A device for detecting the number of pinholes in aluminum foil used in pharmaceutical packaging

Through the use of visual inspection cameras and motor-driven mobile components, combined with gear racks and synchronous pulley components, efficient and low-cost detection of the number of pinholes in aluminum foil used for pharmaceutical packaging is achieved, solving the problems of aluminum foil contamination and time-consuming cleaning in existing equipment.

CN119290754BActive Publication Date: 2025-09-09HUBEI HAOYUAN PLASTIC CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411411396.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-09
Estimated Expiration
2044-10-10

AI Technical Summary

Technical Problem

Existing pinhole detection equipment for aluminum foil used in pharmaceutical packaging is prone to contaminating the aluminum foil during the detection process, and cleaning is time-consuming and labor-intensive, affecting detection efficiency.

Method used

Abstract: In order to improve the detection accuracy of aluminum foil, a new type of aluminum foil detection method was proposed. The detection method of the aluminum foil pinhole was constructed based on the principle of optical fiber optical fiber, which can effectively detect the light leakage through the aluminum foil pinhole ... A visual inspection camera, a motor-driven mobile component and a buffer spring system were designed. The visual inspection camera was used to capture the light leakage through the pinhole of the aluminum foil. The motor was used to drive the lead screw to move. Combined with the gear rack and synchronous pulley assembly, the full coverage detection of the aluminum foil was achieved, the blind spot was reduced and the shooting angle was automatically adjusted. The light shield and cleaning cotton strips were used to avoid contamination and interference from foreign objects.

Benefits of technology

It realizes the detection of the entire aluminum foil without the need for an additional power source, reduces the use cost, improves the detection accuracy and efficiency, and reduces the aluminum foil pollution and cleaning time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119290754B_ABST
    Figure CN119290754B_ABST
Patent Text Reader

Abstract

The present invention discloses a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging, which relates to the field of pharmaceutical packaging technology and includes a workbench and a moving assembly, wherein a light board is placed in the center of the top of the workbench, and side frames are fixed at both ends of the top of the workbench. According to the present invention, after the aluminum foil is placed above the light board, the aluminum foil will block the light from the light board and light will leak at the pinholes of the aluminum foil. Therefore, the light leaking part can be photographed and detected by a visual detection camera. At the same time, the motor drives the second reciprocating screw to rotate, so that the hanger can move on the light rod to perform visual inspection of different positions on the aluminum foil. In the process of the hanger moving toward the tooth plate, the pulley seat will first fit with the side frame, thereby limiting the movement of the pulley seat, so that the buffer spring will be compressed. At this time, the hanger will also squeeze the tooth plate, so that it passes through the gear shaft, the transmission box, the first synchronous pulley set and the second synchronous pulley set, so that the first reciprocating screws on both sides rotate simultaneously, thereby changing the position of the moving seat.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of medicine packaging, in particular to a device for detecting the number of pinholes in aluminum foil used for medicine packaging. Background Art

[0002] Pharmaceutical packaging refers to the container or material system used to protect drugs from contamination and damage by factors such as moisture, light, and microorganisms, ensuring the stability and effectiveness of the drugs, while also facilitating storage, transportation, and use. Pinhole count detection in aluminum foil is a key step in pharmaceutical packaging quality control, especially for blister packaging, commonly known as aluminum-plastic packaging. This test is primarily intended to ensure the sealing and integrity of the packaging, protecting the drugs from the external environment.

[0003] For example, the invention with publication number CN106596576B discloses a device for detecting the number of pinholes in aluminum foil used for pharmaceutical packaging. This invention achieves the advantages of convenient, simple operation and low cost. When using this device, a worker alternately moves the first support rod left and right, causing the first and second placement plates to continuously rotate clockwise and counterclockwise. The first and second placement plates rotate in opposite directions, ensuring that the red ink on the sponge and the aluminum foil fully contact each other, improving the detection effect. However, in actual use, this type of device may contaminate the aluminum foil to be tested due to the red ink. Therefore, when the aluminum foil needs to be recycled, it must be cleaned, and the cleaning process may also damage the aluminum foil. In addition, the placement plates must be cleaned after testing, resulting in a relatively time-consuming and labor-intensive use.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an aluminum foil pinhole number detection device for pharmaceutical packaging, comprising a workbench and a moving assembly, a light board is arranged in the center of the top of the workbench, and side frames are fixed at both ends of the top of the workbench, and the moving assembly is arranged on both sides of the workbench, and the moving assembly comprises a first reciprocating screw, a moving seat, a motor, a second reciprocating screw, a hanging seat, a light rod, a guide rod, a buffer spring, a pulley seat, a tooth plate, a first spring seat, a gear shaft, a transmission box, a first synchronous pulley group and a second synchronous pulley group, the two sides of the workbench are rotatably connected with the first reciprocating screw, and the outer side of the first reciprocating screw is arranged, the upper side of the moving seat is fixed with a motor, and one end of the motor is connected to the second reciprocating screw, a hanging seat is provided on the outer side of the middle part of the second reciprocating screw, and the inner side of one end of the hanging seat Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0007] Furthermore, the rotating assembly includes a limit plate, a baffle and a rack. The limit plate is fixed on one side of the hanger, and a baffle is provided on one side of the lower end of the limit plate, and one end of the baffle is fixedly connected to the rack.

[0008] Furthermore, the rotating assembly also includes a rubber block, a driving gear and a rotating seat. One side of the rack is slidably connected to the rubber block, and the rubber block is fixedly connected to the pulley seat. One side of the rack is meshed with a driving gear, and the bottom of the driving gear is connected to the rotating seat, and the rotating seat is fixedly connected to the visual detection camera.

[0009] Furthermore, the rack is slidably connected to the pulley seat, and the pulley seat is rotationally connected to the driving gear.

[0010] Furthermore, a directional assembly is provided inside the transmission box, and the directional assembly includes a synchronous gear, a transmission gear and an idler gear. The transmission box is rotatably connected to the internal portion of the synchronous gear, and the synchronous gear is fixedly connected to the gear shaft. One side of the synchronous gear is engaged with the transmission gear, and the transmission gear is rotatably connected to the transmission box, and one side of the transmission gear is engaged with the idler gear.

[0011] Furthermore, the directional assembly also includes a drive shaft, a ratchet, a second spring seat and a block. The internal rotation of the idle gear is connected to the drive shaft, and the drive shaft is fixedly connected to the first synchronous pulley group, and a ratchet is provided on the outside of one end of the drive shaft. A second spring seat is placed on one side of the synchronous gear and the idle gear, and a block is slidably connected to one end of the second spring seat.

[0012] Furthermore, a positioning assembly is provided between the side frames, and the positioning assembly includes a fixed shaft, a rotating plate and a driving plate. A fixed shaft is placed between the side frames, and the outer side of the fixed shaft is rotatably connected to the rotating plate, and one side of the upper end of the rotating plate is slidably connected to the driving plate, and the driving plate is slidably connected to the side frame.

[0013] Furthermore, the positioning assembly also includes a slide plate and a fixing ear. One side of the lower end of the rotating plate is slidably connected to the slide plate, and the slide plate is slidably connected to the workbench. One side of the slide plate is slidably connected to the fixing ear.

[0014] Furthermore, the positioning assembly also includes a splint, a positioning seat and a torsion spring. A splint is fixed to one end of the fixing ear, and one end of the splint is internally rotatably connected to the positioning seat. Torsion springs are fixed on both sides of the splint, and the torsion springs are fixedly connected to the fixing ear.

[0015] Furthermore, the positioning assembly further includes a guide groove and a synchronization rod. The inner sides of both ends of the side frame are provided with a guide groove, and the interior of the guide groove is slidably connected with a synchronization rod.

[0016] The present invention provides a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging, which has the following beneficial effects:

[0017] 1. After the aluminum foil is placed above the lamp board, the aluminum foil will block the light from the lamp board and light will leak at the pinholes of the aluminum foil. Therefore, the visual detection camera can be used to photograph and detect the light leakage. At the same time, the motor drives the second reciprocating screw to rotate, so that the hanger can move on the optical rod to perform visual detection on different positions on the aluminum foil. In the process of the hanger moving toward the tooth plate, the pulley seat will first fit with the side frame, thereby limiting the movement of the pulley seat, so that the buffer spring will be compressed. At this time, the hanger will also squeeze the tooth plate, so that it passes through the gear shaft, transmission box, first synchronous pulley set and second synchronous pulley set, so that the first reciprocating screws on both sides rotate at the same time, thereby changing the position of the moving seat. Therefore, during use, the detection range of the visual detection camera can cover the entire aluminum foil without adding an additional power source, thereby reducing the cost of use.

[0018] 2. In the present invention, when the hanger squeezes the tooth plate, causing it to drive the gear shaft to rotate counterclockwise, it will also drive the synchronous gear to rotate in the same direction. In this process, the idle gear will also be driven to rotate clockwise through the transmission gear, and under the extrusion of the second spring seat, the block will be tightly attached to the ratchet. Therefore, the block on the idle gear will drive the drive shaft to rotate clockwise through the ratchet, and the block on the synchronous gear will slip with the ratchet due to reverse movement, and thus no transmission will be performed. Subsequently, when the first spring seat drives the tooth plate to reset, the tooth shaft will be rotated clockwise. Similarly, the block on the synchronous gear will drive the drive shaft to rotate clockwise through the ratchet, and the block on the idle gear will slip with the ratchet due to counterclockwise movement. Therefore, the drive shaft can be driven to rotate clockwise during the reciprocating movement of the tooth plate, thereby increasing the moving range of the movable seat through the first synchronous pulley set and the first reciprocating screw.

[0019] 3. According to the present invention, when the hanger moves to the two ends of the second reciprocating screw, the side frame will block the movement of the pulley seat, thereby changing the relative position between the hanger and the pulley seat, so that the limit plate on the hanger pushes the baffle at the front end of the pulley seat, thereby driving the rack to slide, and the rotating seat can be rotated half a circle by driving the gear, so that the visual detection camera can shoot the surface of the aluminum foil from another angle, reducing the blind area during detection. Therefore, after the visual detection camera moves to the two ends of the aluminum foil, it will hover for a period of time. During this process, the shooting angle of the detection camera will be automatically changed, and after shooting again for verification, the next row will be visually photographed and detected, thereby improving the accuracy of detection. At the same time, the light shield can avoid external strong light interference, and the cleaning cotton strip can flexibly fill the space between the light shield and the aluminum foil to reduce light leakage. At the same time, the surface of the aluminum foil can also be cleaned during movement to reduce interference from foreign matter.

[0020] 4. During the detection process of the present invention, the splint will clamp and position the aluminum foil under the action of the positioning seat and the torsion spring to prevent it from shifting and tilting, and when the visual detection camera moves toward the splint, the pulley seat will first squeeze the driving plate to make the rotating plate rotate around the fixed axis, so that the fixed ear is squeezed by the slide plate, and the splint can be opened to automatically avoid the visual detection camera, so as to avoid interference with the detection of the number of pinholes in the aluminum foil here due to the obstruction of the splint. At the same time, after the pulley seat is removed, since there is no obstruction on one side of the driving plate, the splint will clamp the aluminum foil again under the action of the torsion spring, thereby automatically clamping and positioning the aluminum foil, and when taking and placing the aluminum foil, it is only necessary to push the synchronization rod inside the guide groove to make all the rotating plates rotate at the same time, and the splints will open synchronously, thereby facilitating the replacement operation of the aluminum foil. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an apparatus for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of a hanging base of an apparatus for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of a movable base of an apparatus for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the rotating assembly of a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0025] Figure 5 This is a schematic diagram of the internal structure of a transmission box of an apparatus for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of a drive shaft of a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0027] Figure 7 This is a schematic diagram of the three-dimensional structure of a positioning component of an apparatus for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention;

[0028] Figure 8 This is a schematic diagram of the three-dimensional structure of a driving plate of a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to the present invention.

[0029] In the figure: 1. Workbench; 2. Light board; 3. Side frame; 4. Moving assembly; 401. First reciprocating screw; 402. Moving seat; 403. Motor; 404. Second reciprocating screw; 405. Hanging seat; 406. Polished rod; 407. Guide rod; 408. Buffer spring; 409. Pulley seat; 410. Tooth plate; 411. First spring seat; 412. Tooth shaft; 413. Transmission box; 414. First synchronous pulley set; 415. Second synchronous pulley set; 5. Rotating assembly; 501. Limit plate; 502. Baffle; 503. Rack; 504. Rubber block; 505 , driving gear; 506, rotating seat; 6, visual inspection camera; 7, light shield; 8, cleaning cotton strip; 9, orientation assembly; 901, synchronization gear; 902, transmission gear; 903, idler gear; 904, drive shaft; 905, ratchet; 906, second spring seat; 907, block; 10, positioning assembly; 1001, fixed shaft; 1002, rotating plate; 1003, driving plate; 1004, slide plate; 1005, fixing ear; 1006, splint; 1007, positioning seat; 1008, torsion spring; 1009, guide groove; 1010, synchronization rod. DETAILED DESCRIPTION

[0030] See also Figures 1 to 8The present invention provides a technical solution: a device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging, comprising a workbench 1 and a moving assembly 4, wherein a light board 2 is arranged at the center of the top of the workbench 1, and side frames 3 are fixed at both ends of the top of the workbench 1, and the moving assembly 4 is arranged on both sides of the workbench 1, and the moving assembly 4 comprises a first reciprocating screw 401, a moving seat 402, a motor 403, a second reciprocating screw 404, a hanging seat 405, a light rod 406, a guide rod 407, a buffer spring 408, a pulley seat 409, and a tooth plate 41. 0, the first spring seat 411, the gear shaft 412, the transmission box 413, the first synchronous pulley group 414 and the second synchronous pulley group 415, the two sides of the workbench 1 are rotatably connected with the first reciprocating screw 401, and the outer side of the first reciprocating screw 401 is provided with a moving seat 402, the upper end of the moving seat 402 is fixed with a motor 403, and one end of the motor 403 is connected to the second reciprocating screw 404, the middle outer side of the second reciprocating screw 404 is provided with a hanging seat 405, and one end of the hanging seat 405 slides inside The light rod 406 is connected, and the light rod 406 is fixedly connected to the movable seat 402. A guide rod 407 is placed inside the lower end of the hanging seat 405, and buffer springs 408 are sleeved on the outer sides of the two ends of the guide rod 407. One end of the buffer spring 408 is connected to a pulley seat 409, and the pulley seat 409 is slidably connected to the guide rod 407. A tooth plate 410 is slidably connected to the upper end of the movable seat 402, and a first spring seat 411 is placed on both sides of the tooth plate 410, and the first spring seat 411 is connected to the movable seat 402. Fixedly connected, the bottom of the tooth plate 410 is engaged with a gear shaft 412, and one end of the gear shaft 412 is provided with a transmission box 413, one end of the first reciprocating screw 401 is connected to the first synchronous pulley group 414, and the other end of the first reciprocating screw 401 is provided with a second synchronous pulley group 415, the bottom of the pulley seat 409 is provided with a rotating component 5, and the bottom of the rotating component 5 is provided with a visual detection camera 6, the bottom of the visual detection camera 6 is fixed with a light shield 7, and the bottom of the light shield 7 is connected with a cleaning cotton strip 8.

[0031] See also Figures 1 to 6, the rotating assembly 5 includes a limit plate 501, a baffle 502 and a rack 503, one side of the suspension seat 405 is fixed with the limit plate 501, and a baffle 502 is provided on one side of the lower end of the limit plate 501, and one end of the baffle 502 is fixedly connected to the rack 503, the rotating assembly 5 also includes a rubber block 504, a driving gear 505 and a rotating seat 506, one side of the rack 503 is slidably connected to the rubber block 504, and the rubber block 504 is fixedly connected to the pulley seat 409, one side of the rack 503 is meshed with the driving gear 505, and the bottom of the driving gear 505 is connected to the rotating seat 506, and the rotating seat 506 is fixedly connected to the visual detection camera 6, the rack 503 is slidably connected to the pulley seat 409, and the pulley seat 409 is rotatably connected to the driving gear 505, and the transmission box 413 is provided with a directional assembly 9, which includes a synchronous Gear 901, transmission gear 902 and idler gear 903, the internal rotation of the transmission box 413 is connected with the synchronous gear 901, and the synchronous gear 901 is fixedly connected to the gear shaft 412, one side of the synchronous gear 901 is meshed with the transmission gear 902, and the transmission gear 902 is rotatably connected to the transmission box 413, one side of the transmission gear 902 is meshed with the idler gear 903, the directional assembly 9 also includes a drive shaft 904, a ratchet 905, a second spring seat 906 and a block 907, the internal rotation of the idler gear 903 is connected with the drive shaft 904, and the drive shaft 904 is fixedly connected to the first synchronous pulley group 414, and a ratchet 905 is provided on the outside of one end of the drive shaft 904, one side of the synchronous gear 901 and the idler gear 903 are both provided with a second spring seat 906, and one end of the second spring seat 906 is slidably connected to the block 907;

[0032] The specific operation is as follows: after the aluminum foil is placed above the light board 2, the light board 2 is started, and the aluminum foil will block the light from the light board 2, and light will leak at the pinholes of the aluminum foil. Therefore, the visual detection camera 6 can be used to photograph and detect the light leakage. At the same time, the motor 403 is started by the controller to drive the second reciprocating screw 404 to rotate, so that the hanger 405 can be moved on the optical rod 406 to perform visual inspection on different positions on the aluminum foil. During this process, the internal rubber sleeve at the upper end of the pulley seat 409 can provide a certain damping force between it and the guide rod 407 to avoid vibration under the action of the buffer spring 408, and in the process of the hanger 405 moving toward the tooth plate 410, the pulley seat 409 will first fit with the side frame 3, thereby limiting the movement of the pulley seat 409. Therefore, the buffer spring 408 will be compressed, and at this time the hanger 405 will also squeeze the tooth plate 410, causing it to drive the gear shaft 412 to rotate counterclockwise, thereby causing the synchronous gear 901 to rotate in the same direction, which will cause the idle gear 903 to rotate clockwise through the transmission gear 902, and under the pressure of the second spring seat 906, the block 907 will be tightly attached to the ratchet 905, so that the block 907 on the idle gear 903 will drive the drive shaft 904 to rotate clockwise through the ratchet 905, and the block 907 on the synchronous gear 901 will slip with the ratchet 905 due to the reverse movement, so that no transmission can be performed, and the first reciprocating screws 401 on both sides can be rotated simultaneously through the first synchronous pulley set 414 and the second synchronous pulley set 415, thereby changing the movable seat 40 2. During this process, the side frame 3 blocks the movement of the pulley seat 409, thereby changing the relative position between the hanging seat 405 and the pulley seat 409, so that the limit plate 501 on the hanging seat 405 pushes the baffle 502 at the front end of the pulley seat 409, thereby driving the rack 503 to slide, and using the friction force of the rubber block 504 to quickly locate the position after the rack 503 slides, the rotating seat 506 can be rotated half a circle by driving the gear 505, so that the visual inspection camera 6 can shoot the surface of the aluminum foil from another angle, reducing the blind area during inspection. Therefore, after the visual inspection camera 6 moves to the two ends of the aluminum foil, it will hover for a period of time. During this process, the shooting angle of the inspection camera will also be automatically changed, and when the hanging seat 405 is reversed When the gear plate 410 moves to the left, the first spring seat 411 will drive the gear plate 410 to reset, causing the gear shaft 412 to rotate clockwise. Similarly, the block 907 on the synchronous gear 901 will drive the drive shaft 904 to rotate clockwise through the ratchet 905, and the block 907 on the idle gear 903 will slip against the ratchet 905 due to counterclockwise movement. Therefore, during the reciprocating movement of the gear plate 410, the drive shaft 904 can be driven to rotate clockwise, thereby increasing the moving range of the movable base 402 through the first synchronous pulley set 414 and the first reciprocating screw 401. Therefore, during the shooting process, the detection range of the visual detection camera 6 can cover the entire aluminum foil without adding an additional power source, thereby reducing the use cost. At the same time, the light shield 7 can avoid external strong light interference.The cleaning cotton strip 8 can flexibly fill the space between the light shield 7 and the aluminum foil to reduce light leakage. It can also clean the surface of the aluminum foil during movement to reduce interference from foreign matter.

[0033] See also Figures 7 and 8 , a positioning assembly 10 is provided between the side frames 3, the positioning assembly 10 includes a fixed shaft 1001, a rotating plate 1002 and a driving plate 1003, a fixed shaft 1001 is placed between the side frames 3, and the outer side of the fixed shaft 1001 is rotatably connected to the rotating plate 1002, the upper end side of the rotating plate 1002 is slidably connected to the driving plate 1003, and the driving plate 1003 is slidably connected to the side frame 3, the positioning assembly 10 also includes a slide plate 1004 and a fixed ear 1005, the lower end side of the rotating plate 1002 is slidably connected to the slide plate 1004, and the slide plate 1004 is slidably connected to the workbench 1, the slide plate 100 4 is slidably connected to a fixed ear 1005, the positioning assembly 10 also includes a clamping plate 1006, a positioning seat 1007 and a torsion spring 1008, one end of the fixing ear 1005 is fixed to the clamping plate 1006, and one end of the clamping plate 1006 is internally connected to the positioning seat 1007 for rotation, and torsion springs 1008 are fixed on both sides of the clamping plate 1006, and the torsion springs 1008 are fixedly connected to the fixing ear 1005, the positioning assembly 10 also includes a guide groove 1009 and a synchronization rod 1010, the inner sides of both ends of the side frame 3 are provided with a guide groove 1009, and the interior of the guide groove 1009 is slidably connected to the synchronization rod 1010;

[0034] The specific operation is as follows: first push the synchronization rod 1010 inside the guide groove 1009, so that all the rotating plates 1002 can rotate at the same time, thereby squeezing the fixed ear 1005 through the slide plate 1004, so that the clamping plate 1006 is opened synchronously, and then the aluminum foil is placed on the light board 2 and then released. The clamping plate 1006 will clamp the aluminum foil under the action of the positioning seat 1007 and the torsion spring 1008 to prevent it from deviating and tilting. In the process of use, when the visual inspection camera 6 moves to the clamping plate 1006, the pulley seat 409 will first squeeze the driving plate 1003, causing the rotating plate 1002 to rotate around the fixed axis 1001, thereby squeezing the fixed ear 1005 through the slide plate 1004, so that the splint 1006 can be opened, automatically avoiding the visual inspection camera 6, to avoid interference with the detection of the number of pinholes in the aluminum foil here due to the obstruction of the splint 1006. At the same time, after the pulley seat 409 is removed, since there is no obstruction on one side of the driving plate 1003, the splint 1006 will clamp the aluminum foil again under the action of the torsion spring 1008, thereby automatically clamping and positioning the aluminum foil.

[0035] In summary, when using the device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging, first push the synchronization rod 1010 inside the guide groove 1009, so that all the rotating plates 1002 can rotate at the same time, thereby squeezing the fixed ear 1005 through the slide plate 1004 to make the splint 1006 open synchronously, and then place the aluminum foil on the top of the light board 2 and let go. The splint 1006 will clamp and position the aluminum foil under the action of the positioning seat 1007 and the torsion spring 1008. Secondly, start the light board 2, the aluminum foil will block the light of the light board 2, and light will leak at the pinholes of the aluminum foil. Therefore, the visual detection camera 6 can take pictures of the light leakage to detect the number of pinholes. Then, the motor 403 is started by the controller to drive the second reciprocating screw 404 to rotate. The hanger 405 can be moved on the polished rod 406 so as to perform visual inspection on different positions on the aluminum foil. In the process of the hanger 405 moving toward the tooth plate 410, the pulley seat 409 will first fit with the side frame 3, thereby limiting the movement of the pulley seat 409. Therefore, the buffer spring 408 will be compressed. At this time, the hanger 405 will also squeeze the tooth plate 410, so that it drives the gear shaft 412 to rotate counterclockwise, thereby making the synchronous gear 901 rotate in the same direction, which will make the idle gear 903 rotate clockwise through the transmission gear 902, and under the pressure of the second spring seat 906, the block 907 will fit tightly with the ratchet 905. Therefore, the block 907 on the idle gear 903 will drive the drive shaft 904 to rotate clockwise through the ratchet 905, and the synchronous gear The block 907 on 901 will slip against the ratchet 905 due to the reverse movement and will not transmit the information. The first reciprocating screws 401 on both sides can be rotated at the same time through the first synchronous pulley set 414 and the second synchronous pulley set 415, thereby changing the position of the movable seat 402. In this process, the side frame 3 will block the movement of the pulley seat 409, so that the limit plate 501 pushes the baffle 502, thereby driving the rack 503 to slide, and using the friction force of the rubber block 504 to quickly locate the position of the rack 503 after sliding, and the rotating seat 506 can be rotated half a circle by driving the gear 505, so that the visual inspection camera 6 can shoot the surface of the aluminum foil from another angle, reducing the blind area during inspection. Then, when the hanging seat 405 moves in the opposite direction, When the gear plate 410 is in motion, the first spring seat 411 will drive the gear plate 410 to reset, causing the gear shaft 412 to rotate clockwise. Similarly, the block 907 on the synchronous gear 901 will drive the drive shaft 904 to rotate clockwise through the ratchet 905, and the block 907 on the idle gear 903 will slip against the ratchet 905 due to counterclockwise movement. Therefore, during the reciprocating movement of the gear plate 410, the drive shaft 904 can be driven to rotate clockwise, thereby increasing the moving range of the movable base 402 through the first synchronous pulley set 414 and the first reciprocating screw 401. Therefore, during the shooting process, the detection range of the visual detection camera 6 can cover the entire aluminum foil without adding an additional power source, thereby reducing the use cost. At the same time, the light shield 7 can avoid external strong light interference.The cleaning cotton strips 8 can flexibly fill the space between the light shield 7 and the aluminum foil, reducing light leakage. Finally, when the visual inspection camera 6 moves toward the clamping plate 1006, the pulley seat 409 will first squeeze the drive plate 1003, causing the rotating plate 1002 to rotate around the fixed axis 1001. The sliding plate 1004 then squeezes the fixed ear 1005, causing the clamping plate 1006 to open and automatically avoid the visual inspection camera 6. At the same time, after the pulley seat 409 moves away, since there is no obstruction on the side of the drive plate 1003, the torsion spring 1008 will once again clamp the aluminum foil to prevent it from deflecting.

[0036] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.

Claims

1. A device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging, characterized in that: The invention comprises a workbench (1) and a moving assembly (4), wherein a light board (2) is arranged at the center of the top of the workbench (1), and side frames (3) are fixed at both ends of the top of the workbench (1), and the moving assembly (4) is arranged on both sides of the workbench (1), and the moving assembly (4) comprises a first reciprocating screw (401), a moving seat (402), a motor (403), a second reciprocating screw (404), a hanging seat (405), a light rod (406), a guide rod (407), a buffer spring (408), a pulley seat (409), a tooth plate (410), a first spring seat (411), a gear shaft (41 2), a transmission box (413), a first synchronous pulley group (414) and a second synchronous pulley group (415), the two sides of the workbench (1) are rotatably connected to the first reciprocating screw (401), and a moving seat (402) is arranged on the outside of the first reciprocating screw (401), a motor (403) is fixed to one side of the upper end of the moving seat (402), and one end of the motor (403) is connected to the second reciprocating screw (404), a hanging seat (405) is provided on the outside of the middle of the second reciprocating screw (404), and one end of the hanging seat (405) is internally slidably connected to a light rod (406), and the light rod (406) is connected to the inner side of the light rod (406). The rod (406) is fixedly connected to the movable seat (402), a guide rod (407) is arranged inside the lower end of the hanging seat (405), and buffer springs (408) are sleeved on the outer sides of both ends of the guide rod (407), one end of the buffer spring (408) is connected to a pulley seat (409), and the pulley seat (409) is slidably connected to the guide rod (407), a tooth plate (410) is slidably connected inside the upper end of the movable seat (402), and first spring seats (411) are arranged on both sides of the tooth plate (410), and the first spring seat (411) is fixedly connected to the movable seat (402), the The bottom of the toothed plate (410) is meshed with a gear shaft (412), and one end of the gear shaft (412) is provided with a transmission box (413), one end of the first reciprocating screw (401) is connected to a first synchronous pulley set (414), and the other end of the first reciprocating screw (401) is provided with a second synchronous pulley set (415), the bottom of the pulley seat (409) is provided with a rotating assembly (5), and the bottom of the rotating assembly (5) is provided with a visual inspection camera (6), the bottom of the visual inspection camera (6) is fixed with a light shield (7), and the bottom of the light shield (7) is connected with a cleaning cotton strip (8).

2. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 1, characterized in that: The rotating assembly (5) comprises a limiting plate (501), a baffle (502) and a rack (503); the limiting plate (501) is fixed to one side of the hanging seat (405); a baffle (502) is provided on one side of the lower end of the limiting plate (501); and one end of the baffle (502) is fixedly connected to the rack (503).

3. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 2, characterized in that: The rotating assembly (5) further comprises a rubber block (504), a driving gear (505) and a rotating seat (506), one side of the rack (503) is slidably connected to the rubber block (504), and the rubber block (504) is fixedly connected to the pulley seat (409), one side of the rack (503) is meshed with the driving gear (505), and the bottom of the driving gear (505) is connected to the rotating seat (506), and the rotating seat (506) is fixedly connected to the visual detection camera (6).

4. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 3, characterized in that: The rack (503) is slidably connected to the pulley seat (409), and the pulley seat (409) is rotationally connected to the driving gear (505).

5. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 1, characterized in that: The transmission box (413) is provided with a directional assembly (9) inside. The directional assembly (9) includes a synchronous gear (901), a transmission gear (902), and an idler gear (903). The transmission box (413) is rotatably connected to the synchronous gear (901), and the synchronous gear (901) is fixedly connected to the gear shaft (412). One side of the synchronous gear (901) is meshed with the transmission gear (902), and the transmission gear (902) is rotatably connected to the transmission box (413). One side of the transmission gear (902) is meshed with the idler gear (903).

6. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 5, characterized in that: The directional assembly (9) further comprises a drive shaft (904), a ratchet (905), a second spring seat (906) and a clamping block (907); the idle gear (903) is internally rotatably connected to the drive shaft (904), the drive shaft (904) is fixedly connected to the first synchronous pulley set (414), and a ratchet (905) is provided on the outer side of one end of the drive shaft (904); a second spring seat (906) is provided on one side of each of the synchronous gear (901) and the idle gear (903), and a clamping block (907) is slidably connected to one end of the second spring seat (906).

7. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 1, characterized in that: A positioning assembly (10) is provided between the side frames (3), and the positioning assembly (10) comprises a fixed shaft (1001), a rotating plate (1002) and a driving plate (1003). The fixed shaft (1001) is arranged between the side frames (3), and the outer side of the fixed shaft (1001) is rotatably connected to the rotating plate (1002). One side of the upper end of the rotating plate (1002) is slidably connected to the driving plate (1003), and the driving plate (1003) is slidably connected to the side frames (3).

8. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 7, characterized in that: The positioning assembly (10) further comprises a slide plate (1004) and a fixing ear (1005), wherein one side of the lower end of the rotating plate (1002) is slidably connected to the slide plate (1004), and the slide plate (1004) is slidably connected to the workbench (1), and one side of the slide plate (1004) is slidably connected to the fixing ear (1005).

9. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 8, characterized in that: The positioning assembly (10) further comprises a splint (1006), a positioning seat (1007) and a torsion spring (1008); one end of the fixing ear (1005) is fixed with the splint (1006), and one end of the splint (1006) is internally rotatably connected to the positioning seat (1007); torsion springs (1008) are fixed on both sides of the splint (1006), and the torsion springs (1008) are fixedly connected to the fixing ear (1005).

10. The device for detecting the number of pinholes in aluminum foil for pharmaceutical packaging according to claim 9, characterized in that: The positioning assembly (10) further comprises a guide groove (1009) and a synchronization rod (1010). The guide grooves (1009) are provided on the inner sides of both ends of the side frame (3), and the synchronization rod (1010) is slidably connected inside the guide groove (1009).

Citation Information

Patent Citations

  • A device for detecting the number of pinholes in aluminum foil used for pharmaceutical packaging

    CN106596576B

  • Aluminum foil needle hole online detection system and detection method thereof

    CN104483329A

  • Y-axis driving mechanism and manipulator capable of carrying out variable-speed movement along y axis

    CN106429482A