A packaging fixture for infrared detector module
By designing an infrared detector module packaging jig with limiting components and adjustment components, the problems of inaccurate positioning and improper fixation are solved, an efficient and stable packaging process is achieved, which is suitable for detector modules of different sizes and shapes and improves production efficiency and packaging quality.
Patent Information
- Application Number
- CN202411462227.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-10-18
AI Technical Summary
In the existing infrared detector module packaging process, the positioning equipment is not accurate enough, resulting in position offset or instability. Improper fixing force may damage the components. In addition, the fixture is not suitable for detector modules of different sizes and shapes, affecting production efficiency and flexibility.
A packaging fixture for infrared detector modules is designed, including a limit assembly and an adjustment assembly. Through the combination of a limit plate, a positioning rod, a circular plate and an elastic part, the detector module can be accurately positioned and stably fixed, and can be adapted to detector modules of different sizes and shapes.
It improves the precise positioning and stability of the packaging process, enhances production efficiency and production line flexibility, and reduces the packaging defect rate and component damage risk.
Smart Images

Figure CN119324170B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to infrared detector technology, and in particular to a packaging jig for an infrared detector module. Background Art
[0002] Infrared detectors are widely used in numerous fields, and their applications are expected to expand in the future, such as automotive night vision, healthcare, energy, and security. Vacuum packaging of infrared detectors is a complex process. With advancements in materials science and technology and the continuous expansion of application scenarios, the future of vacuum packaging for infrared detectors is expected to move towards smaller sizes and higher levels of integration. However, as packaged devices shrink in size, the current packaging method of wire-bonded chip interconnects will slow production speeds and reduce the yield of finished products, creating a need for miniaturization of infrared detector packaging devices.
[0003] The Chinese invention patent with publication number CN112701064A discloses a packaging jig and packaging method for an infrared detector module. The packaging jig and packaging method for the infrared detector module, in the process of using the packaging jig to package the infrared detector module, greatly improves the packaging efficiency of the infrared detector module because the multiple mounting portions of the carrier can respectively mount and fix a ceramic tube shell. Moreover, compared with the fixed transfer method using tweezers, when the present application uses a carrier to fix and transfer multiple ceramic tube shells, the contact area between each ceramic tube shell and the corresponding mounting portion is much larger than the contact area when clamped with tweezers, thereby improving the fixation reliability of each ceramic tube shell, avoiding the problem of poor packaging of the infrared detector module caused by jitter, and thereby improving the qualified rate of the infrared detector module after packaging.
[0004] When using existing equipment, if the positioning device of the jig is not precise enough, the detector module may shift or become unstable during the packaging process, affecting the packaging quality and consistency. At the same time, if the force used by the jig to fix the detector module is too strong or too weak, it will also cause problems. Excessive fixing force may cause damage or deformation of the detector component, while too little force may cause the module to move or become unstable during the packaging process. Moreover, if the jig cannot accommodate detector modules of different sizes, shapes, or versions, frequent jig replacement or adjustment may be required, affecting production efficiency and production line flexibility. As a result, a packaging jig for infrared detector modules has been developed. Summary of the Invention
[0005] The purpose of the present invention is to provide a packaging fixture for an infrared detector module to solve the above-mentioned deficiencies in the prior art.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a packaging fixture for an infrared detector module, comprising an operating platform, a support plate provided at the upper end of the operating platform, a limit assembly provided at the upper end of the support plate, and the infrared detector module is limited by the limit assembly;
[0007] The limiting assembly includes two fixed blocks connected to the support plate, and limiting plates are provided on both sides of the upper ends of the two fixed blocks. A positioning rod is provided between the two limiting plates, and circular plates are slidably mounted on both ends of the outer surface of the positioning rod, and the infrared detector module is fixed by the two circular plates;
[0008] A first movable block is provided between the two circular plates, and a second movable block is symmetrically provided between the two first movable blocks. Multiple groups of first movable rods are rotatably installed on the outer surface of the first movable block, and the multiple groups of first movable rods are evenly distributed on the outer surface of the first movable block. Second movable rods corresponding to the first movable rods are rotatably installed on the outer surface of the second movable block, and an end of the first movable rod away from the first movable block is rotatably connected to an end of the second movable rod away from the second movable block;
[0009] An extrusion rod is rotatably mounted at the connection between the first movable rod and the second movable rod, a first elastic member is sleeved on the outer surface of the positioning rod, and both ends of the first elastic member are respectively connected to the opposite ends of the two second movable blocks, and the first elastic member is located in the middle of the positioning rod;
[0010] A fixed column is provided at the upper end of the operating platform and on one side of the support plate, a bottom plate is provided on one side of the fixed column, a pressing block is slidably installed at one end of the bottom plate, a movable plate is provided at the lower end of the pressing block, and an adjustment component is provided at the lower end of the movable plate, and the installation component is positioned by the adjustment component.
[0011] As a further optimization solution of the present invention, a movable block is rotatably mounted on one end of the bottom plate and located on the upper end of the pressing block, and one end of the movable block is rotatably connected to the upper end of the pressing block.
[0012] As a further optimization scheme of the present invention, a limiting rod is provided at the upper end of the operating platform and between the support plate and the fixed column, and the upper end of the limiting rod passes through and extends to one end of the movable plate and is connected to the lower end of one side of the fixed column.
[0013] As a further optimization solution of the present invention, the adjustment assembly includes a shell connected to the movable plate, the outer surface of the shell is provided with a snap-fit groove, and the inner wall of the snap-fit groove is in contact with the lower end of the movable plate.
[0014] As a further optimization solution of the present invention, the inner cavity of the shell is provided with a driving member, the output end of the driving member is provided with an adjustment plate, and the outer surface of the adjustment plate is slidably connected to the inner wall of the shell.
[0015] As a further optimization solution of the present invention, a cross slot is provided at one end of the adjustment plate away from the driving member, and multiple groups of adjustment rods are rotatably installed on the inner wall of the cross slot, and the multiple groups of adjustment rods are evenly distributed on the inner wall of the cross slot.
[0016] As a further optimization solution of the present invention, a clamping block is rotatably mounted on one end of each adjusting rod away from the adjusting plate.
[0017] As a further optimization solution of the present invention, a slot corresponding to the cross slot is formed at one end of the shell, and the inner wall of the slot is slidably connected to the outer surface of the clamping block.
[0018] As a further optimization solution of the present invention, a positioning pin is provided on one side of the clamping block, and one end of the positioning pin is rotatably connected to the inner wall of the slot.
[0019] As a further optimization solution of the present invention, a second elastic member is provided at one end of the adjustment plate, and an end of the second elastic member away from the adjustment plate is connected to the inner wall of the shell.
[0020] Compared with the prior art, the packaging jig for an infrared detector module provided by the present invention has the following beneficial effects: two limiting plates are used to limit the positioning rod, ensuring that the positioning rod is in a stable state as a whole; the outer surface of the circular plate is provided with multiple groups of rubber with different patterns, so that the circular plate will not slide when fixing the infrared detector module, thereby ensuring the precise positioning of the infrared detector module during processing and adapting to detector modules of different sizes, shapes or versions. A first elastic member is provided between the two first moving blocks and the second moving block, and the two second moving blocks are supported by the first elastic member, so that when the circular plate is pressed tightly against the infrared detector module, it cooperates with the first elastic member to support it and ensure overall stability.
[0021] When the adjusting rod moves upward, the clamping block is driven to rotate around the positioning pin, so that the end of the clamping block 36 moves closer to the middle and the installation component is pre-positioned. When the positioning is completed, the entire movable plate is moved downward so that the installation component fits tightly to the designated position of the infrared detector module, while ensuring the stability of the processing and improving the production efficiency and flexibility of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0023] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;
[0024] Figure 2 A cross-sectional view of the overall internal structure provided by an embodiment of the present invention;
[0025] Figure 3 A schematic diagram of the structure of a limit assembly provided in an embodiment of the present invention;
[0026] Figure 4 A first cross-sectional view of the internal structure of a position limiting assembly provided in an embodiment of the present invention;
[0027] Figure 5 A second cross-sectional view of the internal structure of the position limiting assembly provided in an embodiment of the present invention;
[0028] Figure 6 A schematic diagram of the structure of the adjustment component provided in an embodiment of the present invention;
[0029] Figure 7 A first cross-sectional view of the internal structure of the adjustment assembly provided in an embodiment of the present invention;
[0030] Figure 8 A second cross-sectional view of the internal structure of the adjustment assembly provided in an embodiment of the present invention;
[0031] Figure 9 This is a third cross-sectional view of the internal structure of the adjustment assembly provided in an embodiment of the present invention.
[0032] Description of reference numerals:
[0033] 1. Operating platform; 2. Limiting assembly; 3. Adjusting assembly; 11. Support plate; 12. Fixed column; 13. Movable block; 14. Pressing block; 15. Bottom plate; 16. Movable plate; 17. Limiting rod; 21. Fixed block; 22. Limiting plate; 23. Positioning rod; 24. Circular plate; 25. First moving block; 251. Second moving block; 26. First movable rod; 27. Second movable rod; 28. Extruding rod; 29. First elastic member; 31. Shell; 32. Snap-fit groove; 33. Driving member; 34. Adjusting plate; 341. Cross slot; 35. Adjusting rod; 36. Snap-fit block; 37. Second elastic member; 38. Slot; 39. Positioning pin. DETAILED DESCRIPTION
[0034] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be mechanically connected or electrically connected; they can be directly connected or indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] Example: See Figures 1-9 A packaging fixture for an infrared detector module includes an operating platform 1, a support plate 11 is provided at the upper end of the operating platform 1, and a limiting component 2 is provided at the upper end of the support plate 11, and the infrared detector module is limited by the limiting component 2.
[0037] In this solution, the lower end of the support plate 11 is provided with a device with telescopic function such as an electric telescopic rod, which is connected to an external control device, thereby driving the support plate 11 to move up and down, so that the support plate 11 is always in the best position.
[0038] At the same time, a guide groove is provided at the upper end of the support plate 11, and the lower end of the limit component 2 is slidably connected to the inner wall of the guide groove. By adjusting the position of the limit component 2 on the guide groove, it can be suitable for most scenarios, and the lower end of the limit component 2 can be rotated on the inner wall of the guide groove, thereby enabling it to limit irregular parts.
[0039] Furthermore, the limiting assembly 2 includes two fixed blocks 21 connected to the support plate 11, and limiting plates 22 are provided on both sides of the upper ends of the two fixed blocks 21. A positioning rod 23 is provided between the two limiting plates 22, and circular plates 24 are slidably installed at both ends of the outer surface of the positioning rod 23, and the infrared detector module is fixed by the two circular plates 24.
[0040] In this embodiment, a hole is opened on one side of the limiting plate 22, and the inner wall of the hole is slidably connected to the outer surface of the positioning rod 23. At the same time, the positioning rod 23 is limited by the two limiting plates 22 to ensure that the positioning rod 23 is in a stable state as a whole. The outer surface of the circular plate 24 is provided with multiple groups of rubbers with different patterns, so that the circular plate 24 will not slide when fixing the infrared detector module, thereby ensuring the precise positioning of the infrared detector module during processing.
[0041] Furthermore, a first movable block 25 is arranged between the two circular plates 24, and a second movable block 251 is symmetrically arranged between the two first movable blocks 25. Multiple groups of first movable rods 26 are rotatably installed on the outer surface of the first movable block 25, and the multiple groups of first movable rods 26 are evenly distributed on the outer surface of the first movable block 25. The outer surface of the second movable block 251 is rotatably installed with a second movable rod 27 corresponding to the first movable rod 26, and the end of the first movable rod 26 away from the first movable block 25 is rotatably connected to the end of the second movable rod 27 away from the second movable block 251.
[0042] An extrusion rod 28 is rotatably installed at the connection between the first movable rod 26 and the second movable rod 27. A first elastic member 29 is sleeved on the outer surface of the positioning rod 23, and both ends of the first elastic member 29 are respectively connected to the opposite ends of the two second movable blocks 251. At the same time, the first elastic member 29 is in the middle position of the positioning rod 23.
[0043] Specifically, when the infrared detector module is placed between the two circular plates 24, the extrusion rod 28 is pressed to make the extrusion rod 28 move downward as a whole, and when the extrusion rod 28 moves, the first movable rod 26 and the second movable rod 27 installed at the end of the extrusion rod 28 are synchronously driven to move. Since the ends of the first movable rod 26 and the second movable rod 27 that are away from each other are respectively rotatably installed with the first movable block 25 and the second movable block 251, and the inner walls of the first movable block 25 and the second movable block 251 are slidably connected to the outer surface of the positioning rod 23, when the extrusion rod 28 moves downward, the first movable rod 26 and the second movable rod 27 are cooperated to drive the first movable block 25 and the second movable block 251 to move to both sides.
[0044] At the same time, a first elastic member 29 is arranged between the two first moving blocks 25 and the second moving block 251, wherein the first elastic member 29 is an elastic component such as a spring. The two second moving blocks 251 are supported by the first elastic member 29, so that when the circular plate 24 is tightly pressed on the infrared detector module, it is supported by the first elastic member 29 to ensure overall stability.
[0045] Furthermore, a fixed column 12 is provided at the upper end of the operating platform 1 and on one side of the support plate 11, and a base plate 15 is provided on one side of the fixed column 12. A pressing block 14 is slidably installed at one end of the base plate 15, and a movable plate 16 is provided at the lower end of the pressing block 14. At the same time, an adjustment component 3 is provided at the lower end of the movable plate 16, and the installation component is positioned by the adjustment component 3.
[0046] Specifically, an arc-shaped plate is provided at one end of the bottom plate 15, and a guide block is provided on the inner wall of the arc-shaped plate. At the same time, the end of the guide block is in contact with the outer surface of the pressing block 14 to limit the movement of the pressing block 14 and avoid deviation from the set direction during movement.
[0047] Furthermore, a movable block 13 is rotatably mounted on one end of the bottom plate 15 and located above the pressing block 14 , and one end of the movable block 13 is rotatably connected to the upper end of the pressing block 14 .
[0048] A limit rod 17 is provided at the upper end of the operating platform 1 and between the support plate 11 and the fixed column 12 . The upper end of the limit rod 17 passes through and extends to one end of the movable plate 16 and is connected to the lower end of one side of the fixed column 12 .
[0049] Specifically, when the movable block 13 rotates, it pushes the pressing block 14 to move up and down. Since the lower end of the pressing block 14 is connected to the movable plate 16, it synchronously drives the movable plate 16 to move. At the same time, the running trajectory of the movable plate 16 is supported by the limit rod 17 to ensure that the movable plate 16 can move normally.
[0050] Furthermore, the adjustment assembly 3 includes a housing 31 connected to the movable plate 16 . A snap-fit groove 32 is formed on the outer surface of the housing 31 , and an inner wall of the snap-fit groove 32 is fitted with the lower end of the movable plate 16 .
[0051] The inner cavity of the housing 31 is provided with a driver 33. An adjustment plate 34 is provided at the output end of the driver 33. The outer surface of the adjustment plate 34 is slidably connected to the inner wall of the housing 31. A cross slot 341 is defined on the end of the adjustment plate 34 away from the driver 33. Multiple sets of adjustment rods 35 are rotatably mounted on the inner wall of the cross slot 341. These sets of adjustment rods 35 are evenly distributed along the inner wall of the cross slot 341. A clamping block 36 is rotatably mounted on the end of each adjustment rod 35 away from the adjustment plate 34.
[0052] In this embodiment, a slide groove is provided at the lower end of the movable plate 16, and a docking block is slidably installed on the inner wall of the slide groove. At the same time, the outer surface of the docking block is engaged with the inner wall of the engaging groove 32, and the entire adjustment assembly 3 is fixed by the docking block.
[0053] The driving member 33 is a device with a telescopic function, such as an electric telescopic rod, and is connected to an external control device, so that when the driving member 33 is started, it synchronously drives the adjustment plate 34 set at the output end of the driving member 33 to move. When the adjustment plate 34 moves, it drives the adjustment rod 35 installed on the inner wall of the cross groove 341 to move. Since the upper end of the adjustment rod 35 is rotatably connected to the clamping block 36, it drives the clamping block 36 to move synchronously.
[0054] Furthermore, a slot hole 38 corresponding to the cross slot 341 is defined at one end of the housing 31 , and an inner wall of the slot hole 38 is slidably connected to an outer surface of the engaging block 36 .
[0055] A positioning pin 39 is provided on one side of the clamping block 36, and one end of the positioning pin 39 is rotatably connected to the inner wall of the slot 38. A second elastic member 37 is provided on one end of the adjustment plate 34, and the end of the second elastic member 37 away from the adjustment plate 34 is connected to the inner wall of the housing 31.
[0056] Specifically, since a positioning pin 39 is provided on one side of the clamping block 36, when the adjusting rod 35 moves upward, the clamping block 36 is driven to rotate around the positioning pin 39, so that the end of the clamping block 36 is moved closer to the middle, and the components processed by the infrared detector module are pre-positioned. When the positioning is completed, the entire movable plate 16 is moved downward, so that the components of the infrared detector module are tightly fitted in the specified position, while ensuring the stability of the processing.
[0057] The control device can use a single-chip microcomputer as the control terminal. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (MCU), consisting of an arithmetic unit, a controller, memory, and input / output devices, equivalent to a miniature computer. Compared to the general-purpose microprocessors used in personal computers, it emphasizes self-sufficiency (no external hardware required) and cost savings. Its greatest advantages are its small size, allowing it to be placed inside the instrument, low memory capacity, simple input / output interfaces, and low functional consumption.
[0058] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.
Claims
1. A packaging fixture for an infrared detector module, characterized in that: It comprises an operating platform (1), wherein a support plate (11) is provided at the upper end of the operating platform (1), and a limit assembly (2) is provided at the upper end of the support plate (11), and the infrared detector module is limited by the limit assembly (2); The limiting assembly (2) comprises two fixing blocks (21) connected to the support plate (11), limiting plates (22) are provided on both sides of the upper ends of the two fixing blocks (21), a positioning rod (23) is provided between the two limiting plates (22), and circular plates (24) are slidably mounted on both ends of the outer surface of the positioning rod (23), and the infrared detector module is fixed by the two circular plates (24); A first movable block (25) is provided between the two circular plates (24), and a second movable block (251) is symmetrically provided between the two first movable blocks (25). Multiple groups of first movable rods (26) are rotatably installed on the outer surface of the first movable block (25), and the multiple groups of first movable rods (26) are evenly distributed on the outer surface of the first movable block (25). A second movable rod (27) corresponding to the first movable rod (26) is rotatably installed on the outer surface of the second movable block (251). An end of the first movable rod (26) away from the first movable block (25) is rotatably connected to an end of the second movable rod (27) away from the second movable block (251); An extrusion rod (28) is rotatably mounted at the connection between the first movable rod (26) and the second movable rod (27); a first elastic member (29) is sleeved on the outer surface of the positioning rod (23); and both ends of the first elastic member (29) are respectively connected to the opposite ends of the two second movable blocks (251); and the first elastic member (29) is located in the middle of the positioning rod (23); A fixed column (12) is provided at the upper end of the operating platform (1) and on one side of the support plate (11), a bottom plate (15) is provided on one side of the fixed column (12), a pressing block (14) is slidably mounted on one end of the bottom plate (15), a movable plate (16) is provided at the lower end of the pressing block (14), and an adjustment component (3) is provided at the lower end of the movable plate (16), and the installation component is pre-positioned by the adjustment component (3); The adjustment assembly (3) includes a housing (31) connected to the movable plate (16); a snap-fit groove (32) is provided on the outer surface of the housing (31), and an inner wall of the snap-fit groove (32) is in contact with the lower end of the movable plate (16); The inner cavity of the housing (31) is provided with a driving member (33), the output end of the driving member (33) is provided with an adjusting plate (34), and the outer surface of the adjusting plate (34) is slidably connected to the inner wall of the housing (31); A cross slot (341) is formed at one end of the adjustment plate (34) away from the driving member (33), and a plurality of adjustment rods (35) are rotatably mounted on the inner wall of the cross slot (341), and the plurality of adjustment rods (35) are evenly distributed on the inner wall of the cross slot (341); A clamping block (36) is rotatably mounted on one end of each adjusting rod (35) away from the adjusting plate (34); One end of the housing (31) is provided with a slot hole (38) corresponding to the cross slot (341), and the inner wall of the slot hole (38) is slidably connected to the outer surface of the clamping block (36); A positioning pin (39) is provided on one side of the clamping block (36), and one end of the positioning pin (39) is rotatably connected to the inner wall of the slot (38); A second elastic member (37) is provided at one end of the adjustment plate (34), and an end of the second elastic member (37) away from the adjustment plate (34) is connected to the inner wall of the housing (31).
2. The packaging jig for an infrared detector module according to claim 1, characterized in that: A movable block (13) is rotatably mounted on one end of the bottom plate (15) and located on the upper end of the pressing block (14), and one end of the movable block (13) is rotatably connected to the upper end of the pressing block (14).
3. The packaging jig for an infrared detector module according to claim 1, characterized in that: A limiting rod (17) is provided at the upper end of the operating platform (1) and between the support plate (11) and the fixed column (12), and the upper end of the limiting rod (17) passes through and extends to one end of the movable plate (16) and is connected to the lower end of one side of the fixed column (12).
Citation Information
Patent Citations
Packaging jig and packaging method for infrared detector module
CN112701064A
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CN118375648A
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