Four-in-one air-cooled handheld welding laser power system

Abstract

The present invention discloses a four-in-one air-cooled handheld welding laser power supply system, which relates to the technical field of handheld welding machines. In order to solve the problem that the power value of the laser power supply cannot be adjusted according to the state parameters to respond quickly during the real-time welding process, which affects the welding quality, and the energy utilization rate cannot reach the optimal level, resulting in energy waste; the energy control unit obtains the welding mode and parameters input by the user, monitors the laser output power, ensures the welding quality and efficiency, and the air-cooled heat dissipation unit monitors the temperature data of the laser and key components in real time, and starts the air-cooled heat dissipation system when the temperature exceeds the set threshold to ensure that the equipment can continue to operate stably in a high temperature environment. The power management unit corrects the remaining power of the external power supply based on the preset temperature power change curve, and sends the target remaining power information to the human-computer interaction unit for real-time display, which can adapt to the welding needs of multiple scenarios and significantly improve the management efficiency and overall safety of the system.

Description

Technical Field

[0001] The invention relates to the technical field of handheld welding machines, and in particular to a four-in-one air-cooled handheld welding laser power supply system. Background Art

[0002] At present, the handheld laser welding machines on the market have deficiencies in power management and control systems, such as high energy consumption, inaccurate control, etc. For example, the Chinese patent with the announcement number: CN112548319B discloses a control method, device and system for handheld laser welding equipment, the method comprising: respectively obtaining the setting parameters input by the user and the state parameters of the laser welding gun; controlling the laser power supply to output laser to the galvanometer motor according to the setting parameters, and generating a sine waveform according to the setting parameters, and controlling the galvanometer motor to reflect the laser to the laser welding gun with the sine waveform; determining the variable power value required to adjust the laser power supply according to the state parameters, and controlling the laser power supply to adjust the power of the output laser according to the variable power value, and then transmitting the adjusted laser to the galvanometer motor, and the galvanometer motor reflects the adjusted laser.

[0003] Although the above patent can gently form a linear energy output and realize feedback control of laser energy, it is unable to quickly respond by adjusting the power value of the laser power supply according to the state parameters during the real-time welding process, which affects the welding quality, and the energy utilization rate cannot be optimized, resulting in energy waste. Summary of the invention

[0004] The purpose of the present invention is to provide a four-in-one air-cooled handheld welding laser power supply system, which improves the welding quality and optimizes the energy utilization rate through the coordinated work of the energy control unit, the air-cooling heat dissipation unit, the power management unit and the human-computer interaction unit, effectively reduces energy waste, and provides a safe, efficient and energy-saving power management solution to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] Four-in-one air-cooled handheld welding laser power system, including:

[0007] An energy control unit is used to obtain the welding mode and parameters input by the user, determine the welding mode and welding requirements selected by the user, calculate the required laser output power and adjust it, and monitor the laser output power in real time;

[0008] The air-cooling heat dissipation unit is used to monitor the temperature data of the laser and key components in real time based on the installed temperature sensors. When the temperature exceeds the set threshold, it dissipates heat based on air cooling and obtains temperature feedback data of the laser and other key components.

[0009] The power management unit is used to connect to the external power supply based on the power interface, convert the current and voltage of the input power, monitor the power input and output operation status in real time, build an energy recovery mechanism, and adjust the energy based on the energy recovery mechanism;

[0010] The human-machine interaction unit is used to visualize the operating status data based on the control panel, including output power, temperature, welding mode and alarm information, and to preview the welding path and adjust parameters based on the control panel.

[0011] Furthermore, the energy control unit comprises:

[0012] The parameter input module obtains the instruction data actively input by the user and determines the welding mode and welding parameters according to the instruction data;

[0013] The power adjustment module is used to analyze the input welding parameters, calculate the required laser output power according to the analysis results, and adjust the laser beam parameters of the laser through the power controller;

[0014] The real-time monitoring module is used to collect the laser beam parameter data of the laser in real time based on the sensor and compare it with the input welding parameters. If the comparison result exceeds the preset error threshold, there is a deviation.

[0015] Furthermore, the energy control unit further includes:

[0016] A parameter calibration module is used to obtain a deviation value based on the comparison result, verify and correct the input welding parameters based on the deviation value, store the calibrated welding parameters, and update the association relationship with the welding mode;

[0017] The safety protection module is used to determine whether the real-time monitored laser beam parameter data exceeds the preset safety range. If an abnormality is detected, the protection mechanism is immediately triggered, an alarm signal is issued, the operator is notified, and abnormal data and events are recorded.

[0018] Furthermore, the air-cooling heat dissipation unit comprises:

[0019] The temperature monitoring module is used to install temperature sensors on the surface of the laser and key components, collect temperature data of the laser and key components in real time through the temperature sensors, and compare the temperature data with the preset temperature threshold to determine whether the temperature of the laser and key components is normal;

[0020] The heat dissipation control module is used to start the air-cooling heat dissipation system when the temperature data exceeds the preset threshold, cool the laser and key components through the heat dissipation fan, and monitor the temperature change data until the temperature drops to a safe range.

[0021] Furthermore, the heat dissipation control module includes:

[0022] The indicator temperature data acquisition module is used to retrieve the temperature data corresponding to the preset threshold value as the indicator temperature data when the temperature data exceeds the preset threshold value;

[0023] A reference temperature data acquisition module is used to extract temperature data from historical operation records as reference temperature data;

[0024] A starting speed acquisition module, used to acquire the starting speed of the cooling fan when it is started according to the index temperature data and the reference temperature data;

[0025] The starting speed of the cooling fan when it is started is obtained by the following formula:

[0026]

[0027] Among them, N s Indicates the starting speed of the cooling fan when it is started; N c represents the preset initial reference value of the speed; n represents the number of reference temperature data; T i represents the temperature value corresponding to the i-th reference temperature data; T i+1 Indicates the temperature value corresponding to the i+1th reference temperature data; T b Indicates the standard deviation of the temperature values ​​corresponding to n reference temperature data; T x Indicates the temperature value corresponding to the indicator temperature data; T e Indicates the temperature data obtained in the previous data collection corresponding to the index temperature data; T y Indicates the preset threshold corresponding to the temperature data; T max Indicates the maximum value of the temperature data corresponding to the reference temperature data;

[0028] The speed adjustment module is used to monitor the cooling speed of the indicator temperature data in real time, and adjust the speed of the cooling fan in real time according to the cooling speed.

[0029] Furthermore, the speed adjustment module includes:

[0030] A cooling speed monitoring module, used to monitor the cooling speed of the indicator temperature data in real time;

[0031] A speed keeping control module, used for keeping the current speed of the cooling fan at the starting speed when the index temperature data drops to no less than a preset threshold at the end of a preset time period after the cooling fan is started;

[0032] The observed temperature data acquisition module is used to retrieve the temperature value corresponding to the end of the preset time period as the observed temperature data when the index temperature data still exceeds the preset threshold at the end of the preset time period after the cooling fan is started;

[0033] A speed data acquisition module, used to adjust the speed of the cooling fan using the observed temperature data and the index temperature data to obtain the adjusted speed, wherein the index temperature data is the temperature data corresponding to the temperature exceeding the preset threshold;

[0034] The adjusted speed is obtained by the following formula:

[0035]

[0036] Among them, N t Indicates the adjusted speed; N s Indicates the starting speed of the cooling fan when it is started; T x Indicates the temperature value corresponding to the indicator temperature data; T y Indicates the preset threshold corresponding to the temperature data; T g represents the observed temperature data; t represents the duration corresponding to the preset time period; T fmax Indicates the maximum floating value of the temperature data corresponding to each two adjacent temperature collections in the preset time period; T fj represents the floating value of the temperature data of the jth temperature collection in the preset time period relative to the corresponding previous temperature collection; m represents the number of temperature data collections in the preset time period; T j Indicates the temperature value corresponding to the jth temperature data collection within the preset time period; T j+1 Indicates the temperature value corresponding to the j+1th temperature data collection within the preset time period;

[0037] The speed adjustment control module is used to control the operation of the cooling fan according to the adjusted speed.

[0038] Furthermore, the power management unit includes:

[0039] The power monitoring module is used to convert the input power into the operating voltage and current required by the laser based on the power conversion module, monitor the current power data in real time, and obtain the current input and output operating status of the battery based on the power data, including the remaining power, charging status and discharging status;

[0040] The energy recovery module is used to detect excess energy during operation according to the current input and output operation status of the battery. When the system is in standby or non-operating state, the excess energy is converted into electrical energy based on the energy conversion device, and the converted energy is stored in the battery;

[0041] The energy recovery module is also used to analyze the converted energy and evaluate the energy recovery efficiency and energy storage status;

[0042] The energy balancing module is used to monitor the current and voltage data of the laser and key components, analyze the energy consumption of the laser and key components, evaluate the balance of energy distribution, and adjust the power distribution according to the evaluation results.

[0043] Furthermore, the power monitoring module is specifically:

[0044] The power supply parameters are continuously monitored based on the power supply sensors installed at the power supply input and output ends, and the remaining power of the external power supply is determined according to the monitored power supply parameters, and at the same time, the current temperature data is obtained;

[0045] The remaining power of the external power source is corrected based on the preset temperature power change curve to obtain the target remaining power, and the target remaining power information is sent to the human-computer interaction unit for real-time display. When the remaining power is lower than the preset power threshold, a low power warning is issued;

[0046] Monitor the current direction and voltage at the power input end, determine whether the power supply is in a charging state, monitor the charging current, voltage and charging efficiency, and update the charging status information in real time;

[0047] The current charging progress and status are displayed based on the human-computer interaction unit, and if a charging abnormality is detected during the charging process, a charging abnormality warning is issued;

[0048] Based on the discharge current and voltage sensors, the discharge parameters at the power output end are monitored in real time, the power output energy during the discharge process is calculated, and the discharge efficiency is evaluated. When the discharge efficiency is abnormal, a power abnormality warning is issued.

[0049] Furthermore, the energy balancing module is also used to:

[0050] In the case of multiple power inputs or multiple load outputs, passive energy balancing is performed on the input power, and current and voltage data are monitored in real time, and dynamic adjustments are made based on the monitoring results;

[0051] Obtain the energy demand information of each module, formulate energy allocation strategy based on the energy demand information, monitor the energy consumption data of each module in real time, and adjust the energy allocation strategy as needed;

[0052] When the power monitoring module issues a low-battery warning, energy is allocated based on the priority of each module.

[0053] Furthermore, the human-computer interaction unit comprises:

[0054] A display module, used to display visual data of output power, temperature, welding mode and alarm information in the form of graphics and text through a display screen on a control panel;

[0055] The feedback module is used to preview the welding path through the control panel and adjust the welding mode and welding parameters in real time through the touch screen, knobs or buttons.

[0056] Compared with the prior art, the present invention has the following beneficial effects:

[0057] The energy control unit obtains the welding mode and parameters input by the user, calculates and adjusts the laser output power according to the analysis results, monitors the laser output power, and ensures the welding quality and efficiency. The air-cooling and heat dissipation unit monitors the temperature data of the laser and key components in real time, and starts the air-cooling and heat dissipation system when the temperature exceeds the set threshold to ensure that the equipment can continue to operate stably in a high temperature environment. The power management unit monitors the current power data in real time, obtains the remaining power of the external power supply, corrects the remaining power of the external power supply based on the preset temperature and power change curve, and sends the target remaining power information to the human-computer interaction unit for real-time display, providing a safe, efficient and energy-saving power management solution, providing users with easy-to-operate and reliable equipment, which can adapt to the welding needs of multiple scenarios and significantly improve the management efficiency and overall safety of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0058] Figure 1 This is a module diagram of the four-in-one air-cooled handheld welding laser power supply system of the present invention. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0060] In order to solve the technical problem that the laser power supply cannot be adjusted according to the state parameters to quickly respond during the real-time welding process, affecting the welding quality, and the energy utilization rate cannot be optimized, resulting in energy waste, please refer to Figure 1 , this embodiment provides the following technical solutions:

[0061] Four-in-one air-cooled handheld welding laser power system, including:

[0062] Energy control unit, used to obtain the welding mode and parameters input by the user, determine the welding mode and welding requirements selected by the user, calculate the required laser output power and adjust it, and monitor the laser output power in real time to ensure welding quality and efficiency;

[0063] The air-cooling heat dissipation unit is used to monitor the temperature data of the laser and key components in real time based on the installed temperature sensors. When the temperature exceeds the set threshold, it dissipates heat based on air cooling and obtains temperature feedback data of the laser and other key components to ensure that the laser and other key components maintain normal temperature during long-term high-load operation, thereby extending the life of the equipment.

[0064] The power management unit is used to access the external power supply based on the power interface, convert the input power supply into current and voltage, monitor the power input and output operation status in real time, build an energy recovery mechanism, and adjust the energy based on the energy recovery mechanism to ensure that the standby energy consumption is reduced when not in operation, ensure the stable operation of the system, and provide over-current, over-voltage, under-voltage and other protection functions to improve the safety of the system;

[0065] The human-machine interaction unit is used to visualize the operation status data based on the control panel, including output power, temperature, welding mode and alarm information, and to preview the welding path and adjust the parameters based on the control panel, including:

[0066] A display module, used to display visual data of output power, temperature, welding mode and alarm information in the form of graphics and text through a display screen on a control panel;

[0067] The feedback module is used to preview the welding path through the control panel and adjust the welding mode and welding parameters in real time through the touch screen, knobs or buttons.

[0068] In this embodiment, the user selects the welding mode through the human-computer interaction interface, the energy control unit adjusts the laser output power according to the user's selection, the air-cooling heat dissipation unit monitors the temperature in real time to ensure that the laser is within the normal working range, the intelligent adjustment unit adjusts the laser output parameters in real time to adapt to changes in the welding process, and the safety protection module synchronously monitors parameters such as current and temperature to ensure the safe operation of the system. If an abnormal situation is found, protective measures are automatically taken. The human-computer interaction module provides real-time welding status and parameter feedback. The user adjusts the welding settings at any time according to the feedback data to meet the needs of different application scenarios, and further optimizes the welding effect according to the real-time monitoring data. After welding is completed, the laser is automatically turned off and enters standby mode to reduce energy consumption and extend the life of the equipment. At the same time, working data, including welding mode, output power, working time, etc., are recorded for subsequent call or analysis. Users can view historical records through the human-computer interaction interface to understand detailed information during the welding process. It can adapt to the welding needs of multiple scenarios, is easy to operate, and has reliable performance.

[0069] In this embodiment, the energy control unit includes:

[0070] The parameter input module obtains the command data actively input by the user and determines the welding mode and welding parameters according to the command data, including current, temperature, welding speed, welding power, welding material type, etc.;

[0071] The power adjustment module is used to analyze the input welding parameters, calculate the required laser output power according to the analysis results, and adjust the laser beam parameters of the laser through the power controller, so as to achieve precise control of the laser output power;

[0072] The real-time monitoring module is used to collect the laser beam parameter data of the laser in real time based on the sensor and compare it with the input welding parameters. If the comparison result exceeds the preset error threshold, there is a deviation.

[0073] A parameter calibration module is used to obtain a deviation value based on the comparison result, verify and correct the input welding parameters based on the deviation value, store the calibrated welding parameters, and update the association relationship with the welding mode;

[0074] The safety protection module is used to determine whether the real-time monitored laser beam parameter data exceeds the preset safety range. If an abnormality is detected, the protection mechanism is immediately triggered, such as shutting down the laser output, issuing an alarm signal, notifying the operator, and recording abnormal data and events for subsequent analysis and troubleshooting.

[0075] In this embodiment, the stability and accuracy of the laser power during the welding process are ensured through precise control and real-time monitoring of the energy control unit, thereby improving the welding quality and efficiency. The welding mode and welding parameters input by the user through the control panel are received, and the welding parameters input by the user are calibrated to ensure the accuracy and reliability of the parameters, so that the power adjustment module can perform precise control. According to the welding mode and parameters input by the user, the laser output power is calculated and adjusted to adapt to different welding requirements. According to the data provided by the real-time monitoring module, the power adjustment module is adjusted to achieve closed-loop control of the laser output power. When the laser output power is abnormal, measures are taken immediately to protect the safety of the equipment and operators, thereby improving the overall safety of the system.

[0076] In this embodiment, the air cooling unit includes:

[0077] The temperature monitoring module is used to install temperature sensors on the surface of the laser and key components, collect temperature data of the laser and key components in real time through the temperature sensors, and compare the temperature data with the preset temperature threshold to determine whether the temperature of the laser and key components is normal;

[0078] The heat dissipation control module is used to start the air-cooling heat dissipation system when the temperature data exceeds the preset threshold, cool the laser and key components through the heat dissipation fan, and monitor the temperature change data until the temperature drops to a safe range.

[0079] In this embodiment, the temperature data of the laser and key components are monitored in real time based on the installed temperature sensors. When the temperature exceeds the set threshold, heat is dissipated based on air cooling, and temperature feedback data is obtained to determine whether the temperature of the laser and key components is within the normal working range, thereby preventing overheating damage and ensuring that the equipment can continue to operate stably in a high temperature environment.

[0080] Specifically, the heat dissipation control module includes:

[0081] The indicator temperature data acquisition module is used to retrieve the temperature data corresponding to the preset threshold value as the indicator temperature data when the temperature data exceeds the preset threshold value;

[0082] A reference temperature data acquisition module is used to extract temperature data from historical operation records as reference temperature data;

[0083] A starting speed acquisition module, used to acquire the starting speed of the cooling fan when it is started according to the index temperature data and the reference temperature data;

[0084] The starting speed of the cooling fan when it is started is obtained by the following formula:

[0085]

[0086] Among them, N s Indicates the starting speed of the cooling fan when it is started; N c represents the preset initial reference value of the speed; n represents the number of reference temperature data; T i represents the temperature value corresponding to the i-th reference temperature data; T i+1 Indicates the temperature value corresponding to the i+1th reference temperature data; T b Indicates the standard deviation of the temperature values ​​corresponding to n reference temperature data; T x Indicates the temperature value corresponding to the indicator temperature data; T e Indicates the temperature data obtained in the previous data collection corresponding to the index temperature data; T y Indicates the preset threshold corresponding to the temperature data; T max Indicates the maximum value of the temperature data corresponding to the reference temperature data;

[0087] The speed adjustment module is used to monitor the cooling speed of the indicator temperature data in real time, and adjust the speed of the cooling fan in real time according to the cooling speed.

[0088] The technical effect of the above technical solution is: through the index temperature data acquisition module, the key temperature data can be accurately obtained when the temperature exceeds the preset threshold, which helps the system to respond to temperature anomalies in a timely manner, thereby avoiding possible damage caused by overheating. The reference temperature data acquisition module uses the temperature data in the historical operation record, which helps the system understand the temperature change trend in the past and provide a more accurate reference for the startup speed of the cooling fan. Through the formula, the system can calculate a more reasonable startup speed by comprehensively considering multiple historical temperature data points, the standard deviation of the temperature data, the maximum temperature value, and the index temperature data at the current and previous moments, which reflects the intelligent decision-making ability based on historical data. The speed adjustment module can dynamically adjust the speed of the cooling fan according to the cooling speed monitored in real time, which means that the system can respond flexibly according to the actual situation, neither over-consuming energy nor putting the equipment at risk of overheating. Through the combined effect of the above modules, the system can control the temperature more effectively, reduce equipment failures or performance degradation caused by overheating, thereby improving the stability and reliability of the entire system. Dynamic adjustment of the speed of the cooling fan means that the system can adjust energy consumption according to actual needs and avoid unnecessary energy waste, which is of great significance for improving energy efficiency. Through sophisticated temperature control and dynamic adjustment strategies, the system can maintain the optimal operating state of the device, reduce performance fluctuations or failures caused by overheating, and thus improve the user experience.

[0089] In summary, this technical solution achieves many technical effects in terms of the performance indicators of the heat dissipation control module, such as precise temperature control, intelligent decision-making based on historical data, dynamic speed adjustment, improved system stability and reliability, optimized energy use, and enhanced user experience.

[0090] Specifically, the speed adjustment module includes:

[0091] A cooling speed monitoring module, used to monitor the cooling speed of the indicator temperature data in real time;

[0092] A speed keeping control module, used for keeping the current speed of the cooling fan at the starting speed when the index temperature data drops to no less than a preset threshold at the end of a preset time period after the cooling fan is started;

[0093] The observed temperature data acquisition module is used to retrieve the temperature value corresponding to the end of the preset time period as the observed temperature data when the index temperature data still exceeds the preset threshold at the end of the preset time period after the cooling fan is started;

[0094] A speed data acquisition module, used to adjust the speed of the cooling fan using the observed temperature data and the index temperature data to obtain the adjusted speed, wherein the index temperature data is the temperature data corresponding to the temperature exceeding the preset threshold;

[0095] The adjusted speed is obtained by the following formula:

[0096]

[0097] Among them, N t Indicates the adjusted speed; N s Indicates the starting speed of the cooling fan when it is started; T x Indicates the temperature value corresponding to the indicator temperature data; T y Indicates the preset threshold corresponding to the temperature data; T g represents the observed temperature data; t represents the duration corresponding to the preset time period; T fmax Indicates the maximum floating value of the temperature data corresponding to each two adjacent temperature collections in the preset time period; T fj represents the floating value of the temperature data of the jth temperature collection in the preset time period relative to the corresponding previous temperature collection; m represents the number of temperature data collections in the preset time period; T j Indicates the temperature value corresponding to the jth temperature data collection within the preset time period; T j+1 Indicates the temperature value corresponding to the j+1th temperature data collection within the preset time period;

[0098] The speed adjustment control module is used to control the operation of the cooling fan according to the adjusted speed.

[0099] The technical effect of the above technical solution is that the cooling speed monitoring module can monitor the cooling speed of the index temperature data in real time, which ensures the system's ability to respond quickly to temperature changes and helps to adjust the heat dissipation strategy in time. When the heat dissipation fan is started within a preset time period, if the index temperature data drops to no more than the preset threshold, the speed maintenance control module will keep the current heat dissipation fan speed at the startup speed. This strategy helps to maintain the stability of the system when the temperature is effectively controlled, while avoiding unnecessary energy consumption. When the index temperature data still exceeds the preset threshold within the preset time period, the observation temperature data acquisition module will obtain the observation temperature data, and use these data to adjust the speed through the speed data acquisition module. This strategy ensures that the system can flexibly adjust the speed of the heat dissipation fan when the temperature continues to be high to more effectively reduce the temperature. The speed adjustment formula takes into account multiple factors, including the startup speed, the index temperature data, the preset threshold, the observation temperature data, the duration corresponding to the preset time period, the maximum value of the temperature data floating, and the number of temperature data collection times within the preset time period. This adjustment method that comprehensively considers multiple parameters can more accurately reflect the actual heat dissipation needs of the system, thereby providing more accurate speed adjustment. By controlling the cooling fan to run at the adjusted speed through the speed adjustment control module, the system can more effectively control the temperature and reduce equipment failure or performance degradation caused by overheating. This helps to improve the stability and reliability of the entire system. The flexible speed adjustment strategy means that the system can adjust the speed of the cooling fan according to actual needs, thereby avoiding unnecessary energy waste. This helps to reduce the energy consumption of the system and improve energy efficiency. Through fine temperature control and speed adjustment strategies, the system can maintain the best operating state of the equipment and reduce performance fluctuations or failures caused by overheating. This helps to improve the user experience and enhance user satisfaction with the system.

[0100] In summary, this technical solution achieves many technical effects in terms of the performance indicators of the speed adjustment module, including real-time monitoring and response, stable speed maintenance, flexible speed adjustment, precise adjustment based on the above formula, efficient heat dissipation control, optimized energy use, and enhanced user experience.

[0101] In this embodiment, the power management unit includes:

[0102] The power monitoring module is used to convert the input power into the operating voltage and current required by the laser based on the power conversion module, monitor the current power data in real time, and obtain the current input and output operating status of the battery based on the power data, including the remaining power, charging status and discharging status, specifically:

[0103] The power sensors installed at the input and output ends of the power supply continuously monitor the voltage, current, power and other parameters of the power supply, determine the remaining power of the external power supply according to the monitored power supply parameters, and obtain the current temperature data at the same time;

[0104] Based on the preset temperature power change curve, the remaining power of the external power supply is corrected to obtain the target remaining power, and the target remaining power information is sent to the human-computer interaction unit for real-time display. When the remaining power is lower than the preset power threshold, a low power warning is issued and corresponding protection measures are taken, such as limiting power output or automatically entering energy-saving mode;

[0105] Monitor the current direction and voltage at the power input end, determine whether the power supply is in a charging state, monitor the charging current, voltage and charging efficiency, and update the charging status information in real time;

[0106] The current charging progress and status are displayed based on the human-computer interaction unit, and if charging abnormalities such as overcharging, overheating, etc. are detected during the charging process, a charging abnormality warning is issued;

[0107] Based on the discharge current and voltage sensors, the discharge parameters at the power output end are monitored in real time, the power output energy during the discharge process is calculated, and the discharge efficiency is evaluated. When the discharge efficiency is abnormal, a power abnormality warning is issued;

[0108] In this embodiment, the input power is converted into the working voltage and current required by the laser, and the input and output operating status of the power supply is monitored in real time, which helps the user to understand the operating status of the power supply in time, corrects the remaining power of the external power supply, improves the accuracy of the power data, avoids equipment shutdown due to misjudgment of power, judges the charging status of the power supply, monitors the charging process, monitors the discharging process, evaluates the discharge efficiency, and issues corresponding warnings, effectively preventing safety hazards such as overcharging and overheating, extending the service life of the equipment, improving the intelligence level of the power management unit, ensuring the stability and reliability of the power supply system, and reasonably planning the use and charging time, thereby improving the management efficiency and overall safety of the power supply system, effectively protecting the power supply system, extending its service life, optimizing the power use efficiency, reducing energy consumption, improving energy utilization, and ensuring the long-term reliability of the system;

[0109] Energy recovery module, used to detect excess energy during operation according to the current input and output operation status of the battery. When the system is in standby or non-operating state, the excess energy is converted into electrical energy based on energy conversion devices (such as thermocouples, piezoelectric ceramics, etc.), and the converted energy is stored in the battery for subsequent use;

[0110] The energy recovery module is also used to analyze the converted energy, evaluate the energy recovery efficiency and energy storage status, ensure that the recovered energy can be safely and stably supplied to the system, and reduce standby energy consumption;

[0111] Energy balancing module, which is used to monitor the current and voltage data of lasers and key components, analyze the energy consumption of lasers and key components, evaluate the balance of energy distribution, and adjust power distribution according to the evaluation results, such as switching power supplies, transformers, etc., to optimize energy distribution and ensure that key components such as lasers and cooling systems get priority power supply when necessary;

[0112] In this embodiment, the energy balancing module is also used for:

[0113] In the case of multiple power inputs or multiple load outputs, passive energy balancing is performed on the input power, such as connecting power modules in parallel or in series, to achieve balanced energy distribution, and real-time monitoring of current and voltage data. Dynamic adjustments are made based on the monitoring results to maintain stable operation of the power system and prevent performance degradation or equipment damage caused by uneven energy distribution;

[0114] Obtain the energy demand information of each module, including current energy consumption, expected energy consumption and maximum energy consumption, and formulate energy allocation strategies based on the energy demand information to ensure that each module can obtain sufficient energy supply while avoiding energy waste and overload. At the same time, monitor the energy consumption data of each module in real time and adjust the energy allocation strategy as needed. For example, if the energy consumption of a module suddenly increases, the energy balancing module will promptly increase the energy supply to the module to ensure its stable operation;

[0115] When the power monitoring module issues a low-battery warning, energy is allocated based on the priority of each module. The energy balancing module will prioritize the energy supply to key modules, such as lasers and energy control units, to ensure that the main functions of the system are not affected.

[0116] In this embodiment, the energy balancing module monitors the current and voltage data of the laser and key components in real time, analyzes the energy consumption to evaluate the balance of energy distribution, and adjusts the power distribution according to the evaluation results to optimize the energy distribution, ensuring that in the case of multiple power inputs or multiple load outputs, passive energy balance is achieved through parallel or series power modules, and dynamic adjustments are made to maintain the stable operation of the power system. At the same time, the energy demand information of each module is obtained, and an energy distribution strategy is formulated to avoid energy waste and overload. In particular, when there is a low power warning, energy is distributed based on the module priority, and the energy supply of key modules is given priority, thereby significantly improving the energy utilization efficiency of the system, ensuring the stable operation of the equipment, extending the service life, and achieving energy conservation and emission reduction, bringing significant economic and environmental benefits;

[0117] In this embodiment, the power management unit realizes comprehensive monitoring and management of the power supply system by integrating the power monitoring module, the energy recovery module and the energy balancing module, which jointly improves the intelligence level of the power management unit, ensures the stability and reliability of the power supply system, optimizes the power utilization efficiency, realizes the balanced distribution and dynamic adjustment of energy, ensures the priority power supply of key modules, and ensures the stable operation of the system under multiple power inputs or multiple load outputs, providing users with a safe, efficient and energy-saving power management solution, thereby significantly improving the management efficiency and overall safety of the entire system.

[0118] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Four-in-one air-cooled handheld welding laser power system, characterized by: include: An energy control unit is used to obtain the welding mode and parameters input by the user, determine the welding mode and welding requirements selected by the user, calculate the required laser output power and adjust it, and monitor the laser output power in real time; The air-cooling heat dissipation unit is used to monitor the temperature data of the laser and key components in real time based on the installed temperature sensors. When the temperature exceeds the set threshold, it dissipates heat based on air cooling and obtains temperature feedback data of the laser and other key components. The power management unit is used to connect to the external power supply based on the power interface, convert the current and voltage of the input power, monitor the input and output operation status of the power supply in real time, build an energy recovery mechanism, and adjust the energy based on the energy recovery mechanism; Human-machine interaction unit, used to visualize the operation status data based on the control panel, including output power, temperature, welding mode and alarm information, and to preview the welding path and adjust parameters based on the control panel; Air-cooled heat dissipation unit, including: The temperature monitoring module is used to install temperature sensors on the surface of the laser and key components, collect temperature data of the laser and key components in real time through the temperature sensors, and compare the temperature data with the preset temperature threshold to determine whether the temperature of the laser and key components is normal; The heat dissipation control module is used to start the air cooling system when the temperature data exceeds the preset threshold, cool the laser and key components through the cooling fan, and monitor the temperature change data until the temperature drops to a safe range; Thermal control module, including: The indicator temperature data acquisition module is used to retrieve the temperature data corresponding to the preset threshold value as the indicator temperature data when the temperature data exceeds the preset threshold value; A reference temperature data acquisition module is used to extract temperature data from historical operation records as reference temperature data; A starting speed acquisition module, used to acquire the starting speed of the cooling fan when it is started according to the index temperature data and the reference temperature data; The starting speed of the cooling fan when it is started is obtained by the following formula: Among them, N s Indicates the starting speed of the cooling fan when it is started; N c represents the preset initial reference value of the speed; n represents the number of reference temperature data; T i represents the temperature value corresponding to the i-th reference temperature data; T i+1 Indicates the temperature value corresponding to the i+1th reference temperature data; T b Indicates the standard deviation of the temperature values ​​corresponding to n reference temperature data; T x Indicates the temperature value corresponding to the indicator temperature data; T e Indicates the temperature data obtained in the previous data collection corresponding to the index temperature data; T y Indicates the preset threshold corresponding to the temperature data; T max Indicates the maximum value of the temperature data corresponding to the reference temperature data; A speed adjustment module is used to monitor the cooling speed of the index temperature data in real time, and adjust the speed of the cooling fan in real time according to the cooling speed; Power management unit, including: The power monitoring module is used to convert the input power into the operating voltage and current required by the laser based on the power conversion module, monitor the current power data in real time, and obtain the current input and output operating status of the battery based on the power data, including the remaining power, charging status and discharging status; The energy recovery module is used to detect excess energy during operation according to the current input and output operation status of the battery. When the system is in standby or non-operating state, the excess energy is converted into electrical energy based on the energy conversion device, and the converted energy is stored in the battery; The energy recovery module is also used to analyze the converted energy and evaluate the energy recovery efficiency and energy storage status; The energy balancing module is used to monitor the current and voltage data of the laser and key components, analyze the energy consumption of the laser and key components, evaluate the balance of energy distribution, and adjust the power distribution according to the evaluation results.

2. The four-in-one air-cooled handheld welding laser power supply system as claimed in claim 1, characterized in that: Energy control unit, comprising: The parameter input module obtains the instruction data actively input by the user and determines the welding mode and welding parameters according to the instruction data. The power adjustment module is used to analyze the input welding parameters, calculate the required laser output power according to the analysis results, and adjust the laser beam parameters of the laser through the power controller; The real-time monitoring module is used to collect the laser beam parameter data of the laser in real time based on the sensor and compare it with the input welding parameters. If the comparison result exceeds the preset error threshold, there is a deviation.

3. The four-in-one air-cooled handheld welding laser power supply system as described in claim 2 is characterized in that: The energy control unit further comprises: A parameter calibration module is used to obtain a deviation value based on the comparison result, verify and correct the input welding parameters based on the deviation value, store the calibrated welding parameters, and update the association relationship with the welding mode; The safety protection module is used to determine whether the real-time monitored laser beam parameter data exceeds the preset safety range. If an abnormality is detected, the protection mechanism is immediately triggered, an alarm signal is issued, the operator is notified, and abnormal data and events are recorded.

4. The four-in-one air-cooled handheld welding laser power supply system as claimed in claim 3, characterized in that: Speed ​​adjustment module, including: A cooling speed monitoring module, used to monitor the cooling speed of the indicator temperature data in real time; A speed keeping control module, used for keeping the current speed of the cooling fan at the starting speed when the index temperature data drops to no less than a preset threshold at the end of a preset time period after the cooling fan is started; The observed temperature data acquisition module is used to retrieve the temperature value corresponding to the end of the preset time period as the observed temperature data when the index temperature data still exceeds the preset threshold at the end of the preset time period after the cooling fan is started; A speed data acquisition module, used to adjust the speed of the cooling fan using the observed temperature data and the index temperature data to obtain the adjusted speed, wherein the index temperature data is the temperature data corresponding to the temperature exceeding the preset threshold; The adjusted speed is obtained by the following formula: Among them, N t Indicates the adjusted speed; N s Indicates the starting speed of the cooling fan when it is started; T x Indicates the temperature value corresponding to the indicator temperature data; T y Indicates the preset threshold corresponding to the temperature data; T g represents the observed temperature data; t represents the duration corresponding to the preset time period; T fmax Indicates the maximum floating value of the temperature data corresponding to each two adjacent temperature collections in the preset time period; T fj represents the floating value of the temperature data of the jth temperature collection in the preset time period relative to the corresponding previous temperature collection; m represents the number of temperature data collections in the preset time period; T j Indicates the temperature value corresponding to the jth temperature data collection within the preset time period; T j+1 Indicates the temperature value corresponding to the j+1th temperature data collection within the preset time period; The speed adjustment control module is used to control the operation of the cooling fan according to the adjusted speed.

5. The four-in-one air-cooled handheld welding laser power supply system as claimed in claim 4, characterized in that: Power monitoring module, specifically: The power supply parameters are continuously monitored based on the power supply sensors installed at the power supply input and output ends, and the remaining power of the external power supply is determined according to the monitored power supply parameters, and at the same time, the current temperature data is obtained; The remaining power of the external power source is corrected based on the preset temperature power change curve to obtain the target remaining power, and the target remaining power information is sent to the human-computer interaction unit for real-time display. When the remaining power is lower than the preset power threshold, a low power warning is issued; Monitor the current direction and voltage at the power input end, determine whether the power supply is in a charging state, monitor the charging current, voltage and charging efficiency, and update the charging status information in real time; The current charging progress and status are displayed based on the human-computer interaction unit, and if a charging abnormality is detected during the charging process, a charging abnormality warning is issued; Based on the discharge current and voltage sensors, the discharge parameters at the power output end are monitored in real time, the power output energy during the discharge process is calculated, and the discharge efficiency is evaluated. When the discharge efficiency is abnormal, a power abnormality warning is issued.

6. The four-in-one air-cooled handheld welding laser power supply system as claimed in claim 5, characterized in that: The energy balancing module is also used for: In the case of multiple power inputs or multiple load outputs, passive energy balancing is performed on the input power, and current and voltage data are monitored in real time, and dynamic adjustments are made based on the monitoring results; Obtain the energy demand information of each module, formulate energy allocation strategy based on the energy demand information, monitor the energy consumption data of each module in real time, and adjust the energy allocation strategy as needed; When the power monitoring module issues a low-battery warning, energy is allocated based on the priority of each module.

7. The four-in-one air-cooled handheld welding laser power supply system as claimed in claim 4, characterized in that: Human-computer interaction unit, including: A display module, used to display visual data of output power, temperature, welding mode and alarm information in the form of graphics and text through a display screen on a control panel; The feedback module is used to preview the welding path through the control panel and adjust the welding mode and welding parameters in real time through the touch screen, knobs or buttons.

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