Copper-clad steel welding device
By designing a copper-covered steel welding device with rotating and telescopic components, the problems of uneven welding of large-diameter rod materials and poor adaptability are solved, uniform welding of different diameter rod materials is achieved, and welding quality and stability are improved.
Patent Information
- Application Number
- CN202411849577.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-16
AI Technical Summary
The existing copper-covered steel welding devices are prone to uneven welding when welding rod materials with large diameters, and the welding mechanism is fixed, making it difficult to adapt to rod materials of different diameters.
A copper-clad steel welding device including a frame, a transport assembly and a welding mechanism is designed. The transport assembly is used for feeding and positioning, and the welding mechanism includes a receiving ring seat, a rotating assembly, a telescopic assembly, a welding gun and an end clamping assembly. The rotating drive source drives the welding gun to move in the circumferential direction, and the telescopic drive source allows the welding gun to adapt to rod materials of different diameters.
Through the cooperation of rotating and telescopic components, uniform welding of rod materials of different diameters is achieved, welding quality and stability are improved, and applicability is enhanced.
Smart Images

Figure CN119319449B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of welding devices, and in particular to a copper-clad steel welding device. Background Art
[0002] Copper-clad steel is a cost-effective grounding material that combines the advantages of copper's high corrosion resistance and high conductivity with steel's high strength and low price. Copper-clad steel has been widely used in power system grounding projects. In the production of copper-clad steel, two sections of copper-clad steel bars need to be welded. The copper-clad steel bar includes a copper layer and a steel base layer, and the copper layer is covered on the surface of the steel base layer.
[0003] The copper-clad steel welding device in the related technology includes a transport component and a welding mechanism. The staff or the robot places the two sections of the bar material on the transport component respectively. The transport component makes the two sections of the bar material approach each other until the ends of the two sections of the bar material abut against each other. Then the welding mechanism welds the ends of the two sections of the bar material. Finally, the transport component unloads and transports the welded bar material.
[0004] However, in the related art, the welding mechanism is located on one side of the bar for spot welding, which is suitable for bars with smaller diameters. When the diameter of the bar is larger, it is easy to cause uneven welding of the bar, affecting the welding stability of the bar. In addition, the position of the welding mechanism is relatively fixed, which is difficult to adapt to the welding of bars with different diameters. Summary of the invention
[0005] In order to improve the uneven welding of bars and facilitate welding of bars with different diameters, the present application provides a copper-clad steel welding device.
[0006] The present application provides a copper-clad steel welding device, which adopts the following technical solution:
[0007] A copper-clad steel welding device, comprising:
[0008] frame;
[0009] A transport component, the transport component is arranged on the frame, and the transport component is used to transport bar materials;
[0010] A welding mechanism, which includes a containing ring seat, a rotating assembly, a telescopic assembly, a welding gun and an end clamping assembly; the containing ring seat is connected to the frame, and the ends of two sections of rod stock are located in the containing ring seat and abut against each other; the end clamping assembly is connected to the containing ring seat, and the end clamping assembly clamps the end of the rod stock; the rotating assembly includes a guide ring rail, a supporting base block and a rotating drive source, the guide ring rail is connected to the containing ring seat, and the supporting base block is slidably connected to the guide ring rail; the telescopic assembly is connected to the supporting base block, and the welding gun is connected to the telescopic assembly, and the telescopic assembly drives the welding gun to move in a direction close to or away from the rod stock; the rotating drive source drives the supporting base block to slide along the inner wall of the guide ring rail, so that the welding gun welds the end of the rod stock in a circumferential direction.
[0011] By adopting the above technical solution, the transport assembly loads and transports the bar material, and after the ends of the two sections of the bar material abut against each other, the end clamping assembly clamps the end of the bar material, thereby improving the stability of the end of the bar material during welding and reducing the risk of deformation during welding. The telescopic assembly can drive the welding gun to approach or move away from the bar material, thereby being able to adapt to the welding of bars of different diameters and improving applicability. The rotating drive source drives the welding gun to weld the bar material in the circumferential direction along the guide ring rail, thereby improving the uniformity of welding and the stability after welding.
[0012] Optionally, the rotating assembly further includes:
[0013] A supporting ring rail, the supporting ring rail is connected to the containing ring seat;
[0014] A rotating gear ring, wherein the rotating gear ring is rotatably connected to the supporting ring rail, and the rotating gear ring is connected to the supporting base block;
[0015] A driving gear, the rotation driving source is connected to the accommodating ring seat, the rotating ring gear is connected to the output shaft of the rotation driving source, and the driving gear is meshed with the rotating ring gear.
[0016] By adopting the above technical solution, the rotating driving source drives the rotating ring gear to rotate through the driving gear, and the rotating ring gear drives the supporting base block to move, so that the supporting base block slides along the guide ring rail, thereby realizing the movement of the welding gun in the circumferential direction, improving the uniformity and stability of welding, improving the welding quality, and enhancing the mechanical strength of the welding part.
[0017] Optionally, the telescopic component includes:
[0018] a telescopic driving source, the telescopic driving source being connected to the supporting base block;
[0019] A support sliding seat is slidably connected to the support base block, and the telescopic driving source drives the support sliding seat to slide, so that the welding gun moves in a direction close to or away from the bar material.
[0020] By adopting the above technical solution, the support sliding seat is slidably connected to the support base block, and the telescopic driving source drives the support sliding seat to slide, so that the welding gun can accurately move toward or away from the rod, thereby enabling the welding gun to weld rods of different diameters.
[0021] Optionally, the supporting sliding seat is connected to two distance detection members, which are respectively located on both sides of the welding gun, and the two distance detection members correspond to two sections of bar stock one by one, respectively, and the distance detection members are used to detect the distance between themselves and the bar stock.
[0022] By adopting the above technical solution, the distance detection piece can detect the distance between itself and the bar material, so as to obtain the diameter information of the bar material, so as to adjust the moving distance of the welding gun close to the bar material, improve the accuracy of the welding gun aligning with the bar material, and thus ensure the stability and consistency of the welding quality. Through precise distance control, the collision between the welding gun and the bar material can also be reduced, and the service life of the equipment can be extended. In addition, the two distance detection pieces correspond to the two sections of bar material one by one, and the two distance detection pieces can respectively detect whether the diameters of the two sections of bar material are consistent, reducing the problem of mismatch in the diameters of the two sections of bar material due to incorrect loading.
[0023] Optionally, a grinding assembly is provided on the supporting base block, and the grinding assembly includes:
[0024] A driving source connected to the supporting base block;
[0025] A bearing slide, the bearing slide is slidably connected to the supporting base block;
[0026] The grinder is arranged on the bearing slide, and the driving source drives the bearing slide to slide, so that the grinder approaches or moves away from the bar material, and the grinder grinds the end of the bar material.
[0027] By adopting the above technical solution, before welding, the grinder removes the copper layer on the surface of the bar, which is conducive to improving the welding performance. After welding, the grinder can grind the welding part to remove welding slag and burrs, and improve the flatness and aesthetics of the welding surface. The driving source controls the feed of the grinder to ensure precise control of the grinding process and reduce excessive grinding to damage the bar.
[0028] Optionally, the grinder includes a grinding drive source and a grinding head, the bearing slide is connected to a pressure sensor, the grinding drive source is connected to the pressure sensor, the grinding head is connected to the output shaft of the grinding drive source, and the pressure sensor is used to detect the clamping force between the grinding head and the rod.
[0029] By adopting the above technical solution, the grinding drive source is connected to the pressure sensor to ensure that the clamping force between the grinding head and the bar is effectively controlled, which not only improves the accuracy of the grinding process, but also reduces the problem of uneven grinding or damage to the bar caused by excessive or insufficient pressure. The pressure sensor monitors the contact pressure between the grinding head and the bar in real time, ensures the grinding quality of the welding point, and improves the reliability of the final product. In addition, after the welding is completed, the driving source is pushed to push the grinder close to the bar, so that the grinding head applies a clamping force to the bar, and the pressure sensor detects whether the clamping force reaches the predetermined detection value, thereby judging whether the bar welding is up to standard. If the welding is not up to standard, it is necessary to perform repair welding. In the related art, for the detection of the welding strength of the bar, generally after the bar welding is completed, the bar is unloaded and transported, and then the bar is transported and clamped to a specific detection mechanism for detection, and the transportation and clamping will lead to additional processes, which takes a certain amount of time and easily reduces the processing efficiency. However, the present application can detect immediately after the bar welding is completed, saving the time of transportation and clamping, and improving the processing efficiency.
[0030] Optionally, a blowing assembly is provided on the containing ring seat, and the blowing assembly includes a fixed seat and a cooling air duct, the fixed seat is connected to the containing ring seat, the cooling air duct is connected to the fixed seat, the cooling air duct is connected to an external air source, the cooling air duct faces the end of the rod, and the cooling air duct is used to blow air toward the end of the rod.
[0031] By adopting the above technical solution, after the bar is welded, it is necessary to wait until the bar is cooled and shaped before grinding. The cooling air duct can quickly blow air to the end of the bar after welding is completed, which accelerates the cooling process of the bar, reduces waiting time, is beneficial to subsequent grinding operations, and improves processing efficiency.
[0032] Optionally, a collecting assembly is provided on the frame, and the collecting assembly includes a collecting hopper and an aggregate filter box. The collecting hopper is connected to the containing ring seat, and the collecting hopper is communicated with the aggregate filter box. The aggregate filter box is externally connected to a negative pressure exhaust source, and the cooling air duct blows the grinding debris toward the collecting hopper.
[0033] By adopting the above technical solution, the cooling air duct blows the debris generated by grinding to the collection hopper, reducing the splashing of debris. At the same time, the aggregate filter box further improves the collection efficiency of debris through an external negative pressure exhaust source, ensuring a clean working environment.
[0034] Optionally, the frame is provided with an abutment mechanism, the abutment mechanism is located between the transport assembly and the welding mechanism, and two groups of abutment mechanisms are provided, and the two groups of abutment mechanisms are respectively located on both sides of the welding mechanism;
[0035] The abutment mechanism includes a movable slide, a clamping assembly and a point position detection assembly; the movable slide is connected to the frame, the clamping assembly is connected to the movable slide, and the movable slide drives the clamping assembly to move toward the direction close to the accommodating ring seat; the point position detection assembly is connected to the frame, and the point position detection assembly detects the position of the bar; when the point position detection assembly detects that the bar has reached a predetermined position, the clamping assembly clamps the bar, and the movable slide makes the ends of two sections of the bar abut against each other.
[0036] By adopting the above technical solution, the two sets of abutment mechanisms are located on both sides of the welding mechanism. The abutment mechanisms can accurately control the docking process of the two sections of the bar material, ensure the accurate positioning of the bar material before welding, and improve the accuracy and reliability of the docking. The point detection component monitors the position of the bar material in real time to ensure that the clamping component can clamp the bar material at the right time, reducing the problem of poor welding caused by position deviation. The mobile slide drives the clamping component to move accurately, so that the ends of the two sections of the bar material are tightly abutted, which enhances the stability and consistency of welding.
[0037] Optionally, the clamping assembly includes a clamping drive source, a tightening telescopic rod and a spring sheet, the clamping drive source is connected to the movable slide, the tightening telescopic rod is connected to the clamping drive source, the spring sheet is connected to the tightening telescopic rod, two spring sheets are arranged opposite to each other, and the clamping drive source enables the two spring sheets to clamp the bar material;
[0038] The point detection component includes a support plate, an infrared transmitter and an infrared receiver. The support plate is connected to the frame. The infrared transmitter and the infrared receiver are both connected to the support plate. The infrared transmitter and the infrared receiver are arranged opposite to each other. The infrared receiver is used to receive the signal sent by the infrared transmitter. The bar passes between the infrared transmitter and the infrared receiver.
[0039] By adopting the above technical solution, when the rod passes between the infrared transmitter and the infrared receiver, the rod can block the infrared receiver from receiving the signal emitted by the infrared transmitter, which indicates that the rod has reached the predetermined point. The clamping drive source drives the spring clip to clamp the rod by pressing the telescopic rod, and then the moving slide drives the rod to move in the direction close to the accommodating ring seat, so that the ends of the two sections of the rod are pressed tightly, which is beneficial to the subsequent welding operation.
[0040] In summary, the present application includes at least one of the following beneficial effects:
[0041] 1. The rotating drive source drives the rotating gear ring to rotate, and the rotating gear ring drives the supporting base block to slide along the guide ring rail, so that the welding gun rotates around the bar material, realizing uniform welding of the bar material in the circumferential direction, improving the welding quality and stability; the telescopic drive source can make the welding gun move towards or away from the bar material, so that bars of different diameters can be welded, improving adaptability;
[0042] 2. Before welding, the grinder removes the copper layer on the surface of the bar material, which can improve the subsequent welding performance. After welding, the driving source pushes the grinder so that the grinder applies a clamping force to the bar material. The pressure sensor detects the clamping force applied to the bar material. The pressure sensor detects whether the clamping force reaches the predetermined detection value, thereby judging whether the bar material welding meets the standard. If the welding does not meet the standard, repair welding is required. If the welding meets the standard, the grinder grinds the welding area of the bar material to remove welding slag and burrs, making the welding area of the bar material smoother;
[0043] 3. The cooling air duct blows air to the bar, which accelerates the cooling speed of the welding area of the bar, reduces the time waiting for the welding area to cool before grinding, and improves the processing efficiency. The cooling air duct blows the debris generated by grinding to the collection hopper, reduces the splashing of debris, improves the efficiency of debris collection, and ensures a clean working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 This is a schematic diagram of the overall structure of the copper-clad steel welding device of Example 1 of the present application;
[0045] Figure 2 is a schematic diagram of the structure of the transport component of Example 1 of the present application;
[0046] Figure 3 It is a structural schematic diagram of the welding mechanism and the collecting assembly of Example 1 of the present application;
[0047] Figure 4 It is a schematic cross-sectional structure diagram of the welding mechanism of Example 1 of the present application;
[0048] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure of part A;
[0049] Figure 6 It is a schematic diagram of the structure of the telescopic assembly, welding gun and grinding assembly of Example 1 of the present application;
[0050] Figure 7 This is a schematic diagram of the overall structure of the copper-clad steel welding device of Example 2 of the present application;
[0051] Figure 8 It is a structural schematic diagram of the abutment mechanism and welding mechanism of Example 2 of the present application.
[0052] Description of the accompanying drawings: 1. frame; 2. transport assembly; 21. carrying ring; 22. transport drive source; 23. pressing wheel; 24. telescopic rod; 3. abutment mechanism; 31. moving slide; 32. clamping assembly; 321. clamping drive source; 322. pressing telescopic rod; 323. spring; 33. point detection assembly; 331. support plate; 332. infrared transmitter; 333. infrared receiver; 4. welding mechanism; 41. containing ring seat; 42. rotating assembly; 421. guide ring rail; 422. supporting base block; 423. rotating drive source; 424. supporting ring rail; 425. rotating gear ring; 426, driving gear; 43, telescopic assembly; 431, telescopic driving source; 432, supporting sliding seat; 44, welding gun; 45, end clamping assembly; 451, end clamping driving source; 452, clamping telescopic rod; 453, clamping spring; 46, distance detection member; 47, grinding assembly; 471, pushing driving source; 472, bearing sliding seat; 473, grinding machine; 4731, grinding driving source; 4732, grinding head; 474, pressure sensor; 48, blowing assembly; 481, fixing seat; 482, cooling air duct; 5, collecting assembly; 51, collecting hopper; 52, aggregate filter box. DETAILED DESCRIPTION
[0053] The following combination Figures 1 to 8 This application is described in further detail.
[0054] Embodiment 1:
[0055] Embodiment 1 of the present application provides a copper-clad steel welding device.
[0056] refer to Figure 1 The copper-clad steel welding device includes a frame 1, a transport component 2 and a welding mechanism 4. The transport component 2 and the welding mechanism 4 are both arranged on the frame 1. A plurality of transport components 2 are arranged. The plurality of transport components 2 are respectively located on both sides of the welding mechanism 4. The transport components 2 respectively transport two sections of bar materials and make the ends of the two sections of bar materials abut against each other. Then the welding mechanism 4 welds the ends of the two sections of bar materials.
[0057] refer to Figure 1 and Figure 2The transport assembly 2 includes a carrying ring 21, a transport driving source 22, a pressure wheel 23 and a telescopic rod 24. The carrying ring 21 is fixedly connected to the frame 1, and the telescopic rod 24 is fixedly connected to the carrying ring 21. In the present embodiment, the telescopic rod 24 specifically adopts a gas spring, and the transport driving source 22 specifically adopts a motor. The pressure wheel 23 is rotatably connected to the end of the telescopic rod 24, and the transport driving source 22 is fixedly connected to the end of the telescopic rod 24, and the transport driving source 22 can drive the pressure wheel 23 to rotate. There are multiple telescopic rods 24 and pressure wheels 23, and the rod is located between the multiple pressure wheels 23. The multiple pressure wheels 23 can press against the rod and can adapt to rods of different diameters. The transport driving source 22 drives the pressure wheel 23 to rotate, so that the rod moves along its own axial direction.
[0058] refer to Figure 3 and Figure 4 The welding mechanism 4 includes a receiving ring seat 41 and an end clamping assembly 45, and the end clamping assembly 45 includes an end clamping driving source 451, a clamping telescopic rod 452 and a clamping spring 453. The end clamping driving source 451 specifically adopts an electric push rod, and the clamping telescopic rod 452 specifically adopts a gas spring. The end clamping driving source 451 is fixedly connected to the receiving ring seat 41, the clamping telescopic rod 452 is fixedly connected to the output end of the end clamping driving source 451, and the clamping spring 453 is fixedly connected to the clamping telescopic rod 452. Two end clamping assemblies 45 are arranged opposite to each other. When the ends of the two sections of the rod material abut against the receiving ring seat 41, the end clamping driving source 451 drives the two clamping springs 323 to clamp the end of the rod material through the clamping telescopic rod 452, thereby improving the stability of the end of the rod material and making the rod material coaxial with the receiving ring seat 41. The two end clamping assemblies 45 arranged opposite to each other form a group. There are two groups of end clamping assemblies 45 in total. The two groups of end clamping assemblies 45 correspond to the two sections of bar material one by one, thereby clamping the ends of the two sections of bar material respectively.
[0059] refer to Figure 3 and Figure 4 The welding mechanism 4 further includes a rotating assembly 42. The receiving ring seat 41 is provided with a receiving hole. The rotating assembly 42 is located in the receiving hole of the receiving ring seat 41. The rotating assembly 42 includes a rotating driving source 423, a supporting ring rail 424, a rotating ring gear 425 and a driving gear 426. The receiving ring seat 41 is fixedly connected to the frame 1, the supporting ring rail 424 is fixedly connected to the inner wall of the receiving ring seat 41, and the rotating ring gear 425 is rotatably connected to the supporting ring rail 424. The rotating driving source 423 specifically adopts a motor. The rotating driving source 423 is fixedly connected to the receiving ring seat 41. The output shaft of the rotating driving source 423 is fixedly connected to the driving gear 426. The driving gear 426 is meshed with the rotating ring gear 425. The rotating driving source 423 can drive the rotating ring gear 425 to rotate through the driving gear 426.
[0060] refer to Figure 3 and Figure 4 The rotating assembly 42 further includes a guide ring rail 421 and a support base block 422. The guide ring rail 421 is fixedly connected to the inner wall of the receiving ring seat 41, and the guide ring rail 421 is coaxial with the support ring rail 424. The support base block 422 is slidably connected to the guide ring rail 421, and the support base block 422 is fixedly connected to the rotating ring gear 425. When the rotating ring gear 425 rotates, it can drive the support base block 422 to slide along the guide ring rail 421.
[0061] refer to Figure 5 and Figure 6 A telescopic assembly 43 and a welding gun 44 are provided on the support base block 422, and the telescopic assembly 43 includes a telescopic driving source 431 and a supporting sliding seat 432. The telescopic driving source 431 is specifically an electric push rod, and the telescopic driving source 431 is fixedly connected to the support base block 422. The supporting sliding seat 432 is slidably connected to the support base block 422, the output shaft of the telescopic driving source 431 is fixedly connected to the supporting sliding seat 432, and the welding gun 44 is fixedly connected to the supporting sliding seat 432. The telescopic driving source 431 drives the supporting sliding seat 432 to move in a direction close to the bar material, so that the welding gun 44 can abut against the bar material, and the support base block 422 drives the welding gun 44 to move along the guide ring rail 421, so that the welding gun 44 can weld the bar material in the circumferential direction, so that the welding is more uniform.
[0062] refer to Figure 5 and Figure 6 A distance detection member 46 is fixedly connected to the support sliding seat 432. In the present embodiment, the distance detection member 46 is specifically a distance sensor. Two distance detection members 46 are provided. The two distance detection members 46 are respectively located on both sides of the welding gun 44. The two distance detection members 46 correspond to the two sections of the bar material one by one. The distance detection member 46 can detect the distance between itself and the bar material.
[0063] refer to Figure 5 and Figure 6 , so that the support base block 422 is at the position farthest from the axis of the containing ring seat 41, which is called the initial position. At the initial position, the distance from the axis of the containing ring seat 41 is calibrated on the distance detection member 46. When the bar is located in the containing ring seat 41, the distance detection member 46 detects the distance between itself and the bar, so that the diameter of the bar can be known. The distance detection member 46 is electrically connected to the telescopic drive source 431, which is conducive to the telescopic drive source 431 to control the moving distance of the welding gun 44, so that the welding gun 44 can accurately abut against bars of different diameters. And the two distance detection members 46 can detect the two sections of bar respectively, so that the diameters of the two sections of bar can be known respectively, reducing the problem of mismatch in the diameters of the two sections of bar due to incorrect loading.
[0064] refer to Figure 3 and Figure 6In this embodiment, two support blocks 422 are provided, the welding gun 44 is located on one of the support blocks 422, the grinding assembly 47 is located on the other support block 422, and the bar material is located between the two support blocks 422. In other implementations of this embodiment, the support block 422 can also be provided as one, and the welding gun 44 and the grinding assembly 47 are both located on the same support block 422.
[0065] refer to Figure 3 and Figure 6 The grinding assembly 47 includes a driving source 471, a bearing slide 472, a grinder 473 and a pressure sensor 474. The driving source 471 is specifically an electric push rod, the driving source 471 is fixedly connected to the supporting base block 422, the bearing slide 472 is slidably connected to the supporting base block 422, and the output shaft of the driving source 471 is fixedly connected to the bearing slide 472. The grinder 473 includes a grinding driving source 4731 and a grinding head 4732, the grinding driving source 4731 is specifically a motor, the pressure sensor 474 is fixedly connected to the bearing slide 472, the grinding driving source 4731 is fixedly connected to the pressure sensor 474, and the grinding head 4732 is fixedly connected to the output shaft of the grinding driving source 4731. The driving source 471 drives the bearing slide 472 to move toward the bar material, so that the grinding head 4732 can abut against the end of the bar material, and the grinding driving source 4731 can enable the grinding head 4732 to grind the end of the bar material. The pressure sensor 474 can ensure that the pressing force between the grinding head 4732 and the bar material is effectively controlled, reducing the problem of bar material loss due to excessive pressing pressure and the problem of insufficient grinding due to insufficient pressing pressure.
[0066] Before welding, the rotating assembly 42 drives the grinder 473 to rotate around the axis of the bar through the supporting base block 422. The grinder 473 grinds the end of the bar to remove the copper layer at the end of the bar, which is beneficial to improve the quality and strength of subsequent welding. After welding, the driving source 471 is pushed to make the grinding head 4732 apply a clamping force to the welding area of the bar. The pressure sensor 474 detects whether the clamping force reaches a predetermined detection value, thereby determining whether the bar welding meets the standard. If the welding does not meet the standard, repair welding is required. If the welding meets the standard, the grinder 473 grinds the welding area of the bar to remove the welding slag and burrs in the welding area of the bar and improve the flatness of the welding area of the bar.
[0067] refer to Figure 3The receiving ring seat 41 is provided with a blowing assembly 48, and the blowing assembly 48 includes a fixed seat 481 and a cooling air duct 482. The fixed seat 481 is fixedly connected to the receiving ring seat 41, and the cooling air duct 482 is fixedly connected to the fixed seat 481. The cooling air duct 482 faces the end of the bar material, and the cooling air duct 482 is connected to an external air source so that the cooling air duct 482 can blow air toward the end of the bar material. When grinding welding slag and burrs, the grinder 473 needs to wait for the welding area of the bar material to cool and set before grinding, and the cooling air duct 482 accelerates the cooling speed of the welding area of the bar material, reduces the time waiting for the welding area to cool before grinding, and improves the processing efficiency.
[0068] refer to Figure 1 and Figure 3 A collecting assembly 5 is provided in the frame 1, and the collecting assembly 5 includes a collecting hopper 51 and an aggregate filter box 52. The collecting hopper 51 is fixedly connected to the containing ring seat 41, and the aggregate filter box 52 is communicated with the collecting hopper 51. The aggregate filter box 52 is detachably connected to the collecting hopper 51. The aggregate filter box 52 is externally connected to the negative pressure exhaust source through a hose, and the inlet of the hose is covered with a filter. Debris is generated during the grinding process. The wind blown out of the cooling air duct 482 is directed toward the collecting hopper 51, so that the debris generated by grinding is blown into the collecting hopper 51. The negative pressure exhaust source generates negative pressure in the aggregate filter box 52, which is conducive to the collection of debris in the aggregate filter box 52. After the aggregate filter box 52 collects a certain amount, the aggregate filter box 52 is removed to clean the debris.
[0069] The implementation principle of a copper-clad steel welding device in Example 1 of the present application is as follows: the transport component 2 loads the bar material so that the two sections of the bar material abut against the containing ring seat 41, and the end clamping component 45 clamps the end of the bar material to improve the stability of the end of the bar material. The driving source 471 is pushed to make the grinder 473 abut against the bar material, and the grinder 473 grinds the bar material to remove the copper layer on the surface of the bar material. Then the rotating component 42 makes the welding gun 44 rotate around the axis of the bar material to weld the ends of the two sections of the bar material. After the welding is completed, the driving source 471 is pushed to make the grinder 473 apply a clamping force to the bar material, and the pressure sensor 474 determines whether the welding meets the standards. If the welding meets the standards, the grinder 473 grinds the welding area of the bar material to remove the welding slag and burrs in the welding area of the bar material and improve the flatness of the welding area of the bar material.
[0070] Embodiment 2:
[0071] Embodiment 2 of the present application provides a copper-clad steel welding device. The difference between Embodiment 2 of the present application and Embodiment 1 is that:
[0072] refer to Figure 7 and Figure 8The frame 1 is provided with an abutment mechanism 3, which is located between the transport assembly 2 and the welding mechanism 4. The abutment mechanism 3 includes a point detection assembly 33, which includes a support plate 331, an infrared transmitter 332, and an infrared receiver 333. The support plate 331 is fixedly connected to the frame 1, and the infrared transmitter 332 and the infrared receiver 333 are respectively fixedly connected to the support plate 331. The infrared transmitter 332 and the infrared receiver 333 are arranged opposite to each other, and the infrared receiver 333 can receive the optical signal emitted by the infrared transmitter 332. The bar material can pass between the infrared transmitter 332 and the infrared receiver 333, and the bar material can block the optical signal emitted by the infrared transmitter 332.
[0073] refer to Figure 7 and Figure 8 , the abutting mechanism 3 also includes a moving slide 31 and a clamping assembly 32, and the clamping assembly 32 includes a clamping drive source 321, a close telescopic rod 322 and a spring 323. In this embodiment, the moving slide 31 specifically adopts a linear module, the clamping drive source 321 specifically adopts an electric push rod, and the close telescopic rod 322 specifically adopts a gas spring. The moving slide 31 is fixedly connected to the frame 1, and the clamping drive source 321 is fixedly connected to the moving slide 31, and the moving slide 31 can drive the clamping drive source 321 to move in a direction close to the accommodating ring seat 41. The close telescopic rod 322 is fixedly connected to the output shaft of the clamping drive source 321, and the spring 323 is fixedly connected to the end of the close telescopic rod 322. The spring 323 is arranged oppositely, and the clamping drive source 321 drives the close telescopic rod 322 to move in a direction close to the rod material, so that the two springs 323 clamp the rod material. There are two groups of abutment mechanisms 3, which are respectively located on both sides of the welding mechanism 4. The two groups of abutment mechanisms 3 correspond to the two sections of bar materials one by one, and the movable slide 31 can drive the two ends of the bar materials to abut against each other.
[0074] The implementation principle of a copper-clad steel welding device in Example 2 of the present application is as follows: the transport component 2 transports the bar material. When the infrared receiver 333 does not receive the light signal emitted by the infrared transmitter 332, it indicates that the end of the bar material is located at a predetermined point, and the transport component 2 stops transporting. The clamping drive source 321 clamps the bar material by pressing against the telescopic rod 322 so that the spring 323 clamps the bar material, and the moving slide 31 moves the bar material toward the receiving ring seat 41 until the ends of the two sections of the bar material abut against each other. The abutment mechanism 3 can make the abutment and alignment of the ends of the two sections of the bar material more precise, and make the abutment of the ends of the two sections of the bar material more compact, thereby improving the accuracy of the ends of the bar material when docking.
[0075] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A copper-clad steel welding device, characterized in that: include: Rack(1); A transport component (2), the transport component (2) being arranged on the frame (1), and the transport component (2) being used to transport bar materials; A welding mechanism (4), the welding mechanism (4) comprising a containing ring seat (41), a rotating assembly (42), a telescopic assembly (43), a welding gun (44) and an end clamping assembly (45); the containing ring seat (41) is connected to the frame (1), and the ends of two sections of bar material are located in the containing ring seat (41) and abut against each other; the end clamping assembly (45) is connected to the containing ring seat (41), and the end clamping assembly (45) clamps the end of the bar material; the rotating assembly (42) comprises a guide ring rail (421), a support base block a (422), a support base block b (422) and a rotating drive source (423); the guide ring rail (421) is connected to the containing ring seat (41), and the support base block a (422) and the support base block b (422) are both slidably connected to the guide ring rail (421); the telescopic assembly (43) is connected to the frame (1), and the end clamping assembly (45) is connected to the containing ring seat (41), and the end clamping assembly (45) clamps the end of the bar material; the rotating assembly (42) comprises a guide ring rail (421), a support base block a (422), a support base block b (422) and a rotating drive source (423); the guide ring rail (421) is connected to the containing ring seat (41), and the support base block a (422) and the support base block b (422) are both slidably connected to the guide ring rail (421); The telescopic assembly (43) is connected to the support base a (422), and the welding gun (44) is connected to the telescopic assembly (43). The telescopic assembly (43) drives the welding gun (44) to move in a direction close to or away from the bar material. The rotation drive source (423) drives the support base a (422) and the support base b (422) to slide along the guide ring rail (421), so that the welding gun (44) welds the end of the bar material in a circumferential direction. The end clamping assembly (45) comprises an end clamping drive source (451), a clamping telescopic rod (452) and a clamping spring (453). When the ends of two sections of the bar material abut against the inside of the accommodating ring seat (41), the end clamping drive source (451) drives the two clamping springs (453) to clamp the end of the bar material through the clamping telescopic rod (452). The supporting base block b (422) is provided with a grinding assembly (47), and the grinding assembly (47) comprises: A driving source (471), the driving source (471) being connected to the supporting base block b (422); A bearing slide (472), the bearing slide (472) being slidably connected to the supporting base block b (422); A grinder (473), wherein the grinder (473) is disposed on the bearing slide (472), and the driving source (471) drives the bearing slide (472) to slide, so that the grinder (473) approaches or moves away from the rod, and the grinder (473) grinds the end of the rod; The grinding machine (473) comprises a grinding drive source (4731) and a grinding head (4732); the bearing slide (472) is connected to a pressure sensor (474); the grinding drive source (4731) is connected to the pressure sensor (474); the grinding head (4732) is connected to an output shaft of the grinding drive source (4731); the pressure sensor (474) is used to detect the pressing force between the grinding head (4732) and the bar material; after welding, the driving source (471) causes the grinding head (4732) to apply a pressing force to a welding area of the bar material; the pressure sensor (474) detects whether the pressing force reaches a predetermined detection value, thereby judging whether the bar material welding meets the standard; if the welding does not meet the standard, the welding mechanism (4) performs repair welding on the bar material.
2. A copper-clad steel welding device according to claim 1, characterized in that: The rotating assembly (42) further comprises: A supporting ring rail (424), wherein the supporting ring rail (424) is connected to the accommodating ring seat (41); A rotating gear ring (425), the rotating gear ring (425) being rotatably connected to the supporting ring rail (424), and the rotating gear ring (425) being respectively connected to the supporting base block a (422) and the supporting base block b (422); The driving gear (426) is connected to the rotating driving source (423) and the accommodating ring seat (41), the rotating ring gear (425) is connected to the output shaft of the rotating driving source (423), and the driving gear (426) is meshed with the rotating ring gear (425).
3. A copper-clad steel welding device according to claim 1, characterized in that: The telescopic assembly (43) comprises: A telescopic driving source (431), the telescopic driving source (431) being connected to the supporting base block a (422); A support sliding seat (432), the support sliding seat (432) is slidably connected to the support base block a (422), and the telescopic driving source (431) drives the support sliding seat (432) to slide, so that the welding gun (44) moves in a direction close to or away from the bar material.
4. A copper-clad steel welding device according to claim 3, characterized in that: The support sliding seat (432) is connected to two distance detection members (46), the two distance detection members (46) are respectively located on two sides of the welding gun (44), the two distance detection members (46) respectively correspond to two sections of bar material one by one, and the distance detection member (46) is used to detect the distance between itself and the bar material.
5. The copper-clad steel welding device according to claim 1, characterized in that: The containing ring seat (41) is provided with a blowing assembly (48), and the blowing assembly (48) comprises a fixed seat (481) and a cooling air duct (482), the fixed seat (481) is connected to the containing ring seat (41), the cooling air duct (482) is connected to the fixed seat (481), the cooling air duct (482) is connected to an external air source, the cooling air duct (482) faces the end of the rod, and the cooling air duct (482) is used to blow air toward the end of the rod.
6. A copper-clad steel welding device according to claim 5, characterized in that: A collecting assembly (5) is arranged on the frame (1), and the collecting assembly (5) comprises a collecting hopper (51) and an aggregate filter box (52); the collecting hopper (51) is connected to the containing ring seat (41), the collecting hopper (51) is in communication with the aggregate filter box (52), the aggregate filter box (52) is externally connected to a negative pressure exhaust source, and the cooling air duct (482) blows grinding debris toward the collecting hopper (51).
7. The copper-clad steel welding device according to claim 1, characterized in that: The frame (1) is provided with an abutment mechanism (3), the abutment mechanism (3) is located between the transport component (2) and the welding mechanism (4), and two groups of the abutment mechanism (3) are provided, and the two groups of the abutment mechanism (3) are respectively located on both sides of the welding mechanism (4); The abutment mechanism (3) comprises a movable slide (31), a clamping assembly (32) and a point position detection assembly (33); the movable slide (31) is connected to the frame (1), the clamping assembly (32) is connected to the movable slide (31), and the movable slide (31) drives the clamping assembly (32) to move in a direction close to the accommodating ring seat (41); the point position detection assembly (33) is connected to the frame (1), and the point position detection assembly (33) is used to detect the position of the bar; when the point position detection assembly (33) detects that the bar has reached a predetermined position, the clamping assembly (32) clamps the bar, and the movable slide (31) causes the ends of two sections of the bar to abut against each other.
8. The copper-clad steel welding device according to claim 7, characterized in that: The clamping assembly (32) comprises a clamping drive source (321), a clamping telescopic rod (322) and a spring sheet (323); the clamping drive source (321) is connected to the movable slide (31); the clamping telescopic rod (322) is connected to the clamping drive source (321); the spring sheet (323) is connected to the clamping telescopic rod (322); two spring sheets (323) are arranged opposite to each other; the clamping drive source (321) enables the two spring sheets (323) to clamp the bar material; The point detection component (33) comprises a support plate (331), an infrared transmitter (332) and an infrared receiver (333); the support plate (331) is connected to the frame (1); the infrared transmitter (332) and the infrared receiver (333) are both connected to the support plate (331); the infrared transmitter (332) and the infrared receiver (333) are arranged opposite to each other; the infrared receiver (333) is used to receive a signal emitted by the infrared transmitter (332); and the bar passes between the infrared transmitter (332) and the infrared receiver (333).
Citation Information
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