Liquid fluidity measuring system and liquid fluidity measuring method
By designing a liquid flow measurement system including a bench, universal ring support ring, universal ring, transparent ball and transparent tube, the complex structure of the existing device is solved, and the quantitative measurement of liquid flow is realized. It is applicable. In large-scale industrial production, the cost is reduced.
Patent Information
- Application Number
- CN202411498837.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-10
AI Technical Summary
The existing liquid fluidity measurement devices have complex structures and are difficult to be suitable for large-scale industrial production, which increases production costs.
A liquid flow measurement system including a bench, universal ring support ring, universal ring, transparent ball and transparent tube was designed. Through the cooperation of nested structure and scale lines, the quantitative measurement of liquid flow is achieved. The structure is simple. , convenient for industrial application.
Quantitative measurement of different types of liquid fluids is achieved, which reduces production costs, is suitable for large-scale industrial production, and improves production efficiency and product quality.
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Figure CN119290670A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of testing technology, and in particular to a liquid fluidity measurement system and a liquid fluidity measurement method. Background Art
[0002] Since different industrial productions have different requirements for liquid fluidity, by measuring liquid fluidity, the optimal production parameters, such as temperature, pressure, stirring speed, etc., can be determined to optimize the process flow and improve production efficiency and product quality.
[0003] For example, in the molten salt chlorination process, petroleum coke, rich material and NaCl are added to the molten pool, and carbon chlorination occurs under strong stirring of chlorine. With the continuous addition of chlorination, the solid phases such as SiO2 and Al2O3 in the rich material that are not easy to chlorinate will gradually focus on the bottom of the molten salt, resulting in poor fluidity of the molten salt and affecting the mass transfer reaction. Therefore, in order to ensure the continuous and stable progress of the chlorination reaction, regular salt removal is required. By measuring the fluidity of the molten salt, it is determined whether the salt removal operation is needed, and a quantitative indicator of the salt removal operation is obtained, such as performing the salt removal operation when the molten salt flow time is greater than 50s.
[0004] However, in the prior art, there is no simple measuring device for quantifying the fluidity of different liquids. Existing liquid fluidity measuring devices have complex structures or complex measurement methods, which are difficult to apply to large-scale industrial production, increasing production costs.
[0005] Based on this, the existing technology is in urgent need of improvement. Summary of the invention
[0006] In view of this, in order to solve the problem that the liquid fluidity measuring device in the prior art has a complex structure or a complex measuring method, is difficult to apply to large-scale industrial production, and increases production costs, the present disclosure provides a liquid fluidity measuring system and a liquid fluidity measuring method.
[0007] According to a first aspect of the present invention, there is provided a liquid fluidity measurement system, comprising: A receiving component, the receiving component comprising a frame and a universal ring supporting ring extending horizontally from the upper part of the frame; A universal ring, the universal ring being nestable in the universal ring support ring; A measuring component can be nested in the universal ring, the measuring component includes a funnel, a first transparent ball, and a second transparent ball connected in sequence, the size of the upper opening of the funnel matches the universal ring, the upper part of the second transparent ball is connected to the first transparent ball through a first transparent tube and the lower part is connected to the second transparent tube, the first transparent tube is provided with a starting scale line, and the second transparent tube is provided with an ending scale line.
[0008] In some embodiments, the universal ring support ring has a symmetrical first groove, the universal ring has a symmetrical first ear shaft, and the first ear shaft matches the first groove.
[0009] In some embodiments, the number of the first trunnions and the number of the first grooves are both no less than two.
[0010] In some embodiments, the universal ring has a symmetrical second groove, the upper opening of the funnel has a symmetrical second ear shaft, and the second ear shaft matches the second groove.
[0011] In some embodiments, the number of the second trunnions and the number of the second grooves are both no less than two.
[0012] In some embodiments, the universal ring support ring is a semicircular universal ring support ring.
[0013] In some embodiments, the stand, the universal ring support ring and the universal ring are made of stainless steel.
[0014] In some embodiments, the first transparent ball, the second transparent ball, the first transparent tube and the second transparent tube are made of quartz glass.
[0015] In some embodiments, the liquid fluidity measurement system is characterized in that the receiving component also includes a liquid receiving cup detachably mounted on the lower part of the universal ring support ring, for receiving the liquid flowing out of the second transparent tube when the measuring component, the universal ring and the universal ring support ring are nested in sequence.
[0016] In some embodiments, there is at least one second transparent ball.
[0017] According to a second aspect of the present invention, a method for measuring liquid fluidity is provided, using any of the above-mentioned liquid fluidity measuring systems, comprising: Nesting the measuring component in the universal ring, and nesting the universal ring in the universal ring support ring; Adding the liquid to be tested into the funnel, and observing the real-time position of the liquid level of the liquid to be tested in the measuring component; If it is observed that the liquid level reaches the preset position of the first transparent ball, stop adding liquid into the funnel; If the liquid level is observed to reach the position of the starting scale line, start timing; If the liquid level is observed to reach the position of the end scale line, stop timing; The time difference between the start timing and the stop timing is calculated and the fluidity of the liquid to be tested is judged based on the time difference.
[0018] The above-mentioned liquid fluidity measurement system and liquid fluidity measurement method, the liquid fluidity measurement system includes a receiving component, a universal ring and a measuring component that can be nested in the universal ring, the receiving component includes a stand and a universal support ring extending horizontally from the upper part of the stand, the universal ring can be nested in the universal ring support ring, the measuring component includes a funnel, a first transparent ball, and a second transparent ball connected in sequence, the size of the upper opening of the funnel matches the universal ring, the upper part of the second transparent ball is connected to the first transparent ball through the first transparent tube and the lower part is connected to the second transparent tube, the first transparent tube is provided with a starting scale line, and the second transparent tube is provided with an ending scale line. Through the mutually coordinated receiving components, universal rings and measuring components, the fluidity of different types of liquids can be quantified to measure the fluidity of the liquid, the structure is simple, it is convenient for industrial large-scale production and use, and it is conducive to reducing costs and increasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic structural diagram of a liquid fluidity measurement system (without a liquid receiving cup) provided in one embodiment of the present invention; Figure 2 A schematic structural diagram of a universal ring support ring provided in another embodiment of the present invention; Figure 3 A schematic structural diagram of a universal ring provided in another embodiment of the present invention; Figure 4 A schematic structural diagram of a measuring component provided in another embodiment of the present invention; Figure 5 A structural schematic diagram of a liquid fluidity measurement system (with a liquid receiving cup) provided in another embodiment of the present invention; The reference numerals are as follows: 1. Stand; 2. Funnel; 3. Universal ring support ring; 4. Universal ring; 5. First transparent ball; 6. Second transparent ball; 7. Second transparent tube; 8. First transparent tube; 9. First groove; 10. First ear shaft; 11. Second groove; 12. Second ear shaft; 13. Liquid receiving cup; 100. Liquid fluidity measurement system; 101. Receiving component; 102. Measuring component. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
[0022] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0023] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0024] In addition, the words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprise" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0025] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0026] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.
[0027] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0028] It should be understood that the embodiments of the present invention shown in the exemplary embodiments are only illustrative. Although only a few embodiments are described in detail in the present invention, it is easy for those skilled in the art to appreciate that multiple modifications are feasible without actually departing from the teaching of the subject matter of the present invention. Accordingly, all such modifications should be included within the scope of the present invention. Without departing from the gist of the present invention, other replacements, modifications, changes and deletions may be made to the design, operating conditions and parameters of the following exemplary embodiments.
[0029] Please refer to Figure 1-5 , Figure 1 The liquid fluidity measuring system (without a liquid receiving cup) 100 provided by an embodiment of the present invention is shown, including a receiving component 101, the receiving component 101 includes a stand 1 and a universal ring support ring 3 extending horizontally from the upper part of the stand 1, the liquid fluidity measuring device also includes a universal ring 4, the universal ring 4 can be nested in the universal ring support ring 3, and a measuring component 102 that can be nested in the universal ring 4, the measuring component 102 includes a funnel 2, a first transparent ball 5, and a second transparent ball 6 connected in sequence, the size of the upper opening of the funnel 2 matches the universal ring 4, the upper part of the second transparent ball 6 is connected to the first transparent ball 5 through the first transparent tube 8, and the lower part of the second transparent ball 6 is connected to the second transparent tube 7, the first transparent tube 8 has a starting scale line, and the second transparent tube 7 has an ending scale line.
[0030] Please continue to refer to Figure 1-5 The universal ring support ring 3 is welded on the stand 1 and forms an integral body with the universal ring 4, which is used to provide overall support and bearing. The funnel 2 is used to receive the liquid to be measured. The size of the upper opening of the funnel 2 matches the universal ring 4, ensuring that the upper opening of the funnel 2 can be nested in the universal ring 4, so that the measuring component 102 can be nested in the universal ring 4. The lower opening of the funnel 2 is connected to the first transparent ball 5, and the first transparent ball 5 is connected to the second transparent ball 6 through the first transparent tube 8. The lower part of the second transparent ball 6 is connected to the second transparent tube 7 to observe the liquid to be measured flowing through the first transparent ball 5 and the second transparent ball 6. Specifically, observe the time when the liquid level of the liquid to be measured reaches the corresponding start scale line and the end scale line, and calculate the fluidity of the liquid to be measured according to the time difference. It can be understood that in this embodiment, only one first transparent ball 5 and one second transparent ball 6 are used as an example for explanation. In actual applications, the number of the first transparent ball 5 and the second transparent ball 6 is not limited to one, and can be flexibly set according to the actual application scenario. Generally, one first transparent ball 5 and one second transparent ball 6 are sufficient.
[0031] Continue to refer Figure 1-5 The universal shaft formed by the connection between the universal ring support ring 3, the universal ring 4 and the measuring component 102 ensures that when the measuring component 102, the universal ring 4 and the universal ring support ring 3 are nested in sequence, they are not affected by the placement position of the stand 1, and the three are in the same vertical state, thereby reducing the problem of measurement error caused by different flow angles of the liquid to be measured. The measuring component 102 includes two hollow glass balls and a funnel with a trunnion 2, which are connected by a glass tube in the middle, and a longer glass tube at the bottom. When the liquid to be measured is poured into the funnel 2 from the top, the liquid to be measured can flow freely from top to bottom. The thickness of the first transparent tube 8 and the second transparent tube 7 can be flexibly selected according to the fluidity of the liquid to be measured. For the liquid to be measured that has poor fluidity itself, the first transparent tube 8 and the second transparent tube 7 with larger diameters can be selected to avoid too long observation time due to too slow flow rate; on the contrary, the first transparent tube 8 and the second transparent tube 7 with smaller diameters can be selected to avoid too short flow time that can be recorded due to too fast flow rate, and the performance of liquids with similar performance and good fluidity cannot be accurately distinguished.
[0032] The above-mentioned liquid fluidity measurement system can realize the fluidity quantification of different types of liquids to measure the fluidity of liquids through the mutually coordinated receiving component 101, the universal ring 4 and the measuring component 102. It has a simple structure, is convenient for large-scale industrial production, and is conducive to reducing costs and increasing efficiency.
[0033] Please continue to refer to Figure 1-5 The universal ring support ring 3 has a symmetrical first groove 9, and the universal ring 4 has a symmetrical first ear shaft 10, and the first ear shaft 10 matches the first groove 9. Please continue to refer to Figure 1 There is a pair of symmetrical first grooves 9 on the universal ring support ring 3, and a pair of symmetrical first ear shafts 10 on the universal ring 4. When in use, the pair of first ear shafts 10 on the universal ring 4 are placed in the pair of first grooves 9 of the universal ring support ring 3 to ensure that the universal ring 4 can be stably nested in the universal ring support ring 3. The cooperation between the first ear shafts 10 and the first grooves 9 can realize the precise determination of the universal ring 4 in the universal ring support ring 3, ensuring that the universal ring 4 will not cause unnecessary displacement or shaking during operation.
[0034] Please continue to refer to Figure 1-5 , the number of the first ear shafts 10 and the number of the first grooves 9 are not less than two. If there are multiple pairs of symmetrical first grooves 9 on the universal ring support ring 3, then correspondingly, there are also multiple pairs of symmetrical first ear shafts 10 on the universal ring 4. It is sufficient to ensure that the number of the first ear shafts 10 matches the number of the first grooves 9.
[0035] Please continue to refer to Figure 1-5 The universal ring 4 has a symmetrical second groove 11, and the upper opening of the funnel 2 has a symmetrical second ear shaft 12, which matches the second groove 11. Please continue to refer to Figure 1 There is a pair of symmetrical second grooves 11 on the universal ring 4, and a pair of symmetrical second ear shafts 12 at the upper opening of the funnel 2. When in use, the pair of second ear shafts 12 at the upper opening of the funnel 2 are placed in the pair of second grooves 11 of the universal ring 4 to ensure that the funnel 2 can be stably nested in the universal ring 4, that is, to ensure that the measuring component 102 can be stably nested in the universal ring 4. The cooperation between the second ear shafts 12 and the second grooves 11 can realize the precise determination of the measuring component 102 in the universal ring 4, ensuring that the measuring component 102 will not be displaced or shaken unnecessarily during operation and always maintain a vertical state.
[0036] According to some embodiments of the present invention, the number of the second ear shafts 12 and the number of the second grooves 11 are not less than two. If there are multiple pairs of symmetrical second grooves 11 on the universal ring 4, then correspondingly, there are also multiple pairs of symmetrical second ear shafts 12 at the upper opening of the funnel 2. It is sufficient to ensure that the number of the second ear shafts 12 matches the number of the second grooves 11.
[0037] Please continue to refer to Figure 1-5 The universal ring support ring 3 is a semicircular universal ring support ring 3. Please continue to refer to Figure 1 The universal ring support ring 3 is composed of a semicircular ring and a support rod. The semicircular ring has a pair of symmetrical first grooves 9 for receiving a pair of symmetrical first ear shafts 10 on the universal ring 4. The semicircular universal ring support ring 3 can provide a more uniform support force for the universal ring 4. In some application scenarios where the angle of the universal ring 4 needs to be adjusted, the semicircular universal ring support ring 3 can provide greater flexibility and reduce space occupation.
[0038] According to some embodiments of the present invention, the material of the stand 1, the universal ring support ring 3 and the universal ring 4 is stainless steel. Stainless steel has high strength and can withstand large weight and pressure. As a supporting structure, the stand 1 needs to have sufficient strength to support various equipment and workpieces. The universal ring support ring 3 and the universal ring 4 will also be subjected to different degrees of force during operation, and the stainless steel material ensures that they will not be easily deformed or damaged during use.
[0039] According to some embodiments of the present invention, the first transparent ball 5, the second transparent ball 6, the first transparent tube 8 and the second transparent tube 7 are made of quartz glass. Since quartz glass has extremely high transparency, high corrosion resistance, high hardness and good wear resistance, the first transparent ball 5, the second transparent ball 6, the first transparent tube 8 and the second transparent tube 7 are made of quartz glass, which improves the accuracy of real-time monitoring of the flow of liquid in the measuring component 102.
[0040] Please continue to refer to Figure 1-5The receiving component 101 of the liquid fluidity measuring system 100 also includes a liquid receiving cup 13 detachably mounted on the lower part of the universal ring support ring 3, for receiving the liquid flowing out of the second transparent tube 7 when the measuring component 102, the universal ring 4 and the universal ring support ring 3 are nested in sequence. Figure 5 The liquid fluidity measuring system (with a liquid receiving cup) 100 provided by an embodiment of the present invention is shown. The liquid receiving cup 13 can be selected from different materials according to the properties of the liquid to be received. For example, if the liquid to be received requires high temperature resistance and corrosion resistance, the liquid receiving cup 13 is selected from quartz glass to receive the liquid flowing down from the second transparent tube 7.
[0041] According to some embodiments of the present invention, there is at least one second transparent ball 6. According to practical applications, the number of the second transparent ball 6 can be flexibly set, but the second transparent ball 6 is at least one.
[0042] According to a second aspect of the present invention, a method for measuring liquid fluidity is also provided, using any of the above-mentioned liquid fluidity measuring systems, comprising: nesting a measuring component in a universal ring, and nesting the universal ring in a universal ring support ring; adding a liquid to be tested into a funnel, and observing the real-time arrival position of the liquid level of the liquid to be tested in the measuring component; if the liquid level is observed to reach a preset position of a first transparent ball, stopping adding liquid to the funnel; if the liquid level is observed to reach the position of a starting scale line, starting timing; if the liquid level is observed to reach the position of an ending scale line, stopping timing; calculating the time difference between starting timing and stopping timing and judging the fluidity of the liquid to be tested based on the time difference.
[0043] In a specific embodiment, first, the measuring component is nested in the universal ring, and the universal ring is nested in the universal ring support ring to complete the assembly. Then, different liquids are poured into the funnel of the measuring component, and the real-time arrival position of the liquid level of the liquid to be measured in the measuring component is observed. When the liquid level reaches approximately two-thirds of the first transparent ball, the pouring is stopped, and the liquid level in the measuring component is visually observed to slowly drop to the position of the starting scale line. A stopwatch is used to start timing, and when the liquid level slowly drops to the position of the ending scale line, the timing ends and the flow time is recorded. The liquid with good fluidity has a short corresponding flow time, and vice versa, the corresponding flow time is long. By accurately measuring the flow time of different liquids, quantitative fluidity data of different liquids can be obtained.
[0044] Among them, if the fluidity measurement of the next type of room temperature liquid is to be carried out, it is only necessary to clean the measuring components of the liquid fluidity measurement system with pure water, and then the fluidity measurement of the next type of liquid can be carried out. The operation is simple, convenient for large-scale application in factories, and conducive to cost reduction and efficiency improvement.
[0045] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0046] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.
Claims
1. A liquid flowability measurement system, characterized in that: include: A receiving component, the receiving component comprising a frame and a universal ring supporting ring extending horizontally from the upper part of the frame; A universal ring, the universal ring being nestable in the universal ring support ring; A measuring component can be nested in the universal ring, the measuring component includes a funnel, a first transparent ball, and a second transparent ball connected in sequence, the size of the upper opening of the funnel matches the universal ring, the upper part of the second transparent ball is connected to the first transparent ball through a first transparent tube and the lower part is connected to the second transparent tube, the first transparent tube is provided with a starting scale line, and the second transparent tube is provided with an ending scale line.
2. The liquid flowability measuring system according to claim 1, characterized in that: The universal ring support ring is provided with symmetrical first grooves, the universal ring is provided with symmetrical first ear shafts, and the first ear shafts match the first grooves.
3. The liquid flowability measuring system according to claim 2, characterized in that: The number of the first trunnions and the number of the first grooves are both no less than two.
4. The liquid flowability measuring system according to claim 2, characterized in that: The universal ring is provided with symmetrical second grooves, the upper opening of the funnel is provided with symmetrical second ear shafts, the second ear shafts match the second grooves, and the number of the second ear shafts and the number of the second grooves are both not less than two.
5. The liquid flowability measuring system according to claim 1, characterized in that: The universal ring support ring is a semicircular universal ring support ring.
6. The liquid flowability measuring system according to claim 1, characterized in that: The stand, the universal ring support ring and the universal ring are made of stainless steel.
7. The liquid flowability measuring system according to claim 1, characterized in that: The first transparent ball, the second transparent ball, the first transparent tube and the second transparent tube are made of quartz glass.
8. The liquid flowability measuring system according to claim 1, characterized in that: The liquid fluidity measuring system is characterized in that the receiving component also includes a liquid receiving cup detachably mounted on the lower part of the universal ring support ring, for receiving the liquid flowing out of the second transparent tube when the measuring component, the universal ring and the universal ring support ring are nested in sequence.
9. The liquid flowability measuring system according to claim 1, characterized in that: There is at least one second transparent ball.
10. A method for measuring liquid fluidity, characterized in that: A liquid fluidity measurement system as claimed in any one of claims 1 to 9, comprising: Nesting the measuring component in the universal ring, and nesting the universal ring in the universal ring support ring; Adding the liquid to be tested into the funnel, and observing the real-time position of the liquid level of the liquid to be tested in the measuring component; If it is observed that the liquid level reaches the preset position of the first transparent ball, stop adding liquid into the funnel; If the liquid level is observed to reach the position of the starting scale line, start timing; If the liquid level is observed to reach the position of the end scale line, stop timing; The time difference between the start timing and the stop timing is calculated and the fluidity of the liquid to be tested is judged based on the time difference.