Lining type corrosion-resistant ceramic structure regulating valve
By using the combination of ceramic valve core and brushes and the combination of airflow sensor and solenoid valve in the ceramic lining structure control valve, the damage caused by solid impurities in the tap water transmission is solved, and higher reliability is achieved Sex and service life.
Patent Information
- Application Number
- CN202411264105.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The regulating valve with ceramic lining structure is susceptible to solid impurities during tap water transmission, which leads to intensifying damage after long-term use. How to reduce this adverse effect has become the top priority.
A lined corrosion-resistant ceramic structure control valve is designed, using a ceramic valve core and a brush to combine it. The brush is driven to clean impurities by using water flow, and the vibration state is detected and feedback is performed through the air flow sensor and solenoid valve, and the direction of the water flow is changed. Reduce damage to ceramic bushings.
It effectively reduces the probability of valve core blocking, extends the service life of ceramic bushings, improves the reliability and intelligence of the regulating valve, enhances the adaptability to adverse environments, and ensures the safety of the pipeline.
Smart Images

Figure CN119309026A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of valves, in particular to a lined corrosion-resistant ceramic structure regulating valve. Background Art
[0002] A regulating valve is a device used to control the flow of fluids. It has various operating modes, including manual, electric, pneumatic, etc. A manual regulating valve is a control device that changes the flow of fluids through manual operation. It is suitable for various fluid media. The opening of the valve is changed by rotating the handwheel or handle to adjust the flow rate. Control valves with ceramic lining structures are often used in the transmission of various fluids. In the process of transmitting tap water in tap water pipes, the cleanliness of the tap water has a huge impact on the working state of the control valve. If the content of solid impurities in the tap water increases due to environmental influences, it will have a greater impact on the control valve and the transmission pipeline as a whole if it remains in this state for a long time. How to reduce the damage to the control valve caused by this adverse effect has become a top priority. Summary of the invention
[0003] The object of the present invention is to provide a lined corrosion-resistant ceramic structure regulating valve to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lined corrosion-resistant ceramic structure regulating valve, comprising a valve body, the valve body is made of metal, the valve body comprises an outer shell, one side of the outer shell is connected to an outer tube, one side of the outer tube is connected to a flange, a valve core is rotatably connected to the inside of the outer shell, the valve core comprises a core shell, the core shell is made of ceramic, the surface of the core shell is rotatably connected to the inside of the outer shell, the front of the flange is connected to a rubber gasket, the front of the rubber gasket is connected to a flow cutout, the flow cutout comprises a main body, the main body is made of metal, the back of the main body is connected to the rubber gasket, the back of the main body is connected to a flow cutout flange, the back of the flow cutout flange is connected to the front of the rubber gasket, and the front of the shell is fixedly connected to an electric control mechanism, providing an overall technical solution of the present invention, including a flow cutout mechanism and a control mechanism, which reduces the influence of vibration on the regulating valve by changing the direction of water flow when vibration is severe, thereby improving the reliability of the regulating valve.
[0005] Preferably, a rubber bushing is fixedly connected to the inside of the outer tube, and a ceramic bushing is fixedly connected to the inside of the rubber bushing. The number of the outer tube, flange, rubber bushing and ceramic bushing is two each, and they are symmetrically distributed about the center plane of the two side surfaces of the outer shell. A main limiter is fixedly connected to the top of the outer shell, a rotating wire groove is fixedly connected to the top of the main limiter, a main limit block is fixedly connected to the front of the main limiter, a slave limit plate is fixedly connected to the top of the outer shell, and a slave limit block is fixedly connected to the front of the slave limiter. A positioning slider is slidably connected to the inside of the main limiter, and the front of the positioning slider is fixedly connected to the front inside the main limiter through a spring. An overall solution of the regulating valve and the limiting structure of the present invention is provided, and the opening of the regulating valve is controlled by the cooperation of the limit block and the spring.
[0006] Preferably, the interior of the core shell is a hollow structure, and the core shell includes a bottom shaft, the bottom of the bottom shaft is rotatably connected to the bottom of the inner wall of the outer shell, the top of the outer shell is fixedly connected to a ball body, and circular through holes are connected on both sides of the ball body. The top of the ball body is fixedly connected to a top shaft, and the top of the top shaft is fixedly connected to a pillar, and the top of the pillar is fixedly connected to a handle seat. There are four pillars, which are evenly distributed at the four corners of the bottom of the handle seat. The top of the handle seat is fixedly connected to a handle rod, and the surface of the handle rod is a horizontal L-shape, providing an overall solution for the exterior of the valve core mechanism of the present invention.
[0007] Preferably, the top of the top shaft is fixedly connected with a slide groove, the top of the slide groove is fixedly connected with a limiting column, the number of the limiting columns is two, distributed around the central axis of the valve core, and the angle between the line connecting the central axis of the valve core and the limiting column is ninety degrees, the top of the slide groove is fixedly connected with a limiting clip, the number of the limiting clips is eight, and they are evenly distributed around the central axis of the valve core, the top of the column is connected to a circular through hole, the top of the top shaft is fixedly connected with an airflow sensor through the top circular through hole, and the top of the airflow sensor is connected to a ventilation pipeline. The present invention provides a supplementary solution to the regulating valve and the limiting structure of the present invention, through the limiting mechanism that can cooperate with the spring and the limiting card block, and the limiting mechanism on the top of the valve core, to achieve multi-speed adjustment of the opening of the regulating valve.
[0008] Preferably, a spring is fixedly connected to the bottom of the inner wall of the bottom shaft, and a base is fixedly connected to the bottom of the inner wall of the bottom shaft through the spring, the base is made of polymer, the surface of the base is slidably connected to the inner wall of the bottom shaft, the top of the base is rotatably connected to a connecting rod, the connecting rod is made of metal, a water flow plate is fixedly connected to the front of the connecting rod, the number of the water flow plates is two, and they are symmetrically distributed about the central axis of the valve core, the front of the water flow plate is fixedly connected to a brush group, the number of the brush groups is ten, and five are in a group, one of which is fixedly connected to the front of the water flow plate, the front appearance of the brush group is consistent with the contour of the inner surface of the core shell, and the other group is symmetrically distributed about the central axis of the valve core in the group, the top of the connecting rod is rotatably connected to a top seat, the top seat is made of polymer, a sealing ring is fixedly connected to the top of the top seat, and the surface of the top seat is fixedly connected to the inside of the top shaft, providing an overall solution of the cleaning mechanism of the present invention, and cleaning impurities is achieved by driving the cleaning mechanism to rotate by fluid.
[0009] Preferably, the number of the cut-off flanges is two, and they are symmetrically distributed about the center plane between the two sides of the main body; the front side of the main body is fixedly connected to an electromagnet seat, the front side of the electromagnet seat is fixedly connected to a limiting bracket, the front side of the limiting bracket is fixedly connected to a limiting baffle, the top of the electromagnet seat is fixedly connected to an electromagnet assembly, the inside of the electromagnet assembly is fixedly connected to an electromagnetic coil, the front side of the electromagnet assembly is slidably connected to an insertion rod, the material of the insertion rod is metal, the surface of the insertion rod is slidably connected to a spring, the front side of the electromagnet assembly is fixedly connected to the other end of the spring, the front side of the insertion rod is fixedly connected to one end of the spring, the front side of the main body is fixedly connected to a vibration sensor, and the top of the main body is fixedly connected to a sealing plate, thereby providing a technical solution to the cut-off structure of the present invention.
[0010] Preferably, a rectangular through hole is connected to the top of the main body, and a water guide plate is slidably connected to the top of the main body through the rectangular through hole. The water guide plate is made of polymer, and a block is fixedly connected to the back of the water guide plate, and a circular blind hole is fixedly connected to the front of the water guide plate, and the central axis of the circular blind hole is in the same position as the central axis of the insertion rod, and a water guide groove is fixedly connected to one side of the water guide plate, and a circular through hole is connected to one side of the water guide plate, and the diameter of the circular through hole and the position of the central axis are both consistent with the flow cut-off flange. A technical solution for the flow cut-off mechanism of the present invention is provided, and a matching relationship between the flow cut-off mechanism of the present invention and the electromagnetic control mechanism is provided.
[0011] Preferably, the electric control mechanism includes a controller, the controller is fixedly connected to the front side of the shell, a wire rack is fixedly connected to the front side of the shell, the top of the airflow sensor is electrically connected to the top of the controller through a wire, the top of the vibration sensor is electrically connected to one side of the controller through a wire, and the other side of the electromagnet assembly is electrically connected to one side of the controller through a wire, which provides a supplementary scheme for the control mechanism of the present invention and provides a control relationship between the control mechanism and other mechanisms.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The liner-type corrosion-resistant ceramic structure regulating valve uses a ceramic valve core with a built-in cleaning brush core. When the valve core is opened to the maximum, the brush plate is driven by water flow to rotate, thereby cleaning impurities at the valve core opening, reducing the probability of valve core blockage, thereby reducing the vibration caused by the reduction of the water port cross-sectional area, and thereby reducing the probability of the ceramic bushing in the regulating valve breaking; The inner-lined corrosion-resistant ceramic structure regulating valve utilizes a brush core in combination with a spring. Under the influence of water flow vibration, the spring is squeezed to achieve the up and down movement of the brush core. At the same time, the brush core cooperates with an airflow sensor to transmit the exhaust and air intake state of the brush core when it moves up and down to a controller through the airflow sensor, thereby realizing the detection of the vibration state of the pipeline system. When the vibration intensifies to a frequency that is likely to cause the ceramic bushing to rupture, a signal is fed back to the controller to perform corresponding actions, thereby maintaining the service life of the ceramic bushing, improving the intelligence and reliability of the regulating valve, and enhancing the adaptability of the regulating valve to adverse environments; The lined corrosion-resistant ceramic structure regulating valve uses a solenoid valve in conjunction with a water guide plate. When the vibration frequency of the fluid transmitted to the regulating valve is within a range that can damage the ceramic bushing of the regulating valve, the solenoid valve is activated to release the connection with the water guide plate. The water guide plate slides downward under the action of gravity, cutting off the connection between the regulating valve and the pipeline, and guiding the fluid to be discharged out of the pipeline, thereby reducing the adverse effect of fluid vibration on the ceramic bushing, maintaining the service life of the regulating valve, and improving the reliability of the regulating valve and the safety of the pipeline. The invention relates to a lined, corrosion-resistant ceramic structure regulating valve, which utilizes a rubber bushing in combination with a ceramic bushing to absorb the vibration of the ceramic bushing transmitted to the ceramic bushing through a pipe body within a certain range, thereby increasing the service life of the ceramic bushing. The cooperation of a brush core mechanism and a water guide plate mechanism is utilized to detect the vibration state of the regulating valve over a large range in the regulating valve, and close the water guide plate when the vibration frequency is within a range that can damage the ceramic bushing, thereby changing the direction of water flow to reduce vibration and reduce damage to the ceramic bushing in the regulating valve, thereby further improving the reliability of the regulating valve, maintaining the service life of the regulating valve, and at the same time improving the safety of the delivery pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention; Figure 3 This is a schematic diagram of the overall structure of the valve core of the present invention; Figure 4 This is a schematic diagram of the overall structure of the brush core of the present invention; Figure 5 This is a schematic diagram of the internal structure of the main limiter of the present invention; Figure 6 This is a schematic diagram of the top structure of the valve core of the present invention; Figure 7 This is a schematic diagram of the external structure of the airflow sensor of the present invention; Figure 8 It is a schematic diagram of the overall structure of one side of the current breaker of the present invention; Fig. 9 It is a schematic diagram of the overall structure of the other side of the current breaker of the present invention; Fig.10 This is a schematic diagram of the position relationship between the water guide plate and the main body of the present invention; Fig.11 It is a schematic diagram of the overall structure of the water guide plate of the present invention.
[0014] In the figure: 1, valve body; 10, shell; 100, wire rack; 11, outer tube; 111, rubber bushing; 112, ceramic bushing; 12, flange; 13, main stopper; 131, main stopper block; 132, positioning slide block; 133, rotating wire groove; 14, slave stopper plate; 141, slave stopper block; 2, valve core; 20, core shell; 201, bottom shaft; 202, ball body; 203, top shaft; 204, stopper bayonet; 205, stopper column; 206, slideway; 207, airflow sensor; 21, brush core; 210, base; 211, Connecting rod; 212, water flow plate; 213, brush assembly; 214, top seat; 215, sealing ring; 22, handle; 220, pillar; 221, handle seat; 222, handle rod; 3, flow cutout; 31, main body; 311, flow cutout flange; 312, electromagnet seat; 313, limit bracket; 314, limit baffle; 315, electromagnet assembly; 316, plug rod; 317, vibration sensor; 318, sealing plate; 32, rubber pad; 33, water guide plate; 331, block; 332, water guide trough; 4, electric control mechanism; 41, controller. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] See also Figure 1-11The present invention provides a technical solution: a lined corrosion-resistant ceramic structure regulating valve, comprising a valve body 1, the valve body 1 is made of metal and is the external structure of the regulating valve, the valve body 1 comprises an outer shell 10, which is used to accommodate a valve core 2 and is connected to the outer shell 10, one side of the outer shell 10 is connected to an outer tube 11 for guiding the fluid, one side of the outer tube 11 is connected to a flange 12 for connecting the regulating valve with external equipment, a rubber bushing 111 is fixedly connected inside the outer tube 11 for absorbing vibration transmitted from the outer tube 11 and protecting the ceramic bushing 112, a ceramic bushing 112 is fixedly connected inside the rubber bushing 111 for protecting the outer tube 11 and reducing the rust of the fluid on the outer tube 11, the number of the outer tube 11, the flange 12, the rubber bushing 111 and the ceramic bushing 112 are all two, and they are symmetrically distributed about the center plane of the two side surfaces of the outer shell 10, A main limiter 13 is fixedly connected to the top of the housing 10 for cooperating with the limit bayonet 204 to control the opening of the valve core 2; a rotating wire groove 133 is fixedly connected to the top of the main limiter 13 for fixing the wire of the airflow sensor 207; a main limit block 131 is fixedly connected to the front of the main limiter 13 for cooperating with the limit column 205 to limit the rotation range of the valve core 2; a positioning slider 132 is slidably connected inside the main limiter 13 for clamping on the surface of the limit bayonet 204 to achieve gear positioning of the valve core 2; the front of the positioning slider 132 is fixedly connected to the front of the main limiter 13 through a spring; a slave limit plate 14 is fixedly connected to the top of the housing 10 for assisting the main limiter 13 in limiting the valve core 2; a slave limit block 141 is fixedly connected to the front of the slave limit plate 14 for cooperating with the limit column 205 to achieve limiting; The valve core 2 is rotatably connected inside the housing 10 for adjusting the opening and closing state and the opening degree of the regulating valve. The valve core 2 includes a core shell 20 for accommodating a brush core 21. The core shell 20 is made of ceramic. The surface of the core shell 20 is rotatably connected to the inside of the housing 10. The inside of the core shell 20 is a hollow structure. The core shell 20 includes a bottom shaft 201 for rotating with the housing 10. The bottom of the bottom shaft 201 is rotatably connected to the bottom of the inner wall of the housing 10. A ball body 202 is fixedly connected to the top of the housing 10 for controlling the opening and closing state with the inner wall of the housing 10. Circular through holes are connected on both sides of the ball body 202 for passing fluid. A top shaft 203 is fixedly connected to the top of the ball body 202 for rotating with the housing 10. A spring is fixedly connected to the bottom of the inner wall of the bottom shaft 201, and a base 210 is fixedly connected to the bottom of the inner wall of the bottom shaft 201 through the spring. The base 210 is made of polymer and is used to cooperate with the bottom shaft 201 and the spring to realize the up and down sliding of the brush core 21. The surface of the base 210 is slidably connected to the inner wall of the bottom shaft 201. The top of the base 210 is rotatably connected to a connecting rod 211. The connecting rod 211 is made of metal and is used to realize rotation under the drive of a water flow plate 212. The front of the connecting rod 211 is fixedly connected to a water flow plate 212, which is used to drive the brush group 213 to clean under the action of water flow. There are two water flow plates 212, which are symmetrically distributed about the central axis of the valve core 2. A brush set 213 is fixedly connected to the front of the flow plate 212 for cleaning impurities in the through hole of the ball body 202. There are ten brush sets 213, five in a group, one of which is fixedly connected to the front of the water flow plate 212. The front appearance of the brush set 213 is consistent with the inner surface contour of the core shell 20. The other group is symmetrically distributed with respect to the central axis of the valve core 2. The top of the connecting rod 211 is rotatably connected to a top seat 214. The top seat 214 is made of polymer and is used to cooperate with the top shaft 203 to realize the up and down sliding of the brush core 21. A sealing ring 215 is fixedly connected to the top of the top seat 214 for improving the sealing performance. The surface of the top seat 214 is fixedly connected to the inside of the top shaft 203. The top of the top shaft 203 is fixedly connected with a pillar 220 for supporting a handle seat 221. The top of the pillar 220 is fixedly connected with a handle seat 221. There are four pillars 220, which are evenly distributed at the four corners of the bottom of the handle seat 221. The top of the handle seat 221 is fixedly connected with a handle rod 222 for allowing the user to operate the regulating valve. The surface of the handle rod 222 is a horizontal L-shape. The top of the top shaft 203 is fixedly connected with a slide groove 206 for cooperating with the main limit block 131 to fix the valve core 2. The top of the slide groove 206 is fixedly connected with a limit column 205 for limiting the rotation range of the valve core 2. The number of limit columns 205 There are two of them, which are distributed around the central axis of the valve core 2, and the angle between them and the central axis of the valve core 2 is ninety degrees. The top of the slide groove 206 is fixedly connected to a limit bayonet 204, which is used to cooperate with the main limit block 131 to fix the valve core 2 and adjust the valve gear position. The number of limit bayonet 204 is eight, which are evenly distributed around the central axis of the valve core 2. The top of the pillar 220 is connected to a circular through hole. The top shaft 203 is fixedly connected to an airflow sensor 207 through the top circular through hole, which is used to sense the airflow generated when the top seat 214 moves. The top of the airflow sensor 207 is connected to a ventilation pipeline for ventilation detection; The front of the flange 12 is connected to a rubber gasket 32 for reducing the vibration between the valve body 1 and the cutout 3. The front of the rubber gasket 32 is connected to the cutout 3 for blocking and changing the direction of the fluid when the vibration frequency easily causes the ceramic bushing 112 to crack. The cutout 3 includes a main body 31, the main body 31 is made of metal, the back of the main body 31 is connected to the rubber gasket 32, the back of the main body 31 is connected to a cut-off flange 311 for connecting the valve body 1 with the water pipeline, the back of the cut-off flange 311 is connected to the front of the rubber gasket 32, the number of the cut-off flanges 311 is two, and they are symmetrically distributed about the center plane between the two sides of the main body 31, the front of the main body 31 is fixedly connected to an electromagnet seat 312 for fixing the electromagnet assembly 315, and the front of the electromagnet seat 312 is fixedly connected to a limiting bracket 313 for supporting a limiting baffle 314 The front of the limit bracket 313 is fixedly connected to a limit baffle 314 for limiting the range of motion of the plug rod 316. The top of the electromagnet seat 312 is fixedly connected to an electromagnet assembly 315 for generating an electromagnetic force to drive the plug rod 316 when powered on. An electromagnetic coil is fixedly connected inside the electromagnet assembly 315. The front of the electromagnet assembly 315 is slidably connected to the plug rod 316. The plug rod 316 is made of metal and is used to fix the water guide plate 33. The surface of the plug rod 316 is slidably connected to the spring. The front of the electromagnet assembly 315 is fixedly connected to the other end of the spring. The front of the plug rod 316 is fixedly connected to one end of the spring. The front of the main body 31 is fixedly connected to a vibration sensor 317 for sensing and feeding back the vibration transmitted by the fluid flow. The top of the main body 31 is fixedly connected to a sealing plate 318 for sealing the water guide groove 332 of the water guide plate 33. The electric control mechanism 4 includes a controller 41, which is used to receive feedback signals from the vibration sensor 317 and the airflow sensor 207 and to control the electromagnet assembly 315 accordingly. The electric control mechanism 4 is fixedly connected to the front side of the shell 10, the controller 41 is fixedly connected to the front side of the shell 10, and the wire rack 100 is fixedly connected to the front side of the shell 10. The top of the airflow sensor 207 is electrically connected to the top of the controller 41 through a wire, the top of the vibration sensor 317 is electrically connected to one side of the controller 41 through a wire, and the other side of the electromagnet assembly 315 is electrically connected to one side of the controller 41 through a wire, so as to realize the control of other mechanisms by the controller 41.
[0017] Working principle: Normally, the water pipeline is connected to the regulating valve through the cut-off flange 311 on one side of the flow breaker 3. The water flows into the valve body 1 through the flow breaker 3, flows through the ceramic bushing 112, and then enters the valve core 2 from the circular through hole on the surface of the ball body 202. The water flows through the brush core 21, pushing the water flow plate 212. While the water flow plate 212 drives the connecting rod 211 to rotate, the brush group 213 on the front of the water flow plate 212 scrapes off the impurities in the through hole on the surface of the ball body 202. Then the water flows through the ceramic bushing 112 on the other side and leaves the regulating valve. The personnel can hold the handle 22 and rotate it counterclockwise for 90 degrees to block the pipeline connection. The handle 22 drives the core shell 20 to rotate counterclockwise together, and the circular through hole of the ball body 202 rotates to the front and back of the shell 10. The internal passage of the shell 10 is blocked. The handle 22 can also be held and rotated counterclockwise for 45 degrees to reduce the opening of the regulating valve, thereby controlling the flow rate. When the water flow carries some solid impurities, the vibration generated when it flows in the pipe is greater than that of the water flow with very little solid impurities. At this time, when the water flow is about to flow to the breaker 3, the vibration generated by the water flow is transmitted to the breaker 3 through the pipe, and then transmitted to the vibration sensor 317 through the breaker 3. After sensing the vibration, the vibration sensor 317 feeds back the signal to the controller 41 through the wire. After receiving the feedback signal, the controller 41 determines that the vibration frequency exceeds the tolerance range of the ceramic bushing 112, and controls the electromagnet assembly 315 to be energized. After the electromagnet assembly 315 is energized, an electromagnetic force is generated to attract the plug rod 316 to move in the forward direction, and at the same time, the spring fixedly connected to the front of the plug rod 316 is stretched. When the plug rod 316 reaches the limit baffle 314, the plug rod 31 6 is disconnected from the water guide plate 33, and the water guide plate 33 slides downward under the influence of gravity until the bottom of the stopper 331 contacts the top of the main body 31. At this time, the water guide plate 33 completely blocks the connection between the flow cutter 3 and the valve body 1, and the water flow carrying impurities is discharged out of the pipe through the water guide groove 332, completing the flow cut-off process, so that it cannot enter the valve body 1, which has an adverse effect on the ceramic bushing 112, thereby maintaining the service life of the regulating valve. After solving the problem of water cleanliness in the cut-off water channel, the personnel turn off the controller 41 and lift the water guide plate 33 upward until the blind hole on the front of the water guide plate 33 rises to be coaxial with the plug rod 316. The plug rod 316 is reset under the action of the spring and re-enters the blind hole to complete the fixation of the water guide plate 33. Then the controller 41 is restarted to resume work; When the regulating valve is in the open state and water flows through, if there are too many impurities blocking most of the through holes of the ball body 202 and the brush core 21 cannot be completely cleaned, the water inlet area will be reduced, which will cause more intense vibration near the ball body 202, and the frequency of the up and down movement of the brush core 21 will increase, which will cause the up and down movement frequency of the top seat 214 to increase. The air chamber formed by the top of the top seat 214 and the inside of the top shaft 203 increases the frequency of air extraction and exhaust through the ventilation pipe of the air flow sensor 207. The air flow sensor 207 feeds back the air flow signal to the controller 41. After receiving the signal, the controller 41 determines that the vibration frequency near the ball body 202 has increased. In order to prevent long-term vibration from damaging the ball body 202, the electromagnet assembly 315 is energized to execute the aforementioned water guide plate 33 to cut off the flow, and then continue the cut-off process until the personnel have eliminated the abnormality and reconnected.
[0018] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lined corrosion-resistant ceramic structure regulating valve, comprising a valve body (1), characterized in that: The valve body (1) comprises an outer shell (10), one side of the outer shell (10) is connected to an outer tube (11), one side of the outer tube (11) is connected to a flange (12), a valve core (2) is rotatably connected inside the outer shell (10), the valve core (2) comprises a core shell (20), the surface of the core shell (20) is rotatably connected to the inside of the outer shell (10), the front side of the flange (12) is connected to a rubber pad (32), the front side of the rubber pad (32) is connected to a flow cutout (3), the flow cutout (3) comprises a main body (31), the back side of the main body (31) is connected to the rubber pad (32), the back side of the main body (31) is connected to a flow cutout flange (311), the back side of the flow cutout flange (311) is connected to the front side of the rubber pad (32), and the front side of the outer shell (10) is fixedly connected to an electric control mechanism (4).
2. The lined corrosion-resistant ceramic structure regulating valve according to claim 1, characterized in that: A rubber bushing (111) is fixedly connected inside the outer tube (11), and a ceramic bushing (112) is fixedly connected inside the rubber bushing (111). The outer tube (11), the flange (12), the rubber bushing (111), and the ceramic bushing (112) are each two in number and are symmetrically distributed about the center plane of the two side surfaces of the outer shell (10). A main stopper (13) is fixedly connected to the top of the outer shell (10), and a rotating wire groove (133) is fixedly connected to the top of the main stopper (13). A main stopper (13) is fixedly connected to the front of the main stopper (13). A secondary stopper plate (14) is fixedly connected to the top of the outer shell (10), and a secondary stopper block (141) is fixedly connected to the front of the secondary stopper plate (14). A positioning slider (132) is slidably connected inside the main stopper (13), and the front of the positioning slider (132) is fixedly connected to the front of the inside of the main stopper (13) via a spring.
3. The lined corrosion-resistant ceramic structure regulating valve according to claim 1, characterized in that: The core shell (20) has a hollow structure inside. The core shell (20) comprises a bottom shaft (201). The bottom of the bottom shaft (201) is rotatably connected to the bottom of the inner wall of the outer shell (10). The top of the outer shell (10) is fixedly connected to a ball body (202). The two sides of the ball body (202) are connected to circular through holes. The top of the ball body (202) is fixedly connected to a top shaft (203). The top of the top shaft (203) is fixedly connected to a pillar (220). The top of the pillar (220) is fixedly connected to a handle seat (221). There are four pillars (220) evenly distributed at the four corners of the bottom of the handle seat (221). The top of the handle seat (221) is fixedly connected to a handle rod (222).
4. The lined corrosion-resistant ceramic structure regulating valve according to claim 3 is characterized by: The top of the top shaft (203) is fixedly connected with a slide groove (206), and the top of the slide groove (206) is fixedly connected with a limit column (205). The number of the limit columns (205) is two and they are distributed around the central axis of the valve core (2). The angle between the limit columns and the line connecting the central axis of the valve core (2) is ninety degrees. The top of the slide groove (206) is fixedly connected with a limit bayonet (204). The number of the limit bayonet (204) is eight and they are evenly distributed around the central axis of the valve core (2). The top of the pillar (220) is connected with a circular through hole, and the top shaft (203) is fixedly connected with an airflow sensor (207) through the circular through hole on the top.
5. The lined corrosion-resistant ceramic structure regulating valve according to claim 3 is characterized in that: The bottom of the inner wall of the bottom shaft (201) is fixedly connected to a spring, and the bottom of the inner wall of the bottom shaft (201) is fixedly connected to a base (210) via the spring. The surface of the base (210) is slidably connected to the inner wall of the bottom shaft (201). The top of the base (210) is rotatably connected to a connecting rod (211). The front of the connecting rod (211) is fixedly connected to a water flow plate (212). The number of the water flow plates (212) is two and they are symmetrically distributed about the central axis of the valve core (2). A brush group (213) is fixedly connected to the front of the flow plate (212), the number of the brush groups (213) is ten, five in a group, one group is fixedly connected to the front of the water flow plate (212), and the other group is symmetrically distributed with respect to the central axis of the valve core (2), the top of the connecting rod (211) is rotatably connected to a top seat (214), the top of the top seat (214) is fixedly connected to a sealing ring (215), and the surface of the top seat (214) is fixedly connected to the inside of the top shaft (203).
6. The lined corrosion-resistant ceramic structure regulating valve according to claim 4, characterized in that: The number of the cut-off flanges (311) is two, and they are symmetrically distributed about the center plane between the two sides of the main body (31); the main body (31) is fixedly connected to an electromagnet seat (312) on the front side; the electromagnet seat (312) is fixedly connected to a limit bracket (313) on the front side; the limit bracket (313) is fixedly connected to a limit baffle (314) on the front side; the electromagnet seat (312) is fixedly connected to an electromagnet assembly (315) on the top side; an electromagnetic coil is fixedly connected to the inside of the electromagnet assembly (315); the electromagnet assembly (315) is slidably connected to an insertion rod (316) on the front side; the surface of the insertion rod (316) is slidably connected to a spring; the electromagnet assembly (315) is fixedly connected to the other end of the spring on the front side; the insertion rod (316) is fixedly connected to one end of the spring on the front side; the main body (31) is fixedly connected to a vibration sensor (317) on the front side; and the top of the main body (31) is fixedly connected to a sealing plate (318).
7. The lined corrosion-resistant ceramic structure regulating valve according to claim 6, characterized in that: A rectangular through hole is connected to the top of the main body (31), and a water guide plate (33) is slidably connected to the top of the main body (31) through the rectangular through hole. A stopper (331) is fixedly connected to the back of the water guide plate (33), and a circular blind hole is fixedly connected to the front of the water guide plate (33). The central axis of the circular blind hole is in the same position as the central axis of the plug rod (316). A water guide groove (332) is fixedly connected to one side of the water guide plate (33). A circular through hole is connected to one side of the water guide plate (33), and the diameter and central axis position of the circular through hole are both in the same position as the cut-off flange (311).
8. The lined corrosion-resistant ceramic structure regulating valve according to claim 6, characterized in that: The electric control mechanism (4) comprises a controller (41), the front side of the housing (10) is fixedly connected to the controller (41), the front side of the housing (10) is fixedly connected to the wire rack (100), the top of the airflow sensor (207) is electrically connected to the top of the controller (41) via a wire, the top of the vibration sensor (317) is electrically connected to one side of the controller (41) via a wire, and the other side of the electromagnet assembly (315) is electrically connected to one side of the controller (41) via a wire.
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Regulating valve, water injection system and ship
CN120231889A