An enzymatic hydrolysis device for producing collagen peptides
By designing the delivery components and cleaning components in the enzymatic lysis device for collagen peptide production, quantitative input of enzyme dose and effective clearance of bubbles are achieved, and the problems of insufficient or excessive enzyme dose and bubble interference are solved, and the reaction efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411438174.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The existing enzymatic lysis device for collagen peptide production will affect the reaction effect and product quality when the enzyme dose is insufficient or excessive, and the bubbles and foams produced during the enzyme delivery process will affect the reaction efficiency and subsequent separation and purification processes.
An enzymatic lysis device including the delivery component and the cleaning component is designed to achieve quantitative input of the enzyme dose by the delivery component, and initially breaking and bubble removal of the enzyme dose through the cleaning component to ensure reactant uniformity and reaction efficiency.
By quantitatively injecting enzyme agents and effectively removing bubbles, the efficiency of enzymatic lysis reaction and product quality are improved, and problems caused by improper enzyme dosage or bubble interference are avoided.
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Figure CN119307367B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a collagen peptide production technology, and in particular to an enzymatic hydrolysis device for collagen peptide production. Background Art
[0002] Collagen peptides are a type of low-molecular-weight product that is extracted, hydrolyzed, and refined from collagen-rich animal tissues. It has multiple functions such as anti-oxidation, anti-aging, disease inhibition, whitening, liver repair, skin quality improvement, and immunity enhancement. It is an important substance for maintaining skin health and promoting body nutrient absorption. The enzymatic hydrolysis device for collagen peptide production mainly includes an enzymatic hydrolysis reaction tank and a power assembly, which can quickly and evenly heat the collagen peptide raw material, and accurately control the temperature to improve the enzymatic hydrolysis efficiency and product quality.
[0003] Since collagen peptides can be completely dissolved in water, when performing enzymatic hydrolysis, the collagen peptide raw material and the protease need to be simultaneously added to the interior of the reaction tank for stirring.
[0004] In the Chinese invention patent with publication number CN116970486B, an enzymatic hydrolysis device for collagen peptide production is disclosed. In the enzymatic hydrolysis device for collagen peptide production, the flow guide component can rely on the drive of the motor to limit the collagen peptide raw material injected into the preheating component to a fixed time and then automatically flow toward the bottom. Therefore, the collagen peptide raw material injected into the interior at any time can be subjected to the same heating time and can flow to the bottom for insulation treatment, thereby improving the accuracy of temperature control, and the process will not be affected by the difference in manual injection time. In the power assembly, a defoaming mechanism is installed at the bottom of the drive shaft. The defoaming mechanism rotates with the drive shaft, and the end cooperates with the annular rack on the inner wall of the enzymatic hydrolysis reaction tank to drive the entire rotating sleeve to rotate, and then a large number of raised pins are used on the surface of the collagen peptide raw material solution accumulated at the bottom to eliminate the generated foam.
[0005] When the existing equipment is in use, insufficient or excessive enzyme dosage will have a significant impact on the reaction effect and the quality of the final product. When it is insufficient, the enzyme's active sites are insufficient, resulting in a lower substrate conversion rate and a longer reaction time. When it is excessive, it may lead to excessive hydrolysis of the substrate and the production of unnecessary by-products. At the same time, after addition, the reactant concentration in some areas is too high, while the concentration in other areas may be insufficient, resulting in a lower overall reaction rate. In addition, the bubbles and foam generated during the reaction may affect the reaction efficiency and interfere with the subsequent separation and purification process. Therefore, an enzymatic hydrolysis device for collagen peptide production has been developed. Summary of the invention
[0006] The purpose of the present invention is to provide an enzymatic hydrolysis device for producing collagen peptides to solve the above-mentioned deficiencies in the prior art.
[0007] In order to achieve the above-mentioned object, the present invention provides the following technical scheme: an enzymatic hydrolysis device for collagen peptide production, comprising a reactor, a fixing ring is arranged on the outer surface of the reactor, a positioning rod is arranged on the outer surface of the fixing ring, a delivery component is arranged at the end of the positioning rod, and the lower end of the delivery component penetrates and extends to the inner cavity of the reactor, and the enzyme dosage is quantitatively delivered through the delivery component;
[0008] The delivery assembly comprises a cylinder connected to the positioning rod, a protective cylinder is arranged at the middle position of the upper end of the inner cavity of the cylinder, a driving member is arranged at the lower end of the inner cavity of the protective cylinder, a fixing block is arranged at the upper end of the driving member, one side of the fixing block is connected to the inner wall of the protective cylinder, and the output end of the driving member passes through and extends to the other end of the fixing block;
[0009] A guide block is arranged at the end of the fixed block, a clamp block is slidably mounted on the inner wall of the guide block, and a sphere is fitted on the end of the clamp block;
[0010] The output end of the driving member is provided with a movable rod, a slider is slidably mounted on the outer surface of the movable rod, a first limiting rod is rotatably mounted on the outer surface of the slider, an end of the first limiting rod away from the slider is rotatably connected to the outer surface of the fixed block, and a second limiting rod is rotatably mounted on an end of the slider away from the first limiting rod, and an end of the second limiting rod away from the slider is rotatably connected to the outer surface of the clamping block;
[0011] The lower end of the cylinder is semicircular, and the lower end of the inner wall of the cylinder is in contact with the outer surface of the sphere, and a through hole is formed at the lower end of the cylinder;
[0012] The cleaning component is assembled at the lower end of the delivery component, and is used to preliminarily disperse the enzyme dosage during delivery and subsequently remove the bubbles generated during the reaction.
[0013] As a further optimization solution of the present invention, the cross-sections of the guide block and the clamping block are both L-shaped.
[0014] As a further optimization scheme of the present invention, the cleaning assembly includes a docking block connected to the reactor, and a plurality of groups of support columns are arranged at the lower end of the docking block, and the plurality of groups of support columns are evenly distributed at the lower end of the docking block.
[0015] As a further optimization scheme of the present invention, a bottom plate is provided at the lower end of the support column, a fixing column is provided at the middle position of the upper end of the bottom plate, a hole is penetrated through the end of the fixing column, and the hole is connected to the through hole.
[0016] As a further optimization solution of the present invention, a circular ring is slidably mounted on the outer surface of the fixed column, and a rotating block corresponding to the supporting column is arranged on the outer surface of the circular ring, and the rotating blocks are respectively located between the two supporting columns.
[0017] As a further optimization solution of the present invention, a telescopic member is provided at the upper end of the base plate and on one side of the support column, and the output end of the telescopic member is connected to the lower end of the circular ring.
[0018] As a further optimization solution of the present invention, a transmission rod is rotatably mounted on one end of the rotating block away from the ring, and a connecting block is rotatably mounted on one end of the transmission rod away from the rotating block.
[0019] As a further optimization solution of the present invention, a protection rod is rotatably mounted on one side of the connection block, and at the same time, one end of the protection rod away from the connection block is connected to the outer surface of the fixing column.
[0020] As a further optimization solution of the present invention, a flip plate is provided at one end of the connecting block away from the protective rod.
[0021] As a further optimization solution of the present invention, a plurality of groups of protrusions are evenly arranged on the lower end of the flip plate.
[0022] Compared with the prior art, the enzymatic hydrolysis device for collagen peptide production provided by the present invention has the following beneficial effects: when the slider moves toward the middle, it synchronously drives the second limiting rod installed at its end to move, and since the end of the second limiting rod is rotatably connected to the outer surface of the clamping block, when the slider moves, the second limiting rod is cooperated to push the clamping block to move along the direction defined by the guide block, thereby achieving the clamping of the sphere, and the arc-shaped part of the end of the clamping block is rotatably connected to the whole, and the rotation angle can be freely adjusted, making it suitable for the current scene. The end of the clamping block is located at the lower end of the center of the sphere, so that when the clamping block moves toward the middle, the sphere is squeezed and moved upward, so that the sphere is separated from the through hole, which is convenient for putting the enzyme dosage into the reactor.
[0023] When the delivery component rotates as a whole, the cleaning component connected to it is driven to rotate synchronously, thereby shaking the enzyme dosage just delivered to the same position, dispersing it to other positions, and cooperating with the stirring device inside the reactor to mix the enzyme dosage together.
[0024] When the connecting block rotates, the flip plate is driven to rotate synchronously until it reaches the optimal angle and stops, and then cooperates with the convex block to remove the bubbles on the surface, thereby improving the reaction efficiency without interfering with the subsequent separation and purification process. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0026] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;
[0027] Figure 2 A cross-sectional view of the overall internal structure provided by an embodiment of the present invention;
[0028] Figure 3 A schematic diagram of the structure of a delivery component and a cleaning component provided in an embodiment of the present invention;
[0029] Figure 4 A schematic diagram of the internal structure of a delivery component provided in an embodiment of the present invention;
[0030] Figure 5 A first cross-sectional view of a partial structure of a delivery assembly provided by an embodiment of the present invention;
[0031] Figure 6 A second cross-sectional view of a partial structure of a delivery assembly provided by an embodiment of the present invention;
[0032] Figure 7 A first schematic diagram of the cleaning component structure provided by an embodiment of the present invention;
[0033] Figure 8 A second schematic diagram of the cleaning component structure provided by an embodiment of the present invention;
[0034] Fig. 9 A cross-sectional view of the internal structure of a cleaning component provided in an embodiment of the present invention.
[0035] Description of reference numerals:
[0036] 1. Reactor; 2. Delivery assembly; 3. Cleaning assembly; 11. Fixed ring; 12. Positioning rod; 21. Cylinder; 211. Through hole; 22. Protective cylinder; 23. Driving member; 231. Fixed block; 24. Movable rod; 25. Guide block; 26. Clamping block; 261. Ball; 27. Sliding block; 28. First limiting rod; 29. Second limiting rod; 31. Docking block; 32. Support column; 33. Bottom plate; 34. Telescopic member; 35. Ring; 36. Fixed column; 37. Rotating block; 38. Transmission rod; 39. Connecting block; 391. Protective rod; 392. Flip plate; 393. Bump. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] Example: See Figure 1-Figure 9 An enzymatic hydrolysis device for collagen peptide production includes a reactor 1, a fixing ring 11 is provided on the outer surface of the reactor 1, a positioning rod 12 is provided on the outer surface of the fixing ring 11, a delivery component 2 is provided at the end of the positioning rod 12, and the lower end of the delivery component 2 penetrates and extends to the inner cavity of the reactor 1, and the enzyme dosage is quantitatively delivered through the delivery component 2.
[0040] In this solution, a device with power output such as a motor is provided at the lower end of the fixed ring 11 and is connected to an external control device. A gear ring is provided on the outer surface of the cylinder 21, and a transmission gear is provided at the output end of the motor. The outer surface of the transmission gear is meshed with the outer surface of the gear ring, wherein when the motor is started, the entire delivery assembly 2 can be synchronously driven to rotate.
[0041] Furthermore, the delivery component 2 includes a cylinder 21 connected to the positioning rod 12, a protective cylinder 22 is arranged at the middle position of the upper end of the inner cavity of the cylinder 21, a driving member 23 is arranged at the lower end of the inner cavity of the protective cylinder 22, a fixed block 231 is arranged at the upper end of the driving member 23, one side of the fixed block 231 is connected to the inner wall of the protective cylinder 22, and the output end of the driving member 23 passes through and extends to the other end of the fixed block 231.
[0042] In this embodiment, the driving member 23 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device. When the driving member 23 is started, it synchronously drives the movable rod 24 arranged at its end to move.
[0043] Furthermore, a guide block 25 is provided at the end of the fixing block 231 , a clamping block 26 is slidably mounted on the inner wall of the guide block 25 , and a sphere 261 is fitted on the end of the clamping block 26 .
[0044] Specifically, a guide groove is provided at the end of the guide block 25, and the inner wall of the guide groove is slidably connected to the outer surface of the clamping block 26. At the same time, the moving trajectory of the clamping block 26 is limited by the guide groove, so that the clamping block 26 will not fall off when it moves.
[0045] The end of the clamp block 26 is arc-shaped, and the end of the clamp block 26 and the outer surface of the sphere 261 are both covered with rubber or other sealing components, so that the stability of the sphere 261 is guaranteed when the sphere 261 is fitted with the clamp block 26.
[0046] Furthermore, a movable rod 24 is provided at the output end of the driving member 23, a slider 27 is slidably mounted on the outer surface of the movable rod 24, a first limiting rod 28 is rotatably mounted on the outer surface of the slider 27, an end of the first limiting rod 28 away from the slider 27 is rotatably connected to the outer surface of the fixed block 231, and a second limiting rod 29 is rotatably mounted on an end of the slider 27 away from the first limiting rod 28, and an end of the second limiting rod 29 away from the slider 27 is rotatably connected to the outer surface of the clamping block 26. The cross sections of the guide block 25 and the clamping block 26 are both L-shaped.
[0047] Specifically, when the movable rod 24 moves, the slider 27 slidably installed on its outer surface is synchronously driven to move. Since the first limiting rod 28 and the second limiting rod 29 are rotatably installed on the outer surface of the slider 27, and the first limiting rod 28 is rotatably connected to the fixed block 231, when the slider 27 moves upward, the first limiting rod 28 rotates around the connection with the fixed block 231, and pushes the slider 27 to move toward the middle direction on the movable rod 24.
[0048] When the slider 27 moves toward the middle, it synchronously drives the second limiting rod 29 installed at its end to move. Since the end of the second limiting rod 29 is rotatably connected to the outer surface of the clamping block 26, when the slider 27 moves, the second limiting rod 29 pushes the clamping block 26 to move along the direction defined by the guide block 25, thereby realizing the clamping of the sphere 261. The arc-shaped part at the end of the clamping block 26 is rotatably connected to the whole, and the rotation angle can be freely adjusted to make it suitable for the current scene.
[0049] The end of the clamp 26 is located at the lower end of the center of the sphere 261, so that when the clamp 26 moves toward the middle, it squeezes the sphere 261 and moves the sphere 261 upward, so that the sphere 261 is separated from the through hole 211, which facilitates the delivery of the enzyme dose into the reactor 1.
[0050] Furthermore, the lower end of the cylinder 21 is semicircular, and the lower end of the inner wall of the cylinder 21 is in contact with the outer surface of the sphere 261 . A through hole 211 is formed at the lower end of the cylinder 21 .
[0051] Specifically, the enzyme dosage is introduced into the reactor 1 through the through hole 211 , and the through hole 211 is sealed with the sphere 261 .
[0052] Furthermore, a cleaning component 3 is assembled at the lower end of the delivery component 2, and the enzyme dosage is preliminarily dispersed by the cleaning component 3 during delivery, and the bubbles generated during the reaction are subsequently removed. The cleaning component 3 includes a docking block 31 connected to the reactor 1, and a plurality of support columns 32 are arranged at the lower end of the docking block 31, and the plurality of support columns 32 are evenly distributed at the lower end of the docking block 31. A bottom plate 33 is arranged at the lower end of the support column 32, and a fixing column 36 is arranged at the middle position of the upper end of the bottom plate 33, and a hole 361 is opened through the end of the fixing column 36, and the hole 361 is connected to the through hole 211.
[0053] In this embodiment, when the delivery component 2 rotates as a whole, the cleaning component 3 connected thereto is synchronously driven to rotate, thereby shaking the enzyme dosage just delivered to the same position, dispersing it to other positions, and cooperating with the stirring device inside the reactor 1 to mix the enzyme dosage together.
[0054] The enzyme dosage inside the through hole 211 is introduced into the reaction vessel 1 through the hole 361 .
[0055] Furthermore, a ring 35 is slidably mounted on the outer surface of the fixed column 36, and a rotating block 37 corresponding to the supporting column 32 is provided on the outer surface of the ring 35, and the rotating block 37 is respectively located between the two supporting columns 32. A telescopic member 34 is provided at the upper end of the bottom plate 33 and located on one side of the supporting column 32, and the output end of the telescopic member 34 is connected to the lower end of the ring 35.
[0056] Specifically, the telescopic member 34 is a component with a telescopic function such as an electric telescopic rod, and is connected to an external control device. When the telescopic member 34 is started, it synchronously drives the ring 35 set at its end to move, wherein the ring 35 is limited by a fixed column 36 so that the ring 35 will not fall off when moving; when the ring 35 moves, it drives the rotating block 37 set on its outer surface to move synchronously.
[0057] Furthermore, a transmission rod 38 is rotatably mounted on one end of the rotating block 37 away from the ring 35, and a connecting block 39 is rotatably mounted on one end of the transmission rod 38 away from the rotating block 37. A protective rod 391 is rotatably mounted on one side of the connecting block 39, and an end of the protective rod 391 away from the connecting block 39 is connected to the outer surface of the fixed column 36.
[0058] Specifically, when the rotating block 37 moves, the transmission rod 38 installed at the end thereof is driven to move. Since the transmission rod 38 is rotatably connected to the connecting block 39 , the connecting block 39 is rotated around the protective rod 391 .
[0059] Furthermore, a flip plate 392 is provided at one end of the connection block 39 away from the protection rod 391. A plurality of groups of protrusions 393 are evenly provided at the lower end of the flip plate 392.
[0060] Specifically, when the connecting block 39 rotates, the flip plate 392 is synchronously driven to rotate until it reaches the optimal angle and stops, and then cooperates with the protrusion 393 to remove the bubbles on the surface, thereby improving the reaction efficiency without interfering with the subsequent separation and purification process.
[0061] The control device can select a single-chip microcomputer as the control end. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller Unit), which is composed of an arithmetic unit, a controller, a memory, an input and output device, etc., which is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes self-supply (no external hardware) and cost saving. Its biggest advantage is that it is small in size and can be placed inside the instrument, but has a small storage capacity, a simple input and output interface, and low functional consumption.
[0062] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An enzymatic hydrolysis device for producing collagen peptides, characterized in that: The invention comprises a reaction kettle (1), wherein a fixing ring (11) is arranged on the outer surface of the reaction kettle (1), a positioning rod (12) is arranged on the outer surface of the fixing ring (11), a delivery component (2) is arranged at the end of the positioning rod (12), and the lower end of the delivery component (2) penetrates and extends to the inner cavity of the reaction kettle (1), and the enzyme dosage is quantitatively delivered through the delivery component (2); The delivery assembly (2) comprises a cylinder (21) connected to the positioning rod (12); a protective cylinder (22) is arranged at the middle position of the upper end of the inner cavity of the cylinder (21); a driving member (23) is arranged at the lower end of the inner cavity of the protective cylinder (22); a fixing block (231) is arranged at the upper end of the driving member (23); one side of the fixing block (231) is connected to the inner wall of the protective cylinder (22); and the output end of the driving member (23) passes through and extends to the other end of the fixing block (231); A guide block (25) is provided at the end of the fixed block (231), a clamping block (26) is slidably mounted on the inner wall of the guide block (25), and a sphere (261) is attached to the end of the clamping block (26); The output end of the driving member (23) is provided with a movable rod (24), a slider (27) is slidably mounted on the outer surface of the movable rod (24), a first limiting rod (28) is rotatably mounted on the outer surface of the slider (27), an end of the first limiting rod (28) away from the slider (27) is rotatably connected to the outer surface of the fixed block (231), and a second limiting rod (29) is rotatably mounted on the end of the slider (27) away from the first limiting rod (28), and an end of the second limiting rod (29) away from the slider (27) is rotatably connected to the outer surface of the clamping block (26); The lower end of the cylinder (21) is semicircular, and the lower end of the inner wall of the cylinder (21) is in contact with the outer surface of the sphere (261). A through hole (211) is provided at the lower end of the cylinder (21); A cleaning component (3) is assembled at the lower end of the delivery component (2), and is used to preliminarily disperse the enzyme dosage during delivery and subsequently remove bubbles generated during the reaction.
2. The enzymatic hydrolysis device for collagen peptide production according to claim 1, characterized in that: The cross sections of the guide block (25) and the clamping block (26) are both L-shaped.
3. The enzymatic hydrolysis device for collagen peptide production according to claim 1, characterized in that: The cleaning assembly (3) comprises a docking block (31) connected to the reaction kettle (1), and a plurality of groups of support columns (32) are arranged at the lower end of the docking block (31), and the plurality of groups of support columns (32) are evenly distributed at the lower end of the docking block (31).
4. The enzymatic hydrolysis device for collagen peptide production according to claim 3, characterized in that: A bottom plate (33) is provided at the lower end of the support column (32), a fixing column (36) is provided at the middle position of the upper end of the bottom plate (33), a hole (361) is provided through the end of the fixing column (36), and the hole (361) is communicated with the through hole (211).
5. The enzymatic hydrolysis device for collagen peptide production according to claim 4, characterized in that: A circular ring (35) is slidably mounted on the outer surface of the fixed column (36), and a rotating block (37) corresponding to the supporting column (32) is arranged on the outer surface of the circular ring (35), and the rotating block (37) is respectively located between the two supporting columns (32).
6. The enzymatic hydrolysis device for producing collagen peptides according to claim 5, characterized in that: A telescopic member (34) is provided at the upper end of the bottom plate (33) and located on one side of the support column (32), and the output end of the telescopic member (34) is connected to the lower end of the circular ring (35).
7. The enzymatic hydrolysis device for producing collagen peptides according to claim 6, characterized in that: A transmission rod (38) is rotatably mounted on one end of the rotating block (37) away from the circular ring (35), and a connecting block (39) is rotatably mounted on one end of the transmission rod (38) away from the rotating block (37).
8. The enzymatic hydrolysis device for collagen peptide production according to claim 7, characterized in that: A protection rod (391) is rotatably mounted on one side of the connection block (39), and an end of the protection rod (391) away from the connection block (39) is connected to the outer surface of the fixing column (36).
9. The enzymatic hydrolysis device for producing collagen peptides according to claim 8, characterized in that: A flip plate (392) is provided at one end of the connection block (39) away from the protection rod (391).
10. The enzymatic hydrolysis device for collagen peptide production according to claim 9, characterized in that: A plurality of groups of protrusions (393) are evenly arranged at the lower end of the flip plate (392).
Citation Information
Patent Citations
An enzymatic hydrolysis device for collagen peptide production
CN116970486B
Pepsin enzymolysis device
CN116904312A
Aquaculture liquid medicine feeding machine
CN218741442U