Integrated equipment for continuous silver-coated micron-nano copper powder
By designing an integrated equipment for continuous silver coating of micron- and nano-sized copper powder and adopting an automated filter membrane collection system, the high cost and copper powder detachment problems caused by manual filter membrane removal were solved, thus achieving efficient copper powder production.
Patent Information
- Application Number
- CN202411857281.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2044-12-17
AI Technical Summary
In existing copper powder production, the solid-liquid separation equipment requires manual removal of the filter membrane, resulting in high labor costs and easy detachment of copper powder, which affects production efficiency.
Design an integrated equipment for continuous silver coating of micron- and nano-sized copper powder, employing multiple solid-liquid separation devices, a gantry, a conveying mechanism, and an automated filter membrane collection system, including a lifting mechanism, a suction mechanism, and a driving mechanism, to achieve automated collection and installation of the filter membrane.
It reduced labor costs, improved copper powder production efficiency, reduced the possibility of copper powder spillage, and enhanced production efficiency and equipment automation.
Smart Images

Figure CN119318883B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of copper powder production equipment, in particular to integrated equipment for silver-coated micron-nanometer copper powder by a continuous method. BACKGROUND
[0002] Silver-coated copper powder is used as a good high-conductive filler, silver-coated copper powder is formed by adopting advanced chemical plating technology, and a silver coating layer with different thicknesses is formed on the surface of superfine copper powder through specific molding and surface treatment processes. In the process of producing silver-coated copper powder, the steps of solid-liquid separation such as deionized water washing to remove acid liquid remaining on the surface of copper powder and filtering to obtain clean copper powder after deionized water are involved.
[0003] The existing solid-liquid separation equipment includes an upper cylinder and a lower cylinder, a filter membrane is arranged between the upper cylinder and the lower cylinder, after mixed liquid is added into the upper cylinder, the lower cylinder is subjected to vacuumizing treatment, so that a negative pressure environment is formed in the lower cylinder, liquid in the mixed liquid penetrates into the lower cylinder through the filter membrane, and copper powder is left above the filter membrane, thereby realizing solid-liquid separation. However, after the solid-liquid separation is completed, the filter membrane needs to be manually taken out and transferred to a specified position for discharging, the labor cost is high, and since the filter membrane is relatively soft, copper powder is easy to fall off from the filter membrane during the taking-out and transferring process, which is not conducive to the speed increase and efficiency improvement of copper powder production. SUMMARY
[0004] In order to reduce the labor cost and improve the production efficiency of copper powder, the application provides integrated equipment for silver-coated micron-nanometer copper powder by a continuous method.
[0005] The integrated equipment for silver-coated micron-nanometer copper powder by a continuous method provided by the application adopts the following technical scheme:
[0006] The integrated equipment for silver-coated micron-nanometer copper powder by a continuous method comprises a plurality of solid-liquid separation devices and a truss correspondingly arranged with the solid-liquid separation devices, one side of the solid-liquid separation devices is provided with a conveying mechanism, the truss is arranged between the solid-liquid separation devices and the conveying mechanism, the solid-liquid separation device comprises an upper cylinder and a lower cylinder, a filter membrane is pressed and attached between the upper cylinder and the lower cylinder, the lower cylinder is communicated with a vacuumizing device, the upper cylinder is provided with a suction mechanism for sucking the filter membrane, the truss is provided with a lifting mechanism for lifting the upper cylinder and a driving mechanism for driving the lifting mechanism to move along the truss, the conveying mechanism is provided with a rotatable discharging table, and the discharging table is provided with a plurality of discharging grooves arranged in an inverted conical shape.
[0007] By adopting the technical scheme, when in use, first, the lifting mechanisms of the solid-liquid separation devices lift the upper cylinders in sequence, so that the operator can place the filter membranes in sequence. After the filter membranes are installed, the lifting mechanisms put the lower cylinders back to the lower limit, and the filter membranes are pressed and attached between the upper cylinders and the lower cylinders. After the mixed liquid is injected into the upper cylinders, the vacuum extraction device is started, a negative pressure environment is formed in the lower cylinders, the liquid in the mixed liquid penetrates the filter membranes and enters the lower cylinders, and the copper powder is left above the filter membranes, so that the solid-liquid separation is realized. After the solid-liquid separation is completed, the lifting mechanisms lift the upper cylinders, at the same time, the suction mechanisms suck the filter membranes and synchronously drive the filter membranes to be lifted. When the lifting mechanisms are lifted to the upper limit, the driving mechanisms drive the lifting mechanisms to move towards the conveying mechanism, so that the filter membranes are moved to the positions directly above the corresponding discharge grooves. Then, the lifting mechanisms are lowered, and the filter membranes are placed into the corresponding discharge grooves, so that the placement and taking of the filter membranes are completed. The conveying mechanism can transport the discharge table. When the discharge table rotates, the positions of the discharge grooves can be switched. In this way, a plurality of filter membranes can be taken in sequence. After the taking of the filter membranes of the same batch is completed, the operator takes out the plurality of filter membranes on the discharge table at last, so that the production of the copper powder of the next batch can be facilitated. In the application, the solid-liquid separation devices are independent of each other. After the installation of the filter membranes is completed, the solid-liquid separation of the mixed liquid can be simultaneously performed. Through the arrangement of the conveying mechanism, the discharge table and the driving mechanism, the automation of the taking of the filter membranes is realized, which is beneficial to reducing the labor cost and improving the production efficiency of the copper powder.
[0008] Optionally, the top surface of the filter membrane is provided with a plurality of magnetic conductive blocks with magnetic conductivity, the magnetic conductive blocks are arranged on the inner side of the upper cylinder, the suction mechanism comprises a plurality of suction assemblies, each suction assembly comprises a suction support and an electromagnet which are arranged correspondingly to the magnetic conductive blocks, the suction support is arranged on the inner wall of the upper cylinder, the electromagnet is arranged on the suction support and slides along the radial direction of the upper cylinder, and the suction support is provided with an elastic reset member, one end of the elastic reset member is connected to the innermost side of the suction support, and the other end of the elastic reset member is connected to the electromagnet.
[0009] By adopting the technical scheme, through the arrangement of the electromagnet and the magnetic conductive block, the magnetism of the electromagnet can be controlled by power on and power off, so that the filter membrane can be sucked at a preset time. After the filter membrane is sucked, the filter membrane is lifted along with the upper cylinder. Since the filter membrane has a certain flexibility and the elastic reset member can be deformed after being pressed, the copper powder on the filter membrane can gradually gather to the center, the middle part of the filter membrane gradually sags, so that the shape of the filter membrane during the taking process is low in the middle part and high at the periphery, thereby reducing the possibility of the copper powder falling off from the filter membrane. When the filter membrane moves to the position directly above the corresponding discharge groove, the lifting mechanism drives the upper cylinder to descend by a certain height until the filter membrane contacts the groove wall of the discharge groove, the electromagnet is powered off, the discharge table takes the filter membrane, and the elastic reset member drives the electromagnet to reset, so as to correspond to the positions of the magnetic conductive blocks on the filter membrane, thereby facilitating the suction of the filter membrane after the solid-liquid separation of the next batch.
[0010] Optionally, the lifting mechanism comprises a moving frame arranged on the truss and a lifting cylinder arranged on the moving frame, the moving frame is connected with the driving mechanism, the lifting cylinder is vertically arranged above the upper cylinder, the outer edge of the upper end of the upper cylinder is provided with a connecting lug, the piston rod of the lifting cylinder is connected with a fastener after penetrating through the connecting lug, a compression spring is sleeved on the piston rod of the lifting cylinder, and the compression spring is arranged between the connecting lug and the cylinder body of the lifting cylinder.
[0011] By adopting the above technical scheme, the lifting cylinder can realize the lifting driving of the upper cylinder, the compression spring can buffer the collision between the upper cylinder and the lower cylinder on one hand, and can perform differential compensation on the actual lifting height of the upper cylinder on the other hand, so as to ensure that the upper cylinder and the lower cylinder are closely attached.
[0012] Optionally, the truss is a double-track truss, the two ends of the moving frame are provided with rollers, the inner side of the truss is provided with a lead groove matched with the rollers, and the driving mechanism comprises an electric push rod arranged on the truss, and the moving end of the electric push rod is connected with the moving frame.
[0013] By adopting the above technical scheme, the electric push rod can push the moving frame to move, thereby realizing the purpose of driving the longitudinal movement of the upper cylinder. Through the arrangement of the rollers and the lead groove, the friction generated when the moving frame moves can be reduced.
[0014] Optionally, the lower end of the upper cylinder is provided with an upper flange skirt, the upper end of the lower cylinder is provided with a lower flange skirt, the top of the lower cylinder is provided with a supporting net plate, the top surface of the supporting net plate is flush with the top surface of the lower flange skirt, the bottom of the upper flange skirt is provided with a sealing ring, and the filter membrane is arranged in close contact between the sealing ring and the lower flange skirt.
[0015] By adopting the above technical scheme, the supporting net plate can support the filter membrane, and the liquid on the upper side of the filter membrane can pass through the filter membrane and enter the lower cylinder. Through the arrangement of the upper sealing skirt, the lower sealing skirt and the sealing ring, the sealing performance of the contact part of the upper cylinder, the lower cylinder and the filter membrane is ensured, on one hand, the possibility of leakage of the mixed liquid injected into the upper cylinder is avoided, and on the other hand, the gap between the lower cylinder and the filter membrane is avoided, which is not conducive to the formation of a negative pressure environment.
[0016] Optionally, the outer side of the lower flange skirt is provided with a plurality of lower locking frames, the lower locking frames are provided with locking pins, the locking pins are rotatably connected with the lower locking frames through pins, the outer side of the upper flange skirt is provided with upper locking frames corresponding to the lower locking frames, the outer side of the upper locking frames is provided with an open groove through which the locking pins pass, and the locking pins are threadedly connected with locking nuts, and the bottom end of the locking nut abuts against the top end of the upper locking frame.
[0017] By adopting the technical scheme, the upper locking frame and the lower locking frame can be pulled tight by the locking bolt and the locking nut, thereby further ensuring the sealing between the upper cylinder and the upper end surface of the filter membrane and between the lower cylinder and the lower end surface of the filter membrane.
[0018] Optionally, the upper cylinder is provided with a cleaning mechanism, the cleaning mechanism comprising a water inlet assembly and a stirring assembly, the water inlet assembly comprising a water inlet pipe arranged in a ring shape, the water inlet pipe being fixed to the inner wall of the upper cylinder, the water inlet pipe being provided with a plurality of water inlet holes, and the water inlet pipe being communicated with an external tap water pipe through a connecting hose.
[0019] By adopting the technical scheme, when the filter membrane is installed between the upper cylinder and the lower cylinder, the upper cylinder can be cleaned by the cleaning mechanism, and when cleaning, water is fed into the upper cylinder through the water inlet pipe, and then the water in the upper cylinder is stirred by the stirring assembly, so as to improve the cleaning effect of the upper cylinder.
[0020] Optionally, the stirring assembly comprises a stirring motor and a stirring rod fixed coaxially with the stirring motor, the stirring motor being fixed to the upper cylinder through a fixing plate, and the stirring rod being provided with stirring paddles, the stirring paddles being arranged without interference with the suction mechanism.
[0021] By adopting the technical scheme, when the stirring motor is started, the stirring rod is driven to rotate, and the rotation of the stirring rod drives the stirring paddles to rotate, thereby improving the disturbance degree of the water in the upper cylinder during cleaning and improving the cleaning effect of the upper cylinder.
[0022] Optionally, a plurality of the discharge grooves are arranged in a circumferential array on the table surface of the discharge table, the bottom end of the discharge groove penetrates through the discharge table to form a liquid leakage hole, the bottom of the discharge table is provided with a ring-shaped liquid collecting box, the liquid leakage hole is communicated with the inside of the liquid collecting box, the liquid collecting box is provided with a liquid discharge pipe, and the outer end of the liquid discharge pipe is provided with a plug.
[0023] By adopting the technical scheme, after the mixed solution is completed solid-liquid separation, the copper powder on the top surface of the filter membrane is in a wet mud state, and a small amount of liquid beads is attached to the bottom surface of the filter membrane, and when the discharge table collects the filter membrane, the liquid leakage hole is arranged to facilitate the liquid collecting box to collect the liquid beads remaining on the bottom surface of the filter membrane, thereby avoiding waste liquid from polluting the table surface of the discharge table.
[0024] Optionally, the bottom of the lower cylinder is in a dome shape, the bottom end of the lower cylinder is provided with a liquid outlet pipe, the liquid outlet pipe is provided with a liquid outlet valve, the liquid outlet pipe is communicated with the liquid phase space in the lower cylinder, and the vacuum pumping device is communicated with the gas phase space in the lower cylinder.
[0025] By adopting the technical scheme, after the mixed solution is subjected to solid-liquid separation, the lower cylinder collects the separated liquid, and the liquid in the lower cylinder can be discharged through the liquid outlet pipe after the liquid outlet valve is opened. When the solid-liquid separation is performed, the liquid outlet valve is closed to ensure the air tightness of the lower cylinder, which is beneficial to the rapid formation of a negative pressure environment in the lower cylinder after the vacuum device works. By arranging the bottom of the lower cylinder in a dome shape, the compression strength of the lower cylinder is improved, and the possibility of inward concave deformation of the lower cylinder is reduced.
[0026] In summary, the present application has at least one of the following beneficial technical effects:
[0027] 1. The solid-liquid separation devices in the present application are independent of each other, and after the filter membrane is installed, the solid-liquid separation of the mixed solution can be performed simultaneously. The filter membrane can be sucked by the suction device, and the automation of filter membrane collection is realized through the arrangement of the conveying mechanism, the discharging table and the driving mechanism, which is beneficial to reducing labor costs and improving the production efficiency of copper powder.
[0028] 2. By arranging the electromagnet and the magnetic guide block, the magnetism of the electromagnet can be controlled by power-on and power-off, which is convenient for sucking the filter membrane at a preset time. After the filter membrane is sucked, the filter membrane is lifted with the upper cylinder. Since the filter membrane has a certain flexibility and the elastic return member can be deformed after being pressed, the copper powder on the filter membrane can gradually collect in the center, the middle part of the filter membrane gradually drops, so that the shape of the filter membrane during collection is low in the middle and high around, thereby reducing the possibility of copper powder falling off from the filter membrane. When the filter membrane moves to the position directly above the discharging groove, the lifting mechanism drives the upper cylinder to descend by a certain height until the filter membrane contacts the groove wall of the discharging groove, then the electromagnet is powered off, the discharging table collects the filter membrane, and at the same time, the elastic return member drives the electromagnet to reset to correspond to the position of the magnetic guide block on the filter membrane, so as to facilitate the sucking of the next batch of filter membranes after the solid-liquid separation.
[0029] 3. By arranging the liquid leakage hole and the liquid collecting box, since the copper powder on the top surface of the filter membrane is in a wet mud state after the solid-liquid separation of the mixed solution is completed, and a small amount of liquid beads are attached to the bottom surface of the filter membrane, when the discharging table collects the filter membrane, the liquid collecting box can collect the liquid beads remaining on the bottom surface of the filter membrane through the arrangement of the liquid leakage hole, thereby avoiding the pollution of the table surface of the discharging table by waste liquid. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a whole structure schematic diagram of an integrated equipment for continuously coating micron and nano copper powder with silver according to an embodiment of the present application.
[0031] Figure 2 is an exploded view showing the positional relationship between the filter membrane and the upper cylinder and the lower cylinder according to an embodiment of the present application.
[0032] Figure 3 is a sectional view showing the internal structure of the solid-liquid separation device according to an embodiment of the present application.
[0033] Figure 4 is a structural schematic diagram embodying the positional relationship between the truss and the solid-liquid separation device and the conveying mechanism in the embodiment of the application.
[0034] Figure 5 is Figure 3 is a partial enlarged schematic view of A in FIG.
[0035] Figure 6 is Figure 4 is a partial enlarged schematic view of B in FIG.
[0036] Figure 7 is Figure 4 is a partial enlarged schematic view of C in FIG.
[0037] Figure 8 is a structural schematic diagram embodying the water inlet assembly in the embodiment of the application.
[0038] Figure 9 is a sectional view embodying the specific structure of the discharging table in the embodiment of the application.
[0039] Figure 10 is a structural schematic diagram embodying the liquid collecting box in the embodiment of the application.
[0040] BRIEF DESCRIPTION OF THE DRAWINGS 1, solid-liquid separation device; 11, upper cylinder; 111, upper flange skirt; 1111, mounting groove; 1112, sealing ring; 112, upper locking bracket; 1121, open slot; 113, connecting lug; 12, lower cylinder; 121, lower flange skirt; 122, supporting screen plate; 123, lower locking bracket; 124, locking bolt; 1241, pin shaft; 125, locking nut; 126, lower support; 127, liquid outlet pipe; 1271, liquid outlet valve; 13, filter membrane; 131, magnetically conductive block; 2, truss; 21, lead groove; 3, conveying mechanism; 31, discharging table; 311, discharging groove; 312, liquid leakage hole; 32, liquid collecting box; 321, liquid discharge pipe; 322, plug; 4, vacuumizing device; 5, suction mechanism; 51, suction support; 511, elastic return member; 52, electromagnet; 6, lifting mechanism; 61, moving frame; 611, roller; 62, lifting cylinder; 621, fastener; 622, compression spring; 7, driving mechanism; 71, electric push rod; 8, cleaning mechanism; 81, water inlet assembly; 811, water inlet pipe; 8111, water inlet hole; 812, connecting hose; 82, stirring assembly; 821, stirring motor; 8211, fixed plate; 822, stirring rod; 8221, stirring paddle. DETAILED DESCRIPTION
[0041] The application will be further described below in conjunction with the accompanying drawings. Figures 1-10 The application will be further described below in conjunction with the accompanying drawings.
[0042] EMBODIMENT
[0043] The embodiment of the application discloses a continuous silver-coated micron-nano copper powder integrated equipment. Figure 1 The continuous silver-coated micron-nano copper powder integrated equipment comprises a plurality of solid-liquid separation devices 1 and trusses 2 corresponding to the solid-liquid separation devices 1, one side of the plurality of solid-liquid separation devices 1 is provided with a conveying mechanism 3, and the trusses 2 are arranged between the solid-liquid separation devices 1 and the conveying mechanism 3.
[0044] Referring to Figures 1-4 The solid-liquid separation device 1 comprises an upper cylinder 11 and a lower cylinder 12, the filter membrane 13 is pressed and attached between the upper cylinder 11 and the lower cylinder 12, the lower cylinder 12 is communicated with a vacuum pumping device 4, the upper cylinder 11 is provided with a suction mechanism 5 for sucking the filter membrane 13, the truss 2 is provided with a lifting mechanism 6 for lifting the upper cylinder 11 and a driving mechanism 7 for driving the lifting mechanism 6 to move along the truss 2, and the conveying mechanism 3 is provided with a rotatable discharging table 31, a plurality of discharging grooves 311 in an inverted conical shape are formed in the discharging table 31.
[0045] In use, first, the lifting mechanism 6 of each solid-liquid separation device 1 lifts the upper cylinder 11 in sequence, so that the operator can place the filter membrane 13 in sequence. After the filter membrane 13 is installed, the lifting mechanism 6 puts the lower cylinder 12 back to the lower limit position, and the filter membrane 13 is pressed and attached between the upper cylinder 11 and the lower cylinder 12; after the mixed solution is injected into the upper cylinder 11, the vacuum pumping device 4 is started, a negative pressure environment is formed in the lower cylinder 12, the liquid in the mixed solution penetrates through the filter membrane 13 and enters the lower cylinder 12, and the copper powder is left above the filter membrane 13, so that solid-liquid separation is realized. After the solid-liquid separation is completed, the lifting mechanism 6 lifts the upper cylinder 11, at the same time, the suction mechanism 5 sucks the filter membrane 13 and synchronously drives the filter membrane 13 to be lifted, when the lifting mechanism 6 is lifted to the upper limit position, the driving mechanism 7 drives the lifting mechanism 6 to move towards the conveying mechanism 3, and the filter membrane 13 is moved to the position directly above the corresponding discharging groove 311. Then, the lifting mechanism 6 is lowered, the filter membrane 13 is placed in the corresponding discharging groove 311, and the taking and placing of the filter membrane 13 are completed. The conveying mechanism 3 can be used to transport the discharging table 31, the position of the discharging groove 311 can be switched when the discharging table 31 rotates, and in this way, a plurality of filter membranes 13 can be collected in sequence. After the collection of the filter membranes 13 in the same batch is completed, the operator finally takes out the plurality of filter membranes 13 on the discharging table 31, so as to facilitate the production of the copper powder in the next batch.
[0046] The solid-liquid separation devices 1 in the application are independent of each other, and can simultaneously perform solid-liquid separation of the mixed liquid after the installation of the filter membrane 13. Through the arrangement of the conveying mechanism 3, the discharging table 31 and the driving mechanism 7, the automation of the collection of the filter membrane 13 is realized, which is beneficial to reduce the labor cost and improve the production efficiency of the copper powder.
[0047] With reference to Figures 2-3 and Figure 5 The outer side of the lower end of the upper cylinder 11 is fixed with an upper flange skirt 111, and the outer side of the upper end of the lower cylinder 12 is fixed with a lower flange skirt 121. The top of the lower cylinder 12 is fixed with a supporting net plate 122, and the top surface of the supporting net plate 122 is flush with the top surface of the lower flange skirt 121. The bottom of the upper flange skirt 111 is provided with an annular installation groove 1111, and a sealing ring 1112 is installed in the installation groove 1111. The filter membrane 13 is press-fit between the sealing ring 1112 and the lower flange skirt 121. The filter membrane 13 can be supported by the supporting net plate 122, and the liquid on the upper side of the filter membrane 13 can pass through the filter membrane 13 and enter the lower cylinder 12. The arrangement of the upper sealing skirt, the lower sealing skirt and the sealing ring 1112 ensures the sealing performance of the contact part of the upper cylinder 11, the lower cylinder 12 and the filter membrane 13, which can avoid the leakage of the mixed liquid injected into the upper cylinder 11 and the formation of gaps between the lower cylinder 12 and the filter membrane 13, which is not conducive to the formation of a negative pressure environment.
[0048] With reference to Figure 4 and Figure 6 The outer side of the lower flange skirt 121 is welded with a plurality of lower locking frames 123, which are uniformly arranged on the outer periphery of the lower flange skirt 121. The lower locking frames 123 are provided with locking pins 124, and the locking pins 124 are rotatably connected to the lower locking frames 123 through pin shafts 1241. The outer side of the upper flange skirt 111 is welded with upper locking frames 112 corresponding to the lower locking frames 123. The outer side of the upper locking frames 112 is provided with opening grooves 1121 through which the locking pins 124 pass. The locking pins 124 are threadedly connected with locking nuts 125, and the bottom end of the locking nuts 125 abuts against the top end of the upper locking frames 112. In this way, the upper locking frames 112 and the lower locking frames 123 can be tightened through the locking pins 124 and the locking nuts 125, so as to further ensure the sealing performance between the upper end surface of the filter membrane 13 and the upper cylinder 11 and between the lower end surface of the filter membrane 13 and the lower cylinder 12.
[0049] With reference to Figure 4 and Figure 7The lifting mechanism 6 comprises a moving frame 61 arranged on the truss 2 and a lifting cylinder 62 mounted on the moving frame 61, the moving frame 61 is connected with the driving mechanism 7, and the lifting cylinder 62 is vertically arranged above the upper cylinder 11. An outer edge of an upper end of the upper cylinder 11 is welded with a connecting lug 113, a piston rod of the lifting cylinder 62 is threadedly connected with a fastener 621 after penetrating through the connecting lug 113, a compression spring 622 is sleeved on the piston rod of the lifting cylinder 62, one end of the compression spring 622 is connected with the connecting lug 113, and the other end is connected with a cylinder body of the lifting cylinder 62. In the embodiment, the fastener 621 is a nut. In this way, the lifting cylinder 62 can realize lifting driving of the upper cylinder 11, and the compression spring 622 can buffer the collision between the upper cylinder 11 and the lower cylinder 12 on one hand, and can perform differential compensation on the actual lifting height of the upper cylinder 11 on the other hand, so as to ensure that the upper cylinder 11 is tightly attached to the lower cylinder 12.
[0050] With reference to Figure 4 and Figure 7 , the truss 2 is a double-track truss, both ends of the moving frame 61 are provided with rollers 611, and the inner side of the truss 2 is provided with guide grooves 21 matched with the rollers 611. The driving mechanism 7 comprises an electric push rod 71 fixed to the truss 2, and a moving end of the electric push rod 71 is connected with the moving frame 61. The electric push rod 71 can drive the moving frame 61 to move, thereby achieving the purpose of driving the upper cylinder 11 to move longitudinally. Through the arrangement of the rollers 611 and the guide grooves 21, the friction generated when the moving frame 61 moves can be reduced.
[0051] With reference to Figure 2 and Figure 5 , the filter membrane 13 is attached with a plurality of magnetic conductive blocks 131 having magnetic conductivity, the plurality of magnetic conductive blocks 131 are arranged in a circumferential array on the top surface of the filter membrane 13, and the magnetic conductive blocks 131 are located inside the upper cylinder 11 after the filter membrane 13 is installed. The suction mechanism 5 comprises a plurality of suction assemblies, each of the suction assemblies comprises a suction support 51 corresponding to the magnetic conductive blocks 131 and an electromagnet 52, the suction support 51 is fixed to the inner wall of the upper cylinder 11, and the electromagnet 52 is slidingly arranged on the suction support 51 in the radial direction of the upper cylinder 11. The suction support 51 is further provided with an elastic reset member 511, one end of the elastic reset member 511 is connected with the innermost side of the suction support 51, and the other end is connected with the electromagnet 52. In the embodiment, the elastic reset member 511 is a compression spring. One section of a wire harness of the electromagnet 52 is fixed to the inner wall of the upper cylinder 11 by buckling or pressing, and the other section is reserved with a certain length to facilitate sliding of the electromagnet 52 on the suction support 51.
[0052] The magnetism of the electromagnet 52 can be controlled by power on and off, which is convenient for attracting the filter membrane 13 at a preset time. After the filter membrane 13 is attracted, the filter membrane 13 is lifted with the upper cylinder 11. Since the filter membrane 13 has a certain flexibility, and the elastic return member 511 can be deformed after being pressed, the copper powder on the filter membrane 13 can gradually gather to the center, the middle part of the filter membrane 13 gradually drops, so that the filter membrane 13 forms a shape of low in the middle and high around during the collection process, thereby reducing the possibility of copper powder spilling from the filter membrane 13. When the filter membrane 13 moves to the position directly above the discharge chute 311, the lifting mechanism 6 drives the upper cylinder 11 to descend by a certain height until the filter membrane 13 contacts the wall of the discharge chute 311, then the electromagnet 52 is powered off, the discharge table 31 collects the filter membrane 13, and at the same time, the elastic return member 511 drives the electromagnet 52 to reset to correspond to the position of the magnetism guide block 131 on the filter membrane 13, so as to facilitate the attraction of the next batch of filter membrane 13 after solid-liquid separation.
[0053] With reference to Figure 3 and Figure 8 The upper cylinder 11 is provided with a cleaning mechanism 8. The cleaning mechanism 8 includes a water inlet assembly 81 and a stirring assembly 82. The water inlet assembly 81 includes a water inlet pipe 811 arranged in a ring shape. The water inlet pipe 811 is fixed to the inner wall of the upper cylinder 11. A plurality of water inlet holes 8111 are uniformly arranged on the water inlet pipe 811. The water inlet pipe 811 is connected to an external water pipe through a connecting hose 812. After the filter membrane 13 is installed between the upper cylinder 11 and the lower cylinder 12, the cleaning mechanism 8 can be used to clean the upper cylinder 11. When cleaning, water is supplied to the upper cylinder 11 through the water inlet pipe 811, and then the stirring assembly 82 stirs the water in the upper cylinder 11, so as to improve the cleaning effect of the upper cylinder 11.
[0054] With reference to Figures 2-3 The stirring assembly 82 includes a stirring motor 821 and a stirring rod 822 coaxially fixed to the output end of the stirring motor 821. The stirring motor 821 is fixed to the upper cylinder 11 through a fixed plate 8211. The rod wall of the stirring rod 822 is fixed with a stirring paddle 8221, and the stirring paddle 8221 is arranged without interfering with the attracting mechanism 5. When the stirring motor 821 is started, the stirring rod 822 is driven to rotate, and the stirring rod 822 drives the stirring paddle 8221 to rotate, thereby improving the disturbance degree of the water in the upper cylinder 11 during cleaning, and improving the cleaning effect of the upper cylinder 11.
[0055] With reference to Figure 3The lower cylinder 12 is placed on the ground through the lower support 126, the bottom of the lower cylinder 12 is dome-shaped, the bottom end of the lower cylinder 12 is fixed with a liquid outlet pipe 127, the liquid outlet pipe 127 is installed with a liquid outlet valve 1271, the liquid outlet pipe 127 communicates with the liquid phase space in the lower cylinder 12, and the vacuumizing device 4 communicates with the gas phase space in the lower cylinder 12. In the embodiment, the vacuumizing device 4 is a conventional vacuum pump and the vacuumizing hose connected therewith. After the solid-liquid separation of the mixed liquid is completed, the lower cylinder 12 collects the separated liquid, and the liquid in the lower cylinder 12 can be discharged through the liquid outlet pipe 127 after the liquid outlet valve 1271 is opened. When the solid-liquid separation is performed, the liquid outlet valve 1271 is closed to ensure the air tightness of the lower cylinder 12, which is beneficial to the rapid formation of a negative pressure environment in the lower cylinder 12 after the vacuumizing device 4 works; by setting the bottom of the lower cylinder 12 as dome-shaped, the compression strength of the lower cylinder 12 is improved, and the possibility of inward concave deformation of the lower cylinder 12 is reduced.
[0056] With reference to Figures 9-10 The bottom end of each of the lower discharge grooves 311 is formed with a liquid leakage hole 312 after penetrating the lower discharge table 31, the bottom of the lower discharge table 31 is fixed with a ring-shaped liquid collecting box 32, each of the liquid leakage holes 312 communicates with the inside of the liquid collecting box 32, the side wall of the liquid collecting box 32 is communicated with a liquid discharge pipe 321 at the lower end, and the outer end of the liquid discharge pipe 321 is installed with a plug 322. After the solid-liquid separation of the mixed liquid is completed, the copper powder on the top surface of the filter membrane 13 is in a wet mud state, and a small amount of liquid beads is attached to the bottom surface of the filter membrane 13. When the lower discharge table 31 collects the filter membrane 13, the setting of the liquid leakage hole 312 facilitates the liquid collecting box 32 to collect the liquid beads remaining on the bottom surface of the filter membrane 13, and avoids the pollution of the waste liquid to the table surface of the lower discharge table 31.
[0057] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered into the protection scope of the present application.
Claims
1. An integrated apparatus for continuous silver-coating of micron-nano sized copper powder, characterized in that, The application relates to a solid-liquid separation device (1) and a corresponding truss (2), one side of the solid-liquid separation device (1) is provided with a conveying mechanism (3), the truss (2) is arranged between the solid-liquid separation device (1) and the conveying mechanism (3), the solid-liquid separation device (1) comprises an upper cylinder (11) and a lower cylinder (12), a filter membrane (13) is arranged between the upper cylinder (11) and the lower cylinder (12), the lower cylinder (12) is communicated with a vacuum pumping device (4), the upper cylinder (11) is provided with a suction mechanism (5) for sucking the filter membrane (13), the truss (2) is provided with a lifting mechanism (6) for lifting the upper cylinder (11) and a driving mechanism (7) for driving the lifting mechanism (6) to move along the truss (2), the conveying mechanism (3) is provided with a rotatable discharging table (31), and the discharging table (31) is provided with a plurality of discharging grooves (311) arranged in an inverted conical shape. The top surface of the filter membrane (13) is provided with a plurality of magnetically conductive blocks (131) having magnetic conductivity, the magnetically conductive blocks (131) are arranged on the inner side of the upper cylinder (11), the suction mechanism (5) comprises a plurality of suction assemblies, each suction assembly comprises a suction support (51) and an electromagnet (52) arranged correspondingly to the magnetically conductive blocks (131), the suction support (51) is arranged on the inner wall of the upper cylinder (11), the electromagnet (52) is arranged on the suction support (51) in a sliding mode along the radial direction of the upper cylinder (11), the suction support (51) is provided with an elastic reset member (511), one end of the elastic reset member (511) is connected to the innermost side of the suction support (51), and the other end of the elastic reset member (511) is connected to the electromagnet (52).
2. The integrated apparatus for continuous silver-coated micron-nano copper powder according to claim 1, wherein: The lifting mechanism (6) comprises a moving frame (61) arranged on the truss (2) and a lifting cylinder (62) arranged on the moving frame (61), the moving frame (61) is connected to the driving mechanism (7), the lifting cylinder (62) is vertically arranged above the upper cylinder (11), the outer edge of the upper end of the upper cylinder (11) is provided with a connecting lug (113), the piston rod of the lifting cylinder (62) is connected to a fastener (621) after penetrating through the connecting lug (113), a compression spring (622) is arranged on the piston rod of the lifting cylinder (62), and the compression spring (622) is arranged between the connecting lug (113) and the cylinder body of the lifting cylinder (62).
3. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 2, wherein: The truss (2) is a double-track truss, the two ends of the moving frame (61) are provided with rollers (611), the inner side of the truss (2) is provided with guide grooves (21) matched with the rollers (611), and the driving mechanism (7) comprises an electric push rod (71) arranged on the truss (2), and the moving end of the electric push rod (71) is connected to the moving frame (61).
4. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 1, wherein: The lower end of the upper cylinder (11) is provided with an upper flange skirt (111), the upper end of the lower cylinder (12) is provided with a lower flange skirt (121), the top of the lower cylinder (12) is provided with a supporting mesh plate (122), the top surface of the supporting mesh plate (122) is flush with the top surface of the lower flange skirt (121), the bottom of the upper flange skirt (111) is provided with a sealing ring (1112), and the filter membrane (13) is press-bonded between the sealing ring (1112) and the lower flange skirt (121).
5. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 4, wherein: The outer side of the lower flange skirt (121) is provided with a plurality of lower locking racks (123), the lower locking racks (123) are provided with locking pins (124), the locking pins (124) are rotatably connected with the lower locking racks (123) through pins (1241), the outer side of the upper flange skirt (111) is provided with upper locking racks (112) corresponding to the lower locking racks (123), the outer side of the upper locking racks (112) is provided with opening grooves (1121) for the locking pins (124) to pass through, and the locking pins (124) are threadedly connected with locking nuts (125), and the bottom end of the locking nuts (125) abuts against the top end of the upper locking racks (112).
6. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 1, wherein: The upper cylinder (11) is provided with a cleaning mechanism (8), the cleaning mechanism (8) comprises a water inlet assembly (81) and a stirring assembly (82), the water inlet assembly (81) comprises a water inlet pipe (811) arranged in a ring shape, the water inlet pipe (811) is fixed to the inner wall of the upper cylinder (11), a plurality of water inlet holes (8111) are arranged on the water inlet pipe (811), and the water inlet pipe (811) is communicated with an external water pipe through a connecting hose (812).
7. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 6, wherein: The stirring assembly (82) comprises a stirring motor (821) and a stirring rod (822) fixed coaxially with the stirring motor (821), the stirring motor (821) is fixed to the upper cylinder (11) through a fixing plate (8211), the stirring rod (822) is provided with stirring paddles (8221), and the stirring paddles (8221) are arranged without interference with the suction mechanism (5).
8. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 1, wherein: A plurality of the discharge grooves (311) are arranged in a circumferential array on the table surface of the discharge table (31), the bottom end of the discharge groove (311) is provided with a liquid leakage hole (312) formed after penetrating through the discharge table (31), the bottom of the discharge table (31) is provided with a liquid collecting box (32) arranged in a ring shape, the liquid leakage hole (312) is communicated with the inside of the liquid collecting box (32), and the liquid collecting box (32) is provided with a liquid discharge pipe (321), and the outer end of the liquid discharge pipe (321) is provided with a plug (322).
9. The integrated apparatus for continuous silver-coated micron / nano copper powder according to claim 8, wherein: The bottom of the lower cylinder (12) is in a dome shape, the bottom end of the lower cylinder (12) is provided with a liquid outlet pipe (127), the liquid outlet pipe (127) is provided with a liquid outlet valve (1271), the liquid outlet pipe (127) is communicated with a liquid phase space in the lower cylinder (12), and the vacuumizing device (4) is communicated with a gas phase space in the lower cylinder (12).
Citation Information
Patent Citations
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