A cleaning and disinfection device for textile yarns
By designing a textile yarn cleaning and disinfection device with structures such as pallets, filter plates, and longitudinal push rods, the problems of complex operation and poor cleaning effects of existing equipment are solved, and efficient automatic cleaning and disinfection of yarns are achieved.
Patent Information
- Application Number
- CN202411856805.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The existing textile yarn cleaning equipment has insufficient operational convenience and a single cleaning structure, resulting in poor yarn cleaning effect and difficult to clean with winding.
Design a cleaning and disinfection device for textile yarns. By adding a coherent yarn cleaning and disinfection mechanism, the specific links of yarn processing are integrated, and the structures such as pallets, filter plates, longitudinal push rods, slides, sliders are used to realize automated soaking, brushing and steam sterilization of yarns.
It improves the completion efficiency of yarn processing, improves the cleaning effect, simplifies the operation process, reduces manual intervention, and ensures efficient cleaning and disinfection of yarn.
Smart Images

Figure CN119303139B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of textile yarn production, and particularly relates to a cleaning and disinfection device for textile yarns. Background Art
[0002] In the textile industry, the quality of yarn is directly related to the quality and safety of the final product. During the production process of textile yarns, they are easily attached by pollutants such as dust, oil stains, and microorganisms. These pollutants not only affect the appearance color of the yarns, but may also cause problems such as broken ends and increased hairiness during the spinning process, ultimately leading to a decline in the quality of textiles. Through cleaning and disinfection, these pollutants can be effectively removed to ensure the purity and consistency of the yarns. Therefore, cleaning and disinfecting textile yarns is not only a necessary production process, but also an important measure to ensure that the products meet market standards and the health needs of consumers;
[0003] The current textile yarn cleaning equipment lacks operational convenience. The actual cleaning mechanism and disinfection mechanism are independent of each other. When cleaning the yarns, manual repeated intervention is required for taking and placing the yarns, and the operation process is complex. At the same time, the cleaning structure of the existing cleaning equipment is single (manifested as immersion and rinsing), and it is not easy to clean the wound yarns, and its cleaning effect needs to be enhanced. In response to this, the present invention designs a cleaning and disinfection device for textile yarns to solve the above problems. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a cleaning and disinfection device for textile yarns. By adding a coherent yarn cleaning and disinfection mechanism and integrating the specific links of yarn processing, the one-time completion efficiency of yarn processing is improved, thereby effectively solving the problems raised in the technical background.
[0005] To solve the above technical problems, the present invention provides a cleaning and disinfection device for textile yarns, including an operation box. Inside the operation box, a support plate and a filter plate are respectively installed. The filter plate is located above the support plate. The inner surface of the operation box is provided with a first sliding groove. Both sides of the support plate are connected with first sliders, and both sides of the filter plate are connected with second sliders. The first sliders and the second sliders are both slidably engaged with the first sliding groove. A limiting block is connected between one side of the first slider and the first sliding groove, and a limiting block is connected between one side of the second slider and the first sliding groove. The inner bottom surface of the operation box is connected with a first longitudinal push rod, and the top end of the first longitudinal push rod is connected with the support plate. The inner side of the first sliding groove is connected with a second longitudinal push rod, and the output end of the second longitudinal push rod is connected with the second slider. The upper and lower surfaces of the filter plate are respectively connected with an upper trigger key and a lower trigger key. The upper surface of the support plate is connected with a first-stage start switch, and the position of the lower trigger key is adapted to that of the first-stage start switch. The inner side of the operation box is connected with a fixing plate, and the bottom end of the fixing plate is connected with a second-stage start switch. The position of the upper trigger key is adapted to that of the second-stage start switch. The second-stage start switch is contact-started by the upper trigger key. The upper end of the filter plate is connected with a driven shaft, and a flexible brush is connected to the circumferential surface of the driven shaft;
[0006] A number of wire winding columns are installed at the upper end of the filter plate. There are four groups of the wire winding columns, and the four groups of wire winding columns are respectively located at the four vertex positions on the surface of the filter plate. The four groups of wire winding columns are all telescopic structures. The bottom ends of the four groups of wire winding columns are all connected with rotating shafts, and the rotating shafts are rotatably connected with the filter plate. Both sides of the top plate are connected with telescopic covers, and the position below the telescopic covers is adapted to that of the filter plate. The bottom end of the operation box is fixedly connected with a bottom bracket, and a steam generator is installed above the operation box. Both sides of the steam generator are connected with air guide pipes, and one end of each air guide pipe is connected with an air outlet, and the position below the air outlet is adapted to that of the filter plate;
[0007] Both sides of the bottom end of the operation box are connected with drying blowers. One side of each drying blower is connected with a duct. The duct is of a telescopic structure. The output end of the duct is connected with an air outlet hood. The air outlet hood is adapted to the position of the filter plate. The secondary start switch is electrically connected to the steam generator. A driving motor is installed at the bottom of the operation box. The output end of the driving motor is connected with a driving shaft. One end of the driving shaft penetrates through the support plate. The surface of the support plate is provided with spoiler bars. The spoiler bars are of a toothed disc structure. The bottom surface of the spoiler bars is attached to the surface of the support plate. One end of the driving shaft is connected with the spoiler bars. The primary start switch is electrically connected to the driving motor. The driving motor is electrically started by using the primary start switch. One side of the spoiler bars is provided with a driven sprocket. The driven sprocket meshes with the spoiler bars. One end of the driven shaft is connected with the driven sprocket. The other end of the driven shaft is connected with a flexible brush. The driving motor drives the spoiler bars to rotate through the driving shaft. While the spoiler bars are rotating, the driven sprocket is synchronously driven to rotate. At this time, the flexible brush rotates along with the driven shaft at the upper end of the driven sprocket to brush the yarn above the filter plate.
[0008] Preferably, the upper end of the operation box is connected with a support platform. The support platform is of a telescopic structure. The top end of the support platform is connected with a top plate. The upper surface of the top plate is provided with a third chute. The bottom end of the steam generator is connected with a mounting block. The bottom end of the mounting block is fixedly connected with a fourth slider. The fourth slider is slidably matched with the third chute. One side of the top plate is connected with a second horizontal push rod. The output end of the second horizontal push rod is connected with the steam generator. The upper end of the steam generator is connected with a water inlet pipe. The air duct is of a telescopic structure. The bottom end of the support platform is connected with a third slider. The upper surface of the operation box is provided with a second chute. The third slider is slidably matched with the second chute. One side of the upper end of the operation box is also connected with a first horizontal push rod. The first horizontal push rod is adapted to the position of the support platform, and the output end of the first horizontal push rod is connected with the support platform. The first horizontal push rod is used to horizontally displace the support platform.
[0009] A flow collecting box is installed at the lower end of the operation box. The upper surface of the flow collecting box is connected with a connecting piece. One end of the connecting piece is connected with the operation box. Both sides of the operation box are connected with return pipes. A switching valve is connected between one side of each return pipe and the operation box. The input end of the return pipe penetrates through the operation box, and the input end of the return pipe is adapted to the position of the support plate. The installation height of the return pipe is higher than that of the support plate. The return pipe is of a telescopic structure, and the output end of the return pipe is connected with the flow collecting box. One side of the bottom end of the flow collecting box is connected with a sewage discharge pipe to discharge the collected disinfected sewage.
[0010] Preferably, an operation panel is installed on the side surface of the operation box. The operation panel is electrically connected to the first vertical push rod, the second vertical push rod, the first horizontal push rod, the second horizontal push rod and the drying blowers respectively, and the automation degree of equipment operation control is high.
[0011] The beneficial effects of the present invention are as follows:
[0012] For the cleaning and disinfection device of the textile yarn of the present invention, the textile yarn is put into the operation box and placed on the filter plate. The second longitudinal push rod is used to longitudinally push the filter plate downward. The filter plate moves downward, so that the yarn is immersed in the disinfection water. When the filter plate moves downward, the lower trigger key at its bottom end contacts the first-stage start switch and starts the first-stage start switch. At this time, the drive motor is electrically started and operates. The drive motor drives the turbulence rod through the drive shaft, and the turbulence rod turbulizes the disinfection water in the operation box to prevent the disinfectant in the disinfection water from precipitating and affecting the disinfection effect.
[0013] A driven gear disc is installed on one side of the turbulence rod. The driven gear disc meshes with the turbulence rod. One end of the driven shaft is connected to the driven gear disc, and the other end of the driven shaft is connected to the flexible brush. The drive motor drives the turbulence rod to operate through the drive shaft. While the turbulence rod is operating, it synchronously drives the driven gear disc to rotate. At this time, the flexible brush rotates with the driven shaft at the upper end of the driven gear disc to brush the yarn above the filter plate. Four winding posts are installed at the upper end of the filter plate, and the bottom ends of the winding posts are all connected with rotating shafts. The winding posts can rotate in cooperation with the rotating shafts at the bottom ends. During the process of the flexible brush brushing the yarn, the yarn can follow the driving force of the flexible brush, so as to facilitate the brushing of the yarn and achieve a high degree of cleaning.
[0014] After the yarn disinfection is completed, the second longitudinal push rod pulls up the filter plate to move the yarn away from the disinfection water. During the upward movement of the filter plate, the upper trigger key on its surface contacts and starts the second-stage start switch at the corresponding position. At this time, the steam generator is electrically started, and the steam generator immediately outputs steam to perform steam sterilization cleaning on the textile yarn, further improving the cleaning effect of the textile yarn.
[0015] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the cleaning and disinfection device of the textile yarn of the present invention;
[0017] Figure 2 is the front view of the cleaning and disinfection device of the textile yarn of the present invention;
[0018] Figure 3 is for the present invention Figure 2 the cross-sectional view of the A-A plane in;
[0019] Figure 4 is for the present invention Figure 3 the cross-sectional view of the B-B plane in;
[0020] Figure 5 is for the present invention Figure 4 the cross-sectional view of the C-C plane in;
[0021] Figure 6 For the present invention Figure 5 A sectional view of the D-D plane in the present invention;
[0022] Figure 7 For the present invention Figure 6 A sectional view of the K-K plane in the present invention;
[0023] Figure 8 A schematic bottom view of the cleaning and disinfection device for textile yarns of the present invention;
[0024] Figure 9 For the present invention Figure 3 An enlarged partial view at E in the present invention;
[0025] Figure 10 For the present invention Figure 4 An enlarged partial view at F in the present invention;
[0026] Figure 11 For the present invention Figure 5 An enlarged partial view at G in the present invention;
[0027] Figure 12 For the present invention Figure 6 An enlarged partial view at H in the present invention;
[0028] Figure 13 A schematic position structure diagram of the flexible brush of the cleaning and disinfection device for textile yarns of the present invention;
[0029] Figure 14 A schematic connection structure diagram of the flexible brush of the cleaning and disinfection device for textile yarns of the present invention.
[0030] The reference signs in the drawings are: 1, operation box; 101, support plate; 1011, first slider; 102, first chute; 103, first longitudinal push rod; 104, primary start switch; 105, fixing plate; 1051, secondary start switch; 106, second longitudinal push rod; 107, spoiler rod; 108, drive motor; 1081, drive shaft; 109, second chute; 2, filter plate; 201, winding post; 2011, rotating shaft; 202, second slider; 203, upper trigger key; 204, lower trigger key; 3, top plate; 301, telescopic cover plate; 302, support platform; 3021, third slider; 3022, first cross push rod; 303, third chute; 304, second cross push rod; 4, steam generator; 401, water filling pipe; 402, air duct; 403, air outlet; 404, mounting block; 4041, fourth slider; 5, operation panel; 6, drying fan; 601, air duct; 602, air outlet hood; 7, manifold; 701, return pipe; 702, on-off valve; 703, sewage pipe; 704, connecting piece; 8, bottom bracket; 9, flexible brush; 901, driven sprocket; 902, driven shaft. Detailed implementation manners
[0031] To make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0032] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0033] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0034] Embodiment 1:
[0035] Please refer to Figures 1 - 14As shown in the figure, the present invention is a cleaning and disinfection device for textile yarns, including an operation box 1. Inside the operation box 1, a support plate 101 and a filter plate 2 are respectively installed. The filter plate 2 is located above the support plate 101. The support plate 101 is used to support the filter plate 2, and the filter plate 2 is used to place the textile yarns. The upper end of the filter plate 2 is connected to a driven shaft 902. The inner surface of the operation box 1 is provided with a first sliding groove 102. Both sides of the support plate 101 are connected with first sliders 1011, and both sides of the filter plate 2 are connected with second sliders 202. The first sliders 1011 and the second sliders 202 are both slidably matched with the first sliding groove 102. The support plate 101 can be adjusted longitudinally in height by using the first sliders 1011 in cooperation with the first sliding groove 102. The filter plate 2 can also be adjusted longitudinally in height by using the second sliders 202 in cooperation with the first sliding groove 102. A limiting block is connected between one side of the first slider 1011 and the first sliding groove 102 to fix the position of the support plate 101. A limiting block is connected between one side of the second slider 202 and the first sliding groove 102 to fix the position of the filter plate 2. The inner bottom surface of the operation box 1 is connected with a first longitudinal push rod 103. The top end of the first longitudinal push rod 103 is connected to the support plate 101. The first longitudinal push rod 103 serves as a driving mechanism for the longitudinal adjustment of the support plate 101. The inner side of the first sliding groove 102 is connected with a second longitudinal push rod 106. The output end of the second longitudinal push rod 106 is connected to the second slider 202. The second longitudinal push rod 106 pushes and pulls the second slider 202 longitudinally, so as to adjust the longitudinal height of the filter plate 2. The second longitudinal push rod 106 serves as a power mechanism;
[0036] The upper and lower surfaces of the filter plate 2 are respectively connected with an upper trigger key 203 and a lower trigger key 204. The upper surface of the support plate 101 is connected with a first-level start switch 104. The position of the lower trigger key 204 is adapted to that of the first-level start switch 104. When the filter plate 2 moves downward, the lower trigger key 204 contacts the first-level start switch 104 and starts the first-level start switch 104. The inner side of the operation box 1 is connected with a fixing plate 105. The bottom end of the fixing plate 105 is connected with a second-level start switch 1051. The fixing plate 105 is used to connect and fix the second-level start switch 1051. The position of the upper trigger key 203 is adapted to that of the second-level start switch 1051. When the filter plate 2 moves upward, the upper trigger key 203 contacts the second-level start switch 1051 and starts the second-level start switch 1051. A steam generator 4 is installed above the operation box 1. The steam generator 4 adopts existing equipment, and its rated output power is 2.4KW. Both sides of the steam generator 4 are connected with air ducts 402. One end of the air duct 402 is connected with an air outlet 403. The position below the air outlet 403 is adapted to that of the filter plate 2. The steam generator 4 conducts a steam reaction, outputs steam through the air ducts 402, and discharges it through the air outlet 403, and then acts on the textile yarns.
[0037] Both sides of the bottom end of the operation box 1 are connected with drying fans 6. One side of the drying fan 6 is connected with an air duct 601. The air duct 601 is a telescopic structure and its length can be adjusted. The output end of the air duct 601 is connected with an air outlet hood 602. The air outlet hood 602 is adapted to the position of the filter plate 2. The drying fan 6 generates drying air, which is guided by the air duct 601 and output by the air outlet hood 602, and then acts on the textile yarn to quickly dry the textile yarn. The secondary start switch 1051 is electrically connected to the steam generator 4. When the secondary start switch 1051 is triggered to start, the steam generator 4 is electrically started. The steam generator 4 immediately outputs steam to perform steam sterilization and cleaning on the textile yarn;
[0038] The upper end of the operation box 1 is connected with a support platform 302. The support platform 302 is a telescopic structure. The use height of the steam generator 4 is adjusted by the support platform 302. The top end of the support platform 302 is connected with a top plate 3. The steam generator 4 is supported and installed by the top plate 3. A third chute 303 is arranged on the upper surface of the top plate 3. The bottom end of the steam generator 4 is connected with a mounting block 404. The bottom end of the mounting block 404 is fixedly connected with a fourth slider 4041. The fourth slider 4041 is slidably matched with the third chute 303. The steam generator 4 uses the fourth slider 4041 to cooperate with the third chute 303 to perform lateral movement (X-axis movement) to adjust the lateral position of the air outlet 403. One side of the top plate 3 is connected with a second horizontal push rod 304. The output end of the second horizontal push rod 304 is connected with the steam generator 4. The second horizontal push rod 304 is used as a driving mechanism for the lateral adjustment of the steam generator 4, and the operation is convenient. The upper end of the steam generator 4 is connected with a water inlet pipe 401. The water inlet pipe 401 is used to inject water into the steam generator 4 to maintain the reaction efficiency of the steam generator 4. The air duct 402 is a telescopic structure and its length can be adjusted to adjust the output position and distance of the steam and improve the operation accuracy.
[0039] The bottom end of the support platform 302 is connected with a third slider 3021. A second chute 109 is arranged on the upper surface of the operation box 1. The third slider 3021 is slidably matched with the second chute 109. The lateral position of the support platform 302 can be adjusted (Y-axis movement) by using the third slider 3021 to cooperate with the second chute 109, and the operation fluency is high. One side of the upper end of the operation box 1 is also connected with a first horizontal push rod 3022. The first horizontal push rod 3022 is adapted to the position of the support platform 302, and the output end of the first horizontal push rod 3022 is connected with the support platform 302. The first horizontal push rod 3022 is used as a power mechanism when the support platform 302 moves laterally;
[0040] At the bottom inside the operation box 1, a driving motor 108 is installed. The driving motor 108 can use existing equipment, and its rated output power is 1.0 KW. The output end of the driving motor 108 is connected to a driving shaft 1081. One end of the driving shaft 1081 penetrates through the pallet 101. A spoiler rod 107 is installed on the surface of the pallet 101. One end of the driving shaft 1081 is connected to the spoiler rod 107. The driving motor 108 drives the spoiler rod 107 through the driving shaft 1081. The spoiler rod 107 turbulates the disinfectant water inside the operation box 1 to prevent the disinfectant in the disinfectant water from precipitating and affecting the disinfection effect. The bottom surface of the spoiler rod 107 fits with the surface of the pallet 101. When the spoiler rod 107 rotates, it does not interfere with the pallet 101, improving the turbulating efficiency. The first-stage start switch 104 is electrically connected to the driving motor 108. When the first-stage start switch 104 is triggered to start, the driving motor 108 is electrically started, and the driving motor 108 then rotates. On one side of the spoiler rod 107, a driven gear disc 901 is installed. The driven gear disc 901 meshes with the spoiler rod 107. One end of a driven shaft 902 is connected to the driven gear disc 901, and the other end of the driven shaft 902 is connected to a flexible brush 9. The driving motor 108 drives the spoiler rod 107 to rotate through the driving shaft 1081. While the spoiler rod 107 rotates, it synchronously drives the driven gear disc 901 to rotate. At this time, the flexible brush 9 rotates along with the driven shaft 902 at the upper end of the driven gear disc 901 to brush the yarn above the filter plate 2. At the bottom ends of the four winding columns 201 installed at the upper end of the filter plate 2, rotating shafts 2011 are connected. The rotating shafts 2011 are rotatably connected to the filter plate 2. The winding columns 201 cooperate with the rotating shafts 2011 at the bottom ends to rotate. During the process of the flexible brush 9 brushing the yarn, the yarn can follow the driving force of the flexible brush 9, facilitating the brushing of the yarn and achieving a high brushing completion degree.
[0041] At the lower end of the operation box 1, a flow collecting box 7 is installed to lead out and collect the used disinfectant water. A connecting piece 704 is connected to the upper surface of the flow collecting box 7. One end of the connecting piece 704 is connected to the operation box 1. The flow collecting box 7 is installed and connected by using the connecting piece 704. On both sides of the operation box 1, return pipes 701 are connected. A switch valve 702 is connected between one side of the return pipe 701 and the operation box 1 to control the opening and closing of the return pipe 701. The input end of the return pipe 701 penetrates through the operation box 1, and the input end of the return pipe 701 is adapted to the position of the pallet 101. The installation height of the return pipe 701 is higher than that of the pallet 101, facilitating the drainage of the disinfectant water. The return pipe 701 is of a telescopic structure, and the length of the return pipe 701 can be adjusted. The output end of the return pipe 701 is connected to the flow collecting box 7. During actual operation, the switch valve 702 is opened, and the disinfectant water is drained and concentrated into the flow collecting box 7 through the return pipe 701. One side at the bottom end of the flow collecting box 7 is connected to a sewage discharge pipe 703 to discharge the accumulated sewage.
[0042] Several wire winding posts 201 are installed at the upper end of the filter plate 2. Specifically, there are four groups of the several wire winding posts 201, and the four groups of wire winding posts 201 are respectively located at the four vertex positions on the surface of the filter plate 2, which can wind and arrange the textile yarns, prevent the yarns from knotting, and improve the neatness. The four groups of wire winding posts 201 are all telescopic structures. When the wire winding posts 201 are stretched, the processing amount of the textile yarns can be increased. The bottoms of the four groups of wire winding posts 201 are all connected with rotating shafts 2011, and the rotating shafts 2011 are rotationally connected with the filter plate 2. The wire winding posts 201 can rotate in cooperation with the rotating shafts 2011 at the bottoms, so as to facilitate the brushing of the yarns. Telescopic covers 301 are connected to both sides of the top plate 3, and the positions below the telescopic covers 301 are adapted to the filter plate 2. The telescopic covers 301 can be used to simply cover the operation box 1, maintain the sterilization and cleaning temperature of the steam to a certain extent, and improve the cleaning effect. The bottom of the operation box 1 is fixedly connected with a bottom support 8, and the operation box 1 is supported and fixed by the bottom support 8.
[0043] An operation panel 5 is installed on the side surface of the operation box 1. The operation panel 5 is electrically connected to the first longitudinal push rod 103, the second longitudinal push rod 106, the first transverse push rod 3022, the second transverse push rod 304, and the drying fan 6 respectively. The first longitudinal push rod 103 is electrically started by using the operation panel 5, and the first longitudinal push rod 103 adjusts the longitudinal height of the support plate 101. The second longitudinal push rod 106 is electrically started by using the operation panel 5, and the second longitudinal push rod 106 adjusts the longitudinal height of the filter plate 2. The first transverse push rod 3022 is electrically started by using the operation panel 5, and the first transverse push rod 3022 horizontally pushes and moves the support table 302. The second transverse push rod 304 is electrically started by using the operation panel 5, and the second transverse push rod 304 horizontally pushes and moves the steam generator 4. The drying fan 6 is electrically started by using the operation panel 5, and the drying fan 6 guides out the dry air through the air duct 601 in cooperation with the air outlet hood 602. Among them, in the scheme, the first longitudinal push rod 103, the second longitudinal push rod 106, the first transverse push rod 3022, the second transverse push rod 304, and the drying fan 6 can all adopt existing equipment. The rated output power of the first longitudinal push rod 103 is 2.4KW, the rated output power of the second longitudinal push rod 106 is 1.8KW, the rated output power of the first transverse push rod 3022 is 1.4KW, the rated output power of the second transverse push rod 304 is 1.2KW, and the rated output power of the drying fan 6 is 2.0KW.
[0044] In this embodiment, first, disinfectant water for textile yarns is injected into the operation box 1 from above the operation box 1 (the choice of disinfectant should be based on the yarn material, the type of contaminants, and subsequent process requirements. It should be able to effectively kill microorganisms, not damage the yarn material, and the residues should be safe and harmless. Commonly used disinfectants include hydrogen peroxide, sodium hypochlorite, etc.). The liquid level of the initially injected disinfectant water is not higher than the height of the filter plate 2. After the disinfectant water is injected, the textile yarns to be processed are put in and placed. The textile yarns can be put in as a whole roll or wound and sorted using the winding post 201, aiming to keep the yarns in order and avoid entanglement and knotting during the processing. The second longitudinal push rod 106 is used to longitudinally push down the filter plate 2. The filter plate 2 moves downward, immersing the yarns in the disinfectant water. When the filter plate 2 moves downward, the lower trigger key 204 at its bottom contacts the first-stage start switch 104 and starts the first-stage start switch 104. At this time, the drive motor 108 is electrically started and operates. The drive motor 108 drives the turbulence rod 107 through the drive shaft 1081, and the turbulence rod 107 turbulizes the disinfectant water in the operation box 1 to prevent the precipitation of the disinfectant in the disinfectant water from affecting the disinfection effect. After a certain soaking duration, the second longitudinal push rod 106 pulls up the filter plate 2 to move the yarns away from the disinfectant water. During the upward movement of the filter plate 2, the upper trigger key 203 on its surface contacts and starts the second-stage start switch 1051 at the corresponding position. At this time, the steam generator 4 is electrically started, and the steam generator 4 immediately outputs steam to perform steam sterilization and cleaning on the textile yarns, improving the cleaning effect of the textile yarns;
[0045] Among them, the steam generator 4 can move in four directions. The second cross push rod 304 can be used to move the steam generator 4 in the X-axis direction, and the first cross push rod 3022 can be used to move the steam generator 4 in the Y-axis direction to cooperate with adjusting the steam outlet position of the air outlet 403, and the sterilization and cleaning of the textile yarns are highly complete.
[0046] In addition, the concentration of the disinfectant in the disinfectant water and the treatment time are key factors affecting the disinfection effect. Too high a concentration or too long a treatment time may damage the yarn fibers and affect the product quality, while insufficient concentration or too short a time cannot achieve the expected disinfection effect. Therefore, it is necessary to select a suitable disinfectant. At the same time, after disinfection, the disinfectant residues on the yarns must be thoroughly cleaned to prevent potential harm to human health or affect the subsequent processing process. During the cleaning process, a suitable cleaning agent should be selected, and conditions such as water temperature and pH value should be controlled to ensure that the residues are completely removed; in addition to cleaning and disinfecting the yarns themselves, it is equally important to keep the production environment clean and hygienic. Regularly cleaning the workshop floor, equipment surfaces, and air systems to reduce the accumulation of pollutants such as dust and microorganisms can further reduce the risk of yarn contamination and improve the hygiene level of the overall production environment.
[0047] Example 2:
[0048] Please refer to Figures 1 - 14 As shown, the present invention is a cleaning and disinfection device for textile yarns, including an operation box 1. Inside the operation box 1, a support plate 101 and a filter plate 2 are respectively installed. The filter plate 2 is located above the support plate 101. The inner surface of the operation box 1 is provided with a first sliding groove 102. Both sides of the support plate 101 are connected with first sliding blocks 1011, and both sides of the filter plate 2 are connected with second sliding blocks 202. The first sliding blocks 1011 and the second sliding blocks 202 are both slidably engaged with the first sliding groove 102. The inner bottom surface of the operation box 1 is connected with a first longitudinal push rod 103, and the top end of the first longitudinal push rod 103 is connected with the support plate 101. The inner side of the first sliding groove 102 is connected with a second longitudinal push rod 106, and the output end of the second longitudinal push rod 106 is connected with the second sliding block 202. The upper and lower surfaces of the filter plate 2 are respectively connected with an upper trigger key 203 and a lower trigger key 204. The upper surface of the support plate 101 is connected with a first-stage start switch 104. The lower trigger key 204 is adapted to the position of the first-stage start switch 104. The inner side of the operation box 1 is connected with a fixing plate 105, and the bottom end of the fixing plate 105 is connected with a second-stage start switch 1051. The upper trigger key 203 is adapted to the position of the second-stage start switch 1051. Above the operation box 1, a steam generator 4 is installed. Both sides of the steam generator 4 are connected with air guide pipes 402. One end of the air guide pipe 402 is connected with an air outlet 403. The air outlet 403 is adapted to the position below the filter plate 2 to carry out steam sterilization reaction on the textile yarns and improve the cleaning effect;
[0049] Both sides of the bottom end of the operation box 1 are connected with drying blowers 6. One side of the drying blower 6 is connected with an air guide pipe 601. The air guide pipe 601 is of a telescopic structure. The output end of the air guide pipe 601 is connected with an air outlet hood 602. The air outlet hood 602 is adapted to the position of the filter plate 2. The second-stage start switch 1051 is electrically connected with the drying blower 6. When the second-stage start switch 1051 is triggered to start, the drying blower 6 is synchronously electrically started. Immediately afterwards, the drying blower 6 outputs drying air to the textile yarns. Inside the bottom of the operation box 1, a driving motor 108 is installed. The output end of the driving motor 108 is connected with a driving shaft 1081. One end of the driving shaft 1081 penetrates through the support plate 101. On the surface of the support plate 101, a spoiler rod 107 is installed. The bottom surface of the spoiler rod 107 is attached to the surface of the support plate 101. One end of the driving shaft 1081 is connected with the spoiler rod 107. The first-stage start switch 104 is electrically connected with the driving motor 108, and the driving motor 108 is electrically started by using the first-stage start switch 104.
[0050] In this embodiment, by changing the trigger control end of the second-stage start switch 1051 from the steam generator 4 to the drying blower 6, that is, when the second-stage start switch 1051 is triggered to start, the drying blower 6 is synchronously electrically started, and immediately afterwards, the drying blower 6 outputs drying air, thereby improving the processing efficiency of the textile yarns. The steam generator 4 can be independently controlled and selected according to the cleaning requirements of the textile yarns, and the controllability of the device operation is strong.
[0051] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0052] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A cleaning and disinfecting device for textile yarns, characterized in that: The invention comprises an operation box, wherein a support plate and a filter plate are respectively installed inside the operation box, the filter plate is located above the support plate, a first longitudinal push rod is connected to the bottom surface of the operation box, the top end of the first longitudinal push rod is connected to the support plate, a first slide groove is arranged on the inner surface of the operation box, a second longitudinal push rod is connected to the inner side of the first slide groove, both sides of the filter plate are connected to second sliders, the output end of the second longitudinal push rod is connected to the second slider, a plurality of winding posts are installed on the upper end of the filter plate, the textile yarn is wound and arranged by the winding posts, the filter plate is pushed downward by the second longitudinal push rod, the filter plate moves downward, and the yarn is immersed in disinfectant water, an upper trigger key and a lower trigger key are respectively connected to the upper and lower surfaces of the filter plate, and a first-level start switch is connected to the upper surface of the support plate. The lower trigger key is adapted to the position of the first-level start switch, a fixed plate is connected to the inner side of the operation box, a second-level start switch is connected to the bottom end of the fixed plate, the upper trigger key is adapted to the position of the second-level start switch, a spoiler bar is installed on the surface of the support plate, a driven gear disk is installed on one side of the spoiler bar, a driven shaft is connected to the upper end of the filter plate, one end of the driven shaft is connected to the driven gear disk, the driven gear disk is meshed with the spoiler bar, a flexible brush is connected to the side surface of the driven shaft, a steam generator is installed above the operation box, the second-level start switch is electrically connected to the steam generator, air ducts are connected on both sides of the steam generator, one end of the air duct is connected to an air outlet, and the bottom of the air outlet is adapted to the position of the filter plate.
2. A cleaning and disinfecting device for textile yarn according to claim 1, characterized in that: Both sides of the bottom of the operation box are connected to drying fans, one side of the drying fan is connected to an air duct, the air duct is a telescopic structure, the output end of the air duct is connected to an air outlet hood, and the air outlet hood is adapted to the position of the filter plate.
3. A cleaning and disinfecting device for textile yarn according to claim 2, characterized in that: The upper end of the operating box is connected to a support platform, and the support platform is a telescopic structure. The top of the support platform is connected to a top plate, and the upper surface of the top plate is provided with a third slide groove. The bottom end of the steam generator is connected to a mounting block, and the bottom end of the mounting block is fixedly connected to a fourth slider, and the fourth slider is slidably matched with the third slide groove. A second horizontal push rod is connected to one side of the top plate, and the output end of the second horizontal push rod is connected to the steam generator. A water adding pipe is connected to the upper end of the steam generator, and the air guide pipe is a telescopic structure.
4. A cleaning and disinfecting device for textile yarn according to claim 3, characterized in that: A third slider is connected to the bottom end of the support platform, a second slide groove is provided on the upper surface of the operation box, the third slider is slidably matched with the second slide groove, and a first transverse push rod is also connected to one side of the upper end of the operation box, the first transverse push rod is adapted to the position of the support platform, and the output end of the first transverse push rod is connected to the support platform.
5. A cleaning and disinfecting device for textile yarn according to claim 4, characterized in that: A driving motor is installed at the bottom of the operating box, and a driving shaft is connected to the output end of the driving motor. One end of the driving shaft passes through the support plate. The spoiler rod is a toothed disc structure. The bottom surface of the spoiler rod is in contact with the surface of the support plate. One end of the driving shaft is connected to the spoiler rod, and the first-level starting switch is electrically connected to the driving motor.
6. A cleaning and disinfecting device for textile yarn according to claim 5, characterized in that: The plurality of winding posts include four groups, which are respectively located at four top corners of the filter plate surface, and are all telescopic structures. The bottom ends of the four groups of winding posts are connected with a rotating shaft, which is rotatably connected to the filter plate, and telescopic cover plates are connected on both sides of the top plate, and the bottom of the telescopic cover plates is adapted to the position of the filter plate, and a bottom bracket is fixedly connected to the bottom end of the operating box.
7. A cleaning and disinfecting device for textile yarn according to claim 6, characterized in that: A collecting box is installed at the lower end of the operating box, and a connecting piece is connected to the upper surface of the collecting box, one end of the connecting piece is connected to the operating box, return pipes are connected to both sides of the operating box, a switch valve is connected between one side of the return pipe and the operating box, an input end of the return pipe passes through the operating box, and the input end of the return pipe is adapted to the position of the support plate, the installation height of the return pipe is higher than the support plate, the return pipe is a telescopic structure, and the output end of the return pipe is connected to the collecting box, and a sewage pipe is connected to one side of the bottom end of the collecting box.
8. A cleaning and disinfecting device for textile yarn according to claim 7, characterized in that: The first slider is connected to both sides of the support plate, the first slider and the second slider are slidably matched with the first slide groove, and a limiting block is connected between one side of the first slider and the first slide groove, and a limiting block is connected between one side of the second slider and the first slide groove.
9. A cleaning and disinfecting device for textile yarn according to claim 8, characterized in that: An operation panel is installed on the side surface of the operation box, and the operation panel is electrically connected to the first longitudinal push rod, the second longitudinal push rod, the first transverse push rod, the second transverse push rod and the drying fan respectively.
Citation Information
Patent Citations
Textile disinfection device
CN211434287U
Textile leveling and drying equipment for textile dyeing
CN214005058U