A coating device for producing rectangular electromagnetic wire

Abstract

The present invention provides a coating device for rectangular electromagnetic wire production, which relates to the technical field of electromagnetic wire coating equipment; it comprises a coating installation component, on which an electromagnetic wire power connection part is installed; a coating part is installed on the electromagnetic wire power connection part; the coating part is used to coat the electromagnetic wire with insulating paint; the electromagnetic wire power connection part is used to energize the electromagnetic wire; a drying and curing component is installed at the bottom of the coating installation component; the drying and curing component is used to heat and dry the insulating paint; negative pressure coating of paint can be performed without affecting the transportation of the electromagnetic wire, thereby ensuring the production efficiency of the structure and improving the adhesion effect of the paint, so as to solve the problem that the current coating device for rectangular electromagnetic wire production is not convenient for continuous negative pressure coating.

Description

Technical Field

[0001] The invention relates to the technical field of electromagnetic wire coating equipment, and in particular to a coating device for producing rectangular electromagnetic wires. Background Art

[0002] Electromagnetic wire is a conductive metal wire with an insulating layer, which is mainly used to manufacture coils or windings in electrical products. In the actual manufacturing of electromagnetic wire, it is necessary to coat the surface with an insulating layer multiple times to ensure the insulation breakdown resistance quality. Rectangular wire can better adapt to the shape of the motor slot, which increases the slot fill rate. The current coating device for rectangular electromagnetic wire production is not convenient for continuous negative pressure coating. The electromagnetic wire needs to be coiled as a whole and then dipped in negative pressure paint. In addition, the traditional normal pressure coating method is prone to bubbles in the paint during the subsequent drying process. The bubbles between the electromagnetic wires affect the insulation quality. At the same time, it is not convenient to automatically perform comprehensive insulation quality testing. It is not convenient to re-apply paint in time when leakage defects occur in the electromagnetic wire, which further affects the insulation quality of the structure. At the same time, the electromagnetic wire is prone to relaxation during the transportation process, which affects the uniformity of the electromagnetic wire coating. Summary of the invention

[0003] The disclosed embodiment relates to a coating device for producing rectangular electromagnetic wires, whose coating portion can perform negative pressure coating of paint without affecting the transportation of the electromagnetic wires, thereby ensuring the production efficiency of the structure and improving the adhesion effect of the paint, so as to solve the problem that the current coating device for producing rectangular electromagnetic wires is not convenient for performing continuous negative pressure coating work.

[0004] In a first aspect of the present disclosure, a coating device for producing rectangular electromagnetic wires is provided, comprising a coating installation, on which an electromagnetic wire power connection portion is installed; a coating portion is installed on the electromagnetic wire power connection portion; the coating portion is used to coat the electromagnetic wire with insulating varnish; the electromagnetic wire power connection portion is used to energize the electromagnetic wire; a drying and curing member is installed at the bottom of the coating installation; the drying and curing member is used to heat and dry the insulating varnish; a closed leakage detection member is installed inside the drying and curing member; the closed leakage detection member is used to fit the electromagnetic wire; a re-coating member is installed at the bottom of the drying and curing member; The recoating part is used for recoating insulating paint; a tensioning test piece is installed inside the drying and curing part; the tensioning test piece is used to prevent the electromagnetic wire from being loosely transported; the coating mounting part includes: a coating mounting frame and a lower support block, and the lower support block is fixedly installed at the bottom of the coating mounting frame; the coating mounting frame is provided with a through hole for passing the bolt; the electromagnetic wire power connection part includes: an incoming line connection block and a power supply shaft, and the incoming line connection block is fixedly installed on the coating mounting frame; a power supply shaft is slidably installed on the incoming line connection block, and a spring is sleeved on the power supply shaft; the power supply shaft is used to supply power to the electromagnetic wire.

[0005] In at least some embodiments, the repainting part includes: a repainting installation ring, an airbag and a repainting sponge pad, the repainting installation ring is fixedly installed on the bottom of the drying installation cylinder; an airbag is fixedly installed inside the repainting installation ring; a repainting sponge pad is pasted on the inner ring of the airbag; the repainting sponge pad is used to repaint the electromagnetic wire; and the repainting sponge pad absorbs paint.

[0006] In at least some embodiments, the coating mounting part further includes: a relaxation indicator light and a sliding insertion sleeve, wherein the relaxation indicator light is fixedly mounted on the lower support block; the sliding insertion sleeve is fixedly mounted inside the lower support block; and a through hole larger than the cross-sectional profile size of the electromagnetic wire is provided in the middle of the sliding insertion sleeve.

[0007] In at least some embodiments, the drying and curing part includes: a drying mounting cylinder, an electric heating plate and a negative pressure connecting pipe, the drying mounting cylinder is fixedly mounted on the bottom of the lower support block; an electric heating plate is fixedly mounted inside the drying mounting cylinder; a negative pressure connecting pipe is fixedly mounted on the side of the drying mounting cylinder, and the end of the negative pressure connecting pipe is connected to the suction pipe.

[0008] In at least some embodiments, the closed leakage detection component also includes: a cleaning sponge ring and a conductive delivery tube, wherein the cleaning sponge ring is fixedly mounted on the bottom of the detection mounting shell; the inner side of the cleaning sponge ring is used to fit and wipe the electromagnetic wire; the conductive delivery tube is fixedly mounted on the detection mounting shell; the conductive delivery tube is connected to a conductive storage tank; a closed plug is threadedly connected to the top of the conductive delivery tube; and the conductive storage tank is used to store conductive media.

[0009] In at least some embodiments, the closed leakage detection component includes: a detection mounting shell, a conductive storage groove, a guide rubber tube, a discharge rubber tube and a power terminal, wherein the detection mounting shell is fixedly mounted inside the drying mounting tube; a conductive storage groove is opened inside the detection mounting shell; a guide rubber tube is fixedly mounted inside the detection mounting shell, and the top of the guide rubber tube is a slope structure; the inner side of the guide rubber tube is used to seal and fit the electromagnetic wire; a discharge rubber tube is fixedly mounted inside the detection mounting shell; the conductive storage groove is located between the guide rubber tube and the discharge rubber tube; the power terminal is fixedly mounted on the detection mounting shell; the end of the power terminal is located inside the conductive storage groove; a negative pressure connecting pipe is fixedly mounted on the detection mounting shell, and the negative pressure connecting pipe is connected to the conductive storage groove.

[0010] In at least some embodiments, the coating part includes: a negative pressure cylinder, a coating sponge cylinder and a paint inlet pipe, the negative pressure cylinder is fixedly installed at the bottom of the incoming line connection block; the negative pressure cylinder is fixedly installed on the lower support block; a coating sponge cylinder is fixedly sleeved inside the negative pressure cylinder; the coating sponge cylinder is used to fit the coated electromagnetic wire; a paint inlet pipe is fixedly installed on the negative pressure cylinder, and the paint inlet pipe is used to supply insulating paint to the coating sponge cylinder; the paint inlet pipe is externally connected to a paint pump; and a solenoid valve is provided on the paint inlet pipe.

[0011] In at least some embodiments, the repainting component also includes: a pressure supply cylinder, a piston, an electromagnet and a tension spring, the pressure supply cylinder is fixedly mounted on the repainting mounting ring; the pressure supply cylinder is connected to the airbag; a piston is slidably sleeved inside the pressure supply cylinder; an iron core is provided inside the piston; an electromagnet is fixedly mounted inside the pressure supply cylinder; the electromagnet is used to magnetically attract the iron core in the piston; the electromagnet, power terminal, power supply shaft and leakage indicator light are connected in series with a power supply; a tension spring is sleeved inside the pressure supply cylinder, and the two ends of the tension spring are respectively connected between the pressure supply cylinder and the piston.

[0012] In at least some embodiments, the electromagnetic wire power connection part includes: anti-wear balls, a suction pipe, a leakage indicator light and an upper rubber sleeve, the spring on the power supply shaft is located between the incoming wire connection block and the power supply shaft; the power supply shaft is externally connected to a power source; an anti-wear ball is embedded in the end of the power supply shaft, and the anti-wear ball rolls and fits on the side of the electromagnetic wire; the suction pipe is fixedly installed on the side of the incoming wire connection block; the suction pipe is externally connected to a vacuum pump; the leakage indicator light is fixedly installed on the side of the incoming wire connection block; an upper rubber sleeve is fixedly sleeved on the incoming wire connection block; the middle part of the upper rubber sleeve seals and fits the electromagnetic wire.

[0013] In at least some embodiments, the tensioning test piece includes: a test plate, an electrical contact, an elastic paddle, a roller and an elastic electrical contact, wherein the test plate is fixedly installed inside the electric heating plate; the electrical contact is embedded inside the test plate; an elastic paddle is fixedly installed on the test plate; a roller is rotatably installed on the elastic paddle; the roller is used for rolling and fitting the electromagnetic wire; the elastic electrical contact is fixedly installed on the inner side of the elastic paddle; the elastic paddle is aligned with the electrical contact; the electrical contact, the elastic electrical contact and the relaxation indicator light are connected to an external power supply.

[0014] The present invention provides a coating device for producing rectangular electromagnetic wires, which has the following beneficial effects:

[0015] The electromagnetic wire power connection part used in the present invention can facilitate the coating work of the structure under negative pressure, improve the adhesion effect of the paint coated on the structure, prevent the bubbles in the paint from affecting the insulation quality after coating, and do not affect the normal transportation of the electromagnetic wire on the production line during the negative pressure coating work, thereby ensuring the production efficiency of the electromagnetic wire and avoiding the problem of omissions that are prone to occur when dipping the entire roll of electromagnetic wire.

[0016] In addition, a closed leakage detection component is used in conjunction with a drying and curing component to ensure the sealing of negative pressure suction, so that the electromagnetic wire after the paint is cured is guided to the rubber tube for sealing and fitting, thereby forming a sealed chamber for easy negative pressure suction. When the cured paint passes through the conductive accumulation tank, leakage detection can be carried out to prevent local coating gaps from going undetected, thereby ensuring the coating quality of this structure. This structure uses power-on detection in a direct and fast manner, and the detection is comprehensive at the same time, no missed detection will occur, and it is accurate and reliable.

[0017] In addition, the use of touch-up parts can realize coating work when defects are detected on the paint surface, and the coating defects can be repaired in time without stopping or rework, which is more practical. At the same time, this structure is automatically controlled, more accurate and efficient, and this structure adopts a touch-up method of air pressure expansion, which can provide comprehensive touch-up.

[0018] In addition, by using a tension test piece, once the electromagnetic wire becomes loose due to poor control of the output and winding speed during the conveying process, a prompt can be given to prevent the electromagnetic wire from becoming loose and bending in the coating sponge tube, causing incomplete coating on the inner concave surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0020] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0021] In the attached picture:

[0022] Figure 1 A schematic diagram showing the overall structure of the present application;

[0023] Figure 2 A cross-sectional view showing the internal structure of the present application;

[0024] Figure 3 A schematic diagram showing the bottom structure of the present application;

[0025] Figure 4 A schematic diagram showing the coating installation structure of the present application is shown;

[0026] Figure 5 This application shows Figure 4 A magnified view of the structure of the middle C region;

[0027] Figure 6 This application shows Figure 2 A magnified view of the structure of the middle D region;

[0028] Figure 7 A schematic diagram showing the structure of a drying and curing part of the present application is shown;

[0029] Figure 8 A schematic diagram showing the structure of a closed leakage detection element of the present application is shown;

[0030] Fig. 9 This application shows Figure 2 A magnified view of the structure of the middle F region;

[0031] Fig.10 This application shows Figure 7 A magnified view of the structure of the middle G region;

[0032] Fig.11 This application shows Fig. 9 A magnified view of the structure of the middle H region;

[0033] Fig.12 A schematic diagram of the tension test piece structure of the present application is shown.

[0034] List of reference numerals:

[0035] 1. Coating installation parts; 101. Coating installation frame; 102. Lower support block; 103. Relaxation indicator light; 104. Sliding insertion sleeve; 2. Electromagnetic wire connection part; 201. Inlet connection block; 202. Power supply shaft; 203. Anti-wear ball; 204. Suction pipe; 205. Leakage indicator light; 206. Upper rubber sleeve; 3. Coating part; 301. Negative pressure cylinder; 302. Coating sponge cylinder; 303. Paint inlet pipe; 4. Drying and curing parts; 401. Drying installation cylinder; 4011. Electric heating plate; 402. Negative pressure connecting pipe; 5. Closed leakage detection Test piece; 501, detection mounting shell; 5011, conductive storage tank; 502, guiding rubber tube; 503, discharge rubber tube; 504, power terminal; 505, cleaning sponge ring; 506, conductive delivery tube; 6, re-coating piece; 601, re-coating mounting ring; 602, air bag; 603, re-coating sponge pad; 604, pressure supply cylinder; 605, piston; 606, electromagnet; 607, tension spring; 7, tension test piece; 701, test plate; 7011, power contact; 702, elastic pick; 703, roller; 704, elastic power connecting piece. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figures 1 to 12 :

[0038] The present invention proposes a coating device for rectangular electromagnetic wire production, comprising a coating installation part 1, on which an electromagnetic wire power connection part 2 is installed; a coating part 3 is installed on the electromagnetic wire power connection part 2; the coating part 3 is used to coat the electromagnetic wire with insulating paint; the electromagnetic wire power connection part 2 is used to energize the electromagnetic wire; a drying and curing part 4 is installed at the bottom of the coating installation part 1; the drying and curing part 4 is used to heat and dry the insulating paint; a closed leakage detection part 5 is installed inside the drying and curing part 4; the closed leakage detection part 5 is used to fit the electromagnetic wire; a re-coating part 6 is installed at the bottom of the drying and curing part 4; the re-coating part 6 is used to re-coat the insulating paint; the drying and curing part 4 is installed with a tension test piece 7 inside; the tension test piece 7 is used to prevent the electromagnetic wire from being loosely transported; the coating installation part 1 includes: a coating installation frame 101 and a lower support block 102, the lower support block 102 is fixedly installed at the bottom of the coating installation frame 101; the coating installation frame 101 is provided with a through hole for passing the bolt; the electromagnetic wire power connection part 2 includes: an incoming line connection block 201 and a power supply shaft 202, the incoming line connection block 201 is fixedly installed on the coating installation frame 101; the power supply shaft 202 is slidably installed on the incoming line connection block 201, and a spring is sleeved on the power supply shaft 202; the power supply shaft 202 is used to supply power to the electromagnetic wire.

[0039] Among them, the coating mounting part 1 also includes: a relaxation indicator light 103 and a sliding insertion sleeve 104, the relaxation indicator light 103 is fixedly installed on the lower support block 102; the sliding insertion sleeve 104 is fixedly installed inside the lower support block 102; a through hole larger than the cross-sectional profile size of the electromagnetic wire is provided in the middle of the sliding insertion sleeve 104; the electromagnetic wire power connection part 2 includes: an anti-wear ball 203, a suction pipe 204, a leakage indicator light 205 and an upper rubber sleeve 206, the spring on the power supply shaft 202 is located between the incoming line connection block 201 and the power supply shaft 202; the power supply shaft 202 is connected to an external power source; an anti-wear ball 203 is embedded at the end of the power supply shaft 202, and the anti-wear ball 203 rolls and fits on the side of the electromagnetic wire; the suction pipe 204 is fixedly installed on the side of the incoming line connection block 201; the suction pipe 204 An external vacuum pump; a leakage indicator light 205 is fixedly installed on the side of the incoming line connection block 201; an upper rubber sleeve 206 is fixedly sleeved on the incoming line connection block 201; the middle part of the upper rubber sleeve 206 seals and fits the electromagnetic wire; the electromagnetic wire power connection part 2 is adopted, which can facilitate the coating work under negative pressure of the present structure, improve the adhesion effect of the paint coated on the present structure, and prevent the bubbles in the paint from affecting the insulation quality after coating. At the same time, the electromagnetic wire power connection part 2 adopted by the present structure does not affect the normal transportation of the electromagnetic wire on the production line during the negative pressure coating process, thereby ensuring the production efficiency of the electromagnetic wire. The present structure can be directly connected to the existing electromagnetic wire production line. During the transportation of the electromagnetic wire, the closed leakage detection component 5 can be used to achieve fitting and sealing in the coating area of ​​the electromagnetic wire, thereby improving the coating quality.

[0040] Among them, the coating part 3 includes: a negative pressure cylinder 301, a coating sponge cylinder 302 and a paint inlet pipe 303, the negative pressure cylinder 301 is fixedly installed at the bottom of the incoming line connection block 201; the negative pressure cylinder 301 is fixedly installed on the lower support block 102; the coating sponge cylinder 302 is fixedly sleeved inside the negative pressure cylinder 301; the coating sponge cylinder 302 is used for fitting and coating the electromagnetic wire; a paint inlet pipe 303 is fixedly installed on the negative pressure cylinder 301, and the paint inlet pipe 303 is used to supply insulating paint to the coating sponge cylinder 302; the paint inlet pipe 303 is externally connected to a paint pump; a solenoid valve is provided on the paint inlet pipe 303; the coating part 3 can be used to achieve fitting coating on the outside of the wire. At the same time, this structure uses the coating sponge cylinder 302 to ensure the uniformity of coating, and then cooperates with negative pressure to perform effective defoaming and coating work. The sliding insertion sleeve 104 can play an isolation role, which is convenient for subsequent drying.

[0041] The drying and curing part 4 includes: a drying installation cylinder 401, an electric heating plate 4011 and a negative pressure connecting pipe 402. The drying installation cylinder 401 is fixedly installed at the bottom of the lower support block 102; the electric heating plate 4011 is fixedly installed inside the drying installation cylinder 401; a negative pressure connecting pipe 402 is fixedly installed on the side of the drying installation cylinder 401, and the end of the negative pressure connecting pipe 402 is connected to the suction pipe 204; the closed leakage detection part 5 includes: a detection installation shell 501, a conductive storage tank 5011, a guide rubber cylinder 502, a discharge rubber cylinder 503 and an electrical terminal The detection installation shell 501 is fixedly installed inside the drying installation cylinder 401; the detection installation shell 501 is provided with a conductive storage groove 5011; the detection installation shell 501 is fixedly installed with a guide rubber cylinder 502, and the top of the guide rubber cylinder 502 is a sloped structure; the inner side of the guide rubber cylinder 502 is used to seal and fit the electromagnetic wire; the detection installation shell 501 is fixedly installed with a discharge rubber cylinder 503; the conductive storage groove 5011 is located between the guide rubber cylinder 502 and the discharge rubber cylinder 503; the power terminal 504 is fixedly installed on the detection installation shell 501. The end of the power terminal 504 is located on the inner side of the conductive storage groove 5011; the negative pressure connecting pipe 402 is fixedly installed on the detection installation shell 501, and the negative pressure connecting pipe 402 is connected to the conductive storage groove 5011; the closed leakage detection member 5 also includes: a cleaning sponge ring 505 and a conductive delivery pipe 506, the cleaning sponge ring 505 is fixedly installed at the bottom of the detection installation shell 501; the inner side of the cleaning sponge ring 505 is used to fit and wipe the electromagnetic wire; the conductive delivery pipe 506 is fixedly installed on the detection installation shell 501; the conductive delivery pipe 506 Connected to the conductive storage tank 5011; the top of the conductive delivery pipe 506 is threadedly connected with a closed plug; the conductive storage tank 5011 is used to store the conductive medium; the closed leakage detection component 5 is used in conjunction with the drying and curing component 4, on the one hand, it is convenient to cooperate with the electromagnetic wire power connection part 2 to ensure the negative pressure suction sealing, and the drying and curing component 4 is used to dry the coated electromagnetic wire, so that the electromagnetic wire after the paint is cured is guided to the rubber tube 502 for sealing and fitting, and the rubber sleeve 206 is used to fit and seal the uncoated electromagnetic wire, thereby forming a sealed chamber, which is convenient for negative pressure suction;On the other hand, when the cured paint passes through the conductive storage tank 5011, leakage detection can be performed to prevent local coating gaps from being discovered, thereby ensuring the coating quality of the present structure. The present structure uses a direct and fast power-on detection method, and the detection is comprehensive, so there will be no missed detection, and it is accurate and reliable. As the electromagnetic wire is transported and passes through the conductive storage tank 5011, once there is a gap on the paint surface, the location of the coating defect will be connected to the power terminal 504 through the sodium chloride solution, and the leakage indicator light 205 can be used to light up the passage. The conductive storage tank 5011 is connected by the negative pressure connecting pipe 402, and the negative pressure connecting pipe 402 will also generate negative pressure suction, further ensuring the adhesion between the conductive medium inside the conductive storage tank 5011 and the surface of the electromagnetic wire. The low-concentration sodium chloride solution residue can be cleaned by the cleaning sponge ring 505, and will not affect the subsequent re-coating. ;

[0042] Among them, the repainting part 6 includes: a repainting installation ring 601, an airbag 602 and a repainting sponge pad 603, the repainting installation ring 601 is fixedly installed at the bottom of the drying installation cylinder 401; the airbag 602 is fixedly installed inside the repainting installation ring 601; the repainting sponge pad 603 is pasted on the inner ring of the airbag 602; the repainting sponge pad 603 is used to repaint the electromagnetic wire with paint; the repainting sponge pad 603 absorbs paint; the repainting part 6 also includes: a pressure supply cylinder 604, a piston 605, an electromagnet 606 and a tension spring 607, the pressure supply cylinder 604 is fixedly installed on the repainting installation ring 601; the pressure supply cylinder 604 is connected to the airbag 602; the piston 605 is slidably sleeved inside the pressure supply cylinder 604; an iron core is arranged inside the piston 605; an electromagnet 606 is fixedly installed inside the pressure supply cylinder 604; the electromagnet 606 is used to magnetically attract the iron core in the piston 605; the electromagnet The iron 606, the power terminal 504, the power supply shaft 202 and the leakage indicator light 205 are connected in series with the power supply; the pressure supply cylinder 604 is internally sleeved with a tension spring 607, and the two ends of the tension spring 607 are respectively connected between the pressure supply cylinder 604 and the piston 605; the use of the re-coating part 6 can realize the coating work when defects are detected on the paint surface, and the coating defects can be repaired in time without stopping or reworking, which is more practical. At the same time, the structure is automatically controlled, more accurate and efficient, and the structure adopts a re-coating method of air pressure expansion, which is comprehensive and directly controlled. The cleaning sponge ring 505 can be attached to the surface of the electromagnetic wire for wiping. After the power terminal 504 is connected to the electromagnetic wire, the electromagnet 606 is also connected to the electromagnetic wire to control the expansion of the airbag 602, so that the re-coating sponge pad 603 is attached to the outside of the electromagnetic wire, and the outside of the electromagnetic wire is re-coated with paint.

[0043] Embodiment 2, on the basis of embodiment 1, the tensioning test piece 7 comprises: a test plate 701, an electrical contact 7011, an elastic paddle 702, a roller 703 and an elastic electrical contact sheet 704, the test plate 701 is fixedly installed inside the electric heating plate 4011; the electrical contact 7011 is embedded inside the test plate 701; the elastic paddle 702 is fixedly installed on the test plate 701; the roller 703 is rotatably installed on the elastic paddle 702; the roller 703 is used for rolling and fitting the electromagnetic wire; the elastic electrical contact sheet 704 is fixedly installed on the inner side of the elastic paddle 702; the elastic paddle 702 is aligned with the electrical contact 7011; the electrical contact 7011, the elastic electrical contact sheet 704 and The slack indicator light 103 is connected to an external power source and adopts a tension test piece 7. It can be fitted to the surface of the electromagnetic wire being transported in real time through the roller 703. Once the electromagnetic wire becomes slack due to poor control of the output and winding speed during transportation, a prompt can be given. This can prevent the electromagnetic wire from slackening and bending in the coating sponge tube 302, causing incomplete coating of the inner concave surface, and prevent the electromagnetic wire from continuing to slack and affecting winding. Once the electromagnetic wire becomes slack, the roller 703 will squeeze the electromagnetic wire to one side under the pressure of the elastic paddle 702. At this time, the elastic power connection sheet 704 will be separated from the power contact 7011, and the slack indicator light 103 will go out to give a prompt.

[0044] Working principle of this embodiment: First, the coating mounting frame 101 is installed on the electromagnetic wire production line by passing the bolts through the through holes on the coating mounting frame 101; the electromagnetic wire passes through the sliding insertion sleeve 104 and the upper rubber sleeve 206 and then passes through the guide rubber tube 502 and the discharge rubber tube 503. During the process, the vacuum pump connected to the suction tube 204 can be used to draw vacuum. As the electromagnetic wire is transported, the solenoid valve of the paint inlet pipe 303 is timed to switch, and paint is injected into the coating sponge tube 302, and the paint is coated on the electromagnetic wire through the coating sponge tube 302; when the electromagnetic wire is transported by the production line, the electric heating plate 4011 is energized to dry the paint. As the electromagnetic wire is transported, when it passes through the conductive storage tank 5011, the conductive storage tank 5011 is filled with a low-concentration sodium chloride solution, which can achieve conductivity. At this time, once there is a vacancy on the surface of the paint, the power supply shaft 202 is pressed by the spring to drive the anti-wear ball 203 to roll and fit on the surface of the electromagnetic wire to achieve power supply. At this time, the position of the coating defect will be connected to the power terminal 5 through the sodium chloride solution. 04, at this time, the leakage indicator light 205 can realize the lighting of the passage; after the power terminal 504 is connected to the electromagnetic wire, the electromagnet 606 is also connected to the electromagnetic wire, and the piston 605 is magnetically attracted. At this time, the piston 605 moves inside the pressure supply cylinder 604, generating air pressure, controlling the expansion of the airbag 602, so that the re-coating sponge pad 603 is attached to the outside of the electromagnetic wire, and the outside of the electromagnetic wire is re-coated with paint; when the electromagnetic wire moves in the drying and curing part 4, the elastic paddle 702 drives the roller 703 to roll and fit the electromagnetic wire, Once the electromagnetic wire becomes loose, the roller 703 will squeeze the electromagnetic wire to the left under the pressure of the elastic pick 702, and the elastic power connecting piece 704 will be separated from the power contact 7011. At this time, the relaxation indicator light 103 will go out to prompt. Correspondingly, when the electromagnetic wire is tightened, the electromagnetic wire will squeeze the roller 703 to make the elastic power connecting piece 704 fit with the power contact 7011, and the relaxation indicator light 103 will light up normally; open the sealing plug on the top of the conductive delivery tube 506 to put in a low-concentration sodium chloride solution.

[0045] In this article, there are a few points to note:

[0046] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0047] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0048] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A coating device for producing rectangular electromagnetic wires, comprising a coating mounting member (1), on which an electromagnetic wire power connection portion (2) is mounted; characterized in that: A coating portion (3) is installed on the electromagnetic wire power connection portion (2); the coating portion (3) is used to coat the electromagnetic wire with insulating varnish; the electromagnetic wire power connection portion (2) is used to energize the electromagnetic wire; A drying and curing component (4) is installed at the bottom of the coating installation component (1); the drying and curing component (4) is used to heat and dry the insulating paint; A closed leakage detection component (5) is installed inside the drying and curing component (4); the closed leakage detection component (5) is used to bond the electromagnetic wire; A re-coating piece (6) is installed at the bottom of the drying and curing piece (4); the re-coating piece (6) is used for re-coating insulating paint; A tension test piece (7) is installed inside the drying and curing piece (4); the tension test piece (7) is used to prevent the electromagnetic wire from being loosened during transportation; The coating mounting member (1) comprises: a coating mounting frame (101) and a lower support block (102); the lower support block (102) is fixedly mounted on the bottom of the coating mounting frame (101); and a through hole for passing a bolt is provided on the coating mounting frame (101); The electromagnetic wire power connection part (2) comprises: an incoming wire connection block (201) and a power supply shaft (202); the incoming wire connection block (201) is fixedly mounted on the coating mounting frame (101); a power supply shaft (202) is slidably mounted on the incoming wire connection block (201), and a spring is sleeved on the power supply shaft (202); the power supply shaft (202) is used to supply power to the electromagnetic wire; The electromagnetic wire power connection part (2) comprises: an anti-wear ball (203), a suction pipe (204), a leakage indicator light (205) and an upper rubber sleeve (206); the spring on the power supply shaft (202) is located between the incoming wire connection block (201) and the power supply shaft (202); the power supply shaft (202) is externally connected to a power source; an anti-wear ball (203) is embedded in the end of the power supply shaft (202), and the anti-wear ball (203) rolls and fits on the side of the electromagnetic wire; the suction pipe (204) is fixedly mounted on the side of the incoming wire connection block (201); the suction pipe (204) is externally connected to a vacuum pump; the leakage indicator light (205) is fixedly mounted on the side of the incoming wire connection block (201); an upper rubber sleeve (206) is fixedly sleeved on the incoming wire connection block (201); and the middle of the upper rubber sleeve (206) seals and fits the electromagnetic wire.

2. A coating device for producing rectangular electromagnetic wire according to claim 1, characterized in that: The coating mounting member (1) further comprises: a relaxation indicator light (103) and a sliding insertion sleeve (104); the relaxation indicator light (103) is fixedly mounted on the lower support block (102); the sliding insertion sleeve (104) is fixedly mounted inside the lower support block (102); and a through hole having a size larger than the cross-sectional profile of the electromagnetic wire is provided in the middle of the sliding insertion sleeve (104).

3. A coating device for producing rectangular electromagnetic wire according to claim 1, characterized in that: The coating part (3) comprises: a negative pressure cylinder (301), a coating sponge cylinder (302) and a paint inlet pipe (303), wherein the negative pressure cylinder (301) is fixedly mounted on the bottom of the incoming line connection block (201); the negative pressure cylinder (301) is fixedly mounted on the lower support block (102); a coating sponge cylinder (302) is fixedly sleeved inside the negative pressure cylinder (301); the coating sponge cylinder (302) is used for laminating and coating electromagnetic wire; a paint inlet pipe (303) is fixedly mounted on the negative pressure cylinder (301), and the paint inlet pipe (303) is used for supplying insulating paint to the coating sponge cylinder (302); the paint inlet pipe (303) is externally connected to a paint pump; and a solenoid valve is provided on the paint inlet pipe (303).

4. A coating device for producing rectangular electromagnetic wire according to claim 2, characterized in that: The drying and curing component (4) comprises: a drying installation cylinder (401), an electric heating plate (4011) and a negative pressure connecting pipe (402); the drying installation cylinder (401) is fixedly installed at the bottom of the lower support block (102); the electric heating plate (4011) is fixedly installed inside the drying installation cylinder (401); the negative pressure connecting pipe (402) is fixedly installed on the side of the drying installation cylinder (401), and the end of the negative pressure connecting pipe (402) is connected to the suction pipe (204).

5. A coating device for producing rectangular electromagnetic wire according to claim 4, characterized in that: The closed leakage detection element (5) comprises: a detection installation shell (501), a conductive storage groove (5011), a guide rubber tube (502), a discharge rubber tube (503) and a power connection terminal (504); the detection installation shell (501) is fixedly installed inside the drying installation tube (401); the conductive storage groove (5011) is opened inside the detection installation shell (501); the guide rubber tube (502) is fixedly installed inside the detection installation shell (501), and the top of the guide rubber tube (502) is an inclined structure; the guide rubber tube (502) is inside The side is used for sealing and fitting the electromagnetic wire; a discharge rubber tube (503) is fixedly installed inside the detection installation shell (501); the conductive storage groove (5011) is located between the guide rubber tube (502) and the discharge rubber tube (503); the power terminal (504) is fixedly installed on the detection installation shell (501); the end of the power terminal (504) is located on the inner side of the conductive storage groove (5011); a negative pressure connecting pipe (402) is fixedly installed on the detection installation shell (501), and the negative pressure connecting pipe (402) is connected to the conductive storage groove (5011).

6. A coating device for producing rectangular electromagnetic wire according to claim 5, characterized in that: The closed leakage detection component (5) further comprises: a cleaning sponge ring (505) and a conductive delivery tube (506); the cleaning sponge ring (505) is fixedly mounted on the bottom of the detection installation shell (501); the inner side of the cleaning sponge ring (505) is used to fit and wipe the electromagnetic wire; the conductive delivery tube (506) is fixedly mounted on the detection installation shell (501); the conductive delivery tube (506) is connected to the conductive storage tank (5011); a sealing plug is threadedly connected to the top of the conductive delivery tube (506); and the conductive storage tank (5011) is used to store conductive medium.

7. A coating device for producing rectangular electromagnetic wire according to claim 5, characterized in that: The repainting component (6) comprises: a repainting installation ring (601), an air bag (602) and a repainting sponge pad (603); the repainting installation ring (601) is fixedly installed at the bottom of the drying installation cylinder (401); the air bag (602) is fixedly installed inside the repainting installation ring (601); the repainting sponge pad (603) is adhered to the inner ring of the air bag (602); the repainting sponge pad (603) is used to repaint the electromagnetic wire with paint; and the repainting sponge pad (603) absorbs paint.

8. A coating device for producing rectangular electromagnetic wire according to claim 7, characterized in that: The repainting component (6) further comprises: a pressure supply cylinder (604), a piston (605), an electromagnet (606) and a tension spring (607), wherein the pressure supply cylinder (604) is fixedly mounted on the repainting mounting ring (601); the pressure supply cylinder (604) is connected to the air bag (602); a piston (605) is slidably sleeved inside the pressure supply cylinder (604); an iron core is arranged inside the piston (605); an electromagnet (606) is fixedly mounted inside the pressure supply cylinder (604); the electromagnet (606) is used to magnetically attract the iron core inside the piston (605); the electromagnet (606), the power terminal (504), the power supply shaft (202) and the leakage indicator light (205) are connected in series with a power supply; a tension spring (607) is sleeved inside the pressure supply cylinder (604), and two ends of the tension spring (607) are respectively connected between the pressure supply cylinder (604) and the piston (605).

9. A coating device for producing rectangular electromagnetic wire according to claim 4, characterized in that: The tensioning test piece (7) comprises: a test plate (701), an electrical contact (7011), an elastic pick (702), a roller (703) and an elastic electrical contact sheet (704); the test plate (701) is fixedly mounted inside the electric heating plate (4011); the electrical contact (7011) is embedded inside the test plate (701); the elastic pick (702) is fixedly mounted on the test plate (701); the roller (703) is rotatably mounted on the elastic pick (702); the roller (703) is used for rolling and laminating the electromagnetic wire; the elastic electrical contact sheet (704) is fixedly mounted on the inner side of the elastic pick (702); the elastic pick (702) is aligned with the electrical contact (7011); the electrical contact (7011), the elastic electrical contact sheet (704) and the relaxation indicator light (103) are externally connected to a power source.

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