A dough-making and fermentation device based on biscuit production

By designing an automated equipment for dough fermentation and using exhaust balloons to automatically press and exhaust the dough, the burden and fatigue problems caused by manual monitoring of the dough fermentation status are solved, and the dough quality and production efficiency are improved.

CN119302330BActive Publication Date: 2025-04-01ZHONGSHAN DINGSHENG FOOD MASCH CO LTD
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Patent Information

Application Number
CN202411758729.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-04-01
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

Manually monitoring the fermentation status of the dough leads to increased burden on staff, concentration and physical exhaustion, resulting in accumulation of fatigue, which may weaken the accuracy of judging the degree of fermentation of the dough.

Method used

A dough fermentation equipment based on biscuit production is designed, including a processing machine housing, dough bin, mixing rod, exhaust balloon, switching components and exhaust drive unit. By automatically rotating and pressing the exhaust balloon, the dough is automatically pressed and exhausted, and the dough is avoided excessive fermentation.

Benefits of technology

Improve the quality of the dough, disperse large bubbles, enhance the tensile strength and elasticity, avoid excessive fermentation of the dough, reduce manual errors and labor intensity, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of food processing technology, and specifically to a dough mixing and fermentation device based on biscuit production, comprising a processing machine shell, a dough mixing bin and a stirring rod located in the processing machine shell, and also comprising an exhaust ball, wherein the exhaust ball is located in the processing machine shell, and a plurality of exhaust balls are provided; a switching component, wherein the switching component is arranged on the processing machine shell, and the switching component is connected to the exhaust ball, and after the stirring rod completes stirring of the flour in the dough mixing bin, the switching component is used to control the stirring rod to withdraw from the dough mixing bin, and synchronously send the exhaust ball into the dough mixing bin. When this dough mixing and fermentation device based on biscuit production is in use, extruding exhaust gas can disperse large bubbles in the dough, making the dough texture more uniform and delicate, and the exhaust process can also stimulate the dough texture, strengthen the gluten, and make the dough have better tensile strength and elasticity, which is helpful to maintain the shape and taste in subsequent processing.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to dough mixing and fermentation equipment based on biscuit production. Background Art

[0002] In the early stage of making biscuits, kneading and dough fermentation are two crucial steps. Under a suitable environment, with the help of the life activities of yeast and other microorganisms naturally present in the flour, as well as the enzymes released by the yeast during its growth, the starch in the flour will be gradually broken down into sugars. Subsequently, the yeast uses these sugars as energy for respiration, producing biochemical products such as carbon dioxide and alcohols. In this process, carbon dioxide bubbles are formed inside the dough and expand under the high temperature of subsequent baking, making the biscuits fluffy and porous, forming holes during baking, giving the biscuits a unique taste and aroma. At the same time, dough fermentation also promotes the formation of a series of flavor substances such as organic acids, lipids, carbonyl compounds and alcohols. These ingredients further add to the layering and flavor depth of the pasta products.

[0003] In order to improve the taste quality of the finished biscuit products, after the first dough fermentation, the staff will perform secondary kneading, exhaust and let the dough rise on its own. However, since the dough fermentation process is easily affected by the complex influence of various environmental factors such as temperature and humidity, its completion time is often difficult to accurately control. Whether it is insufficient fermentation or excessive fermentation, it will directly weaken the effectiveness of the fermentation, thereby adversely affecting the taste of the final product. Therefore, it is usually necessary to arrange special personnel to continuously and closely monitor the fermentation status of the dough. However, this manual monitoring method not only greatly increases the workload of the staff, but also long-term mental concentration and physical exertion can easily lead to fatigue accumulation, which may weaken the accuracy of the staff's judgment on the degree of dough fermentation. For this reason, we propose a dough mixing and fermentation equipment based on biscuit production. Summary of the invention

[0004] A technical problem to be solved by the present application is that manual monitoring of the fermentation status of dough not only greatly increases the workload of the staff, but also long-term mental concentration and physical exertion easily lead to accumulated fatigue, which may further weaken the accuracy of the staff's judgment on the degree of dough fermentation.

[0005] To solve the above-mentioned technical problems, an embodiment of the present application provides a dough fermentation device based on biscuit production, comprising a processing machine housing, a dough mixing bin and a stirring rod located in the processing machine housing, and also comprising an exhaust ball, wherein the exhaust ball is located in the processing machine housing, and a plurality of the exhaust balls are provided; a switching component, wherein the switching component is arranged on the processing machine housing, and the switching component is connected to the exhaust ball, and after the stirring rod completes stirring the flour in the dough mixing bin, the switching component is used to control the stirring rod to withdraw from the dough mixing bin, and synchronously send the exhaust ball into the dough mixing bin; an exhaust drive unit, wherein the exhaust drive unit is arranged on the switching component, and the exhaust ball is arranged on the exhaust drive unit, and the exhaust drive unit is used to drive the plurality of exhaust balls to rotate in the dough mixing bin, so as to press and exhaust the dough that has completed fermentation.

[0006] In some embodiments, the switching assembly includes an unfolding member disposed in a processing machine housing, the unfolding member is used to control the stirring rod to withdraw from the dough mixing bin, and a conversion member is provided on the unfolding member, the conversion member is used to send the exhaust ball into the dough mixing bin.

[0007] In some embodiments, the unfolding member includes a telescopic tube arranged in a processing machine housing, a driving screw is rotatably arranged in the telescopic tube, a driving motor is arranged on the processing machine housing, a power output end of the driving motor is connected to the driving screw, a driving block is slidably arranged in the telescopic tube, the driving block is threadedly connected to the driving screw, an extension rod is rotatably arranged on the driving block, and the extension rod is dampingly connected to the driving block, and the extension rod is movably connected to the telescopic rod and the driving screw.

[0008] In some embodiments, the conversion part includes a switching plate arranged on the extension rod, one end of the switching plate is connected to the stirring rod, a rotating block is arranged on the side of the switching plate away from the extension rod, the rotating block is connected to the switching plate through a one-way bearing, a push groove is opened on the rotating block, and the push groove is a spiral groove, a fixed plate is arranged on the processing machine housing, and a push rod is rotatably arranged on the fixed plate.

[0009] In some embodiments, the exhaust drive unit includes an exhaust member arranged on a switching plate, and the exhaust member is used to drive the exhaust ball to rotate to press and exhaust the dough that has completed one fermentation. The exhaust member is provided with a power member, and the power member is used to provide power for the rotation of the exhaust ball. The power member is provided with an energy storage member, and the energy storage member is used to store the power provided by the power member. The power member is provided with a release member, and the release member is used to release the kinetic energy stored in the energy storage member.

[0010] In some embodiments, the exhaust member includes a sliding rod arranged on a switching plate, a sealing plate used in conjunction with a dough kneading bin is arranged on the sliding rod, a rotating shaft is rotatably arranged on one end of the sliding rod away from the sealing plate, a kneading panel is arranged on the rotating shaft, the kneading panel is connected to the rotating shaft through a one-way bearing, the kneading panel is connected to the exhaust balls, and the exhaust balls are arranged in a circular array on the kneading panel.

[0011] In some embodiments, the power component includes a mounting plate arranged on the sliding rod, a positioning plate is arranged on the mounting plate, a power shaft is rotatably arranged on the positioning plate, a winding wheel is arranged on the power shaft, a traction rope is wound around the winding wheel, a piston plate is slidably arranged on the sliding rod between the sealing plate and the mounting plate and used in conjunction with the dough kneading bin, the traction rope passes through the mounting plate and is connected to the piston plate, and a return spring is sleeved on the sliding rod between the piston plate and the sealing plate.

[0012] In some embodiments, the energy storage component includes a power gear 1 arranged on a rotating shaft, a limit plate is arranged at one end of the power shaft away from the winding wheel, a power gear 2 is slidably arranged on the power shaft, a clockwork box is arranged on the mounting plate, the clockwork box is rotatably connected to the rotating shaft, a clockwork spring is arranged in the clockwork box, and one end of the clockwork spring is connected to the rotating shaft.

[0013] In some embodiments, the release member includes a bonding plate slidably set on the power shaft, the bonding plate is connected to the power gear 2, the power shaft is located between the bonding plate and the positioning plate and is provided with an extrusion spring, the bonding plate is provided with a pull rope, and the pull rope passes through the mounting plate and is connected to the piston plate.

[0014] In some embodiments, the exhaust ball is made of stainless steel and is hollow inside.

[0015] The present invention has at least the following beneficial effects:

[0016] 1. Improve dough quality: Extrusion exhaust can disperse large bubbles in the dough, making the dough texture more uniform and delicate. The exhaust process can also stimulate the dough texture, strengthen the gluten, and make the dough have better tensile strength and elasticity, which helps to maintain the shape and taste in subsequent processing;

[0017] 2. Avoid over-fermentation of dough: The release device can automatically start the exhaust process when the dough is fermented to the standard degree, thus effectively avoiding the quality deterioration of dough due to over-fermentation. Over-fermentation may cause the dough to be too soft, taste bad, and even produce bad odor. The automatic exhaust function can ensure that the dough is in the best condition for subsequent processing;

[0018] 3. Reduce manual errors and labor intensity: The automated exhaust process reduces the need for manual judgment and operation, reduces errors caused by human factors, reduces the labor intensity of operators, and improves work efficiency and comfort;

[0019] 4. Improve production efficiency: The automatic design can complete the task faster and shorten the production cycle. The quick withdrawal of the stirring rod and the timely placement of the sealing plate save time for the subsequent fermentation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 For the present invention Figure 1 Schematic diagram of the cross-section structure;

[0022] Figure 3 For the present invention Figure 2 Schematic diagram of the enlarged structure of the middle A area;

[0023] Figure 4 For the present invention Figure 1 Schematic diagram of the housing structure of the cutaway processing machine;

[0024] Figure 5 For the present invention Figure 4 Schematic diagram of the structure of the dissection and noodle warehouse;

[0025] Figure 6 This is a schematic diagram of the explosion structure of the unfolded part of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the exhaust drive unit of the present invention;

[0027] Figure 8 For the present invention Figure 7 Another structural diagram;

[0028] Fig. 9 It is a schematic diagram of the structure of the power part of the present invention;

[0029] Fig.10 For the present invention Fig. 9 Schematic diagram of explosion structure;

[0030] Fig.11 This is a structural diagram of Embodiment 2 of the present invention.

[0031] In the figure: 1, processing machine housing; 2, dough mixing bin; 3, stirring rod; 4, exhaust ball; 5, switching assembly; 6, unfolding member; 61, telescopic tube; 62, driving screw; 63, driving motor; 64, driving block; 65, extension rod; 7, conversion member; 71, switching plate; 72, rotating block; 73, pushing groove; 74, fixing plate; 75, pushing rod; 8, exhaust drive unit; 9, exhaust member; 91, sealing plate; 92, sliding rod; 93, rotating shaft ; 94, kneading panel; 10, power part; 101, mounting plate; 102, positioning plate; 103, power shaft; 104, winding wheel; 105, traction rope; 106, piston plate; 107, reset spring; 11, energy storage part; 111, power gear one; 112, limit plate; 113, power gear two; 114, spring box; 115, spring spring; 12, release part; 121, bonding plate; 122, extrusion spring; 123, pull rope. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example 1: Please refer to Figure 1-10 The present invention provides a technical solution: a dough mixing and fermentation device based on biscuit production, including a processing machine housing 1, a dough mixing bin 2 and a stirring rod 3 located in the processing machine housing 1, and also including an exhaust ball 4, the exhaust ball 4 is located in the processing machine housing 1, and the exhaust ball 4 is provided in plurality, the dough mixing bin 2 has the function of providing a standard fermentation environment, which is the prior art, so it will not be elaborated on.

[0034] The switching component 5 is arranged on the processing machine housing 1, and the switching component 5 is connected to the exhaust ball 4. After the stirring rod 3 completes stirring the flour in the dough bin 2, the switching component 5 is used to control the stirring rod 3 to withdraw from the dough bin 2, and synchronously send the exhaust ball 4 into the dough bin 2.

[0035] The advantage of the switching component 5 is that it can automatically withdraw the stirring rod 3 from the dough mixing bin 2 after the dough mixing is completed, and send the sealing plate 91 into the dough mixing bin 2 to wait for the dough to ferment. The timely withdrawal of the stirring rod 3 can avoid unnecessary stirring or damage to the already mixed dough, and the sealing plate 91 can ensure the stability of the environment in the dough mixing bin 2, prevent external factors from affecting the dough, thereby maintaining the quality of the dough. At the same time, the use of the sealing plate 91 can also prevent the dough from direct contact with the air during the fermentation process, avoiding possible contamination and oxidation.

[0036] The exhaust drive unit 8 is arranged on the switching component 5, and the exhaust ball 4 is arranged on the exhaust drive unit 8. The exhaust drive unit 8 is used to drive the multiple exhaust balls 4 to rotate in the dough bin 2 to press and exhaust the dough that has completed fermentation.

[0037] The advantage of the exhaust drive unit 8 is that after the dough has fermented to the standard degree, the release piece 12 can be used to drive the exhaust ball 4 to squeeze and exhaust the fermented dough, thereby effectively avoiding excessive fermentation of the dough. The extrusion exhaust can disperse the large bubbles in the dough, making the dough texture more uniform and delicate. The exhaust process can also stimulate the dough tissue, strengthen the gluten, and make the dough have better tensile strength and elasticity, which helps to maintain the shape and taste in subsequent processing. At the same time, the release piece 12 can be set to automatically start the exhaust process when the dough has fermented to the standard degree, thereby effectively avoiding the quality degradation of the dough due to excessive fermentation. Excessive fermentation may cause the dough to be too soft, have a poor taste, and even produce an unpleasant odor, while the automatic exhaust function can ensure that the dough is in the best condition for subsequent processing.

[0038] The switching assembly 5 includes an unfolding member 6 arranged in the processing machine housing 1, and the unfolding member 6 is used to control the stirring rod 3 to withdraw from the dough mixing bin 2. A conversion member 7 is arranged on the unfolding member 6, and the conversion member 7 is used to send the exhaust ball 4 into the dough mixing bin 2.

[0039] The unfolding member 6 includes a telescopic tube 61 arranged in the processing machine housing 1, a driving screw 62 is rotatably arranged in the telescopic tube 61, a driving motor 63 is arranged on the processing machine housing 1, and the power output end of the driving motor 63 is connected to the driving screw 62, a driving block 64 is slidably arranged in the telescopic tube 61, and the driving block 64 is threadedly connected to the driving screw 62, an extension rod 65 is rotatably arranged on the driving block 64, and the extension rod 65 is damping-connected to the driving block 64, and the extension rod 65 is movably connected to the telescopic rod and the driving screw 62.

[0040] The setting of the unfolding member 6 can quickly withdraw the stirring rod 3 from the dough mixing bin 2, and at the same time quickly send the exhaust ball 4 and the sealing plate 91 into the dough mixing bin 2 to prevent external factors from affecting the dough, thereby maintaining the quality of the dough. At the same time, the use of the sealing plate 91 can also prevent the dough from direct contact with the air during the fermentation process, avoiding possible contamination and oxidation.

[0041] The conversion member 7 includes a switching plate 71 arranged on the extension rod 65, one end of the switching plate 71 is connected to the stirring rod 3, a rotating block 72 is arranged on the side of the switching plate 71 away from the extension rod 65, the rotating block 72 is connected to the switching plate 71 through a one-way bearing, a pushing groove 73 is opened on the rotating block 72, and the pushing groove 73 is a spiral groove, a fixed plate 74 is arranged on the processing machine housing 1, and a pushing rod 75 is rotatably arranged on the fixed plate 74.

[0042] The advantage of setting the conversion member 7 is that it can automatically switch between the stirring rod 3 and the exhaust ball 4 without manual operation, which greatly improves the efficiency of dough fermentation.

[0043] After the stirring rod 3 completes the dough kneading task, the staff first starts the driving motor 63, and the driving motor 63 drives the driving screw 62 to rotate. The driving screw 62 rotates and drives the driving block 64 threadedly connected to it to move in the telescopic tube 61, and synchronously drives the extension rod 65 connected to the driving block 64 to extend out of the telescopic tube 61. At this time, the switching plate 71 connected to the extension rod 65 is synchronously brought out. When the stirring rod 3 is completely withdrawn from the dough kneading bin 2, the switching plate 71 continues to move. At this time, the pushing groove 73 opened on the rotating block 72 on the switching plate 71 engages with the pushing rod 75, and rotates synchronously under the push of the pushing rod 75. When the rotating block 72 rotates, it reaches the switching plate 71 to rotate, thereby exchanging the positions of the stirring rod 3 and the exhaust ball 4. After the replacement is completed, the driving motor 63 is restarted to drive the exhaust ball 4 to enter the dough kneading bin 2. Since the rotating block 72 is connected to the switching plate 71 through a one-way bearing, the pushing groove 73 will not drive the switching plate 71 to rotate when it is disconnected from the pushing rod 75.

[0044] The exhaust drive unit 8 includes an exhaust member 9 arranged on the switching plate 71, and the exhaust member 9 is used to drive the exhaust ball 4 to rotate to press and exhaust the dough that has completed one fermentation. The exhaust member 9 is provided with a power member 10, and the power member 10 is used to provide power for the rotation of the exhaust ball 4. The power member 10 is provided with an energy storage member 11, and the energy storage member 11 is used to store the power provided by the power member 10. The power member 10 is provided with a release member 12, and the release member 12 is used to release the kinetic energy stored in the energy storage member 11.

[0045] The exhaust component 9 includes a sliding rod 92 arranged on the switching plate 71, and a sealing plate 91 used in conjunction with the dough kneading bin 2 is arranged on the sliding rod 92. A rotating shaft 93 is rotatably arranged on one end of the sliding rod 92 away from the sealing plate 91. A kneading panel 94 is arranged on the rotating shaft 93. The kneading panel 94 is connected to the rotating shaft 93 through a one-way bearing, and the kneading panel 94 is connected to the exhaust balls 4, and the exhaust balls 4 are arranged in a circular array on the kneading panel 94.

[0046] The advantage of the exhaust member 9 is that after the dough has fermented to the standard degree, the release member 12 can be used to drive the exhaust ball 4 to extrude and exhaust the fermented dough, thereby effectively preventing the dough from over-fermenting. Extrusion and exhaust can disperse large bubbles in the dough, making the dough structure more uniform and delicate. The exhaust process can also stimulate the dough structure, strengthen the gluten, and make the dough have better tensile strength and elasticity. At the same time, the exhaust ball 4 starts to extrude the dough from the side. Through side extrusion, the bubbles in the dough can be more evenly distributed, thereby improving the taste and texture of the biscuits. Not only that, side extrusion can also strengthen the gluten structure, making the dough tighter and more elastic.

[0047] The power component 10 includes a mounting plate 101 arranged on the sliding rod 92, a positioning plate 102 is arranged on the mounting plate 101, a power shaft 103 is rotatably arranged on the positioning plate 102, a winding wheel 104 is arranged on the power shaft 103, a traction rope 105 is wound around the winding wheel 104, a piston plate 106 is slidably arranged on the sliding rod 92 between the sealing plate 91 and the mounting plate 101 for use with the dough bin 2, the traction rope 105 passes through the mounting plate 101 and is connected to the piston plate 106, and a return spring 107 is sleeved on the sliding rod 92 between the piston plate 106 and the sealing plate 91.

[0048] The energy storage component 11 includes a power gear 111 arranged on the rotating shaft 93, a limit plate 112 is arranged at one end of the power shaft 103 away from the winding wheel 104, a power gear 2 113 is slidably arranged on the power shaft 103, a clockwork box 114 is arranged on the mounting plate 101, the clockwork box 114 is rotatably connected to the rotating shaft 93, a clockwork spring 115 is arranged in the clockwork box 114, and one end of the clockwork spring 115 is connected to the rotating shaft 93.

[0049] The release member 12 includes a bonding plate 121 slidably set on the power shaft 103, the bonding plate 121 is connected to the power gear 2 113, the power shaft 103 is located between the bonding plate 121 and the positioning plate 102 and is provided with an extrusion spring 122, and a pull rope 123 is set on the bonding plate 121, and the pull rope 123 passes through the mounting plate 101 and is connected to the piston plate 106.

[0050] When the exhaust ball 4 enters the dough bin 2, the sealing plate 91 and the piston plate 106 seal the dough bin 2. During the continuous fermentation of the dough, a large amount of gas is generated. The gas contacts the piston plate 106 through the air holes on the kneading panel 94, thereby pushing the piston plate 106 to overcome the elastic force of the spring and retract. During the continuous movement of the piston plate 106, the traction rope 105 is driven to move, and the winding wheel 104 is further driven to rotate. The rotation of the winding shaft drives the power shaft 103 to rotate synchronously. The rotation of the power shaft 103 drives the power gear 2 113 located thereon to rotate. The rotation of the power gear 2 113 drives the power gear 1 111 engaged with it to rotate. The rotation of the rotating gear 1 drives the rotating shaft 93 to rotate. While the rotating shaft 93 rotates, it drives the clockwork spring 115 in the clockwork box 114 to store power. At the same time, because the kneading panel 94 is connected to the rotating shaft 93 through a one-way bearing, when the rotating shaft 93 drives the clockwork spring 115 to store power, it will not drive the kneading panel 94 to rotate, and will not affect the dough during the fermentation process.

[0051] The piston plate 106 moves continuously, and when the noodles in the dough mixing bin 2 are fermented to a specified size, the gas generated can just push the piston plate 106 to the limit distance. When the piston plate 106 reaches the limit distance, it will drive the pull rope 123 to move, and the movement of the pull rope 123 drives the bonding plate 121 to move, and further drives the power gear 2 113 connected to the bonding plate 121 to overcome the elastic force of the extrusion spring 122 and retract. At this time, the extrusion power gear 2 113 is disengaged from the power gear 1 111, and the clockwork spring 115 loses its restriction and begins to release power, thereby driving the rotating shaft 93 and the kneading panel 94 located on the rotating shaft 93 to rotate, and synchronously driving the exhaust ball 4 located on the kneading panel 94 to rotate.

[0052] After the secondary fermentation is completed, the staff opens the opening of the dough mixing bin 2 and removes the dough. At this time, the gas in the dough mixing bin 2 is discharged, and the piston plate 106 is reset under the elastic force of the reset spring 107. At this time, the staff needs to clean the exhaust ball 4. When the staff cleans the exhaust ball 4, the power gear 2 113 can be manually controlled to disengage from the power gear 1 111, and then the power shaft 103 is rotated to reel the traction rope 105 onto the winding wheel 104.

[0053] When the stirring rod 3 is in use, the staff first starts the driving motor 63, and the driving motor 63 drives the driving screw 62 to rotate. The driving screw 62 rotates and drives the driving block 64 threadedly connected to it to move in the telescopic tube 61, and synchronously drives the extension rod 65 connected to the driving block 64 to extend out of the telescopic tube 61. At this time, the switching plate 71 connected to the extension rod 65 is synchronously brought out. When the stirring rod 3 is completely withdrawn from the dough mixing bin 2, the switching plate 71 continues to move. At this time, the pushing groove 73 opened on the rotating block 72 on the switching plate 71 engages with the pushing rod 75, and rotates synchronously under the push of the pushing rod 75. When the rotating block 72 rotates, it reaches the switching plate 71 to rotate, thereby exchanging the positions of the stirring rod 3 and the exhaust ball 4. After the replacement is completed, the driving motor 63 is restarted to drive the exhaust ball 4 to enter the dough mixing bin 2. Since the rotating block 72 is connected to the switching plate 71 through a one-way bearing, the pushing groove 73 will not drive the switching plate 71 to rotate when the pushing rod 75 is disconnected.

[0054] When the exhaust ball 4 enters the dough bin 2, the sealing plate 91 and the piston plate 106 seal the dough bin 2. During the continuous fermentation of the dough, a large amount of gas is generated. The gas contacts the piston plate 106 through the air holes on the kneading panel 94, thereby pushing the piston plate 106 to overcome the elastic force of the spring and retract. During the continuous movement of the piston plate 106, the traction rope 105 is driven to move, and the winding wheel 104 is further driven to rotate. The rotation of the winding shaft drives the power shaft 103 to rotate synchronously. The rotation of the power shaft 103 drives the power gear 2 113 located thereon to rotate. The rotation of the power gear 2 113 drives the power gear 1 111 engaged with it to rotate. The rotation of the rotating gear 1 drives the rotating shaft 93 to rotate. While the rotating shaft 93 rotates, it drives the clockwork spring 115 in the clockwork box 114 to store power. At the same time, because the kneading panel 94 is connected to the rotating shaft 93 through a one-way bearing, when the rotating shaft 93 drives the clockwork spring 115 to store power, it will not drive the kneading panel 94 to rotate, and will not affect the dough during the fermentation process.

[0055] The piston plate 106 moves continuously, and when the noodles in the dough mixing bin 2 are fermented to a specified size, the gas generated can just push the piston plate 106 to the limit distance. When the piston plate 106 reaches the limit distance, it will drive the pull rope 123 to move, and the movement of the pull rope 123 drives the bonding plate 121 to move, and further drives the power gear 2 113 connected to the bonding plate 121 to overcome the elastic force of the extrusion spring 122 and retract. At this time, the extrusion power gear 2 113 is disengaged from the power gear 1 111, and the clockwork spring 115 loses its restriction and begins to release power, thereby driving the rotating shaft 93 and the kneading panel 94 located on the rotating shaft 93 to rotate, and synchronously driving the exhaust ball 4 located on the kneading panel 94 to rotate.

[0056] After the secondary fermentation is completed, the staff opens the opening of the dough mixing bin 2 and takes out the dough. At this time, the gas in the dough mixing bin 2 is discharged, and the piston plate 106 is reset under the elastic force of the reset spring 107. At this time, the staff needs to clean the exhaust ball 4. When the staff cleans the exhaust ball 4, the power gear 2 113 can be manually controlled to disengage from the power gear 1 111, and then the power shaft 103 is rotated to reel the traction rope 105 onto the winding wheel 104.

[0057] Example 2: Please refer to Fig.11 The present invention provides a technical solution: the exhaust ball 4 is made of stainless steel and is hollow inside. The exhaust ball 4 made of stainless steel has a smooth surface, is corrosion-resistant and easier to clean, and can effectively extend the service life of the exhaust ball 4. The hollow internal design makes it easier to push it to rotate.

[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0059] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A dough-making and fermentation device for biscuit production, comprising a processing machine housing (1), a dough-making bin (2) and a stirring rod (3) located in the processing machine housing (1), characterized in that: Also includes: An exhaust ball (4), the exhaust ball (4) being located in the processing machine housing (1), and a plurality of the exhaust balls (4) are provided; a switching assembly (5), wherein the switching assembly (5) is arranged on the processing machine housing (1), and the switching assembly (5) is connected to the exhaust ball (4); after the stirring rod (3) has finished stirring the flour in the dough mixing bin (2), the switching assembly (5) is used to control the stirring rod (3) to withdraw from the dough mixing bin (2), and simultaneously send the exhaust ball (4) into the dough mixing bin (2); An exhaust drive unit (8), the exhaust drive unit (8) being arranged on the switching assembly (5), and the exhaust balls (4) being arranged on the exhaust drive unit (8), the exhaust drive unit (8) driving the plurality of exhaust balls (4) to rotate in the dough mixing bin (2) to press and exhaust the dough that has completed fermentation; The exhaust drive unit (8) comprises an exhaust member (9) arranged on the switching plate (71), and the exhaust member (9) is used to drive the exhaust ball (4) to rotate so as to press and exhaust the dough that has completed one fermentation. The exhaust member (9) is provided with a power member (10), and the power member (10) is used to provide power for the exhaust ball (4) to rotate. The power member (10) is provided with an energy storage member (11), and the energy storage member (11) is used to store the power provided by the power member (10). The power member (10) is provided with a release member (12), and the release member (12) is used to release the kinetic energy stored in the energy storage member (11); The exhaust member (9) comprises a sliding rod (92) arranged on the switching plate (71), a sealing plate (91) used in conjunction with the dough kneading bin (2) being arranged on the sliding rod (92), a rotating shaft (93) being rotatably arranged at one end of the sliding rod (92) away from the sealing plate (91), a kneading panel (94) being arranged on the rotating shaft (93), the kneading panel (94) being connected to the rotating shaft (93) via a one-way bearing, the kneading panel (94) being connected to the exhaust balls (4), and the exhaust balls (4) being arranged in a circular array on the kneading panel (94); The power member (10) comprises a mounting plate (101) arranged on a sliding rod (92), a positioning plate (102) being arranged on the mounting plate (101), a power shaft (103) being rotatably arranged on the positioning plate (102), a winding wheel (104) being arranged on the power shaft (103), a traction rope (105) being wound around the winding wheel (104), a piston plate (106) being slidably arranged on the sliding rod (92) between the sealing plate (91) and the mounting plate (101) for use with the dough kneading bin (2), the traction rope (105) passing through the mounting plate (101) and being connected to the piston plate (106), and a return spring (107) being sleeved on the sliding rod (92) between the piston plate (106) and the sealing plate (91); The energy storage member (11) comprises a power gear 1 (111) arranged on a rotating shaft (93); a limit plate (112) is arranged at one end of the power shaft (103) away from the winding wheel (104); a power gear 2 (113) is slidably arranged on the power shaft (103); a clockwork box (114) is arranged on the mounting plate (101); the clockwork box (114) is rotatably connected to the rotating shaft (93); a clockwork spring (115) is arranged in the clockwork box (114); one end of the clockwork spring (115) is connected to the rotating shaft (93); The release member (12) comprises a bonding plate (121) slidably arranged on the power shaft (103), the bonding plate (121) being connected to the second power gear (113), the power shaft (103) being located between the bonding plate (121) and the positioning plate (102) and being provided with a compression spring (122), the bonding plate (121) being provided with a pull rope (123), the pull rope (123) passing through the mounting plate (101) and being connected to the piston plate (106).

2. The dough mixing and fermentation equipment based on biscuit production according to claim 1, characterized in that: The switching assembly (5) comprises an expansion member (6) arranged in a processing machine housing (1), and the expansion member (6) is used to control the stirring rod (3) to withdraw from the dough mixing bin (2). The expansion member (6) is provided with a conversion member (7), and the conversion member (7) is used to send the exhaust ball (4) into the dough mixing bin (2).

3. The dough mixing and fermentation equipment based on biscuit production according to claim 2, characterized in that: The unfolding member (6) comprises a telescopic tube (61) arranged in a processing machine housing (1), a driving screw (62) being rotatably arranged in the telescopic tube (61), a driving motor (63) being arranged on the processing machine housing (1), a power output end of the driving motor (63) being connected to the driving screw (62), a driving block (64) being slidably arranged in the telescopic tube (61), the driving block (64) being threadedly connected to the driving screw (62), an extension rod (65) being rotatably arranged on the driving block (64), the extension rod (65) being dampingly connected to the driving block (64), and the extension rod (65) being movably connected to the telescopic rod and the driving screw (62).

4. The dough mixing and fermentation equipment based on biscuit production according to claim 3 is characterized in that: The conversion member (7) comprises a switching plate (71) arranged on the extension rod (65), one end of the switching plate (71) being connected to the stirring rod (3), a rotating block (72) being arranged on the side of the switching plate (71) away from the extension rod (65), the rotating block (72) being connected to the switching plate (71) via a one-way bearing, a pushing groove (73) being provided on the rotating block (72), the pushing groove (73) being a spiral groove, and a fixing plate (74) being arranged on the fixing plate (74) for rotationally mounting a pushing rod (75).

5. The dough mixing and fermentation equipment for biscuit production according to claim 4, characterized in that: The exhaust ball (4) is made of stainless steel and is hollow inside.

Citation Information

Patent Citations

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