A processing line for reinforcing mesh and reinforcing mesh cages

By designing a processing line for steel mesh and steel cages and adopting steel bending and stamping technology, the problems of low strength of plastic clips and low assembly efficiency were solved, and efficient and high-strength production of steel mesh and cages was achieved.

CN119304603BActive Publication Date: 2025-10-10HANGZHOU WEIKA ASSEMBLED EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411360771.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-10-10
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

In the prior art, the strength of plastic clips is low, which affects the structural strength of the ALC board, and the assembly efficiency is low, which cannot meet the efficient processing requirements of steel mesh and mesh cages.

Method used

A processing line for steel mesh and steel cage is designed, including a wire feeding device, a welding device, a bending device, a cutting device and a closing device. A steel bending mechanism and a punching mechanism are used to form steel drill sockets through bending and punching, thereby realizing the automated production of steel mesh and cage.

Benefits of technology

It improves the production efficiency and strength of steel mesh and mesh cages, can adapt to steel mesh of different specifications, realizes efficient and automated production, and ensures the accurate forming of steel drill sockets.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119304603B_ABST
    Figure CN119304603B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of reinforcing mesh processing, and particularly relates to a reinforcing mesh and a reinforcing mesh cage processing assembly. The present application adopts the following technical scheme: a reinforcing mesh cage processing assembly, comprising a wire feeding device for conveying longitudinal steel bars and transverse steel bars, a welding device for welding the longitudinal steel bars and the transverse steel bars into reinforcing meshes, a bending device for bending the bending sections reserved on the transverse steel bars, a cutting device for cutting the reinforcing meshes, and a folding device for folding two reinforcing meshes to form a reinforcing mesh cage, wherein the bending device comprises: a first bending station provided with at least one steel bar bending mechanism on a first rack, which is used for bending the steel bars to be bent on both sides of the reinforcing mesh to form vertical bending sections; and a second bending station provided with at least one steel bar stamping mechanism on a second rack, which is used for stamping the vertical bending sections to form bending parts.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel mesh processing, and in particular to a processing line for steel mesh and steel cages. Background Art

[0002] Steel mesh and steel cages are widely used in building materials such as ALC panels (autoclaved lightweight concrete panels), primarily serving as the structural framework. Because steel chisels are used to hoist the mesh or cage into the mold during pouring, these mesh and cages require slots on both sides.

[0003] In the prior art, plastic clips are typically used to secure the steel mesh to both sides. These clips are equipped with holes for inserting steel bars. These clips can also serve as connectors to combine the steel mesh into a steel cage. The strength of these plastic clips is significantly lower than that of steel bars, which impacts the structural strength of the ALC board. Furthermore, assembling these clips can affect overall production efficiency. Therefore, the applicant proposes to directly bend the steel bars of the steel mesh itself, using these bent sections to assemble the steel cage. Furthermore, holes for inserting steel bars can be machined into these bent sections to improve the structural strength of the ALC board and thus enhance production efficiency.

[0004] At present, it is necessary to design a processing line that can complete the above functions. Summary of the Invention

[0005] The purpose of the present invention is to overcome the deficiencies in the above-mentioned background technology and provide a processing line for steel mesh and steel cage.

[0006] The technical solution adopted in the present invention is as follows:

[0007] A processing line for steel mesh and steel cages, comprising a wire feeding device for conveying longitudinal and transverse steel bars, a welding device for welding the longitudinal and transverse steel bars into a steel mesh, a bending device for bending a pre-reserved bending section of the transverse steel bar, a cutting device for cutting the steel mesh, and a closing device for closing two steel meshes to form a steel cage, wherein the bending device comprises:

[0008] The first bending station has at least one steel bar bending mechanism provided on the first frame, and is used to bend the steel bars to be bent on both sides of the steel mesh to form vertical bending sections;

[0009] The second bending station has at least one steel bar punching mechanism arranged on the second frame, which is used for punching the vertical bending section to form a bending portion.

[0010] In a further solution, the second frame is further provided with at least one bending and forming mechanism for directly bending the bending section to form a steel drill socket.

[0011] In a further solution, at least one of the first frame and the second frame is slidably mounted on a base and can slide longitudinally on the base under the action of a driving member.

[0012] In a further embodiment, the steel bar bending mechanism has:

[0013] Working platform for placing steel mesh;

[0014] A pressing mechanism is located above the working platform and is used to press a portion of the steel bars to be bent on the steel mesh on the working platform below;

[0015] A lifting mechanism is located below the working platform and is used to lift the portion of the steel bar to be bent on the working platform that is not compressed by the compression mechanism, thereby cooperating with the compression mechanism to bend the steel bar to be bent on the working platform to form a vertical bending section;

[0016] The jacking mechanism has a jacking slideway that is arranged vertically and can only move vertically. A jacking arm is installed on the upper part of the jacking slideway. The lower end of the jacking arm is rotatably connected to the jacking slideway via a rotating shaft. The upper end of the jacking arm is equipped with a V-groove roller for contacting the steel bar to be bent;

[0017] The jacking slide is connected to a jacking drive mechanism that can drive the jacking slide to move up and down, and the jacking arm is connected to a bending angle adjustment mechanism that can drive the jacking arm to rotate a certain angle around its lower end shaft during the process of the jacking arm moving up with the jacking slide.

[0018] In a further solution, the bending angle adjustment mechanism includes a connecting rod seat, the connecting rod seat is connected to one end of the connecting rod via a rotating shaft, and the other end of the connecting rod is connected to the middle part of the jacking arm via the rotating shaft;

[0019] The connecting rod seat is installed below the working platform via a vertical position adjustment mechanism to adjust the vertical position of the connecting rod seat.

[0020] In a further solution, the vertical position adjustment mechanism has a guide rod, a fixed seat and a bushing, wherein the upper end of the guide rod is provided with an external thread, the fixed seat is fixed to the lower end of the working platform and the fixed seat is provided with a screw hole that matches the external thread on the guide rod, and the guide rod is connected to the connecting rod seat via a bushing.

[0021] In a further solution, the clamping mechanism has a bending upper mold fixing plate for contacting and clamping the steel bars to be bent, and a clamping drive mechanism capable of driving the bending upper mold fixing plate to move up and down.

[0022] In a further solution, a steel bar pre-pressing mechanism is further included, which is installed on the first frame and is used to press and pre-press the steel bars to be bent and place the steel bars in a specified position before the pressing mechanism presses the steel bars to be bent.

[0023] In a further solution, the steel bar prestressing mechanism includes a prestressing plate and a prestressing driving mechanism capable of driving the prestressing plate to move up and down, wherein a guide groove adapted to the steel bar is formed on the lower end surface of the prestressing plate.

[0024] In a further solution, the pre-pressing plate is located below the upper bending die fixing plate of the clamping mechanism, and a groove adapted to the pre-pressing plate is formed on the lower side of the upper bending die fixing plate.

[0025] In a further solution, the steel bar stamping mechanism is installed on a first lifting beam for stamping the vertical bent section after being bent by the steel bar bending mechanism, and the first lifting beam is installed on the second frame in a liftable manner.

[0026] In a further embodiment, the steel bar punching mechanism comprises:

[0027] A punching groove is mounted on the first lifting beam so as to be horizontally movable via a horizontal transverse movement mechanism;

[0028] A stamping die is fixed on one side of the groove wall in the stamping groove;

[0029] A punching punch is installed on the other side of the punching slot and is positioned opposite to the punching die;

[0030] The stamping drive mechanism is fixed on the stamping groove, and its action end is connected to the stamping punch, and can drive the stamping punch to move toward the stamping die.

[0031] In a further solution, a workbench for supporting the steel mesh is provided on the second frame, and a liftable pressure strip for pressing the steel mesh is provided above the workbench.

[0032] In a further solution, the bending forming mechanism includes a second lifting beam and two bending assemblies, the bending assemblies including a sliding seat and a movable pressing die and a movable backing die arranged on the sliding seat, the sliding seats of the two bending assemblies are both slidably fitted on the second lifting beam, a travel channel for the steel mesh is formed between the sliding seats, and the sliding seats can be relatively moved closer or separated under the action of the driving member;

[0033] The movable backing can slide along the transverse direction of the steel mesh under the action of the driving member, and the movable pressing die can slide along the longitudinal direction of the steel mesh under the action of the driving member, so that the vertical bending section of the steel mesh is pressed against the movable backing, so that the bending section bends along the forming surface of the movable backing to form a steel drill socket.

[0034] In a further embodiment, the forming surface of the movable mold includes a primary bending forming surface and a secondary bending forming surface.

[0035] The movable pressing mold is provided with a primary pressing opening corresponding to the primary bending forming surface, and a secondary pressing opening corresponding to the secondary bending forming surface;

[0036] The bending section is first pressed on the primary bending forming surface by the primary die pressing mouth for bending, and then is pressed on the secondary bending forming surface by the secondary die pressing mouth for bending.

[0037] In a further solution, the movable pressing die is provided with a spring rod which is telescopic in the longitudinal direction, and when the movable pressing die moves toward the movable supporting die, the spring rod pre-presses the bent section onto the movable supporting die.

[0038] In a further solution, the sliding seat is provided with an accommodating groove for accommodating the longitudinal steel bars.

[0039] In a further solution, the bending and forming mechanism is escalably mounted on the second frame via a second lifting beam.

[0040] In a further solution, the wire feeding device is provided with a steel bar straightening device, including a straightening frame and at least one group of straightening mechanisms installed on the straightening frame, the straightening mechanism including a number of straightening cylinders arranged side by side, each straightening cylinder is connected to a driving mechanism, and realizes circumferential rotation under the drive of the driving mechanism, each straightening cylinder is provided with a group of radial threaded through holes, and a certain axial spacing is maintained between these threaded through holes, and straightening blocks are installed in the threaded through holes, and both ends of the straightening block are tightened by top screws screwed into the threaded through holes, and a straightening through hole is provided in the middle of the straightening block, which is coaxial with the straightening cylinder, and the aperture of the straightening through hole is adapted to the outer diameter of the steel bar.

[0041] In a further solution, the driving mechanism includes a straightening motor, several transmission gears and a driving gear. The transmission gears are connected to the straightening cylinder one-to-one, and the transmission gears are directly meshed with each other or meshed through intermediate gears in sequence. The driving gear is fixed on the output shaft of the straightening motor and meshes with one of the transmission gears.

[0042] In a further solution, a plurality of auxiliary holes are provided on the straightening cylinder, and the auxiliary holes are staggered with the threaded through holes.

[0043] In a further solution, the straightening block is square, the threaded through hole is adapted to the straightening block, and inner walls around the threaded through hole are provided with internal threads adapted to the top screw.

[0044] In a further solution, the axis of the threaded through hole is perpendicular to the axis of the straightening cylinder, and the axes of all the threaded through holes are in the same plane.

[0045] In a further solution, the front end of the straightening mechanism is provided with a plurality of tapered sleeves for guiding the steel bars, and the tapered sleeves correspond one to one with the straightening cylinders and are coaxial.

[0046] Further, the rear end of the straightening mechanism is provided with at least one set of traction mechanism, the traction mechanism comprises a plurality of pairs of traction wheels, traction motors, rotating shafts, swing frames and air cylinders; the rotating shafts are driven by the traction motors, each pair of traction wheels corresponds to one straightening cylinder, the channel of the steel bars is between the driving wheel and the pressing wheel of each pair of traction wheels, the driving wheel is fixed on the rotating shaft, the pressing wheel is rotatably installed on the swing frame, one end of the swing frame is hinged to the straightening frame through a hinge shaft, the other end is suspended and hinged to the top rod of the air cylinder, when the top rod of the air cylinder acts, the pressing wheel presses the driving wheel or leaves the driving wheel.

[0047] Further, the circumferential outer walls of the driving wheels and the pressing wheels are provided with grooves, when the pressing wheel abuts against the driving wheel, the gap formed between the grooves of the two wheels serves as the channel of the steel bars.

[0048] Further, the outlet of the straightening cylinder is provided with a guide pipe between the driving wheel of the traction mechanism.

[0049] The beneficial effects of the present application are:

[0050] (1) The present application can automatically produce single steel mesh and steel mesh cage, has high working efficiency and high product strength;

[0051] (2) The two bending assemblies can be relatively close or separated, can adapt to steel meshes of different widths, can also facilitate the vertical bending section to enter between the movable pressing die and the movable abutting die for bending, and can also avoid the advancing steel mesh; the bending section is bent in several times, which facilitates the demolding operation;

[0052] (3) The bending device is divided into two stations, which can separate the bending process of the bending section and the subsequent steel bar hole bending process (for single mesh), and the bending part stamping process (for double mesh), thereby effectively improving the processing efficiency; the two stations can be adjusted in position to adapt to steel meshes of different specifications;

[0053] (4) The steel bar stamping mechanism and the bending forming mechanism can be lifted, and the steel bar stamping mechanism can be selected to be connected with the steel bar bending mechanism of the first bending station according to the type of the steel mesh to be processed, and the steel bar stamping mechanism can be lifted to adapt to bending sections of different heights;

[0054] (5) The present application uses a straightening cylinder which can rotate in the circumferential direction, when the straightening cylinder rotates, the straightening holes of the straightening blocks inside the straightening cylinder apply force to the curved parts of the steel bars to straighten the curved parts, the rotating straightening blocks can straighten the steel bars from 360° in the circumferential direction, the structure is simple, and the straightening effect is good; the straightening cylinders are driven by gears, can have basically the same rotating speed, the straightened steel bars have good consistency, and the pressing degree of the pressing wheel can be adjusted by the pressure of the air cylinder to adapt to steel bars of various specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0056] Figure 1 It is a structural block diagram of the present invention.

[0057] Figure 2 1 is a schematic diagram of the three-dimensional structure of the bending and forming mechanism in an embodiment of the present invention, which includes a steel mesh.

[0058] Figure 3 1 is a schematic diagram of the three-dimensional structure of a bending assembly in an embodiment of the present invention, which includes a steel mesh.

[0059] Figure 4 This is a side view of a bending assembly in an embodiment of the present invention, which includes a steel mesh and hides the guide block.

[0060] Figure 5 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention.

[0061] Figure 6 3D is a schematic diagram of the three-dimensional structure of the first bending station in an embodiment of the present invention. In the figure, the first bending station is installed on a base.

[0062] Figure 7 3D is a schematic diagram of the three-dimensional structure of the second bending station in an embodiment of the present invention. In the figure, the second bending station is installed on a base, and a bending forming mechanism is hidden.

[0063] Figure 8 It is a schematic diagram of the rear view structure of the second bending station in an embodiment of the present invention.

[0064] Figure 9 It is a structural schematic diagram of a steel bar punching mechanism in an embodiment of the present invention.

[0065] Figure 10 It is a schematic diagram of the three-dimensional structure of the jacking mechanism in an embodiment of the present invention.

[0066] Figure 11 It is a schematic diagram of the main structure of the jacking mechanism in an embodiment of the present invention.

[0067] Figure 12 It is a structural schematic diagram of the jacking state of the jacking mechanism in an embodiment of the present invention.

[0068] Figure 132 is a schematic diagram of the state of the jacking arm when the jacking slide rises to the highest point in an embodiment of the present invention (the dotted line shows the state after the connecting seat is lowered).

[0069] Figure 14 It is a structural schematic diagram of the pressing mechanism and the steel bar pre-pressing mechanism in an embodiment of the present invention.

[0070] Figure 15 It is a schematic diagram of the three-dimensional structure of the steel bar straightening device in an embodiment of the present invention.

[0071] Figure 16 It is a side structural schematic diagram of a steel bar straightening device in an embodiment of the present invention.

[0072] Figure 17 1 is a front view structural diagram of a steel bar straightening device in an embodiment of the present invention.

[0073] Figure 18 1 is a schematic top view of the structure of a steel bar straightening device in an embodiment of the present invention.

[0074] Figure 19 This is a schematic diagram of the installation method of the straightening cylinder, the straightening block and the top screw in an embodiment of the present application.

[0075] Figure 20 It is a schematic diagram of the process of bending a single steel mesh to form a steel drill insertion hole in an embodiment of the present invention.

[0076] Figure 21 This is a structural diagram of the steel drill insertion hole after two steel mesh sheets are spliced ​​together to form a steel mesh cage in an embodiment of the present invention.

[0077] Reference numerals: frame 1, traction motor 2, straightening mechanism 3, taper sleeve 31, straightening cylinder 32, guide tube 33, box body 34, bearing seat 35, auxiliary hole 36, transmission gear 37, straightening block 38, straightening through hole 39, threaded through hole 310, top screw 311, internal thread 312, driving gear 313, gas tank 4, straightening motor 5, rotating shaft 6, cylinder 7, bracket 8, swing frame 9, pressure wheel 10, articulated shaft 11, gantry 12, driving wheel 13;

[0078] Second lifting beam 100, bending assembly 101, receiving groove 102, primary bending forming surface 103, secondary bending forming surface 104, sliding seat 105, movable pressing die 106, guide block 107, spring rod 108, primary molding port 109, secondary molding port 110, movable backing die 111, height adjustment screw rod 112, workbench 113, holding strip 114, cylinder 115, steel mesh 200, bending section 201, bending portion 202, steel drill socket 203, base 300, second frame 400, first frame 500, working platform 501, lifting slide 50 2. Lifting arm 503, V-groove roller 504, lifting drive mechanism 505, connecting rod seat 506, connecting rod 507, guide rod 508, fixed seat 509, bushing 510, bending upper die fixing plate 511, clamping drive mechanism 512, second support plate 513, stamping lifting mechanism 514, stamping groove 515, stamping die 516, stamping punch 517, stamping drive mechanism 518, pre-stressing plate 519, pre-stressing drive mechanism 520, guide rod 521, guide member 522, horizontal transverse movement mechanism 523, lifting arm 524, rotating shaft 525, spacing adjustment screw 526. DETAILED DESCRIPTION

[0079] In order to enable ordinary technicians in this field to more clearly understand the objectives, technical solutions and advantages of the present invention, the present invention is further explained below with reference to the accompanying drawings and embodiments, but the present invention is not limited to the following embodiments.

[0080] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "front end", "rear end", "two ends", "one end", "the other end", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they cannot be understood as limiting the present invention.

[0081] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0082] like Figure 1As shown, this embodiment provides a processing line for steel mesh and steel cage, including a wire feeding device for conveying longitudinal and transverse steel bars, a welding device for welding the longitudinal and transverse steel bars into steel mesh, a bending device for bending the bending section reserved for the transverse steel bars, a cutting device for cutting the steel mesh, a pushing device for feeding the cut steel mesh backward, and a closing device for closing two steel meshes to form a steel cage. The wire feeding device includes a longitudinal wire feeding device and a transverse wire feeding device, both of which can adopt existing technologies. For example, the transverse wire feeding device can feed transverse steel bars of two lengths, wherein the transverse steel bars of longer length extend beyond the two sides of the steel mesh to form a bending section for bending. The welding device, cutting device, pushing device and closing device can all adopt existing technologies. For example, the welding device can adopt an automatic mesh welding machine.

[0083] like Figure 4 As shown, the bending device includes:

[0084] The first bending station, such as Figure 5 As shown, there is at least one steel bar bending mechanism provided on the first frame, which is used to bend the steel bars to be bent on both sides of the steel mesh to form vertical bending sections; generally, there are two steel bar bending mechanisms;

[0085] The second bending station, such as Figure 6 As shown, the machine comprises at least one steel bar stamping mechanism, at least one bending mechanism, and a workbench 113 for supporting the steel mesh, mounted on a second frame. A liftable pressure bar 114 is positioned above the workbench to compress the steel mesh during the stamping and bending processes. The pressure bar is driven by a driver and, in conjunction with a guide component, can be vertically lifted. The steel bar stamping mechanism is used to stamp the vertically bent section to form a bent portion 202.

[0086] Generally, there are two steel bar stamping mechanisms and two bending forming mechanisms, and the stamping directions (or arrangement directions) of the two steel bar stamping mechanisms are opposite, and the directions of the stamped bending parts are opposite, such as Figure 21 As shown, after the two steel mesh sheets are folded up and down and welded into a steel mesh cage, the two bent portions 202 are arranged opposite to each other to form a steel drill insertion hole 203.

[0087] The second lifting beam and the sliding pair of the bending and forming mechanism can be installed on the second frame in a liftable manner. The height adjustment screw rod 112 is used in conjunction with the nut to control the lifting of the second lifting beam. Obviously, the lifting of the second lifting beam can also be controlled by components such as cylinders.

[0088] In order to adjust the distance between the first bending station and the second bending station and adapt to the steel mesh with different transverse steel bar spacing, in this embodiment, at least one of the first frame and the second frame is slidably installed on the base and can slide longitudinally on the base under the action of a driving member. The driving member is recommended to adopt a structure of a spacing adjustment screw rod 526 and a nut. Generally, the first bending station and the second bending station are both slidably installed on the base and are respectively connected to the spacing adjustment screw rod 526 through nuts. The thread directions of the screw rod parts connected to the nuts of the first bending station and the second bending station are opposite.

[0089] When some ALC panels are cast, single steel mesh is used for structural reinforcement, such as Figure 20 As shown, it is necessary to process steel bar insertion holes 203 on both sides of the single mesh, and the bending and forming mechanism is mainly used for bending and forming the steel bar insertion holes of this type of steel mesh.

[0090] like Figure 2 As shown, the steel bar socket bending and forming mechanism includes a second lifting beam 100 and two bending assemblies 101. The second lifting beam 100 primarily serves as a mounting base for the bending assemblies 101. Obviously, the two bending assemblies 101 should be installed on either side of the steel mesh 200, located on the left and right sides of the second lifting beam 100. Each bending assembly 101 includes a sliding seat 105, a movable pressing die 106, and a movable backing die 111 slidably disposed on the sliding seat 105. The sliding seats 105 of both bending assemblies 101 are slidably engaged with the second lifting beam 100 via a sliding pair and are each driven by a driving member. The sliding seat 105 slides in the transverse direction of the steel mesh 200. A path for the steel mesh 200 is formed between the sliding seats 105 of the two bending assemblies 101. The driving member allows the sliding seats 105 of the two bending assemblies 101 to move closer together or further apart, accommodating steel meshes 200 of varying widths.

[0091] like Figure 2 、 Figure 3As shown, in this embodiment, a transverse through hole is provided on the sliding seat 105, and the movable backing mold 111 is movably mounted in the transverse through hole. A driving member is provided on the outer wall of the sliding seat 105, and the movable backing mold 111 can slide in the transverse direction of the steel mesh 200 under the action of the driving member. A guide block 107 with a longitudinal guide groove and a longitudinal through hole is provided in the sliding seat 105, and the movable pressing mold 106 is movably mounted in the longitudinal guide groove. One end of the movable pressing mold 106 is connected to the driving member, and the other end faces the side where the movable backing mold 111 is located. The movable pressing mold 106 can slide in the longitudinal direction of the steel mesh 200 under the action of the driving member. The vertical bending section 201 of the steel mesh 200 can be allowed to enter between the guide block 107 and the movable support mold 111. When the movable pressing die 106 is pushed out, the vertical bending section 201 of the steel mesh 200 is pressed against the movable support mold 111, so that the bending section 201 bends along the forming surface of the movable support mold 111 to form a steel drill socket.

[0092] Specifically, if Figure 4 As shown, the forming surface of the movable backing mold 111 includes a primary bending forming surface 103 and a secondary bending forming surface 104, and the primary bending forming surface 103 is relatively closer to the transverse through hole;

[0093] The lower side of one end of the movable pressing die 106 facing the movable backing die 111 is provided with a primary molding port 109 corresponding to the primary bending molding surface 103 and a secondary molding port 110 corresponding to the secondary bending molding surface 104. The primary molding port 109 is located above the secondary molding port 110.

[0094] The bending section 201 is first pressed by the primary die pressing port 109 onto the primary bending forming surface 103 for bending, and then the driving member drives the movable backing die 111 to retract, so that the secondary die pressing port 110 is opposite to the movable die 106. Then, the bending section 201 that has been bent once is pressed by the secondary die pressing port 110 onto the secondary bending forming surface 104 for bending, forming a steel drill socket, and the plane where the steel drill socket is located is basically perpendicular to the transverse steel bar.

[0095] A spring rod 108 is provided in the longitudinal through hole of the guide block 107 . The spring rod 108 is connected to the movable pressing die 106 and can be longitudinally extended. When the movable pressing die 106 moves toward the movable supporting die 111 , the spring rod 108 pre-presses the bending section 201 onto the movable supporting die 111 .

[0096] The sliding seat 105 and the guide block 107 are provided with a receiving groove 102 for receiving the longitudinal steel bars, so as to prevent the outermost longitudinal steel bars from being blocked, thereby allowing the bending section 201 to enter between the guide block 107 and the movable backing 111.

[0097] In this embodiment, it is recommended to use the cylinder 115 as the driving member of the sliding seat 105.

[0098] When the bending operation is not performed, the distance between the two bending components 101 is relatively far. When the sections to be bent 201 on both sides of the steel mesh 200 reach the predetermined position, the distance between the two bending components 101 becomes closer, and the vertical bending section 201 of the steel mesh 200 enters between the guide block 107 and the movable support mold 111. The primary bending forming surface 103 of the movable support mold 111 faces the primary molding port 109 of the movable pressure die 106. The movable pressure die 106 is pushed out to bend the upper end of the bending section 201. Then the movable support mold 111 slides to make the secondary bending forming surface 104 face the secondary molding port 110 of the movable pressure die 106. The movable pressure die 106 is pushed out again, and the bending section 201 is bent again on the secondary bending forming surface 104 to form a steel bar socket. During the two bending processes, the spring rod 108 maintains the top pressure on the bending section 201 to reduce the deviation of the bending section 201. Afterwards, the movable pressing die 106 and the movable backing die 111 are reset, and the two bending components 101 are separated again to detach from the steel mesh 200 and wait for the next operation.

[0099] like Figure 5 、 Figure 6 as well as Figures 10 to 12 As shown, the bending device includes a first frame 500 and two bending stations, each bending station has a steel bar pre-stressing mechanism, a steel bar bending mechanism, etc., wherein the steel bar bending mechanism has a working platform 501, a clamping mechanism and a jacking mechanism, etc. The working platform 501 is fixed on the first frame 500, and the working platform 501 is used to place the steel mesh 200 to be bent.

[0100] like Figure 14 As shown, the steel bar prestressing mechanism includes a prestressing plate 519 and a prestressing drive mechanism 520, wherein the prestressing plate 519 is located above the working platform 501. The lower end surface of the prestressing plate 519 is formed with a guide groove adapted for the transverse steel bars. The upper end of the prestressing plate 519 is connected to the operating end of the prestressing drive mechanism 520 via a connector, and the prestressing drive mechanism 520 is mounted and fixed on the first frame 500. In this embodiment, the prestressing drive mechanism 520 can drive the prestressing plate 519 to move up and down. When the prestressing plate 519 moves downward to press the transverse steel bars to be bent on the working platform 501, the guide groove on the lower end surface of the prestressing plate 519 positions the transverse steel bars to be bent on the steel mesh 200 at a designated position on the working platform 501.

[0101] The clamping mechanism includes a bending upper mold fixing plate 511 and a clamping drive mechanism 512, wherein the bending upper mold fixing plate 511 is located above the pre-stressing plate 519, and the lower edge of the bending upper mold fixing plate 511 is provided with a bending portion corresponding to the pre-stressing plate 519, so that the bending upper mold fixing plate 511 can further clamp the transverse steel bars clamped and positioned by the pre-stressing plate 519; the bending upper mold fixing plate 511 is connected to the action end of the clamping drive mechanism 512, and the clamping drive mechanism 512 is fixed on the first frame 500. The clamping drive mechanism 512 can drive the bending upper mold fixing plate 511 to move up and down, and the bending upper mold fixing plate 511 moves downward to clamp the middle section of the transverse steel bars to be bent on the working platform 501.

[0102] like Figure 5 、 Figure 6 as well as Figures 10 to 12 As shown, the jacking mechanism is located below the working platform 501 and has a jacking slide 502, a jacking arm 503 and a bending angle adjustment mechanism.

[0103] There are two lifting slides 502, each corresponding to the bending sections 201 at both ends of the transverse steel bar to be bent. The lifting slides 502 are arranged vertically and are equipped with vertical slide rails I, which are equipped with sliders I. Slider I is connected to the first frame 500 via a slider base, so that the lifting slides 502 can only move vertically under the action of sliders I and vertical slide rails I.

[0104] The lower ends of the two lifting slides 502 are commonly connected to the lifting arm, and a lifting drive mechanism 505 is connected to the lower middle part of the lifting arm. The lifting drive mechanism 505 can drive the two lifting slides 502 to move up and down through the lifting arm.

[0105] The jacking arm 503 is installed in the upper part of the jacking slide 502. The lower end of the jacking arm 503 can be rotatably connected to the middle part of the jacking slide 502 via the rotating shaft 525. The upper end of the jacking arm 503 can be rotatably connected to the V-groove roller 504 via the rotating shaft 525. The upper groove of the V-groove roller 504 is adapted to the steel bar. The V-groove roller 504 is used to contact the steel bar when the jacking mechanism moves upward.

[0106] A bending angle adjustment mechanism is provided in the middle position of the two lifting slides 502. The bending angle adjustment mechanism is connected to the two lifting arms 503 on the two lifting slides 502, and is used to adjust the angle at which the lifting arm 503 rotates around its lower end rotating shaft 525 during the upward movement of the lifting slide 502, thereby adjusting the angle at which the lifting arm 503 and the V-groove roller 504 bend the steel bars.

[0107] The bending angle adjustment mechanism includes a connecting rod seat 506 and a vertical position adjustment mechanism, wherein the connecting rod seat 506 is connected to two connecting rods 507 corresponding to the two lifting arms 503, one end of the connecting rod 507 is connected to the connecting rod seat 506 via a pin shaft, and the other end of the connecting rod 507 is connected to the middle part of the corresponding lifting arm 503 via a pin shaft; the connecting rod seat 506 can be adjusted to a vertical position by the vertical position adjustment mechanism and is fixed on the lower end surface of the working platform 501, and the vertical position of the connecting rod seat 506 is adjusted to achieve the angle of rotation of the lifting arm 503 around its lower end rotating shaft 525 during the upward movement of the lifting slide 502.

[0108] The vertical position adjustment mechanism includes a guide rod 508, a fixed seat 509 and a bushing 510, wherein the guide rod 508 is arranged vertically, and the connecting rod seat 506 is installed on the guide rod 508 through the bushing 510. The upper end of the guide rod 508 is provided with an external thread, and the fixed seat 509 is fixed to the lower end surface of the working platform 501. The fixed seat 509 is provided with a screw hole that is adapted to the external thread on the guide rod 508. The guide rod 508 is threadedly connected to the fixed seat 509. The upper and lower positions of the guide rod 508 are adjusted by rotating the guide rod 508 to cooperate with the screw holes on the fixed seat 509, thereby adjusting the upper and lower positions of the connecting rod seat 506 on the guide rod 508.

[0109] In this embodiment, the bushing 510 is fixed on the guide rod 508, and a limiting ring is formed on the upper end of the bushing 510. The connecting rod seat 506 is sleeved on the bushing 510, and the limiting ring on the upper end of the bushing 510 limits the connecting rod seat 506 from moving upward.

[0110] In this embodiment, a plurality of vertically arranged guide rods 521 are mounted on the connecting rod base 506. A guide member 522 is mounted on a lifting arm 524 below the connecting rod base 506, corresponding to the guide rods 521. The guide rods 521 are provided with guide holes adapted to fit the guide rods 521. The upper ends of the guide rods 521 are connected to the connecting rod base 506, while the lower ends of the guide rods 521 extend downwardly through the guide holes in the guide member 522. In this embodiment, a spring is mounted on the guide rod 521. The upper end of the spring abuts against a retaining ring on the upper portion of the guide rod 521, while the lower end of the spring is supported on the guide member 522.

[0111] In this embodiment, the connecting rod seat 506 is sleeved on the bushing 510, and the two can rotate relative to each other. Under the action of the guide rod 521 and the spring, the connecting rod seat 506 is pressed from bottom to top on the limit ring at the upper end of the bushing 510.

[0112] In this embodiment, the vertical position of the bushing 510 on the guide rod 508 is adjusted by rotating the guide rod 508 and utilizing the threaded connection between the guide rod 508 and the fixed seat 509, thereby adjusting the upper and lower positions of the connecting rod seat 506, and finally achieving the inclination adjustment of the lifting arm 503.

[0113] like Figure 7 、 Figure 9As shown, the steel bar stamping mechanism has a first lifting beam 513 and a stamping groove 515, wherein sliders II are installed at both ends of the first lifting beam 513, and the sliders II are installed on the first frame 500 via vertical slide rails II. The middle part of the first lifting beam 513 is connected to the action end of the stamping lifting mechanism 514, and the stamping lifting mechanism 514 is fixed on the first frame 500. The stamping lifting mechanism 514 can drive the first lifting beam 513 to move up and down.

[0114] The steel bar stamping mechanism is equipped with a stamping slot 515, corresponding to each of the two bent sections 201 at each end of the transverse steel bar. These two stamping slots 515 are mounted on the first lifting beam 513 for horizontal movement via a horizontal transverse mechanism. In this example, the horizontal transverse mechanism comprises a transverse rail mounted on the first lifting beam 513, which is connected to the stamping slots 515 via a transverse slider and a connecting plate. A transverse drive mechanism is located between the two stamping slots 515. This transverse drive mechanism is fixed to the first lifting beam 513, with its actuating end connected to the connecting plate. This mechanism can drive the stamping slots 515 to move horizontally along the transverse rail via the connecting plate.

[0115] A stamping die 516 is fixed to one end of the wall of the stamping slot 515, and a stamping punch 517 is installed at the other end of the stamping slot 515. The position of the stamping punch 517 corresponds to the position of the stamping die 516. The stamping punch 517 is connected to the operating end of the stamping drive mechanism 518, and the stamping drive mechanism 518 is fixedly connected to the stamping slot 515. The stamping drive mechanism 518 can drive the stamping punch 517 to move toward or away from the corresponding stamping die 516.

[0116] The steel mesh 200 to be bent enters the bending device longitudinally and is placed on the working platform 501 of the first bending station;

[0117] After the transverse steel bar to be bent is moved to the corresponding position on the working platform 501, the steel bar pre-pressing mechanism is activated to press the transverse steel bar to be bent through the pre-pressing plate 519, so that the transverse steel bar is positioned at the specified position;

[0118] The pressing mechanism moves the upper bending die plate 511 downward to press the transverse steel bars at a designated position on the lower working platform 501. The upper bending die plate 511 presses the middle section of the transverse steel bars, and the unpressed sections at both ends of the transverse steel bars are the subsequent bending sections 201.

[0119] The jacking drive mechanism 505 drives the jacking slide 502 to move upward, and the jacking slide 502 drives the jacking arm 503 to move upward. Since the middle part of the jacking arm 503 is connected to the connecting rod seat 506 via the connecting rod 507, the jacking arm 503 gradually rotates around the lower end rotation axis 525 during the upward movement of the jacking arm 503, and the upper end of the jacking arm 503 gradually tilts toward the connecting rod seat 506, and the tilt angle gradually increases;

[0120] During the upward movement of the jacking arm 503, the V-groove roller 504 at its upper end contacts the bending section 201 of the transverse steel bar to bend the bending section 201, and as the tilt angle of the jacking arm 503 increases, the bending angle of the bending section 201 gradually increases;

[0121] After the jacking drive mechanism 505 drives the jacking slide 502 to move up to the specified position, it drives the jacking slide 502 to move downward, and the jacking arm 503 gradually returns to its original position;

[0122] To avoid interference with subsequent stamping operations, after the jacking mechanism is reset, the clamping mechanism is activated to drive the bending upper die fixing plate 511 to move upwards.

[0123] The bending section 201 is bent to a vertical state, forming a substantially 90° angle with the plane where the steel mesh 200 is located;

[0124] The steel mesh continues to move and enters the workbench of the second bending station. At this time, if a single steel mesh needs to be processed, it enters the steel drill socket bending and forming mechanism, and the two bending components bend the bending section; if the steel mesh required by the steel mesh cage needs to be processed, the height of the steel bar stamping mechanism is adjusted so that the steel mesh enters the steel bar stamping mechanism. After the transverse steel bar reaches the predetermined position, the pressure bar descends to press the transverse steel bar. The structure of the pressure bar can refer to the bending upper mold fixing plate 511. The steel bar stamping mechanism is activated so that the bending sections 201 at both ends of the transverse steel bar on the working platform 501 are located in the stamping groove 515.

[0125] The stamping drive mechanism 518 is activated to drive the stamping punch 517 to move toward the stamping die 516 , thereby stamping and forming a bent portion on the bending section 201 between the stamping punch 517 and the stamping die 516 .

[0126] The wire feeding device is provided with a steel bar straightening device for straightening the steel bars. Generally, the steel bars are rolled down and replaced for straightening. The steel bar straightening device includes a frame 1 and a straightening mechanism 3 installed on the top of the frame 1. The number of straightening mechanisms 3 is determined according to the application scenario. In this embodiment, two groups of straightening mechanisms 3 are arranged side by side on the frame 1.

[0127] like Figure 15 、 Figure 17 、 Figure 18 As shown, the straightening mechanism 3 includes several straightening cylinders 32 arranged side by side. The number of straightening cylinders 32 is determined according to the application scenario. In this embodiment, the straightening mechanism 3 is provided with four horizontal straightening cylinders 32, which are arranged in parallel with each other at a certain distance. The two ends of the straightening cylinders 32 are supported by bearing seats 35. Each straightening cylinder 32 is connected to the driving mechanism and realizes circumferential rotation under the drive of the driving mechanism. Specifically, as shown in FIG. Figure 4As shown, the drive mechanism includes a straightening motor 5, a plurality of transmission gears 37, and a driving gear 313. The transmission gears 37 are mounted within a housing 34 and mesh with each other directly or through intermediate gears. When directly meshed, the two straightening cylinders 32 rotate in opposite directions, while when meshed through intermediate gears, they rotate in the same direction. These transmission gears 37 are fixed one-to-one to the outer wall of the straightening cylinder 32. The driving gear 313 is fixed to the output shaft of the straightening motor 5 and meshes with one of the transmission gears 37. When the driving gear 313 rotates, the remaining transmission gears 37 also rotate, thereby driving the corresponding straightening cylinder 32 to rotate.

[0128] In this embodiment, Figure 15 、 Figure 16 、 Figure 18 as well as Figure 19 As shown, each straightening cylinder 32 is formed with a set of radial threaded through-holes 310. These threaded through-holes 310 are arranged at a predetermined spacing along the length of the straightening cylinder 32. The spacing between the threaded through-holes 310 can be the same or different. Obviously, the threaded through-holes 310 intersect with the inner bore of the straightening cylinder 32. The straightening cylinder 32 is also formed with a plurality of auxiliary holes 36. The auxiliary holes 36 are staggered with the threaded through-holes 310. As one staggered arrangement, the auxiliary holes 36 and the threaded through-holes 310 are spaced apart from each other.

[0129] like Figure 19 As shown, a straightening block 38 is mounted within the threaded through hole 310. Both ends of the straightening block 38 are secured by screws 311 screwed into the threaded through hole 310. A straightening through hole 39 is defined in the center of the straightening block 38. This straightening through hole 39 is coaxial with the straightening cylinder 32, and the diameter of the straightening through hole 39 matches the outer diameter of the rebar. When the rebar is inserted into the straightening cylinder 32, a tool such as a screwdriver can be inserted into the auxiliary hole 36 to apply force to the head of the rebar, forcing it into the straightening through hole 39 of the straightening block 38. Furthermore, the auxiliary hole 36 also serves to dissipate heat and remove chips during rebar straightening. The straightening block 38 is square in shape, and the threaded through hole 310 is adapted to fit within the straightening block 38. The inner walls of the threaded through hole 310 are provided with internal threads 312 that match the screws 311. The axes of the threaded through holes 310 are perpendicular to the axis of the straightening cylinder 32 . The threaded through holes 310 may be staggered at a certain angle, or the axes of all the threaded through holes 310 may be on the same plane.

[0130] like Figure 16 As shown, the front end of the straightening mechanism 3 is provided with a plurality of cone sleeves 31 for guiding the steel bars. The cone sleeves 31 correspond to the straightening cylinders 32 one by one and are coaxial. The rear end of the straightening mechanism 3 is provided with a traction mechanism corresponding to the straightening mechanism 3. The traction mechanism includes a plurality of pairs of traction wheels, a traction motor 2, a rotating shaft 6, a swing frame 9 and a cylinder 7. Figure 1 、 Figure 3As shown, the rotating shaft 6 is driven by the traction motor 2. Each pair of traction wheels corresponds to a straightening cylinder 32. The outer circumferential walls of the driving wheel 13 and the pressure wheel 10 of each pair of traction wheels are provided with grooves. When the pressure wheel 10 presses against the driving wheel 13, the gap formed by the grooves between the two wheels serves as a passage for the steel bars. A guide tube 33 is provided between the outlet of the straightening cylinder 32 and the driving wheel 13 of the traction mechanism.

[0131] In the traction wheel, the driving wheel 13 is fixed to the rotating shaft 6, the pressure wheel 10 is rotatably mounted on the swing frame 9, the cylinder 7 is mounted on the gantry 12 via the bracket 8, and the gantry 12 is mounted on the frame 1. One end of the swing frame 9 is hinged to the frame 1 via the hinge shaft 11, and the other end is cantilevered and hinged to the push rod of the cylinder 7. When the push rod of the cylinder 7 is actuated, the pressure wheel 10 presses against the driving wheel 13 or moves away from the driving wheel 13. The hinge shaft 11 is mounted on the gantry 12. Generally, each swing frame 9 shares the hinge shaft 11, and the other end of each swing frame 9 is connected to a cylinder 7. A compressed air tank 4 is mounted on the gantry 12, which is connected to the cylinder 7 to supply air thereto.

[0132] During operation, the steel bar passes through the cone sleeve 31 and then into the straightening cylinder 32. After passing through the straightening inner holes of each straightening block 38, the steel bar comes out from the outlet of the straightening cylinder 32 and passes through the guide tube 33 to reach the groove of the driving wheel 13. The push rod of the cylinder 7 is pushed out, driving the swing frame 9 to swing down so that the pressure wheel 10 presses the steel bar against the driving wheel 13. As the traction motor 2 rotates, the steel bar is continuously pulled forward. During the movement, the straightening block 38 rotates with the straightening cylinder 32, and the straightening through hole 39 of the straightening cylinder 32 applies force to the bent part of the steel bar to straighten the bent steel bar.

[0133] The working principle of the steel bar straightening device to straighten the bent steel bars is:

[0134] The push rod of the cylinder 7 is pushed out, and the pressure wheel 10 of the traction mechanism is swung down, clamping the steel bar together with the driving wheel 13. As the traction motor 2 drives the driving wheel 13 to rotate, the pulled steel bar continuously enters the straightening cylinder 32;

[0135] The straightening motor 5 rotates with the driving gear 313, causing the straightening cylinder 32 to rotate circumferentially, and applying pressure to the bent portion of the traction steel bar through the straightening through holes 39 in the plurality of straightening blocks 38 to achieve straightening of the steel bar.

[0136] After the steel bars are unwound, they are straightened by the straightening device. Multiple longitudinal steel bars are continuously advanced, and the transverse steel bars are sent to the longitudinal steel bars at a certain interval, and then welded into a mesh. The bent sections are bent on the bending device. If a single mesh is used, it is directly bent into a steel drill socket by the bending forming mechanism. If a steel mesh cage is required, the steel bar stamping mechanism will process the bent part. When closing, the bent sections of the two steel meshes are welded to form a mesh cage, and the bent parts of the two bent sections are spliced ​​together to form a steel drill socket.

[0137] The above are only specific embodiments of the present application, but the scope of protection of this application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of this application. Therefore, the scope of protection of this application should be based on the scope of protection of the claims.

Claims

1. A processing line for steel mesh and steel cage, comprising a wire feeding device for conveying longitudinal and transverse steel bars, a welding device for welding the longitudinal and transverse steel bars into steel mesh, a bending device for bending the bending sections of the transverse steel bars, a cutting device for cutting the steel mesh, and a closing device for closing two steel meshes to form a steel cage, characterized in that: The bending device comprises: A first bending station has at least one steel bar bending mechanism disposed on a first frame (500) and is used to bend the steel bars to be bent on both sides of the steel bar mesh (200) to form vertical bending sections (201); A second bending station has at least one steel bar punching mechanism arranged on a second frame (400) and is used to punch the vertical bending section (201) to form a bending portion; The second frame (400) is also provided with at least one bending and forming mechanism for directly bending the bending section to form a steel drill socket.

2. The processing line for steel mesh and steel cage according to claim 1, characterized in that: At least one of the first frame (500) and the second frame (400) is slidably mounted on the base (300) and can slide longitudinally on the base (300) under the action of a driving member.

3. The processing line for steel mesh and steel cage according to claim 1, characterized in that: The steel bar bending mechanism has: A working platform (501) for placing the steel mesh (200); A pressing mechanism, located above the working platform (501), is used to press a portion of the steel bars to be bent on the steel mesh (200) on the working platform (501) below; a lifting mechanism, located below the working platform (501), for lifting the portion of the steel bar to be bent on the working platform (501) that is not compressed by the compression mechanism, thereby cooperating with the compression mechanism to bend the steel bar to be bent on the working platform (501) to form a vertical bending section (201); The jacking mechanism comprises a jacking slideway (502) arranged vertically and capable of only vertical movement, a jacking arm (503) being mounted on the upper portion of the jacking slideway (502), the lower end of the jacking arm (503) being rotatably connected to the jacking slideway (502) via a rotating shaft (525), and a V-groove roller for contacting the steel bar to be bent being mounted on the upper end of the jacking arm (503); The lifting slide (502) is connected to a lifting drive mechanism (505) capable of driving the lifting slide (502) to move up and down, and the lifting arm (503) is connected to a bending angle adjustment mechanism capable of driving the lifting arm (503) to rotate around its lower end rotation axis (525) to a certain angle when the lifting arm (503) moves upward along the lifting slide (502).

4. The processing line for steel mesh and steel cage according to claim 3 is characterized in that: The bending angle adjustment mechanism comprises a connecting rod seat (506), the connecting rod seat (506) is connected to one end of a connecting rod (507) via a rotating shaft (525), and the other end of the connecting rod (507) is connected to the middle part of the lifting arm (503) via the rotating shaft (525); The connecting rod seat (506) is installed below the working platform (501) via a vertical position adjustment mechanism to adjust the vertical position of the connecting rod seat (506).

5. The processing line for steel mesh and steel cage according to claim 4, characterized in that: The vertical position adjustment mechanism comprises a guide rod (508), a fixing seat (509) and a bushing (510), wherein the upper end of the guide rod (508) is formed with an external thread, the fixing seat (509) is fixed to the lower end of the working platform (501) and a screw hole adapted to the external thread on the guide rod (508) is formed on the fixing seat (509), and the guide rod (508) is connected to the connecting rod seat (506) via the bushing (510).

6. The processing line for steel mesh and steel cage according to claim 3, characterized in that: The pressing mechanism comprises a bending upper die fixing plate (511) for contacting and pressing the steel bar to be bent, and a pressing drive mechanism (512) capable of driving the bending upper die fixing plate (511) to move up and down.

7. The processing line for steel mesh and steel cage according to claim 3, characterized in that: It also includes a steel bar pre-pressing mechanism, which is installed on the first frame (500) and is used to press and pre-press the steel bar to be bent before the pressing mechanism presses the steel bar to be bent and places the steel bar in a specified position.

8. The processing line for steel mesh and steel cage according to claim 7, characterized in that: The steel bar preloading mechanism comprises a preloading plate (519) and a preloading drive mechanism (520) capable of driving the preloading plate (519) to move up and down, wherein a guide groove adapted to the steel bar is formed on the lower end surface of the preloading plate (519).

9. The processing line for steel mesh and steel cage according to claim 8, characterized in that: The pre-pressing plate (519) is located below the upper bending die fixing plate (511) on the pressing mechanism, and a groove adapted to the pre-pressing plate (519) is formed on the lower side of the upper bending die fixing plate (511).

10. The processing line for steel mesh and steel cage according to claim 1, characterized in that: The steel bar punching mechanism is mounted on a first lifting beam and is used to punch the vertical bent section (201) bent by the steel bar bending mechanism. The first lifting beam is mounted on a second frame (400) in a liftable manner.

11. The processing line for steel mesh and steel cage according to claim 10, characterized in that: The steel bar punching mechanism comprises: A punching groove (515) is mounted on the first lifting beam so as to be horizontally movable via a horizontal transverse movement mechanism (523); A stamping die (516) is fixed on a side wall of the stamping groove (515); A punching punch (517) is installed on the other side wall of the punching groove (515) and is positioned opposite to the punching die (516); The stamping drive mechanism (518) is fixed on the stamping groove (515), and its action end is connected to the stamping punch (517), and can drive the stamping punch (517) to move toward the stamping die (516).

12. The processing line for steel mesh and steel cage according to claim 1, characterized in that: A workbench (113) for supporting the steel mesh (200) is provided on the second frame (400), and a liftable pressure strip (114) for pressing the steel mesh (200) is provided above the workbench (113).

13. The processing line for steel mesh and steel cage according to claim 1, characterized in that: The bending forming mechanism comprises a second lifting beam (100) and two bending assemblies (101), wherein the bending assemblies (101) comprise a sliding seat (105) and a movable pressing die (106) and a movable backing die (111) arranged on the sliding seat (105), wherein the sliding seats (105) of the two bending assemblies (101) are both slidably fitted on the second lifting beam (100), a travel channel for the steel mesh (200) is provided between the sliding seats (105), and the sliding seats (105) can be relatively moved closer or separated under the action of a driving member; The movable backing (111) can slide in the transverse direction of the steel mesh (200) under the action of the driving member, and the movable pressing die (106) can slide in the longitudinal direction of the steel mesh (200) under the action of the driving member, thereby pressing the vertical bending section (201) of the steel mesh (200) against the movable backing (111), so that the bending section (201) follows the forming surface of the movable backing (111) and bends to form a steel drill insertion hole.

14. The processing line for steel mesh and steel cage according to claim 13, characterized in that: The forming surface of the movable backing mold (111) includes a primary bending forming surface (103) and a secondary bending forming surface (104). The movable pressing die (106) is provided with a primary pressing opening (109) corresponding to the primary bending forming surface (103), and a secondary pressing opening (110) corresponding to the secondary bending forming surface (104); The bending section (201) is first pressed onto the primary bending forming surface (103) by the primary die pressing port (109) for bending, and then is pressed onto the secondary bending forming surface (104) by the secondary die pressing port (110) for bending.

15. The processing line for steel mesh and steel cage according to claim 13, characterized in that: The movable pressing die (106) is provided with a spring rod (108) that is telescopic in the longitudinal direction. When the movable pressing die (106) moves toward the movable supporting die (111), the spring rod (108) pre-presses the bending section (201) onto the movable supporting die (111).

16. The processing line for steel mesh and steel cage according to claim 13, characterized in that: The sliding seat (105) is provided with an accommodating groove (102) for accommodating longitudinal steel bars.

17. The processing line for steel mesh and steel cage according to claim 13, characterized in that: The bending and forming mechanism is mounted on the second frame (400) in a liftable manner via a second lifting beam (100).

18. The processing line for steel mesh and steel cage according to claim 1, characterized in that: The wire feeding device is provided with a steel bar straightening device, comprising a frame (1) and at least one set of straightening mechanisms (3) mounted on the frame (1), wherein the straightening mechanisms (3) comprise a plurality of straightening cylinders (32) arranged side by side, each straightening cylinder (32) being connected to a driving mechanism and being driven by the driving mechanism to realize circumferential rotation, each straightening cylinder (32) being provided with a set of radial threaded through holes (310), wherein a certain axial spacing is maintained between these threaded through holes (310), a straightening block (38) being installed in the threaded through hole (310), both ends of the straightening block (38) being pressed against by top screws (311) screwed into the threaded through hole (310), a straightening through hole (39) being provided in the middle of the straightening block (38), the straightening through hole (39) being coaxial with the straightening cylinder (32), and the aperture of the straightening through hole (39) being adapted to the outer diameter of the steel bar.

19. The processing line for steel mesh and steel cage according to claim 18, characterized in that: The driving mechanism comprises a straightening motor (5), a plurality of transmission gears (37) and a driving gear (313), wherein the transmission gears (37) are connected to the straightening cylinder (32) one by one, and the transmission gears (37) are directly meshed with each other or meshed through intermediate gears in sequence, and the driving gear (313) is fixed to the output shaft of the straightening motor (5) and meshed with one of the transmission gears (37).

20. The processing line for steel mesh and steel cage according to claim 18, characterized in that: The straightening cylinder (32) is provided with a plurality of auxiliary holes (36), and the auxiliary holes (36) are staggered with the threaded through holes (310).

21. The processing line for steel mesh and steel cage according to claim 18, characterized in that: The straightening block (38) is square in shape, the threaded through hole (310) is adapted to the straightening block (38), and inner walls around the threaded through hole (310) are provided with internal threads (312) adapted to the top screw (311).

22. The processing line for steel mesh and steel cage according to claim 18, characterized in that: The axis of the threaded through hole (310) is perpendicular to the axis of the straightening cylinder (32), and the axes of all the threaded through holes (310) are located on the same plane.

23. The processing line for steel mesh and steel cage according to any one of claims 18 to 22, characterized in that: The front end of the straightening mechanism (3) is provided with a plurality of tapered sleeves (31) for guiding the steel bars, and the tapered sleeves (31) correspond to the straightening cylinders (32) in a one-to-one manner and are coaxial.

24. The processing line for steel mesh and steel cage according to any one of claims 18 to 22, characterized in that: The rear end of the straightening mechanism (3) is provided with at least one traction mechanism, which includes several pairs of traction wheels, a traction motor (2), a rotating shaft (6), a swing frame (9) and a cylinder (7); the rotating shaft (6) is driven by the traction motor (2), each pair of traction wheels corresponds to a straightening cylinder (32), and a channel for steel bars is provided between the driving wheel (13) and the pressure wheel (10) of each pair of traction wheels. The driving wheel (13) is fixed on the rotating shaft (6), and the pressure wheel (10) is rotatably mounted on the swing frame (9). One end of the swing frame (9) is hinged to the frame (1) through a hinge shaft (11), and the other end is cantilevered and hinged to the top rod of the cylinder (7). When the top rod of the cylinder (7) is actuated, the pressure wheel (10) presses the driving wheel (13) or leaves the driving wheel (13).

25. The processing line for steel mesh and steel cage according to claim 24, characterized in that: The circumferential outer walls of the driving wheel (13) and the pressure wheel (10) are both provided with grooves. When the pressure wheel (10) is pressed against the driving wheel (13), the gap formed by the grooves between the two wheels serves as a passage for the steel bars.

26. The processing line for steel mesh and steel cage according to claim 24, characterized in that: A guide tube (33) is provided between the outlet of the straightening cylinder (32) and the driving wheel (13) of the traction mechanism.

Citation Information

Patent Citations

  • Automatic reinforcing rod and / or wire head and tail bending unit for bending machines and / or arc-welded steelmesh forming machines

    EP0875308A2

  • Wire and bar bending machine

    RU2803303C1