rotating assembly comprises a second connecting disc fixedly connected to the Z-axis sliding rail, a second ring gear fixedly connected to the second connecting disc, a second connecting cylinder movably connected to the second connecting disc, a fifth motor fixedly connected to the second connecting cylinder, and a second driving gear connected to the output shaft end of the fifth motor, the second driving gear being engaged with the second ring gear, the fifth motor being arranged along the Y-axis, and the L-shaped connecting piece being fixedly connected to the second connecting cylinder.

[0017] As a further optimization scheme of the present application, the Z-axis rotating assembly comprises a third connecting disc fixedly connected to the other end of the L-shaped connecting piece, a third ring gear fixedly connected to the third connecting disc, a third connecting cylinder movably connected to the third connecting disc, a sixth motor fixedly connected to the third connecting cylinder, and a third driving gear connected to the output shaft end of the third connecting cylinder, the third driving gear being engaged with the third ring gear, the sixth motor being arranged perpendicularly to the fifth motor, and the Y-axis moving assembly being fixedly connected to the third connecting cylinder.

[0018] As a further optimization scheme of the present application, the Y-axis moving assembly comprises a Y-axis sliding rail, a seventh motor fixedly connected to the Y-axis sliding rail, a fifth sliding block slidingly connected to the seventh motor, and a sixth screw rod movably connected to the seventh motor, the output shaft end of the seventh motor being connected to the sixth screw rod, the fifth sliding block being threadedly connected to the sixth screw rod, and the fifth sliding block being fixedly connected to the third connecting cylinder.

[0019] As a further optimization scheme of the present application, the auxiliary assembly comprises a connecting plate fixedly connected to the Y-axis sliding rail, and a bolt limiting piece connected to the connecting plate, the bolt limiting piece being provided with a polygonal slot, and the inner wall of the polygonal slot being provided with a magnetic attraction piece.

[0020] A whole loading and unloading method for a bridge building machine, which adopts the whole loading and unloading equipment for a bridge building machine, comprises the following steps:

[0021] Step S1, 0# block pre-buried mounting hole: before construction, a total station and a level are used to loft the pre-buried hole position, PVC pipes are pre-buried on the top plate, the web plate and the bottom plate according to the requirements of the manufacturer, and before pouring, the pre-buried hole layout drawing is checked to check whether the anchor rod pre-buried hole is accurately buried; if not accurately buried, timely rectification measures need to be taken;

[0022] Step S2, beam surface installation: before beam surface installation, the site needs to be leveled;

[0023] The track, the cushion beam and the sliding seat are installed at the specified position, and the track, the cushion beam and the sliding seat are ensured to be leveled after installation;

[0024] After installing the rear upper cross beam, pay attention to the side of the pump station and the electric control cabinet facing the 0# block, and the center distance of the rear upper cross beam from the beam end surface is 750 mm;

[0025] Install the main hanger beam, and ensure that the main hanger beam is flat and perpendicular to the beam end surface after installation;

[0026] Install the rear upper cross beam platform, and check the platform reliability after installation;

[0027] Complete the platform pre-assembly on the ground, install the platform support and walking board, do not install the platform guardrail, and check the platform reliability after the C-shaped hook platform is installed;

[0028] Select the appropriate lifting point, and use the whole hoisting equipment of the bridge builder to stably lift the C-shaped hook;

[0029] After the C-shaped hook is hoisted into place, install the C-shaped hook, connect the C-shaped hook flange plate and the rear upper cross beam flange plate with M20 bolts, and remove the limiting angle steel before installation, and then install the limiting angle steel after installation;

[0030] Step S3, hoist the main truss:

[0031] Pre-assemble the main truss on the ground;

[0032] Use the whole hoisting equipment of the bridge builder to stably lift the main truss;

[0033] After the main truss is hoisted into place, anchor the main hanger on the rear upper cross beam;

[0034] After the main truss and the rear upper cross beam are anchored, lift the rear support point of the main truss to contact the beam body wing plate, and then anchor the main truss laterally;

[0035] Step S4, pre-install the front upper cross beam on the ground:

[0036] After the front upper cross beam is vertically erected, the diagonal bracing is installed, the front upper cross beam is fixed on the ground, and the front upper cross beam platform protection is installed;

[0037] Install the front upper cross beam platform protection, pay attention to the type of platform support, ensure that the type and quantity of platform support meet the design requirements, and ensure that the distance from the end of the walking board to the support meets the design requirements;

[0038] After installation, check whether the connecting bolts between the support, walking board and guardrail are tightened, and ensure that the protection platform is stable and reliable;

[0039] Step S5, hoist the front upper cross beam:

[0040] Before hoisting, check whether each component of the front upper cross beam and the platform is installed, and check and confirm the stability and reliability of the platform again;

[0041] After the inspection, the front upper beam is hoisted by the integral lifting equipment of the bridge builder;

[0042] The front upper beam is hoisted to the main truss, and the flange plates in contact with the main truss are fixed and connected by bolts;

[0043] Step S6, install the basket and the bottom mold:

[0044] According to the design requirements, install the ear seat and the hanger on the bottom basket beam;

[0045] After the installation of the bottom basket beam is completed, the bottom basket longitudinal beam and the connecting beam are installed according to the design requirements;

[0046] According to the design requirements, install the bottom basket platform protection;

[0047] After installation, check whether the connecting bolts between the support, the walking board and the guardrail are tightened to ensure the stability and reliability of the protection platform;

[0048] After the installation of the bottom basket is completed, the bottom basket is hoisted by the integral lifting equipment of the bridge builder, and after the bottom basket is hoisted into place, the bottom basket and the main truss and the front upper beam are anchored at the hanger positions of the front and rear beams of the bottom basket;

[0049] Step S7, install the hydraulic pump:

[0050] Before hoisting the rear upper beam, install the beam surface pump station and the beam surface electric control cabinet on the rear upper beam pump station and the electric control cabinet support, and hoist the rear upper beam as a whole. Hydraulic oil is filled before hoisting the pump station;

[0051] Before hoisting the main truss, install the main truss pump station and the main truss electric control cabinet on the main truss pump station and the electric control cabinet support, and hoist the main truss as a whole. Hydraulic oil is filled before hoisting the pump station;

[0052] When installing the inner mold platform, install the inner mold pump station and the inner mold electric control cabinet on the pump station support first, and install the inner mold platform as a whole. Hydraulic oil is filled before hoisting the pump station;

[0053] Step S8, hoist the outer mold:

[0054] Before hoisting the outer mold, check whether the pre-assembly is completed. After the pre-assembly is completed, shorten the support screw before hoisting, and adjust it after the outer mold and the main truss are assembled;

[0055] Before hoisting the outer mold, the slide seat cushion beam needs to be removed and the main hanger anchoring system needs to be adjusted, and the bridge builder needs to be lowered until the outer mold is installed in place;

[0056] Adjust the position of the outer mold oil cylinder during installation, and connect the oil cylinder after installation;

[0057] After installation, adjust the outer mold support screw to place the outer mold stably;

[0058] Step S9, hoisting the inner mold:

[0059] Before hoisting, the pre-assembly of the inner mold back frame, horizontal movement oil cylinder and mold plate is completed on the ground, the horizontal movement oil cylinder oil port is upward during installation, and the limiting pin shaft is installed after the back frame is installed;

[0060] The appropriate hoisting point is selected, the top mold plate of the inner mold is hoisted, and the car motor is inward during hoisting;

[0061] After the top mold plate is hoisted, the installation of the inner mold vertical mold, inclined pull oil cylinder, inner mold platform and pump station is carried out;

[0062] Step S10, install the electrical and hydraulic lines and other auxiliary structures, and perform final inspection, and end the installation process after the inspection is correct.

[0063] The beneficial effects of the present application are that the present application can prevent personnel from suspended operation during the installation of the bridge machine, and the suspended butt joint auxiliary mechanism can be used to program control the suspended operation of the bridge machine installation process, so as to assist the personnel in the safe area to perform auxiliary connection work, which can effectively improve the safety, and during the adjustment of the suspended butt joint auxiliary mechanism, the balance type hoisting connection mechanism can always maintain the balance of the hoisted bridge machine component, so as to ensure the safety and installation precision. BRIEF DESCRIPTION OF DRAWINGS

[0064] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0065] Figure 2 It is a view of the balance type hoisting connection mechanism cooperating with the traction machine of the present application;

[0066] Figure 3 It is a view of the balance type hoisting connection mechanism cooperating with the suspended butt joint auxiliary mechanism of the present application;

[0067] Figure 4 It is a schematic diagram of the suspended butt joint auxiliary mechanism of the present application;

[0068] Figure 5 It is an enlarged view of A in the present application Figure 2

[0069] Figure 6 It is a sectional view of B-B in the present application Figure 3

[0070] Figure 7 It is a sectional view of C-C in the present application

[0071] Figure 8 It is a view of the limiting block cooperating with the second sliding block of the present application

[0072] Figure 9 ​​It is a flowchart of the installation method of the bridge machine.

[0073] In the figure: 1, hydraulic telescopic crane; 2, traction machine; 201, spliced traction assembly; 202, traction rope; 3, balanced hooking mechanism; 301, first X-axis sliding rail; 302, first X-axis sliding groove; 303, fixed connecting block; 304, first sliding block; 305, first motor; 306, first screw rod; 307, second X-axis sliding groove; 308, third X-axis sliding groove; 309, second sliding block; 3090, T-shaped cavity hole; 310, hook; 311, limiting nut; 312, second screw rod; 313, limiting clamping block; 314, third screw rod; 4, suspended butt joint auxiliary mechanism; 41, X-axis moving assembly; 4101, second X-axis sliding rail; 4102, second motor; 4103, third sliding block; 4104, fourth screw rod; 42, first Y-axis rotating assembly; 4201, first connecting cylinder; 4202, third motor; 4203, first drive gear; 4204, first connecting disc; 4205, first ring gear; 43, Z-axis moving assembly; 4301, Z-axis sliding rail; 4302, fourth motor; 4303, fourth sliding block; 4304, fifth screw rod; 44, second Y-axis rotating assembly; 4401, second connecting disc; 4402, second ring gear; 4403, second connecting cylinder; 4404, fifth motor; 4405, second drive gear; 45, L-shaped connecting piece; 46, Z-axis rotating assembly; 4601, third connecting disc; 4602, third ring gear; 4603, third connecting cylinder; 4604, sixth motor; 4605, third drive gear; 47, Y-axis moving assembly; 4701, Y-axis sliding rail; 4702, seventh motor; 4703, fifth sliding block; 4704, sixth screw rod; 48, auxiliary assembly; 4801, connecting plate; 4802, bolt limiting piece. DETAILED DESCRIPTION

[0074] The subject matter described herein will now be discussed with reference to example implementations. It should be understood that these implementations are discussed solely for the purpose of illustrating aspects of the subject matter described herein. Additionally, features described with respect to some examples can be combined in other examples.

[0075] Example 1

[0076] As Figures 1-3As shown, a kind of integral handling equipment for bridge machine, including hydraulic telescopic crane 1, also include the tractor 2 connected on hydraulic telescopic crane 1, the balanced lifting mechanism 3 connected on the output end of tractor 2 and the suspended butt joint auxiliary mechanism 4 connected on balanced lifting mechanism 3, balanced lifting mechanism 3 is used to connect with bridge machine component and adjust the included angle between bridge machine component and horizontal plane, suspended butt joint auxiliary mechanism 4 is used to limit standard connecting piece at set suspended position;

[0077] Balanced lifting mechanism 3 includes adjustable balance component and adjustable connecting component slidingly connected on adjustable balance component, adjustable connecting component is used to detachably connect with the set position of bridge machine component, and adjustable balance component is used to adjust the included angle between bridge machine component and horizontal plane;

[0078] Suspended butt joint auxiliary mechanism 4 includes space position adjusting component connected on adjustable balance component and auxiliary component 48 connected on space position adjusting component, space position adjusting component is used to drive auxiliary component 48 to move to the set three-dimensional coordinate point and move along the set direction with the set three-dimensional coordinate point as base point, and auxiliary component 48 is used to limit standard connecting piece.

[0079] It should be noted that when high-altitude hoisting is carried out on the constituent components of bridge machine, part of the constituent components need to be pre-assembled on the ground before being hoisted integrally, then the position of adjustable connecting component is adaptively adjusted to adapt to the connection of different bridge machine constituent components, and the center of gravity position of the overall construction is calculated and determined according to the design drawing, then the connection mode between adjustable balance component and tractor 2 is adjusted, so that the overall component can always keep balanced state in the process of hoisting, thereby reducing the complex construction process of adding counterweight on the overall component, and in the process of hoisting, when the connection process such as butt bolt is carried out, the adjustment path of space position adjusting component is determined according to the design drawing, auxiliary component 48 is moved along the set path by space position adjusting component, and in the moving process, when passing through the area where staff stand safely, movement is paused, staff install connecting piece, such as bolt, into auxiliary component 48, and then auxiliary component 48 with connecting piece is moved to the set connection position by space position adjusting component, which is mostly suspended position, so as to assist the staff to install the connecting piece, such as bolt, by inserting the bolt into the connecting hole from the suspended position, and the staff only need to connect nut in the safe area.

[0080] As shown in the drawings, Figures 2-3 And Figures 5-6As shown, the adjustable balance assembly includes a first X-axis sliding rail 301, a first X-axis sliding groove 302 arranged at the top of the first X-axis sliding rail 301, a fixed connection block 303 fixedly connected at the middle position of the first X-axis sliding groove 302, two first sliding blocks 304 slidingly connected to the inner wall of the first X-axis sliding groove 302, two first motors 305 symmetrically connected to the first X-axis sliding rail 301, and a first screw rod 306 connected to the output shaft end of the first motor 305. The two first sliding blocks 304 are symmetrically distributed on both sides of the fixed connection block 303, and the other end of the first screw rod 306 is movably connected to the fixed connection block 303.

[0081] The traction machine 2 includes a spliced traction assembly 201 connected to the hydraulic telescopic crane 1, and a plurality of traction ropes 202 connected to the spliced traction assembly 201. The plurality of traction ropes 202 are respectively connected to the fixed connection block 303 and the corresponding first sliding block 304.

[0082] It should be noted that, according to the connection point of the adjustable connection assembly and the center of gravity point of the bridge building mechanism, the position of the first sliding block 304 in the first X-axis sliding groove 302 is adjusted to adjust the force direction of the traction rope 202, and then the length of the traction rope 202 is adjusted through the spliced traction assembly 201 to realize the balance of the first X-axis sliding rail 301. When the spatial position adjusting assembly adjusts the position of the auxiliary assembly 48, the influence on the balance caused by the change of the position and structure can be corrected by adjusting the corresponding first sliding block 304 and the corresponding traction rope 202 in real time. Specifically, the first motor 305 drives the first screw rod 306 to rotate, and then drives the corresponding first sliding block 304 to move along the X-axis, thereby adjusting the position of the connection point of the traction rope 202, and the length of the corresponding traction rope 202 is controlled through the spliced traction assembly 201 to adapt to the change of the position of the connection point, so as to realize the balance of the first X-axis sliding rail 301 during the adjustment of the spatial position adjusting assembly.

[0083] As shown in FIG. 1, Figures 2-3 , Figures 5-6 and Figure 8As shown, the adjustable connecting assembly comprises a second X-axial sliding groove 307 arranged at the bottom of the first X-axial sliding rail 301, a third X-axial sliding groove 308 arranged at the side wall of the first X-axial sliding rail 301 and communicated with the second X-axial sliding groove 307, a plurality of second sliding blocks 309 slidingly connected to the inner wall of the second X-axial sliding groove 307, a hook 310 connected to the bottom of the second sliding block 309, a T-shaped cavity hole 3090 arranged on the second sliding block 309, a limiting block 313 slidingly connected to the inner wall of the T-shaped cavity hole 3090, a limiting nut 311 fixedly connected to the side wall of the second sliding block 309, a third screw rod 314 threadedly connected to the limiting nut 311, and a second screw rod 312 connected to the inner wall of the second X-axial sliding groove 307, the second screw rod 312 sequentially passes through the T-shaped cavity holes 3090 on the plurality of second sliding blocks 309, the limiting nut 311 is slidingly connected to the inner wall of the third X-axial sliding groove 308, one end of the third screw rod 314 passes through the limiting nut 311 and is movably connected to the limiting block 313, and the other end is located outside the first X-axial sliding rail 301, and the limiting block 313 is provided with a quarter internal thread matched with the second screw rod 312.

[0084] It should be noted that when adjusting the position of the hook 310 according to the structure of the component, the corresponding third screw rod 314 of the hook 310 is first screwed out of the limiting nut 311, and when the third screw rod 314 is screwed out, the limiting block 313 can be driven to move in the same direction, so that the limiting block 313 can be separated from the limiting contact state with the second screw rod 312, at this time, the entire second sliding block 309 can move along the second X-axial sliding groove 307, and the hook 310 connected thereto can move in the same direction and at the same distance, and after moving to the set position, the third screw rod 314 is screwed in again, so that the limiting block 313 is reconnected to the second screw rod 312, realizing the limiting connection of the X-axial direction and realizing stable connection.

[0085] As shown in the figure, Figures 3-4As shown, the spatial position adjusting assembly comprises an X-axis moving assembly 41, a first Y-axis rotating assembly 42 connected to the X-axis moving assembly 41, a Z-axis moving assembly 43 connected to the first Y-axis rotating assembly 42, a second Y-axis rotating assembly 44 connected to the Z-axis moving assembly 43, an L-shaped connecting piece 45 connected to the second Y-axis rotating assembly 44, a Z-axis rotating assembly 46 connected to the L-shaped connecting piece 45, a Y-axis moving assembly 47 connected to the Z-axis rotating assembly 46, and an auxiliary assembly 48 connected to the Y-axis moving assembly 47. The X-axis moving assembly 41 is configured to drive the first Y-axis rotating assembly 42 to move along the X-axis, the first Y-axis rotating assembly 42 is configured to drive the Z-axis moving assembly 43 to rotate by a set angle about the Y-axis, the Z-axis moving assembly 43 is configured to drive the second Y-axis rotating assembly 44 to move in the XOZ plane, the second Y-axis rotating assembly 44 is configured to drive the L-shaped connecting piece 45 to rotate by a set angle about the Y-axis, the Z-axis rotating assembly 46 is configured to drive the Y-axis moving assembly 47 to rotate by a set angle about a ray in the XOZ plane, and the X-axis moving assembly 41 is fixedly connected to the other side wall of the first X-axis sliding rail 301, and the auxiliary assembly 48 is connected to the Y-axis moving assembly 47.

[0086] It should be noted that, as described above, when the auxiliary assembly 48 is driven by the spatial position adjusting assembly to move to a set position, the first Y-axis rotating assembly 42 and the Z-axis moving assembly 43 can be driven by the X-axis moving assembly 41 to move along the X-axis, and then the Z-axis moving assembly 43 can be driven by the first Y-axis rotating assembly 42 to rotate about the Y-axis, so that the Z-axis moving assembly 43 can rotate by a set angle range in the XOZ plane, the second Y-axis rotating assembly 44 can rotate in the same direction as the Z-axis moving assembly 43, the second Y-axis rotating assembly 44 can be driven by the Z-axis moving assembly 43 to move in a set direction in the XOZ plane, and the second Y-axis rotating assembly 44 can drive the L-shaped connecting piece 45 to rotate by a set angle range in the XOZ plane, i.e., to rotate about the Y-axis, but the Y-axis is not fixed, but can move in the XOZ plane, so that the Y-axis moving assembly 47 can move to different positions on both sides of the Z-axis moving assembly 43, and then the Y-axis moving assembly 47 can be driven by the Z-axis rotating assembly 46 to rotate, so that the Y-axis moving assembly 47 can be deflected towards the component, the angle can be arbitrarily changed, and the length of the L-shaped connecting piece 45 can ensure that the Y-axis moving assembly 47 does not contact the Z-axis moving assembly 43 during rotation, so as to achieve the effect of flexibly adjusting the spatial position of the auxiliary assembly 48 to adapt to the connection process of the suspended area of the complex component.

[0087] As Figure 4 and Figure 7As shown, the X-axis moving assembly 41 comprises a second X-axis sliding rail 4101 fixedly connected to the other side wall of the first X-axis sliding rail 301, a second motor 4102 connected to the second X-axis sliding rail 4101, a third sliding block 4103 slidingly connected to the second X-axis sliding rail 4101, and a fourth screw rod 4104 movably connected to the second X-axis sliding rail 4101, the output shaft end of the second motor 4102 is connected with the fourth screw rod 4104, the second motor 4102 is arranged along the X-axis, the fourth screw rod 4104 is threadedly connected with the third sliding block 4103, and the first Y-axis rotating assembly 42 is fixedly connected to the third sliding block 4103.

[0088] The first Y-axis rotating assembly 42 comprises a first connecting cylinder 4201 fixedly connected to the third sliding block 4103, a first connecting disc 4204 movably connected to the first connecting cylinder 4201, a third motor 4202 fixedly connected to the inner wall of the first connecting cylinder 4201, a first driving gear 4203 connected to the output shaft end of the third motor 4202, and a first ring gear 4205 fixedly connected to the first connecting disc 4204, the third motor 4202 is arranged along the Y-axis, the first driving gear 4203 is engaged with the first ring gear 4205, and the Z-axis moving assembly 43 is fixedly connected to the first connecting disc 4204.

[0089] It should be noted that, as described above, when the X-axis moving assembly 41 operates, the fourth screw rod 4104 is driven to rotate by the second motor 4102, the fourth screw rod 4104 is driven to move along the second X-axis sliding rail 4101 by a certain distance and in a certain direction when rotating, and the first Y-axis rotating assembly 42 connected to the third sliding block 4103 is driven to move by the same distance and in the same direction. When the Z-axis moving assembly 43 is driven to rotate by the first Y-axis rotating assembly 42, the first driving gear 4203 is driven to rotate by the third motor 4202 in the first Y-axis rotating assembly 42, the first driving gear 4203 is driven to rotate the first ring gear 4205 and the first connecting disc 4204 when rotating, and the Z-axis moving assembly 43 connected to the first connecting disc 4204 is driven to rotate by the same angle and in the same direction when the first connecting disc 4204 rotates.

[0090] As shown in Figures 4-7 The Z-axis moving assembly 43 comprises a Z-axis sliding rail 4301, a fourth motor 4302 connected to the Z-axis sliding rail 4301, a fourth sliding block 4303 slidingly connected to the Z-axis sliding rail 4301, and a fifth screw rod 4304 movably connected to the Z-axis sliding rail 4301, the fourth sliding block 4303 is fixedly connected with the first connecting disc 4204, and the second Y-axis rotating assembly 44 is fixedly connected to one end of the Z-axis sliding rail 4301 away from the fourth motor 4302.

[0091] The second Y-axis rotating assembly 44 comprises a second connecting disc 4401 fixedly connected to the Z-axis sliding rail 4301, a second ring gear 4402 fixedly connected to the second connecting disc 4401, a second connecting barrel 4403 movably connected to the second connecting disc 4401, a fifth motor 4404 fixedly connected to the second connecting barrel 4403, and a second driving gear 4405 connected to an output shaft end of the fifth motor 4404, the second driving gear 4405 being engaged with the second ring gear 4402, the fifth motor 4404 being arranged along the Y-axis direction, and the L-shaped connecting piece 45 being fixedly connected to the second connecting barrel 4403.

[0092] It should be noted that, as described above, the Z-axis moving assembly 43 rotates as a whole when the first connecting disc 4204 rotates, and when the Z-axis moving assembly 43 drives the second Y-axis rotating assembly 44 to move, the fourth sliding block 4303 in the Z-axis moving assembly 43 is fixedly connected to the first connecting disc 4204, so that when the second Y-axis rotating assembly 44 is driven to move, the fourth motor 4302 drives the fifth screw 4304 to rotate, and the fourth sliding block 4303 cannot move after the fifth screw 4304 rotates, so that the Z-axis sliding rail 4301 moves along the length direction of the fifth screw 4304, and drives the second Y-axis rotating assembly 44 connected to the Z-axis sliding rail 4301 to move in the same direction and at the same distance, and when the second Y-axis rotating assembly 44 drives the L-shaped connecting piece 45 to rotate, the first Y-axis rotating assembly 42 is the same, and the second connecting disc 4401 is fixedly connected to the Z-axis sliding rail 4301, so that when the fifth motor 4404 drives the second driving gear 4405 to rotate, the second connecting barrel 4403 rotates around the central axis of the second ring gear 4402, and drives the L-shaped connecting piece 45 to rotate in the same direction and at the same angle through the second connecting barrel 4403.

[0093] As shown in Figures 4-6 The Z-axis rotating assembly 46 comprises a third connecting disc 4601 fixedly connected to the other end of the L-shaped connecting piece 45, a third ring gear 4602 fixedly connected to the third connecting disc 4601, a third connecting barrel 4603 movably connected to the third connecting disc 4601, a sixth motor 4604 fixedly connected to the third connecting barrel 4603, and a third driving gear 4605 connected to an output shaft end of the third connecting barrel 4603, the third driving gear 4605 being engaged with the third ring gear 4602, the sixth motor 4604 being arranged in a direction perpendicular to the arrangement direction of the fifth motor 4404, and the Y-axis moving assembly 47 being fixedly connected to the third connecting barrel 4603.

[0094] It needs to be explained that, as described above, the Z-axis rotation assembly 46 can move and rotate with the L-shaped connecting piece 45, and when the Z-axis rotation assembly 46 adjusts the Y-axis moving assembly 47 to rotate, because the third connecting disc 4601 is fixedly connected to the L-shaped connecting piece 45, when the third driving gear 4605 is driven to rotate by the sixth motor 4604, the third connecting barrel 4603 can be driven to rotate around the central axis of the third ring gear 4602 at a certain direction and angle, and the Y-axis moving assembly 47 is driven to rotate at the same direction and angle by the third connecting barrel 4603.

[0095] As shown in Figures 4-6 , the Y-axis moving assembly 47 includes a Y-axis sliding rail 4701, a seventh motor 4702 fixedly connected to the Y-axis sliding rail 4701, a fifth sliding block 4703 slidingly connected to the seventh motor 4702, and a sixth screw rod 4704 movably connected to the seventh motor 4702. The output shaft end of the seventh motor 4702 is connected to the sixth screw rod 4704, the fifth sliding block 4703 is threadedly connected to the sixth screw rod 4704, and the fifth sliding block 4703 is fixedly connected to the third connecting barrel 4603.

[0096] It needs to be explained that, as described above, the Y-axis sliding rail 4701 is fixedly connected to the third connecting barrel 4603, and when the seventh motor 4702 drives the sixth screw rod 4704 to rotate, the Y-axis sliding rail 4701 can be driven to move along the length direction of the sixth screw rod 4704, and the auxiliary assembly 48 connected thereto can be driven to move at the same direction and distance.

[0097] As shown in Figure 4 , the auxiliary assembly 48 includes a connecting plate 4801 fixedly connected to the Y-axis sliding rail 4701 and a bolt limiting piece 4802 connected to the connecting plate 4801. The bolt limiting piece 4802 is provided with a polygonal slot, and the inner wall of the polygonal slot is provided with a magnetic attraction piece.

[0098] It needs to be explained that, as described above, when the connecting plate 4801 and the bolt limiting piece 4802 pass through the worker, the worker can install a connecting piece such as a connecting bolt into the polygonal slot of the bolt limiting piece 4802, and stably adsorb the connecting piece by the magnetic attraction piece. When the auxiliary connection process is completed, the connecting piece and the bolt limiting piece 4802 can be disconnected, so that the next connecting process of the connecting piece can be performed.

[0099] Embodiment 2

[0100] As shown in Figure 9 , a whole loading and unloading method for a bridge building machine, using the whole loading and unloading device for a bridge building machine as described above, comprising the following steps:

[0101] Step S1, 0# block pre-embedded mounting hole: before construction, use total station and level to loft the reserved hole position, embed PVC pipe on top plate, web plate and bottom plate according to the manufacturer's requirements, and check whether the anchor rod reserved hole is accurately embedded before pouring according to the reserved hole layout. If it is not accurately embedded, timely corrective measures need to be taken;

[0102] Step S2, beam surface installation: the preparation work before beam surface installation needs to level the site;

[0103] Install the track, cushion beam and slide seat at the specified position to ensure the flatness of the track, cushion beam and slide seat after installation;

[0104] Install the upper cross beam, and pay attention to the pump station and electric control cabinet during installation. One side of the pump station and electric control cabinet faces 0# block, and the center distance of the upper cross beam from the beam end surface is 750mm;

[0105] Install the main hoist yoke beam, ensure the flatness of the main hoist yoke beam after installation, and make it perpendicular to the beam end surface;

[0106] Install the upper cross beam platform, and check the platform reliability after installation;

[0107] Complete the platform pre-assembly on the ground, install the platform support and walking board, do not install the platform guardrail, and check the platform reliability after the installation of the C-shaped hook platform is completed;

[0108] Select appropriate hoisting points and use the whole loading and unloading equipment of the bridge building machine to stably hoist the C-shaped hook;

[0109] After the C-shaped hook is hoisted into place, install the C-shaped hook. The C-shaped hook flange plate is connected with the rear upper cross beam flange plate by M20 bolts. The limiting angle steel needs to be removed before installation, and then installed after installation;

[0110] Step S3, hoist the main truss:

[0111] Pre-assemble the main truss on the ground;

[0112] Preparation work before hoisting the main truss:

[0113] Check whether the main truss tail frame is matched with the front main truss;

[0114] Check whether the main hoist, main truss platform, oil cylinder seat and oil cylinder, corbel, rear pulley, hydraulic pipe groove, pump station, electric control cabinet, etc. are installed in place.

[0115] Check whether the main hoist pin shaft is inserted into the split pin;

[0116] Check the reliability of the main truss platform, and whether the connecting bolts between the support, walking board and guardrail are tightened in place;

[0117] Check whether the direction of the rear support point oil cylinder and the wedge block of the jacking system is consistent with the wing plate;

[0118] Check the direction of the counter-jack wheel, and the gap of the counter-jack wheel seat is towards the oil cylinder ear seat side;

[0119] The main truss is smoothly hoisted by the integral handling equipment of the bridge building machine;

[0120] After the main truss is hoisted into place, the main hanger is anchored on the rear upper beam;

[0121] After the main truss is anchored with the rear upper beam, the rear support point of the main truss is jacked up to contact the wing plate of the beam body, and then the main truss is anchored laterally;

[0122] Step S4, pre-install the front upper beam on the ground:

[0123] After the front upper beam is vertically erected, diagonal bracing is installed to fix the front upper beam on the ground, and the front upper beam platform protection is installed;

[0124] When installing the front upper beam platform protection, attention should be paid to the types of platform supports to ensure that the types and quantities of platform supports meet the design requirements and that the distance from the end of the walking board to the support meets the design requirements;

[0125] After installation, check whether the connecting bolts between the supports, walking boards and guardrails are tightened to ensure that the protection platform is stable and reliable;

[0126] Step S5, hoist the front upper beam:

[0127] Before hoisting, check whether all components of the front upper beam and the platform are installed, and check and confirm the stability and reliability of the platform again;

[0128] After the check is completed, the front upper beam is smoothly hoisted by the integral handling equipment of the bridge building machine;

[0129] The front upper beam is hoisted to the main truss, and the flange plate at the contact between the front upper beam and the main truss is fixed and connected by bolts;

[0130] Step S6, install the hanging basket and the bottom mold:

[0131] According to the design requirements, ear seats and hangers are installed on the bottom basket beam;

[0132] After the installation of the bottom basket beam is completed, the bottom basket longitudinal beam and the connecting beam are installed according to the design requirements;

[0133] The bottom basket platform protection is installed according to the design requirements;

[0134] After installation, check whether the connecting bolts between the supports, walking boards and guardrails are tightened to ensure that the protection platform is stable and reliable;

[0135] After the bottom basket is installed, the whole bottom basket is smoothly hoisted by the whole loading and unloading equipment of the bridge building machine, and the bottom basket is anchored with the main truss and the front upper cross beam after being hoisted into place at the hoisting position of the front and rear cross beams of the bottom basket;

[0136] Step S7, install the hydraulic pump:

[0137] Before hoisting the rear upper cross beam, install the beam surface pump station and the beam surface electric control cabinet on the rear upper cross beam pump station and the electric control cabinet support, hoist the whole rear upper cross beam, and pour hydraulic oil into the pump station before hoisting;

[0138] Before hoisting the main truss, install the main truss pump station and the main truss electric control cabinet on the main truss pump station and the electric control cabinet support, hoist the whole main truss, and pour hydraulic oil into the pump station before hoisting;

[0139] When installing the inner mold platform, first install the inner mold pump station and the inner mold electric control cabinet on the pump station support, and install the whole inner mold platform, and pour hydraulic oil into the pump station before hoisting;

[0140] Step S8, hoist the outer mold:

[0141] Before hoisting the outer mold, check whether the pre-assembly is completed, shorten the support screw to the shortest before hoisting after the pre-assembly is completed, and then adjust it after the outer mold and the main truss are assembled;

[0142] Before hoisting the outer mold, the slide seat cushion beam needs to be removed and the main hoisting anchor system needs to be adjusted, and the bridge building machine needs to be lowered until the outer mold is installed in place;

[0143] Adjust the position of the outer mold oil cylinder during installation, and connect the oil cylinder after installation;

[0144] After installation, adjust the outer mold support screw to make the outer mold stable;

[0145] Step S9, hoist the inner mold:

[0146] Before hoisting, complete the pre-assembly of the inner mold back frame, horizontal movement oil cylinder and mold plate on the ground, the horizontal movement oil cylinder oil port faces upward during installation, and the limit pin shaft is installed after the back frame is installed;

[0147] Select the appropriate hoisting point to hoist the top mold plate of the inner mold, and the car motor faces inward during hoisting;

[0148] After the top mold plate is hoisted, the inner mold vertical mold, inclined cable oil cylinder, inner mold platform and pump station are installed;

[0149] Step S10, install the electrical and hydraulic lines and other auxiliary structures, and perform final inspection. If there is no error, the installation process is completed.

[0150] When disassembling, follow the reverse order of the installation process, and place the disassembled components on the ground before disassembling the parts.

[0151] It should be noted that the overall construction quality standard refers to "High-speed Railway Design Specification" (TB10621-2014), "Railway Bridge Culvert Design Specification" (TB10002-2017), "Railway Bridge Culvert Concrete Structure Design Specification" (TB10092-2017), "Railway Bridge Steel Structure Design Specification" (TB10091-2017), "Railway Engineering Seismic Design Specification" (GB50111-2006) (2009 edition), "Railway Concrete Structure Durability Design Specification" (TB10005-2010).

[0152] The above describes the embodiments, but the embodiments are not limited to the specific embodiments described above, which are only illustrative but not restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the embodiments, which all belong to the protection of the embodiments.

Claims

1. A unitized handling equipment for a bridge builder, comprising a hydraulic telescopic crane (1), characterized in that, The traction machine (2) is connected to the hydraulic telescopic crane (1), the balanced suspension connecting mechanism (3) is connected to the output end of the traction machine (2), and the suspension butt joint auxiliary mechanism (4) is connected to the balanced suspension connecting mechanism (3). The balanced suspension connecting mechanism (3) comprises an adjustable balance assembly and an adjustable connecting assembly slidably connected to the adjustable balance assembly, the adjustable connecting assembly is used for detachable connection with the set position of the bridge building machine assembly, and the adjustable balance assembly is used for adjusting the included angle between the bridge building machine assembly and the horizontal plane. The suspension butt joint auxiliary mechanism (4) comprises a spatial position adjusting assembly connected to the adjustable balance assembly and an auxiliary assembly (48) connected to the spatial position adjusting assembly, the spatial position adjusting assembly is used for driving the auxiliary assembly (48) to move to a set three-dimensional coordinate point and move along a set direction with the set three-dimensional coordinate point as a base point, and the auxiliary assembly (48) is used for limiting the standard connecting piece. The spatial position adjusting assembly comprises an X-axis moving assembly (41), a first Y-axis rotating assembly (42) connected to the X-axis moving assembly (41), a Z-axis moving assembly (43) connected to the first Y-axis rotating assembly (42), a second Y-axis rotating assembly (44) connected to the Z-axis moving assembly (43), an L-shaped connecting piece (45) connected to the second Y-axis rotating assembly (44), a Z-axis rotating assembly (46) connected to the L-shaped connecting piece (45), a Y-axis moving assembly (47) connected to the Z-axis rotating assembly (46), and an auxiliary assembly (48) connected to the Y-axis moving assembly (47), the X-axis moving assembly (41) is used for driving the first Y-axis rotating assembly (42) to move along the X-axis, the first Y-axis rotating assembly (42) is used for driving the Z-axis moving assembly (43) to rotate around the Y-axis by a set angle, the Z-axis moving assembly (43) is used for driving the second Y-axis rotating assembly (44) to move in the XOZ plane, the second Y-axis rotating assembly (44) is used for driving the L-shaped connecting piece (45) to rotate around the Y-axis by a set angle, the Z-axis rotating assembly (46) is used for driving the Y-axis moving assembly (47) to rotate around the ray in the XOZ plane by a set angle, the X-axis moving assembly (41) is fixedly connected to the other side wall of the first X-axis sliding rail (301), and the auxiliary assembly (48) is connected to the Y-axis moving assembly (47).

2. A unit load handling apparatus for a bridge-launching machine according to claim 1, characterized in that, The adjustable balance assembly comprises a first X axial slide rail (301), a first X axial slide groove (302) arranged at the top of the first X axial slide rail (301), a fixed connecting block (303) fixedly connected at the middle position of the first X axial slide groove (302), two first sliding blocks (304) slidingly connected to the inner wall of the first X axial slide groove (302), two first motors (305) symmetrically connected to the first X axial slide rail (301), and a first screw rod (306) connected to the output shaft end of the first motor (305), wherein the two first sliding blocks (304) are symmetrically distributed on the two sides of the fixed connecting block (303), and the other end of the first screw rod (306) is movably connected to the fixed connecting block (303). The traction machine (2) comprises a spliced traction assembly (201) connected to the hydraulic telescopic crane (1), and a plurality of traction ropes (202) connected to the spliced traction assembly (201), wherein the plurality of traction ropes (202) are respectively connected to the fixed connecting block (303) and the corresponding first sliding block (304).

3. A unit load handling apparatus for a bridge -type machine according to claim 2, wherein The adjustable connecting assembly comprises a second X axial slide groove (307) arranged at the bottom of the first X axial slide rail (301), a third X axial slide groove (308) arranged at the side wall of the first X axial slide rail (301) and in communication with the second X axial slide groove (307), a plurality of second sliding blocks (309) slidingly connected to the inner wall of the second X axial slide groove (307), a hook (310) connected to the bottom of the second sliding block (309), a T-shaped cavity hole (3090) arranged on the second sliding block (309), a limiting clamping block (313) slidingly connected to the inner wall of the T-shaped cavity hole (3090), a limiting nut (311) fixedly connected to the side wall of the second sliding block (309), a third screw rod (314) screwedly connected to the limiting nut (311), and a second screw rod (312) connected to the inner wall of the second X axial slide groove (307), wherein the second screw rod (312) sequentially passes through the T-shaped cavity holes (3090) on the plurality of second sliding blocks (309), the limiting nut (311) is slidingly connected to the inner wall of the third X axial slide groove (308), one end of the third screw rod (314) passes through the limiting nut (311) and is movably connected to the limiting clamping block (313), and the other end of the third screw rod (314) is located outside the first X axial slide rail (301), and the limiting clamping block (313) is provided with a quarter internal thread matched with the second screw rod (312).

4. A unit load handling apparatus for a bridge -building machine according to claim 3, characterized in that The X-axis moving assembly (41) comprises a second X-axis sliding rail (4101) fixedly connected to the other side wall of the first X-axis sliding rail (301), a second motor (4102) connected to the second X-axis sliding rail (4101), a third sliding block (4103) slidingly connected to the second X-axis sliding rail (4101), and a fourth screw rod (4104) movably connected to the second X-axis sliding rail (4101), the output shaft end of the second motor (4102) is connected with the fourth screw rod (4104), the second motor (4102) is arranged along the X-axis, the fourth screw rod (4104) is threadedly connected with the third sliding block (4103), and the first Y-axis rotating assembly (42) is fixedly connected to the third sliding block (4103). The first Y-axis rotating assembly (42) comprises a first connecting barrel (4201) fixedly connected to the third sliding block (4103), a first connecting disc (4204) movably connected to the first connecting barrel (4201), a third motor (4202) fixedly connected to the inner wall of the first connecting barrel (4201), a first drive gear (4203) connected to the output shaft end of the third motor (4202), and a first ring gear (4205) fixedly connected to the first connecting disc (4204), the third motor (4202) is arranged along the Y-axis, the first drive gear (4203) is engaged with the first ring gear (4205), and the Z-axis moving assembly (43) is fixedly connected with the first connecting disc (4204).

5. A unit load handling apparatus for a bridge -building machine according to claim 4, characterized in that The Z-axis moving assembly (43) comprises a Z-axis sliding rail (4301), a fourth motor (4302) connected to the Z-axis sliding rail (4301), a fourth sliding block (4303) slidingly connected to the Z-axis sliding rail (4301), and a fifth screw rod (4304) movably connected to the Z-axis sliding rail (4301), the fourth sliding block (4303) is fixedly connected with the first connecting disc (4204), and the second Y-axis rotating assembly (44) is fixedly connected at one end of the Z-axis sliding rail (4301) away from the fourth motor (4302). The second Y-axis rotating assembly (44) comprises a second connecting disc (4401) fixedly connected to the Z-axis sliding rail (4301), a second ring gear (4402) fixedly connected to the second connecting disc (4401), a second connecting barrel (4403) movably connected to the second connecting disc (4401), a fifth motor (4404) fixedly connected to the second connecting barrel (4403), and a second drive gear (4405) connected to the output shaft end of the fifth motor (4404), the second drive gear (4405) is engaged with the second ring gear (4402), the fifth motor (4404) is arranged along the Y-axis, and the L-shaped connecting piece (45) is fixedly connected to the second connecting barrel (4403).

6. A unit load handling apparatus for a bridge-launching machine according to claim 5, wherein The Z-axis rotating component (46) comprises a third connecting disc (4601) fixedly connected to the other end of the L-shaped connecting piece (45), a third ring-shaped gear (4602) fixedly connected to the third connecting disc (4601), a third connecting barrel (4603) movably connected to the third connecting disc (4601), a sixth motor (4604) fixedly connected to the third connecting barrel (4603), and a third driving gear (4605) connected to the output shaft end of the third connecting barrel (4603), wherein the third driving gear (4605) is engaged with the third ring-shaped gear (4602), the layout direction of the sixth motor (4604) is perpendicular to the layout direction of the fifth motor (4404), and the Y-axis moving component (47) is fixedly connected to the third connecting barrel (4603).

7. A unit load handling apparatus for a bridge-launching machine according to claim 6, wherein The Y-axis moving component (47) comprises a Y-axis sliding rail (4701), a seventh motor (4702) fixedly connected to the Y-axis sliding rail (4701), a fifth sliding block (4703) slidably connected to the seventh motor (4702), and a sixth screw rod (4704) movably connected to the seventh motor (4702), wherein the output shaft end of the seventh motor (4702) is connected to the sixth screw rod (4704), the fifth sliding block (4703) is threadedly connected to the sixth screw rod (4704), and the fifth sliding block (4703) is fixedly connected to the third connecting barrel (4603).

8. A unit load handling apparatus for a bridge -building machine according to claim 7, characterized in that The auxiliary component (48) comprises a connecting plate (4801) fixedly connected to the Y-axis sliding rail (4701) and a bolt limiting piece (4802) connected to the connecting plate (4801), wherein a polygonal slot is arranged on the bolt limiting piece (4802), and a magnetic attraction piece is arranged on the inner wall of the polygonal slot.

9. An integrated loading and unloading method for a bridge machine, characterized by, The whole loading and unloading equipment for the bridge building machine comprises the following steps: Step S10, 0# block pre-buried installation hole: before construction, the reserved hole position is lofted by using a total station and a level, PVC pipes are pre-buried on the top plate, the web plate and the bottom plate according to the requirements of the manufacturer, and whether the anchor rod reserved hole is accurately buried is checked by referring to the reserved hole layout diagram before pouring; if the pre-buried installation hole is not accurately buried, timely corrective measures need to be taken; Step S2, beam surface installation: before the beam surface installation, the site needs to be leveled; The track, the cushion beam and the sliding seat are installed at the specified position to ensure that the track, the cushion beam and the sliding seat are leveled after installation; After installation, the upper cross beam is installed, and it is noted that one side of the pump station and the electric control cabinet faces the 0# block, and the center distance of the upper cross beam after installation is 750 mm from the beam end surface; The main hoist carrier beam is installed to ensure that the main hoist carrier beam is leveled after installation and is perpendicular to the beam end surface; The upper cross beam platform is installed, and the platform reliability is checked after installation; The platform is pre-assembled on the ground, the platform support and the walking plate are installed, the platform guardrail is not installed, and the platform reliability needs to be checked after the C-shaped hook platform is installed; The appropriate hoisting point is selected, and the whole loading and unloading equipment for the bridge building machine is used to stably hoist the C-shaped hook. After the C-shaped hook is hoisted into place, the C-shaped hook is installed, and the C-shaped hook flange plate is connected to the rear upper beam flange plate with M20 bolts. When installing the C-shaped hook, the limiting angle steel needs to be removed first, and then installed after it is in place; Step S3, hoist the main truss: Pre-assemble the main truss on the ground; Use the whole lifting equipment of the bridge builder to smoothly hoist the main truss; After the main truss is hoisted into place, anchor the main hoist to the rear upper beam; After the main truss is anchored to the rear upper beam, lift the rear support point of the main truss to contact the wing plate of the beam body, and then anchor the main truss laterally; Step S4, pre-assemble the front upper beam on the ground: After the front upper beam is erected vertically, the diagonal bracing is installed, and the front upper beam is fixed to the ground. Install the front upper beam platform protection; When installing the front upper beam platform protection, pay attention to the types of platform supports to ensure that the types and quantities of platform supports meet the design requirements and that the distance from the end of the walking board to the support meets the design requirements; After installation, check whether the connecting bolts between the supports, walking boards, and guardrails are tightened to ensure that the protection platform is stable and reliable; Step S5, hoist the front upper beam: Before hoisting, check whether all components of the front upper beam and the platform have been installed. Check again and confirm that the platform is stable and reliable; After the check is complete, use the whole lifting equipment of the bridge builder to smoothly hoist the front upper beam; Hoist the front upper beam to the main truss and fix it with bolts on the flange plate where the front upper beam contacts the main truss; Step S6, install the basket and the base mold: Install the ear seat and hoist on the basket beam according to the design requirements; After the installation of the basket beam is complete, install the basket longitudinal beam and the connecting beam according to the design requirements; Install the basket platform protection according to the design requirements; After installation, check whether the connecting bolts between the supports, walking boards, and guardrails are tightened to ensure that the protection platform is stable and reliable; After the basket installation is complete, use the whole lifting equipment of the bridge builder to smoothly hoist the basket as a whole. After the basket is hoisted into place, anchor the basket, main truss, and front upper beam at the hoist positions of the front and rear beams of the basket; Step S7, install the hydraulic pump: Before hoisting the rear upper beam, install the beam surface pump station and the beam surface electric control cabinet on the pump station and electric control cabinet supports of the rear upper beam, and hoist the whole rear upper beam. Fill hydraulic oil before hoisting the pump station; Before hoisting the main truss, install the main truss pump station and the main truss electric control cabinet on the pump station and electric control cabinet supports, and hoist the whole main truss. Fill hydraulic oil before hoisting the pump station; When installing the inner mold platform, install the inner mold pump station and the inner mold electric control cabinet on the pump station supports first, and install the whole inner mold platform. Fill hydraulic oil before hoisting the pump station; Step S8, hoist the outer mold: Before hoisting the outer mold, check whether the pre-assembly is complete. After the pre-assembly is in place, shorten the support screw before hoisting. Adjust the screw after the outer mold is assembled with the main truss; Before hoisting the outer mold, remove the slide pad beam and adjust the main hoist anchoring system. Lower the bridge builder until the outer mold is installed in place; Adjust the position of the outer mold oil cylinder during installation. Connect the oil cylinder after installation. After installation, adjust the outer mold support screw to ensure that the outer mold is placed stably; Step S9, hoist the inner mold: Before hoisting, pre-assemble the inner mold backrest, horizontal moving oil cylinder, and formwork on the ground. Install the horizontal moving oil cylinder with the oil port facing up. Install the limiting pin after the backrest is installed. Select the appropriate lifting point, lifting the inner mold top form, lifting the car motor inside; After the top form is hoisted, the inner mold is erected, the cable-stayed oil cylinder, the inner mold platform and the pump station are installed. Step S10, install the electrical and hydraulic circuits and other auxiliary structures, and perform final inspection. If there is no error, end the installation process.

Citation Information

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