A loading device track, a fan blade test bench and a construction method

Abstract

The application discloses a loading device track, a fan blade test bench and a construction method, which comprise a positioning device, a horizontal adjusting assembly, a bearing platform main body and a track; the track is in a groove-shaped structure; the bearing platform main body is provided with a pouring groove; the track is connected with the groove bottom of the pouring groove through the horizontal adjusting assembly, and the groove direction of the track is consistent with the groove direction of the pouring groove; during pouring, the positioning device is arranged at the groove opening of the pouring groove, and the end of the track close to the groove opening is connected with the positioning device; through the horizontal adjusting assembly connecting the pouring groove and the track, the staff can adjust the corresponding supporting angle according to the actual structure of the track, so that the horizontal degree of the track can meet the design requirements; meanwhile, during the pouring process, the end of the track away from the pouring groove is connected to the positioning device, so that the track can be prevented from deviating due to shaking, and the horizontal degree of the track after pouring can better meet the test requirements of the fan blade.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of fan blade performance testing equipment, and particularly relates to a loading device track, a fan blade test bench and a construction method. BACKGROUND

[0002] Wind energy is a clean and renewable energy, and wind power generation is very environmentally friendly. In order to improve the operation safety of the wind turbine, the fan blade needs to be tested for performance before being put into production, so as to simulate the actual load condition of the blade.

[0003] In the detection process of the fan blade, the corresponding ground anchoring device is usually slidingly connected in the guide rail of the "groove type embedded track vehicle cleaning device" disclosed in the Chinese utility model patent with the application number 202322631035.2, and the fan blade and the ground anchoring device are connected through a cable, and the position of the ground anchoring device in the guide rail is changed according to the actual detection requirement, so as to truly simulate various wind field working conditions.

[0004] However, it is found in actual use that such embedded guide rails not only cannot withstand the vertical pulling force generated in the test process for a long time, but also will deviate during the track pouring process, thereby increasing the horizontal degree error of the poured guide rail, and further affecting the normal detection work. SUMMARY

[0005] The technical problem to be solved by the application is to provide a loading device track, a fan blade test bench and a construction method, so as to improve the anti-pulling bearing capacity and construction quality of the track, and meet the subsequent test requirements of the fan blade.

[0006] In order to solve the above technical problems, the technical scheme adopted by the application is as follows:

[0007] A loading device track, comprising a positioning device, a horizontal adjusting assembly, a bearing platform body and a track;

[0008] The track is a groove-shaped structure;

[0009] The bearing platform body is provided with a pouring groove;

[0010] The track is connected with the groove bottom of the pouring groove through the horizontal adjusting assembly, and the groove direction of the track is consistent with the groove direction of the pouring groove;

[0011] During pouring, the positioning device is arranged at the groove opening of the pouring groove, and the end of the track close to the groove opening is connected with the positioning device.

[0012] The application also provides a construction method of the above loading device track, comprising the following steps:

[0013] S1, presetting the horizontal adjusting assembly at the groove bottom of the pouring groove, and adjusting the position of the supporting surface of the horizontal adjusting assembly until the levelness of the supporting surface of the horizontal adjusting assembly meets the design requirement;

[0014] S2, placing the track on the supporting surface of the horizontal adjusting assembly, and fine-tuning the levelness of the track through the horizontal adjusting assembly until the levelness of the track meets the design requirement;

[0015] S3, oppositely arranging the positioning device and the slot of the pouring groove, and connecting the positioning device and the pile cap body;

[0016] S4, connecting the end of the track close to the slot of the track with the positioning device;

[0017] S5, filling the corresponding pouring material between the pouring groove and the track until the pouring material solidifies, thereby completing the construction work of the loading device track.

[0018] The application also provides a fan blade test bed comprising a fan blade positioning seat, a cable, a ground anchoring device, and the loading device track described above;

[0019] The fan blade positioning seat is arranged on the working surface of the pile cap body;

[0020] The fan blade positioning seat is arranged at one end of the loading device track in the length direction;

[0021] The ground anchoring device is in sliding connection with the loading device track;

[0022] When the fan blade to be detected is connected with the fan blade positioning seat, the loading device track and the fan blade to be detected are located in the same vertical plane, and the fan blade to be detected is connected with the ground anchoring device through the cable.

[0023] The loading device track provided by the application can make the workers adjust the corresponding supporting angle according to the actual structure of the track, so as to ensure that the levelness of the track can meet the design requirement. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 The figure shows the structure schematic diagram of the loading device track before pouring of the embodiment of the application;

[0025] Figure 2 The figure shows the structure schematic diagram of the positioning device of the embodiment of the application;

[0026] Figure 3 Fig. 2 is a side view of the positioning device of the embodiment of the present application;

[0027] Figure 4 Fig. 3 is a front view of the horizontal adjustment assembly and the stiffening rib of the embodiment of the present application;

[0028] Figure 5 Fig. 4 is a top view of the stiffening rib of the embodiment of the present application;

[0029] Figure 6 Fig. 5 is a structural schematic diagram of the loading device track after pouring of the embodiment of the present application;

[0030] Figure 7 Fig. 6 is a structural schematic diagram of another loading device track after pouring of the embodiment of the present application;

[0031] Figure 8 Fig. 7 is a structural schematic diagram of another pile cap body of the embodiment of the present application;

[0032] Figure 9 Fig. 8 is a structural schematic diagram of the profiled steel sheet of the embodiment of the present application;

[0033] Figure 10 Fig. 9 is a structural schematic diagram of the fan blade test bench of the embodiment of the present application;

[0034] Explanation of reference numerals:

[0035] 1, positioning device; 11, positioning channel steel; 12, leveling assembly; 121, third threaded rod; 122, second leveling nut; 123, third locking nut; 13, locking member; 131, second threaded rod; 132, second locking nut; 14, limiting plate; 141, first plate member; 142, second plate member;

[0036] 2, horizontal adjustment assembly; 21, first threaded rod; 22, first leveling nut; 23, first locking nut;

[0037] 3, pile cap body; 31, pouring groove; 32, profiled steel sheet; 321, vertical stiffening rib;

[0038] 4, track; 41, first channel steel; 42, second channel steel; 43, third channel steel;

[0039] 5, stiffening rib; 51, connecting plate; 52, support plate;

[0040] 6, transverse steel bar;

[0041] 7, longitudinal steel bar;

[0042] 8, pouring layer;

[0043] 9, fan blade test bed; 91, fan blade positioning seat; 92, cable; 93, ground anchoring device;

[0044] 10, fan blade body. DETAILED DESCRIPTION

[0045] To make the technical contents of the present application, the purposes and effects achieved clear, the following will be described in conjunction with the embodiments and the accompanying drawings.

[0046] The most critical idea of the present application is that the design changes the support angle of the horizontal adjusting assembly, thereby ensuring that the levelness of the track can meet the design requirements; at the same time, in the pouring process, the end of the track away from the pouring groove is connected to the positioning device, so that the track can be prevented from deviating due to shaking, thereby better ensuring that the levelness of the track after pouring can meet the test requirements of the fan blade.

[0047] Please refer to Figures 1 to 10 The loading device track provided by the present application comprises a positioning device 1, a horizontal adjusting assembly 2, a bearing platform body 3 and a track 4.

[0048] The track 4 is in a groove structure.

[0049] The bearing platform body 3 is provided with a pouring groove 31.

[0050] The track 4 is connected to the groove bottom of the pouring groove 31 through the horizontal adjusting assembly 2, and the direction of the slot of the track 4 is consistent with the direction of the slot of the pouring groove 31.

[0051] During pouring, the positioning device 1 is arranged at the slot of the pouring groove 31, and the end of the track 4 close to the slot is connected to the positioning device 1.

[0052] Specifically, the positioning device 1 is arranged at the slot of the pouring groove 31 along the extension direction of the pouring groove 31.

[0053] From the above description, it can be seen that the present application has the beneficial effects that a loading device track is provided, the pouring groove 31 and the track 4 are connected through the horizontal adjusting assembly 2, so that the staff can adjust the corresponding support angle according to the actual structure of the track 4, thereby ensuring that the levelness of the track 4 can meet the design requirements; at the same time, in the pouring process, the end of the track 4 away from the pouring groove 31 is connected to the positioning device 1, so that the track 4 can be prevented from deviating due to shaking, thereby better ensuring that the levelness of the track 4 after pouring can meet the test requirements of the fan blade; compared with the existing loading device track, the present application can not only improve the overall construction efficiency and construction precision, but also save the time and labor cost increased due to rework.

[0054] Furthermore, the track 4 includes a first channel steel 41, a second channel steel 42, and a third channel steel 43 connected in sequence;

[0055] The first channel steel 41 and the third channel steel 43 are symmetrically arranged at the opening of the second channel steel 42, and one side of the first channel steel 41 and one side of the third channel steel 43 are respectively connected to the corresponding side of the second channel steel 42.

[0056] The bottom of the first channel steel 41 and the bottom of the third channel steel 43 are set opposite to each other;

[0057] The openings of the first channel steel 41 and the third channel steel 43 are respectively set opposite to the sidewalls of the casting trough 31.

[0058] Specifically, the groove direction of the second channel steel 42 is consistent with the groove direction of the casting groove 31; and the distance between the bottom of the first channel steel 41 and the bottom of the third channel steel 43 is ( Figure 1 α) is less than the slot spacing of the second channel steel 42 ( Figure 1 (β in the text)

[0059] Furthermore, the leveling assembly 2 includes a first threaded rod 21, and a first leveling nut 22 and a first locking nut 23 sleeved on the outside of the first threaded rod 21;

[0060] During initial installation, the first threaded rod 21 penetrates the side wall where the first channel steel 41 and the second channel steel 42 are connected, or penetrates the side wall where the third channel steel 43 and the second channel steel 42 are connected.

[0061] The first leveling nut 22 and the first locking nut 23 respectively abut against both sides of the thickness direction of the side wall where the first channel steel 41 and the second channel steel 42 are connected, or respectively abut against both sides of the thickness direction of the side wall where the third channel steel 43 and the second channel steel 42 are connected.

[0062] Specifically, staff can increase or decrease the number of the first leveling nut 22 and the first locking nut 23 according to actual needs. The first leveling nut 22 and the first locking nut 23 have the same structure and their positions can be interchanged. That is, in the vertical direction, the nut located below the thickness direction of the side wall where the first channel steel 41 / third channel steel 43 connects to the second channel steel 42 is the first leveling nut 22, and the nut located above it is the first locking nut 23.

[0063] As can be seen from the above description, the design has made specific improvements to the composition structure of track 4 and the composition structure of horizontal adjustment component 2. Thus, while the horizontal adjustment component 2 can effectively support track 4, it can also provide structural support for adjusting the levelness of track 4, thereby ensuring that the quality of track 4 after casting can meet the design requirements.

[0064] Further, the positioning device 1 comprises a positioning channel steel 11, a leveling assembly 12, a locking piece 13 and a limiting plate 14;

[0065] The limiting plate 14 comprises a first plate piece 141 and a second plate piece 142 which are sequentially connected and constitute an L-shaped structure;

[0066] During pouring, the positioning channel steel 11 and the pouring channel 31 are oppositely arranged, and the two ends of the extension direction of the positioning channel steel 11 are connected with the main body 3 of the pile cap through the leveling assembly 12;

[0067] The side wall of the first channel steel 41 away from the second channel steel 42 and the side wall of the third channel steel 43 away from the second channel steel 42 are connected with the positioning channel steel 11 through the locking piece 13;

[0068] The limiting plate 14 is connected with the positioning channel steel 11 through the first plate piece 141, and the two ends of the width direction of the second plate piece 142 respectively abut against the channel bottom of the first channel steel 41 and the channel bottom of the third channel steel 43.

[0069] Specifically, the locking piece 13 comprises a second threaded rod 131 and a second locking nut 132 sleeved outside the second threaded rod 131;

[0070] When the positioning channel steel 11 is connected with the track 4, the corresponding second threaded rod 131 penetrates the channel bottom of the positioning channel steel 11 and the side wall of the first channel steel 41 away from the second channel steel 42, or penetrates the channel bottom of the positioning channel steel 11 and the side wall of the third channel steel 43 away from the second channel steel 42;

[0071] The two sides of the channel bottom of the positioning channel steel 11 in the thickness direction, the two sides of the side wall of the first channel steel 41 away from the second channel steel 42 in the thickness direction, and the two sides of the side wall of the third channel steel 43 away from the second channel steel 42 in the thickness direction all abut against the second locking nut 132;

[0072] The leveling assembly 12 comprises a third threaded rod 121, a second leveling nut 122 and a third locking nut 123 sleeved outside the third threaded rod 121;

[0073] When the positioning channel steel 11 is connected with the main body 3 of the pile cap, the third threaded rod 121 penetrates the channel bottom of the positioning channel steel 11, and the two sides of the channel bottom of the positioning channel steel 11 in the thickness direction respectively abut against the second leveling nut 122 and the third locking nut 123.

[0074] The number of the second leveling nut 122 and the third locking nut 123 can be increased or decreased according to actual needs, and the structures of the second leveling nut 122 and the third locking nut 123 are the same, and the positions of the second leveling nut 122 and the third locking nut 123 can be replaced, that is, in the vertical direction, the nut below the channel bottom of the positioning channel steel 11 in the thickness direction is the second leveling nut 122, and vice versa.

[0075] From the above description, the design makes specific modifications to the composition structure of the positioning device 1. By providing the second leveling nut 122 on the third threaded rod 121, the horizontal degree of the track 4 after the preliminary installation can be ensured after the positioning channel steel 11 is connected with the track 4, so that the quality of the poured track 4 can meet the normal detection requirements. At the same time, the track 4 is connected with the positioning channel steel 11 through the locking piece 13, which can improve the stability of the track 4 during pouring, avoid the horizontal error of the poured track 4 due to the deviation of the track 4, and affect the pouring quality of the track 4. Before pouring, the second plate 142 is abutted between the first channel steel 41 and the third channel steel 43, which can support the first channel steel 41 and the third channel steel 43, avoid the mutual adhesion of the first channel steel 41 and the third channel steel 43 during pouring, so that the slot distance between the first channel steel 41 and the third channel steel 43 cannot meet the design requirements, and then affect the subsequent normal detection work of the fan blade.

[0076] Further, the loading device track described above further comprises a stiffening rib 5.

[0077] The stiffening rib 5 is arranged in the first channel steel 41 or the third channel steel 43 in the extension direction of the pouring groove 31.

[0078] The horizontal adjustment assembly 2 is connected with the track 4 through the stiffening rib 5.

[0079] Specifically, the stiffening rib 5 comprises a connecting plate 51 and a supporting plate 52; the plane where the connecting plate 51 is located and the plane where the supporting plate 52 is located are perpendicular, and the connecting plate 51 bisects the supporting plate 52; the inside of the first channel steel 41 or the inside of the third channel steel 43 is connected with the connecting plate 51; the supporting plate 52 on both sides of the thickness direction of the connecting plate 51 is connected with the horizontal adjustment assembly 2; when the horizontal adjustment assembly 2 and the stiffening rib 5 are connected, the supporting plate 52 is fastened between the first leveling nut 22 and the first locking nut 23.

[0080] From the above description, by arranging the corresponding stiffening rib 5 in the inside of the corresponding first channel steel 41 and second channel steel 42, the pullout bearing capacity of the track 4 can be effectively improved, so as to avoid damage of the track 4 due to tension in the subsequent detection process, so that the track 4 can meet the corresponding test requirements, and then truly simulate the actual load condition of the blade.

[0081] Further, the loading device track described above further comprises a transverse steel bar 6 and a longitudinal steel bar 7.

[0082] Along the extension direction of the pouring groove 31, the transverse steel bar 6 is arranged on the corresponding side wall of the pouring groove 31.

[0083] The end of the transverse steel bar 6 away from the side wall of the pouring groove 31 is welded with the corresponding stiffening rib 5.

[0084] The transverse steel bars 6 on the same side are connected by corresponding longitudinal steel bars 7.

[0085] Specifically, the extension direction of the longitudinal steel bars 7 and the extension direction of the pouring groove 31 are parallel.

[0086] Further, the loading device track described above further comprises a pouring layer 8.

[0087] During pouring, the pouring layer 8 is filled between the track 4 and the pouring groove 31.

[0088] The horizontal adjustment assembly 2, the stiffening rib 5, the transverse steel bar 6 and the longitudinal steel bar 7 are arranged in the pouring layer 8.

[0089] As can be seen from the above description, by arranging corresponding transverse steel bars 6 and longitudinal steel bars 7 in the pouring groove 31, the connection strength between the track 4 and the pouring groove 31 can be effectively improved; at the same time, the pouring layer 8 acts as a connecting medium between the track 4 and the pouring groove 31, so that when the pouring layer 8 is completely solidified, the transverse steel bars 6 and the longitudinal steel bars 7 can further improve the toughness of the pouring layer 8, so that under the traction between the pouring groove 31, the transverse steel bar 6, the longitudinal steel bar 7, the horizontal adjustment assembly 2, the stiffening rib 5 and the pouring layer 8, the track 4 can better improve the anti-pulling bearing capacity, thereby meeting the subsequent detection requirements.

[0090] Further, the loading device track described above further comprises a profiled steel plate 32.

[0091] The two side walls of the pouring groove 31 are each provided with a profiled steel plate 32.

[0092] The profiled steel plate 32 is provided with a through hole.

[0093] The transverse steel bar 6 penetrates the through hole and is connected with the side wall of the pouring groove 31.

[0094] Specifically, the cross section of the profiled steel plate 32 is sawtooth-shaped, that is, a sawtooth-shaped shear key is formed, and the profiled steel plate 32 is further provided with a vertical stiffening rib 321 to improve the anti-deformation capacity of the profiled steel plate 32; in use, the profiled steel plate is not removed, but is directly embedded in the pouring groove 31 as part of the loading device track, and the concrete used in the subsequent pouring work is fiber concrete, thereby effectively enhancing the overall anti-pulling and anti-cracking performance.

[0095] As can be seen from the above description, the design further optimizes the structure of the pouring groove 31, by arranging the profiled steel plate 32 with a sawtooth-shaped cross section on the two side walls of the pouring groove 31 and arranging a through hole on the profiled steel plate, only the positioning work of the transverse steel bar 6 can be facilitated, the positioning accuracy of the transverse steel bar 6 can be improved, and shear force can be formed on the side wall of the pouring groove 31, thereby further enhancing the overall anti-pulling performance.

[0096] The application further provides a construction method of the loading device track.

[0097] S1, presetting the horizontal adjusting assembly 2 at the groove bottom of the pouring groove 31, and adjusting the position of the supporting surface of the horizontal adjusting assembly 2 until the levelness of the supporting surface of the horizontal adjusting assembly 2 meets the design requirement;

[0098] S2, placing the track 4 on the supporting surface of the horizontal adjusting assembly 2, and fine-tuning the levelness of the track 4 through the horizontal adjusting assembly 2 until the levelness of the track 4 meets the design requirement;

[0099] S3, oppositely arranging the positioning device 1 and the groove opening of the pouring groove 31, and connecting the positioning device 1 and the bearing body 3;

[0100] S4, connecting the track 4 with the positioning device 1 at the end close to the groove opening of the track 4;

[0101] S5, filling the corresponding pouring material between the pouring groove 31 and the track 4 until the pouring material solidifies, so as to complete the construction of the loading device track.

[0102] From the above description, it can be known that the application provides a specific construction method of the loading device track, so that the levelness of the loading device track before and after pouring meets the design requirement, thereby effectively improving the uplift bearing capacity of the track 4 after pouring, and saving the time and labor cost increased due to the need for rework, achieving the effect of improving the construction efficiency and saving the construction cost.

[0103] The application further provides a fan blade test bed, which comprises a fan blade positioning seat 91, a cable 92, a ground anchoring device 93, and the loading device track according to any one of the above.

[0104] The fan blade positioning seat 91 is arranged on the working surface of the bearing body 3.

[0105] The fan blade positioning seat 91 is arranged at one end of the loading device track in the length direction.

[0106] The ground anchoring device 93 is in sliding connection with the loading device track.

[0107] When the fan blade to be detected is connected with the fan blade positioning seat 91, the loading device track and the fan blade to be detected are located in the same vertical plane, and the fan blade to be detected is connected with the ground anchoring device 93 through the cable 92.

[0108] Specifically, the ground anchoring device 93 is further provided with a corresponding motor, and the motor is rotated to release (reduce the pulling force on the fan blade) and wind (increase the pulling force on the fan blade) the cable 92.

[0109] From the above description, the design makes specific improvements to the component structure of the fan blade test bed 9, thereby providing structural support for the fan blade test bed 9 to simulate the actual load-bearing conditions of the fan blade.

[0110] Further, the number of loading device tracks is at least three.

[0111] In the width direction of the fan blade to be detected, the loading device tracks are arranged at intervals.

[0112] From the above description, the design further improves the component structure of the fan blade test bed 9 by adding loading device tracks, which allows the staff to set the ground anchoring device 93 at different loading device tracks according to actual needs, thereby enabling the fan blade test bed 9 of the present application to simulate various different force scenarios, allowing the experimental data obtained to truly reflect the performance of the fan blade, and further facilitating the staff to make timely adjustments to the process parameters during production and manufacturing to improve the quality of the fan blade.

[0113] The loading device track of the present application can assist in the performance detection of the fan blade.

[0114] Please refer to Figures 1 to 6 , the first embodiment of the present application is:

[0115] A loading device track comprises a positioning device 1, a horizontal adjustment assembly 2, a bearing platform body 3, a stiffening rib 5, a transverse steel bar 6, a longitudinal steel bar 7, a pouring layer 8, and a track 4. The track 4 is a groove-shaped structure. The bearing platform body 3 is provided with a pouring groove 31. The track 4 is connected to the groove bottom of the pouring groove 31 through the horizontal adjustment assembly 2, and the groove opening direction of the track 4 is consistent with the groove opening direction of the pouring groove 31. During pouring, the positioning device 1 is arranged at the groove opening of the pouring groove 31, and the end of the track 4 close to the groove opening is connected to the positioning device 1.

[0116] The track 4 comprises a first channel steel 41, a second channel steel 42, and a third channel steel 43 connected in sequence. The first channel steel 41 and the third channel steel 43 are symmetrically arranged at the groove opening of the second channel steel 42, and one side of the first channel steel 41 and one side of the third channel steel 43 are respectively connected to the corresponding side of the second channel steel 42. The groove bottom of the first channel steel 41 and the groove bottom of the third channel steel 43 are oppositely arranged. The groove opening of the first channel steel 41 and the groove opening of the third channel steel 43 are respectively oppositely arranged with the corresponding side wall of the pouring groove 31.

[0117] The horizontal adjusting assembly 2 comprises a first threaded rod 21, a first leveling nut 22 and a first locking nut 23 sleeved outside the first threaded rod 21; in the preliminary installation, the first threaded rod 21 penetrates through the side wall of the first channel steel 41 connected with the second channel steel 42 or the side wall of the third channel steel 43 connected with the second channel steel 42; the first leveling nut 22 and the first locking nut 23 are respectively abutted on the two sides of the thickness direction of the side wall of the first channel steel 41 connected with the second channel steel 42 or the two sides of the thickness direction of the side wall of the third channel steel 43 connected with the second channel steel 42.

[0118] The positioning device 1 comprises a positioning channel steel 11, a leveling assembly 12, a locking piece 13 and a limiting plate 14; the limiting plate 14 comprises a first plate piece 141 and a second plate piece 142 connected in sequence and constituting an L-shaped structure; in the pouring, the positioning channel steel 11 and the slot of the pouring channel 31 are oppositely arranged, and the two ends of the extension direction of the positioning channel steel 11 are connected with the main body 3 of the bearing platform through the leveling assembly 12; the side wall of the first channel steel 41 away from the second channel steel 42 and the side wall of the third channel steel 43 away from the second channel steel 42 are connected with the positioning channel steel 11 through the locking piece 13; the limiting plate 14 is connected with the positioning channel steel 11 through the first plate piece 141, and the two ends of the width direction of the second plate piece 142 are respectively abutted with the channel bottom of the first channel steel 41 and the channel bottom of the third channel steel 43; the locking piece 13 comprises a second threaded rod 131 and a second locking nut 132 sleeved outside the second threaded rod 131; when the positioning channel steel 11 is connected with the track 4, the corresponding second threaded rod 131 penetrates through the channel bottom of the positioning channel steel 11 and the side wall of the first channel steel 41 away from the second channel steel 42, or penetrates through the channel bottom of the positioning channel steel 11 and the side wall of the third channel steel 43 away from the second channel steel 42; the two sides of the thickness direction of the channel bottom of the positioning channel steel 11, the two sides of the thickness direction of the side wall of the first channel steel 41 away from the second channel steel 42 and the two sides of the thickness direction of the side wall of the third channel steel 43 away from the second channel steel 42 are all abutted with the second locking nut 132; the leveling assembly 12 comprises a third threaded rod 121, a second leveling nut 122 and a third locking nut 123 sleeved outside the third threaded rod 121; when the positioning channel steel 11 is connected with the main body 3 of the bearing platform, the third threaded rod 121 penetrates through the channel bottom of the positioning channel steel 11, and the two sides of the thickness direction of the channel bottom of the positioning channel steel 11 are respectively abutted with the second leveling nut 122 and the third locking nut 123.

[0119] Along the extension direction of the casting trough 31, stiffening ribs 5 are spaced apart within the first channel steel 41 or the third channel steel 43; the horizontal adjustment component 2 is connected to the track 4 through the stiffening ribs 5; the stiffening rib 5 includes a connecting plate 51 and a support plate 52; the plane where the connecting plate 51 is located is perpendicular to the plane where the support plate 52 is located, and the connecting plate 51 bisects the support plate 52; the interior of the first channel steel 41 or the interior of the third channel steel 43 is connected to the connecting plate 51; the support plates 52 on both sides of the thickness direction of the connecting plate 51 are connected to the horizontal adjustment component 2; when the horizontal adjustment component 2 and the stiffening rib 5 are connected, the support plate 52 is fastened between the first leveling nut 22 and the first locking nut 23; transverse reinforcing bars 6 are spaced apart on the corresponding sidewalls of the casting trough 31; the end of the transverse reinforcing bar 6 away from the sidewall of the casting trough 31 is welded to the corresponding stiffening rib 5; the transverse reinforcing bars 6 on the same side are connected by the corresponding longitudinal reinforcing bars 7.

[0120] During pouring, the pouring layer 8 is filled between the track 4 and the pouring trough 31; the horizontal adjustment component 2, stiffening rib 5, transverse steel bar 6 and longitudinal steel bar 7 are set in the pouring layer 8.

[0121] Please refer to Figure 7 The difference between Embodiment 2 and Embodiment 1 of the present invention is as follows:

[0122] Based on the loading device track of Embodiment 1, the sidewall depth of the first channel steel 41 / third channel steel 43 away from the second channel steel 42 ( Figure 7 The γ) is less than the sidewall depth of the first channel steel 41 / third channel steel 43 near the second channel steel 42. Figure 7 The horizontal adjustment component 2 is directly connected to the side wall of the first channel steel 41 near the second channel steel 42, or the side wall of the third channel steel 43 near the second channel steel 42, and a first leveling nut 22 and a first locking nut 23 are respectively provided on both sides of the thickness direction of the corresponding side wall.

[0123] Please refer to Figures 8 to 9 The difference between Embodiment 3 and Embodiment 1 of the present invention is as follows:

[0124] Based on the loading device track in Embodiment 1, it also includes a profiled steel sheet 32; profiled steel sheets 32 are provided on both sides of the casting trough 31; the profiled steel sheet 32 ​​is provided with through holes; the transverse reinforcing bars 6 pass through the through holes and are connected to the side walls of the casting trough 31.

[0125] Embodiment four of the present invention is as follows:

[0126] A method for constructing a loading device track includes the following steps:

[0127] S1, presetting the horizontal adjusting assembly 2 at the groove bottom of the pouring groove 31, and adjusting the position of the supporting surface of the horizontal adjusting assembly 2 until the levelness of the supporting surface of the horizontal adjusting assembly 2 meets the design requirements;

[0128] S2, pre-setting the transverse steel bars 6 in the pouring groove 31 together with the profiled steel plates 32 and the transverse steel bars 6 at the specified positions of the profiled steel plates 32 after the holes are opened and the transverse steel bars 6 are penetrated through the through holes of the profiled steel plates 32;

[0129] S3, placing the rails 4 on the supporting surface of the horizontal adjusting assembly 2, and fine-tuning the levelness of the rails 4 through the horizontal adjusting assembly 2 until the levelness of the rails 4 meets the design requirements;

[0130] S4, oppositely arranging the positioning device 1 and the groove of the pouring groove 31, and connecting the positioning device 1 and the bearing cap body 3;

[0131] S5, connecting the end of the rail 4 close to the groove of the rail 4 with the positioning device 1;

[0132] S6, filling the corresponding pouring materials between the pouring groove 31 and the rail 4 until the pouring materials are solidified, so that the construction work of the loading device rail is completed.

[0133] Please refer to Figure 10 , the fourth embodiment of the present application is:

[0134] A wind turbine blade test bench, comprising a wind turbine blade positioning seat 91, a cable 92, a ground anchoring device 93, and the loading device rail in the first embodiment or the second embodiment; the wind turbine blade positioning seat 91 is arranged on the working surface of the bearing cap body 3; the wind turbine blade positioning seat 91 is arranged at one end of the length direction of the loading device rail; the ground anchoring device 93 is in sliding connection with the loading device rail; when the wind turbine blade to be detected is connected with the wind turbine blade positioning seat 91, the loading device rail and the wind turbine blade to be detected are located in the same vertical plane, and the wind turbine blade to be detected is connected with the ground anchoring device 93 through the cable 92; the number of the loading device rails is three; in the width direction of the wind turbine blade to be detected, the loading device rails are arranged at intervals.

[0135] The working principle of the present application is:

[0136] The installation and pouring stage of the loading device rail:

[0137] First, after fixing the transverse steel bars 6 and the horizontal adjusting assembly 2 in the designated positions, the main body 3 of the pile cap is poured, and after the pouring and curing are completed, the pile cap main body 3 is demoulded to form the pouring groove 31; then, the first channel steel 41, the second channel steel 42 and the third channel steel 43 are sequentially connected by bolts to form the track 4, and the stiffening ribs 5 are welded in the interiors of the first channel steel 41 and the third channel steel 43 at intervals along the extension direction of the pouring groove 31, at the same time, the limiting plate 14 is connected to the positioning channel steel 11, and the inside of the pouring groove 31 is chiseled; then, the track 4 with the track 4 is placed in the pouring groove 31 by hoisting, the track 4 is locked to the first threaded rod 21 through the first leveling nut 22 and the first locking nut 23, at the same time, the transverse steel bars 6 are welded to the corresponding stiffening ribs 5, and the transverse steel bars 6 on the same side are connected through the corresponding longitudinal steel bars 7; then, the positioning channel steel 11 is locked to the third threaded rod 121 through the second leveling nut 122 and the third locking nut 123, and the two ends of the second plate 142 in the width direction are respectively in abutment with the groove bottom of the first channel steel 41 and the groove bottom of the third channel steel 43, at the same time, the side wall of the first channel steel 41 away from the second channel steel 42 and the side wall of the third channel steel 43 away from the second channel steel 42 are connected to the positioning channel steel 11 through the locking piece 13; finally, the corresponding pouring material is filled between the pouring groove 31 and the track 4, and after solidification, the pouring layer 8 is formed, thereby completing the installation and pouring work of the loading device track.

[0138] The detection stage of the fan blade:

[0139] First, the fan blade to be detected is fixed on the fan blade positioning seat 91; then, the staff member slides the corresponding number of ground anchoring devices 93 into the corresponding loading device track through the corresponding T-shaped bolts according to the actual detection requirements, and moves the ground anchoring devices 93 to the designated detection position; then, the two ends of the cable 92 are fixed on the fan blade to be detected and the ground anchoring device 93 respectively; finally, the related tensioning device arranged on the ground anchoring device 93 is started to loosen and tighten the cable 92, so as to realize the pulling of the fan blade and achieve the effect of simulating the actual working condition.

[0140] In summary, the loading device track provided by the application can connect the pouring groove and the track through the horizontal adjusting assembly, so that the staff can adjust the corresponding support angle according to the actual structure of the track, thereby ensuring that the levelness of the track can meet the design requirements; meanwhile, in the pouring process, the end of the track away from the pouring groove is connected to the positioning device, so that the track can be prevented from deviating due to shaking, thereby better ensuring that the levelness of the track after pouring can meet the test requirements of the fan blade; compared with the existing loading device track, the application can not only improve the overall construction efficiency and construction precision, but also save the time and labor cost increased due to rework; by arranging the second leveling nut on the third threaded rod, it can be ensured that the positioning channel steel can not affect the levelness of the track after preliminary installation after being connected to the track, so that the quality of the poured track can meet the normal detection requirements; meanwhile, the track is connected to the positioning channel steel through the locking piece, so that the stability of the track in the pouring process can be improved, and the horizontal error of the poured track due to the deviation of the track caused by shaking can be avoided, so as to affect the pouring quality of the track; and before pouring, the second plate is abutted between the first channel steel and the third channel steel, so that the first channel steel and the third channel steel can be supported to a certain extent, so that the first channel steel and the third channel steel cannot be attached to each other in the pouring process, so that the groove spacing between the first channel steel and the third channel steel cannot meet the design requirements, thereby affecting the subsequent normal detection work of the fan blade.

[0141] The above is only an embodiment of the application, and does not limit the patent scope of the application, and any equivalent transformation or direct or indirect application in the related technical field based on the content of the specification and drawings of the application is also included in the patent protection scope of the application.

Claims

1. A loading device track, characterized in that, The utility model relates to a positioning device, horizontal adjusting assembly, bearing platform main body and track. The track is a groove structure. The bearing platform main body is provided with a pouring groove. The track is connected with the groove bottom of the pouring groove through the horizontal adjusting assembly, and the groove opening direction of the track is consistent with the groove opening direction of the pouring groove. During pouring, the positioning device is arranged at the groove opening of the pouring groove, and one end of the track close to the groove opening is connected with the positioning device. The track comprises a first channel steel, a second channel steel and a third channel steel connected in sequence. The first channel steel and the third channel steel are symmetrically arranged at the groove opening of the second channel steel. The groove bottom of the first channel steel and the groove bottom of the third channel steel are oppositely arranged. The groove opening of the first channel steel and the groove opening of the third channel steel are oppositely arranged with the corresponding side walls of the pouring groove. The horizontal adjusting assembly comprises a first threaded rod, a first leveling nut and a first locking nut sleeved outside the first threaded rod. During preliminary installation, the first threaded rod penetrates the side wall connecting the first channel steel and the second channel steel, or penetrates the side wall connecting the third channel steel and the second channel steel. The first leveling nut and the first locking nut are respectively arranged on both sides of the thickness direction of the side wall connecting the first channel steel and the second channel steel, or are respectively arranged on both sides of the thickness direction of the side wall connecting the third channel steel and the second channel steel. The positioning device comprises a positioning channel steel, a leveling assembly, a locking member and a limiting plate. The limiting plate comprises a first plate member and a second plate member connected in sequence and forming an L shape. During pouring, the positioning channel steel and the groove opening of the pouring groove are oppositely arranged, and both ends of the extension direction of the positioning channel steel are connected with the bearing platform main body through the leveling assembly. The side wall away from the second channel steel of the first channel steel and the side wall away from the second channel steel of the third channel steel are connected with the positioning channel steel through the locking member. The limiting plate is connected with the positioning channel steel through the first plate member, and both ends of the width direction of the second plate member are respectively arranged in contact with the groove bottom of the first channel steel and the groove bottom of the third channel steel.

2. The loading device track of claim 1, wherein, It further comprises a stiffening rib. Along the extension direction of the pouring groove, the stiffening ribs are arranged in the first channel steel or the third channel steel at intervals. The horizontal adjusting assembly is connected with the track through the stiffening rib.

3. The loading device track of claim 2, wherein, It further comprises a transverse steel bar and a longitudinal steel bar. Along the extension direction of the pouring groove, the transverse steel bars are arranged on the corresponding side walls of the pouring groove at intervals. One end of the transverse steel bar away from the side wall of the pouring groove is welded with the corresponding stiffening rib. The transverse steel bars on the same side are connected through the corresponding longitudinal steel bars.

4. The loading device track of claim 3, wherein, It further comprises a pouring layer. During pouring, the pouring layer is filled between the track and the pouring groove. The horizontal adjusting assembly, the stiffening rib, the transverse steel bar and the longitudinal steel bar are arranged in the pouring layer.

5. The loading device track of claim 3, wherein, It further comprises a profiled steel plate. Both side walls of the pouring groove are provided with a profiled steel plate. The profiled steel plate is provided with a through hole. The transverse steel bar penetrates the through hole and is connected with the side wall of the pouring groove.

6. A method of constructing a track for a loading device according to any one of claims 1 to 5, characterised in that, It comprises the following steps: S1, the horizontal adjusting assembly is pre-set at the groove bottom of the pouring groove, and the position of the supporting surface of the horizontal adjusting assembly is adjusted until the levelness of the supporting surface of the horizontal adjusting assembly meets the design requirements; S2, the track is placed on the supporting surface of the horizontal adjusting assembly, and the levelness of the track is fine adjusted through the horizontal adjusting assembly until the levelness of the track meets the design requirements; S3, the positioning device and the slot of the pouring slot are oppositely arranged, and the positioning device and the main body of the bearing platform are connected; S4, the track is connected with the positioning device at one end close to the slot of the track; S5, the corresponding pouring material is filled between the pouring slot and the track until the pouring material is solidified, thereby completing the construction work of the loading device track.

7. A wind turbine blade test rig characterised in that, The loading device track comprises a fan blade positioning seat, a cable, a ground anchoring device, and any one of claims 1-5; The fan blade positioning seat is arranged on the working surface of the main body of the bearing platform; The fan blade positioning seat is arranged at one end of the loading device track in the length direction of the loading device track; The ground anchoring device is in sliding connection with the loading device track; When the fan blade to be detected is connected with the fan blade positioning seat, the loading device track and the fan blade to be detected are located in the same vertical plane, and the fan blade to be detected is connected with the ground anchoring device through the cable.

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