Cleaning device and cleaning method for valve production
By designing a cleaning device for valve production, including the functions of rotating to adjust the angle of parts and actively promoting the liquid flow rate, the problem of existing equipment being difficult to adapt to different parts has been solved, and efficient and targeted cleaning effects have been achieved.
Patent Information
- Application Number
- CN202411817695.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-12-11
AI Technical Summary
Existing ultrasonic cleaning equipment is difficult to quickly adjust to accommodate valve parts of different sizes and shapes, resulting in incomplete cleaning or waste of resources.
A cleaning device for valve production is designed, including a cleaning mechanism, a circulation mechanism and an adjustment mechanism. The placement angle of the parts is adjusted by rotation, and the flow rate of the liquid inside the cleaning box is actively promoted through the rotation of the drive shaft and the driving of the motor to improve cleaning efficiency.
This device can make targeted adjustments to valve parts of different sizes and shapes, avoid dead ends, improve cleaning efficiency and cleanup effect, and avoid waste of resources.
Smart Images

Figure CN119327801A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of valve cleaning, and more specifically, to a cleaning device and a cleaning method for valve production. Background Art
[0002] The valve production cleaning device plays a vital role in the valve manufacturing process. It is specially used to remove grease, rust and other impurities on valves and their components, thereby ensuring the excellent quality and reliable performance of the valves. In this process, ultrasonic cleaning machines are widely used due to their unique advantages.
[0003] Ultrasonic cleaning machines skillfully combine the efficiency of ultrasonic vibration and cleaning fluid to produce powerful shock waves and fine jets. These forces can penetrate into every tiny corner of the valve surface, quickly peel off and suspend impurities such as rust and dirt attached to it, making the valve look brand new. Ultrasonic cleaning machines not only have high cleaning efficiency, but also excellent cleaning quality, providing strong support for valve production.
[0004] However, there are still some challenges in the use of ultrasonic cleaning machines currently on the market. The traditional practice is to disassemble the valve components and put them directly into the cleaning machine, but this method often leads to incomplete cleaning of the contact areas between parts or the areas in contact with the inner wall of the cleaning machine. In addition, faced with parts of different sizes and complex shapes, existing ultrasonic cleaning equipment is often difficult to adjust quickly to meet specific cleaning needs. If high power is continuously used for cleaning, it will not only waste resources, but may also cause unnecessary damage to the parts; if low power is selected, it may not be possible to guarantee the ideal cleaning effect for small parts or parts with complex shapes. In view of this, we propose a cleaning device and cleaning method for valve production. Summary of the invention
[0005] The purpose of the present invention is to provide a cleaning device and a cleaning method for valve production, so as to solve the technical problems that the existing ultrasonic cleaning equipment is often difficult to adjust quickly to meet specific cleaning requirements, resulting in excessive power during use, which may cause damage to parts, or low power, which may result in unsatisfactory cleaning effects.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a valve production cleaning device and cleaning method, comprising: A cleaning mechanism comprises a cleaning box, a bottom plate arranged in the cleaning box, a partition plate located above the bottom plate, a pressure assembly and a guide assembly, wherein the pressure assembly is connected to the partition plate, and one end of the guide assembly is connected to the pressure assembly; and a circulation mechanism comprises a mounting cover, a first conduit arranged below the mounting cover, a water pump connected to the first conduit, two sealing shells, a mounting assembly, a filter assembly, a second conduit, a third conduit connected to the second conduit and a docking cover, wherein the two sealing shells are respectively connected to the water pump and the second conduit, the mounting assembly is located in the sealing shell, and the filter assembly is located in the Anzu assembly; and an adjustment mechanism comprises a drive shaft, a blade assembly arranged outside the drive shaft, a placement assembly connected to the blade assembly, a motor connected to the drive shaft, a retaining frame and a power storage assembly, wherein the retaining frame is located below the motor, and the power storage assembly is connected to the motor.
[0007] When cleaning large parts, the present invention can adjust the angle at which the parts are placed by rotating, thereby avoiding dead angles when cleaning the parts. At the same time, the electricity can be converted and stored by the rotation of the drive shaft. When processing small parts, the device can actively promote the flow rate of the liquid inside the cleaning box, thereby improving the contact efficiency between the liquid and the parts. At the same time, the contact direction between the liquid and the parts is increased, thereby ensuring the processing effect of the device on the parts, so that the device can be targeted for different parts. Adjustment, not only avoids waste of resources, but also ensures the cleaning efficiency and cleaning effect of the parts.
[0008] Preferably, the inner wall of the cleaning box is fixedly connected to the outer wall of the bottom plate, the top of the bottom plate is fixedly connected to the isolation plate, the outer wall of the isolation plate is fixedly connected to the inner wall of the cleaning box, one side of the isolation plate is connected to the pressure assembly, the other end of the pressure assembly is connected to the guide assembly, the other two ends of the guide assembly are respectively connected to the front and back of the cleaning box, and an ultrasonic generator is arranged in the cleaning box.
[0009] Preferably, the pressure assembly includes a first flow guide shell, the first flow guide shell is connected to the second flow guide shell, the size of the first flow guide shell is smaller than that of the second flow guide shell, a sealing plate is slidably connected inside the first flow guide shell, one side of the sealing plate is fixedly connected to one end of the elastic telescopic rod, the other end of the elastic telescopic rod is fixedly connected to a mounting bracket, and the mounting bracket is fixedly connected inside the second flow guide shell; The first flow guide shell is connected to the isolation plate, and the second flow guide shell is connected to the flow guide assembly.
[0010] Preferably, the flow guide assembly includes two drainage covers, and the two drainage covers are respectively connected to two branch pipes, and the two branch pipes are connected to the same tee, and the other end of the tee is connected to the docking cover; The other side of the docking cover is connected to the second flow guide shell, and the two drainage covers are respectively connected to the front and back sides of the cleaning box.
[0011] Preferably, the bottom of the mounting cover is connected to the top of the first conduit, the other end of the first conduit is connected to the water pump, the sealing shell on one side of the water pump is connected, the two sealing shells are fixedly connected to the outside of the mounting assembly, the water pump is connected to the second conduit through the two sealing shells and the mounting assembly, the second conduit is connected to the docking cover through the third conduit, and the filter assembly is clamped in the mounting assembly; The installation cover is communicated with the bottom plate, and the water pump is fixedly connected below the inner wall of the cleaning box.
[0012] Preferably, the mounting assembly comprises a mounting shell, a sealed bearing is clamped in the mounting shell, a docking joint is sleeved in the sealed bearing, two partitions are fixedly connected to the outside of the docking joint, the outer wall of the partition overlaps the inner wall of the mounting shell, both sides of the mounting shell are provided with leakage grooves, the size of the leakage grooves is smaller than the size of the partitions, one end of the mounting shell is provided with two slide grooves, and both slide grooves are provided with clamping grooves; The installation shell is mutually clamped with the filter assembly through a clamping groove, and the two sealing shells are fixedly connected to the outside of the installation shell.
[0013] Preferably, the filter assembly includes two positioning plates, the two positioning plates are fixedly connected by a plurality of limiting columns, a docking hole is provided on the left side of the left positioning plate, the right side of the right positioning plate is fixedly connected to two reinforcing ribs, the positioning plate is fixedly connected to the card plate through the reinforcing ribs, the other side of the card plate is fixedly connected to a handle, and two sliders are fixedly connected to the outside of the right positioning plate; The installation shell is clamped in the docking hole of the left positioning plate through a docking joint, the external filter is located between the two positioning plates, and the right positioning plate is clamped in the card slot through a sliding block.
[0014] Preferably, the outer wall of the driving shaft is fixedly connected to three blade assemblies, and one of the blade assemblies is fixedly connected to a plurality of driven blades, and the three blade assemblies are fixedly connected to three placement assemblies respectively, the other end of the driving shaft is fixedly connected to the motor, the lower part of the motor is fixedly connected to the retaining frame, the other end of the motor is fixedly connected to the power storage assembly, the lower part of the power storage assembly is fixedly connected to the retaining frame, and the power storage assembly consists of a rectifier and a battery; The retaining frame is fixedly connected to one side of the cleaning box, and the driving shaft is clamped in the connecting cover.
[0015] Preferably, the placement assembly comprises a mounting block, and a plurality of active blades are fixedly connected to the outside of the mounting block; The mounting block is fixedly connected to the outside of the driving shaft, and a plurality of active blades of one mounting block are fixedly connected to a plurality of driven blades; The placement assembly includes a placement box, the placement box is hinged to the cover plate through a pin shaft, a mounting buckle is fixedly connected to the cover plate outside, the cover plate is clamped to the placement box through the mounting buckle, and a plurality of leakage holes are opened outside the placement box; The placement box is fixedly connected to the outside of the installation block.
[0016] A cleaning method for a valve production cleaning device comprises the following steps: S1. When in use, place the large valve parts in a placement component on the right, and place the small valve parts in the two placement components on the left, and choose whether to start the motor according to whether to process large parts or small parts; S2. When processing large parts, start the water pump. When the parts are processed by the ultrasonic generator in the cleaning box, when the water pump is running, the water pump will draw the liquid in the cleaning box through the installation cover, and after being filtered by the installation component and the filter component, it will be discharged along the connecting cover. At this time, the liquid circulates in the cleaning box, and squeezes the blade component and the driven blade when discharged from the connecting cover, so that the drive shaft rotates with the blade component and the driven blade. At this time, the placement component on which the valve parts are placed rotates with the rotation of the drive shaft. When processing small parts, start the water pump and the motor, and the motor drives the drive shaft, the blade component and the placement component to rotate actively, and the blade component will push the liquid to accelerate the flow in the cleaning box, so that the flow rate of the liquid to the left increases, so that the liquid squeezes the pressure component and enters the guide component, and circulates to the cleaning box again, thereby increasing the flow direction of the liquid in the device, and completing the cleaning of the small parts at different angles on the outside.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention designs a motor, a water pump, a placement component and a pressure component. When processing large parts, the water pump is started, and the parts are processed by the ultrasonic generator in the cleaning box. When processing small parts, the water pump and the motor are started, and the motor drives the drive shaft, the blade component and the placement component to actively rotate, so that the device can adjust the angle of the parts when cleaning large parts by rotating, thereby avoiding the existence of dead angles when cleaning parts. At the same time, the electricity can be converted and stored by the rotation of the drive shaft. When processing small parts, the device can actively promote the flow rate of the liquid inside the cleaning box, thereby improving the contact efficiency between the liquid and the parts. At the same time, the contact direction between the liquid and the parts is increased, thereby ensuring the processing effect of the device on the parts, so that the device can be targeted for different parts. Adjustment, not only avoids the waste of resources, but also ensures the cleaning efficiency and cleaning effect of the parts.
[0018] 2. The present invention also designs an installation component, a placement component, a blade component and a driven blade. When processing large parts, the water pump draws the liquid above the bottom plate through the installation cover and the first conduit and arranges it into the installation shell. The impurities in the liquid are filtered and blocked by a plurality of filter screens arranged between the positioning plates and then discharged along the second conduit, the third conduit and the connecting cover. At this time, the impurities in the liquid will be retained in the filter screens between the positioning plates, and the liquid in the flowing state will contact and squeeze the driven blades, so that the driven blades drive the drive shaft, the installation block and the placement box to rotate. At this time, the large valve parts will roll in the placement box due to the action of gravity, and the falling speed will be slowed down under the action of the buoyancy of the liquid. On the one hand, it can avoid the occurrence of dead corners in the valve parts during the cleaning process, and on the other hand, it can avoid the valve parts from directly hitting the placement box, thereby ensuring the cleaning quality of the valve parts and the service life of the placement box.
[0019] 3. The present invention also designs an installation component and a filter component. When processing small parts, it is necessary to start the motor and the water pump. While the water pump circulates the liquid, the motor drives a number of active blades to rotate through the drive shaft. When the active blades rotate, the flow rate of the liquid inside the cleaning box will increase, making the drainage efficiency of the single installation cover under the bottom plate insufficient, so that a large amount of liquid squeezes the sealing plate, so that the sealing plate pushes the elastic telescopic rod to contract, and when the sealing plate enters the second guide shell, a large amount of liquid will enter the tee along the first guide shell and the second guide shell, and then the liquid will be discharged along the branch pipe and the drainage cover, so that part of the liquid can flow toward the front and back of the placement box where small parts are placed, thereby increasing the different directions in which the liquid contacts the parts in the cleaning box, thereby ensuring the cleaning effect of parts of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the cleaning box of the present invention; Figure 3 It is a schematic diagram of the structure of the regulating mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the blade assembly of the present invention; Figure 5 It is a schematic diagram of the cross-sectional structure of the flow guide component of the present invention; Figure 6 It is a schematic diagram of the circulation mechanism structure of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the installation assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the filter assembly of the present invention; Description of the numbers in the figure: 1. Cleaning mechanism; 2. Circulation mechanism; 3. Adjustment mechanism; 101, cleaning box; 102, bottom plate; 103, isolation plate; 104, pressure assembly; 105, flow guide assembly; 1041, first guide shell; 1042, second guide shell; 1043, sealing plate; 1044, elastic telescopic rod; 1045, mounting frame; 1051, drain cover; 1052, branch pipe; 1053, tee; 1054, docking cover; 201, installation cover; 202, first conduit; 203, water pump; 204, sealing shell; 205, installation assembly; 206, filter assembly; 207, second conduit; 208, third conduit; 209, connection cover; 2051, mounting shell; 2052, sealed bearing; 2053, docking joint; 2054, partition; 2055, leakage groove; 2056, slide groove; 2057, card slot; 2061, positioning plate; 2062, limiting column; 2063, docking hole; 2064, reinforcing rib; 2065, clamping plate; 2066, grip; 2067, slider; 301, driving shaft; 302, blade assembly; 303, driven blade; 304, placement assembly; 305, motor; 306, retaining frame; 307, power storage assembly; 3021, mounting block; 3022, active blade; 3041. Placement box; 3042. Cover plate; 3043. Mounting buckle; 3044. Leakage hole. DETAILED DESCRIPTION
[0021] like Figures 1 to 8 As shown, the present invention relates to a valve production cleaning device and a cleaning method, comprising: A cleaning mechanism 1 comprises a cleaning box 101, a bottom plate 102 arranged in the cleaning box 101, a partition plate 103 located above the bottom plate 102, a pressure assembly 104 and a flow guide assembly 105, wherein the pressure assembly 104 is connected to the partition plate 2054, and one end of the flow guide assembly 105 is connected to the pressure assembly 104; and a circulation mechanism 2 comprises a mounting cover 201, a first conduit 202 arranged below the mounting cover 201, a water pump 203 connected to the first conduit 202, two sealing shells 204, a mounting assembly 205, a filter assembly 206, a second conduit 207, a third conduit 208 connected to the second conduit 207 and a docking cover 1054, wherein the two sealing shells 204 are respectively connected to the water pump 203 and the second conduit 207, the mounting assembly 205 is located in the sealing shell 204, and the filter assembly 206 is located in the anzu assembly;And, the regulating mechanism 3 includes a driving shaft 301, a blade assembly 302 arranged outside the driving shaft 301, a placement assembly 304 connected to the blade assembly 302, a motor 305 connected to the driving shaft 301, a retaining frame 306 and a storage assembly 307, wherein the retaining frame 306 is located below the motor 305, and the storage assembly 307 is connected to the motor 305. When processing large parts, the water pump 203 is started, and when the parts are processed by the ultrasonic generator in the cleaning box 101, when the water pump 203 is running, the water pump 203 will The liquid in the cleaning box 101 is extracted through the installation cover 201, and is filtered through the installation component 205 and the filter component 206 and then discharged along the connection cover 209. At this time, the liquid circulates in the cleaning box 101, and squeezes the blade component 302 and the driven blade 303 when discharged from the connection cover 209, so that the driving shaft 301 rotates with the blade component 302 and the driven blade 303. At this time, the placement component 304 on which the valve parts are placed rotates with the rotation of the driving shaft 301. When processing small parts, the water pump 203 and the electric The motor 305 drives the driving shaft 301, the blade assembly 302 and the placement assembly 304 to rotate actively, and the blade assembly 302 will push the liquid to accelerate the flow in the cleaning box, so that the flow rate of the liquid to the left increases, so that the liquid squeezes the pressure assembly 104 and enters the guide assembly 105, and circulates to the cleaning box 101 again, thereby increasing the flow direction of the liquid in the device, completing the cleaning of the small parts at different angles on the outside, so that the device can adjust the angle of the part placement by rotating when cleaning large parts, thereby avoiding the situation of dead angles when cleaning the parts. At the same time, the rotation of the driving shaft 301 can be used to convert and store electricity. When processing small parts, the device can actively promote the flow rate of the liquid inside the cleaning box 101, thereby improving the contact efficiency between the liquid and the parts, and at the same time, increasing the contact direction between the liquid and the parts, thereby ensuring the processing effect of the device on the parts, so that the device can be targeted for different parts. Adjustment, not only avoids the waste of resources, but also ensures the cleaning efficiency and cleaning effect of the parts. ;
[0022] In an embodiment of the present invention, the inner wall of the cleaning box 101 is fixedly connected to the outer wall of the bottom plate 102, the top of the bottom plate 102 is fixedly connected to the isolation plate 103, the outer wall of the isolation plate 103 is fixedly connected to the inner wall of the cleaning box 101, one side of the isolation plate 103 is connected to the pressure component 104, the other end of the pressure component 104 is connected to the guide component 105, the other two ends of the guide component 105 are respectively connected to the front and back of the cleaning box 101, an ultrasonic generator is arranged in the cleaning box 101, the pressure component 104 includes a first guide shell 1041, the first guide shell 1041 is connected to the second guide shell 1042, the size of the first guide shell 1041 is smaller than the second guide shell 1042, A sealing plate 1043 is slidably connected in the first guide shell 1041, one side of the sealing plate 1043 is fixedly connected to one end of an elastic telescopic rod 1044, the other end of the elastic telescopic rod 1044 is fixedly connected to a mounting bracket 1045, and the mounting bracket 1045 is fixedly connected in the second guide shell 1042. The first guide shell 1041 is connected to the isolation plate 103, and the second guide shell 1042 is connected to the guide assembly 105. Due to the provision of the sealing plate 1043 and the elastic telescopic rod 1044, liquid is prevented from entering the second guide shell 1042 only when the water pump 203 is running, thereby ensuring that impurities under the cleaning of the parts can be recovered in real time when large parts are processed, thereby ensuring the cleaning effect of the parts.
[0023] In the embodiment of the present invention, the flow guide assembly 105 includes two drainage covers 1051, and the two drainage covers 1051 are respectively connected to two branch pipes 1052, the two branch pipes 1052 are connected to the same tee 1053, the other end of the tee 1053 is connected to the docking cover 1054, the other side of the docking cover 1054 is connected to the second flow guide shell 1042, the two drainage covers 1051 are respectively connected to the front and back of the cleaning box 101, the lower part of the installation cover 201 is connected to the top of the first conduit 202, and the first conduit 202 is connected to the top of the first conduit 202. 2 is connected to the water pump 203, the sealing shell 204 on one side of the water pump 203 is connected, the two sealing shells 204 are fixedly connected to the outside of the mounting assembly 205, the water pump 203 is connected to the second conduit 207 through the two sealing shells 204 and the mounting assembly 205, the second conduit 207 is connected to the docking cover 1054 through the third conduit 208, the filter assembly 206 is clamped in the mounting assembly 205, the mounting cover 201 is connected to the bottom plate 102, the water pump 203 is fixedly connected to the lower part of the inner wall of the cleaning box 101, and the mounting assembly is designed. 205, placement assembly 304, blade assembly 302 and driven blade 303. When processing large parts, the water pump 203 extracts the liquid above the bottom plate 102 through the installation cover 201 and the first conduit 202 and discharges it into the installation shell 2051. The impurities in the liquid are filtered and blocked by a plurality of filters arranged between the positioning plates 2061, and then discharged along the second conduit 207, the third conduit 208 and the connecting cover 209. At this time, the impurities in the liquid will be retained in the filter between the positioning plates 2061, and the liquid in the flowing state will be discharged from the driven blades. 303 contacts and squeezes the driven blade 303, so that the driven blade 303 drives the driving shaft 301, the mounting block 3021 and the placement box 3041 to rotate. At this time, the large valve parts will roll in the placement box 3041 due to the action of gravity, and the falling speed will be slowed down under the action of liquid buoyancy. On the one hand, it can avoid the occurrence of dead corners of valve parts during the cleaning process, and on the other hand, it can avoid the valve parts from directly hitting the placement box 3041, thereby ensuring the cleaning quality of the valve parts and the service life of the placement box 3041.
[0024] As another embodiment of the present invention, the mounting assembly 205 includes a mounting shell 2051, a sealed bearing 2052 is clamped in the mounting shell 2051, a butt joint 2053 is sleeved in the sealed bearing 2052, two partitions 2054 are fixedly connected to the butt joint 2053, the outer wall of the partition 2054 overlaps the inner wall of the mounting shell 2051, both sides of the mounting shell 2051 are provided with leakage grooves 2055, the size of the leakage groove 2055 is smaller than the size of the partition 2054, one end of the mounting shell 2051 is provided with two slide grooves 2056, and the two slide grooves 2056 are provided with a card slot 2057, and the mounting shell 2051 is connected to the mounting shell 2051 through the card slot 205 7 and the filter assembly 206 are mutually clamped, the two sealing shells 204 are fixedly connected to the outside of the installation shell 2051, the filter assembly 206 includes two positioning plates 2061, the two positioning plates 2061 are fixedly connected by a plurality of limiting columns 2062, a docking hole 2063 is opened on the left side of the left positioning plate 2061, the right side of the right positioning plate 2061 is fixedly connected to two reinforcing ribs 2064, the positioning plate 2061 is fixedly connected to the card plate 2065 through the reinforcing ribs 2064, the other side of the card plate 2065 is fixedly connected with a handle 2066, the outside of the right positioning plate 2061 is fixedly connected with two sliders 2067, the installation shell 2051 The docking joint 2053 is connected to the docking hole 2063 opened in the left positioning plate 2061, the external filter is located between the two positioning plates 2061, and the right positioning plate 2061 is connected to the card slot 2057 through the slider 2067. By designing the installation component 205 and the filter component 206, when processing small parts, the motor 305 and the water pump 203 need to be started. While the water pump 203 circulates the liquid, the motor 305 drives a plurality of active blades 3022 to rotate through the drive shaft 301. When the active blades 3022 rotate, the flow rate of the liquid inside the cleaning box 101 is increased, so that the drainage effect of the single installation cover 201 under the bottom plate 102 is improved. The insufficient rate causes a large amount of liquid to squeeze the sealing plate 1043, causing the sealing plate 1043 to push the elastic telescopic rod 1044 to contract. When the sealing plate 1043 enters the second guide shell 1042, a large amount of liquid will enter the tee 1053 along the first guide shell 1041 and the second guide shell 1042, and then the liquid will be discharged along the branch pipe 1052 and the drain cover 1051, so that part of the liquid can flow toward the front and back of the placement box 3041 where small parts are placed, thereby increasing the different directions in which the liquid contacts the parts in the cleaning box 101, thereby ensuring the cleaning effect of parts of different shapes.
[0025] As another embodiment of the present invention, the outer wall of the driving shaft 301 is fixedly connected to three blade assemblies 302, and one of the blade assemblies 302 is fixedly connected to a plurality of driven blades 303, and the three blade assemblies 302 are fixedly connected to three placement assemblies 304 respectively, the other end of the driving shaft 301 is fixedly connected to the motor 305, the lower part of the motor 305 is fixedly connected to the retaining frame 306, the other end of the motor 305 is fixedly connected to the power storage assembly 307, the lower part of the power storage assembly 307 is fixedly connected to the retaining frame 306, and the power storage assembly 307 is composed of a rectifier and a battery pack. The retaining frame 306 is fixedly connected to one side of the cleaning box 101, the driving shaft 301 is clamped in the connecting cover 209, the placing component 304 includes a mounting block 3021, and a plurality of active blades 3022 are fixedly connected to the outside of the mounting block 3021. The mounting block 3021 is fixedly connected to the outside of the driving shaft 301, and a plurality of active blades 3022 of one mounting block 3021 are fixedly connected to a plurality of driven blades 303. The placing component 304 includes a placing box 3041, and the placing box 3041 is hinged with the cover plate 3042 through a pin shaft. The cover plate 3042 is fixedly connected to the outside of the driving shaft 301. The cover plate 3042 is connected to the placement box 3041 through the installation buckle 3043. A plurality of leakage holes 3044 are provided on the outside of the placement box 3041. The placement box 3041 is fixedly connected to the outside of the installation block 3021. When the filter screen between the positioning plates 2061 needs to be replaced, the handle 2066 only needs to be rotated along the card slot 2057. When the slider 2067 slides in the card slot 2057 to the position of the slide slot 2056, the partitions 2054 on both sides will seal the two leakage grooves 2055. At this time, the positioning plate 2061 and the card plate 2065 need to be pulled out. After the filter screen is replaced or cleaned, the filter screen between the two positioning plates 2061 can be inserted again after cleaning, so that the slider 2067 enters the slide groove 2056, and after docking with the docking joint 2053 through the docking hole 2063, the slider 2067 is rotated clockwise to slide into the card groove 2057, and the partition plate 2054 is misaligned with the leakage groove 2055, so that the device can be used to check or replace the filter screen, avoiding liquid leakage during the replacement process, and after the replacement is completed, it can be quickly assembled, reducing the difficulty of using the device.
[0026] Working principle: This embodiment provides a cleaning device and a cleaning method for valve production. When processing large parts, the water pump 203 extracts the liquid above the bottom plate 102 through the installation cover 201 and the first conduit 202 and discharges it into the installation shell 2051. The impurities in the liquid are filtered and blocked by a plurality of filter screens arranged between the positioning plates 2061, and then discharged along the second conduit 207, the third conduit 208 and the connecting cover 209. At this time, the impurities in the liquid will be retained in the filter screens between the positioning plates 2061, and the liquid in the flowing state will contact and squeeze the driven blades 303, so that the driven blades 303 drive the driving shaft 301, the installation block 3021 and the placement box 3041 to rotate. At this time, the large valve parts will roll in the placement box 3041 due to the action of gravity, and the falling speed will be slowed down by the action of the buoyancy of the liquid; When processing small parts, the motor 305 and the water pump 203 need to be started. While the water pump 203 circulates the liquid, the motor 305 drives a plurality of active blades 3022 to rotate through the drive shaft 301. When the active blades 3022 rotate, the flow rate of the liquid inside the cleaning box 101 is increased, so that the drainage efficiency of the single mounting cover 201 under the bottom plate 102 is insufficient, so that a large amount of liquid squeezes the sealing plate 1043, so that the sealing plate 1043 pushes the elastic telescopic rod 1044 to shrink, and when the sealing plate 1043 enters the second guide shell 1042, a large amount of liquid will enter the tee 1053 along the first guide shell 1041 and the second guide shell 1042, and then the liquid will be discharged along the branch pipe 1052 and the drainage cover 1051; When the filter screen between the positioning plates 2061 needs to be replaced, it is only necessary to rotate the handle 2066 along the slot 2057. When the slider 2067 slides to the slide slot 2056 position in the slot 2057, the partitions 2054 on both sides will seal the two leakage grooves 2055. At this time, it is necessary to pull out the positioning plate 2061 and the card plate 2065, and then replace or clean the filter screen between the two positioning plates 2061. After cleaning, insert it again so that the slider 2067 enters the slide slot 2056, and after docking with the docking joint 2053 through the docking hole 2063, rotate it clockwise so that the slider 2067 slides into the slot 2057, and the partition 2054 will be misaligned with the leakage groove 2055.
[0027] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A valve production cleaning device, characterized in that: include, A cleaning mechanism (1) comprises a cleaning box (101), a bottom plate (102) arranged in the cleaning box (101), a separation plate (103) located above the bottom plate (102), a pressure component (104) and a flow guide component (105), wherein the pressure component (104) is connected to the separation plate (2054), and one end of the flow guide component (105) is connected to the pressure component (104); and, A circulation mechanism (2), comprising a mounting cover (201), a first conduit (202) arranged below the mounting cover (201), a water pump (203) connected to the first conduit (202), two sealing shells (204), a mounting assembly (205), a filtering assembly (206), a second conduit (207), a third conduit (208) connected to the second conduit (207), and a docking cover (1054), wherein the two sealing shells (204) are respectively connected to the water pump (203) and the second conduit (207), the mounting assembly (205) is located in the sealing shell (204), and the filtering assembly (206) is located in the anzu assembly; and, An adjusting mechanism (3) comprises a driving shaft (301), a blade assembly (302) arranged outside the driving shaft (301), a placement assembly (304) connected to the blade assembly (302), a motor (305) connected to the driving shaft (301), a retaining frame (306), and an electricity storage assembly (307), wherein the retaining frame (306) is located below the motor (305), and the electricity storage assembly (307) is connected to the motor (305); The pressure assembly (104) comprises a first flow guide shell (1041), the first flow guide shell (1041) is connected to a second flow guide shell (1042), the size of the first flow guide shell (1041) is smaller than that of the second flow guide shell (1042), a sealing plate (1043) is slidably connected inside the first flow guide shell (1041), one side of the sealing plate (1043) is fixedly connected to one end of an elastic telescopic rod (1044), the other end of the elastic telescopic rod (1044) is fixedly connected to a mounting frame (1045), and the mounting frame (1045) is fixedly connected inside the second flow guide shell (1042); The first flow guide shell (1041) is connected to the isolation plate (103), and the second flow guide shell (1042) is connected to the flow guide assembly (105); The flow guide assembly (105) comprises two drainage covers (1051), and the two drainage covers (1051) are respectively connected to two branch pipes (1052), the two branch pipes (1052) are connected to the same tee (1053), and the other end of the tee (1053) is connected to a docking cover (1054); The other side of the docking cover (1054) is connected to the second flow guide shell (1042), and the two drainage covers (1051) are respectively connected to the front and back sides of the cleaning box (101); The mounting assembly (205) comprises a mounting shell (2051), a sealed bearing (2052) is clamped inside the mounting shell (2051), a docking joint (2053) is sleeved inside the sealed bearing (2052), two partitions (2054) are fixedly connected to the outside of the docking joint (2053), the outer wall of the partition (2054) overlaps the inner wall of the mounting shell (2051), both sides of the mounting shell (2051) are provided with leakage grooves (2055), the size of the leakage grooves (2055) is smaller than the size of the partition (2054), one end of the mounting shell (2051) is provided with two slide grooves (2056), and the two slide grooves (2056) are provided with a clamping groove (2057); The installation shell (2051) is mutually engaged with the filter assembly (206) via the engagement groove (2057), and the two sealing shells (204) are both fixedly connected to the outside of the installation shell (2051); The outer wall of the driving shaft (301) is fixedly connected to three blade assemblies (302), and the outside of one blade assembly (302) is fixedly connected to a plurality of driven blades (303), and the three blade assemblies (302) are respectively fixedly connected to three placement assemblies (304). The other end of the driving shaft (301) is fixedly connected to a motor (305), and the bottom of the motor (305) is fixedly connected to a retaining frame (306). The other end of the motor (305) is fixedly connected to a power storage assembly (307), and the bottom of the power storage assembly (307) is fixedly connected to the retaining frame (306). The power storage assembly (307) is composed of a rectifier and a battery. The retaining frame (306) is fixedly connected to one side of the cleaning box (101), and the driving shaft (301) is clamped in the connecting cover (209); The placement component (304) comprises a mounting block (3021), and a plurality of active blades (3022) are fixedly connected to the outside of the mounting block (3021); The mounting block (3021) is fixedly connected to the outside of the driving shaft (301), and a plurality of active blades (3022) of one mounting block (3021) are fixedly connected to a plurality of driven blades (303); The placement assembly (304) comprises a placement box (3041), the placement box (3041) is hinged to a cover plate (3042) via a pin shaft, a mounting buckle (3043) is fixedly connected to the outside of the cover plate (3042), the cover plate (3042) is snap-connected to the placement box (3041) via the mounting buckle (3043), and a plurality of liquid leakage holes (3044) are provided on the outside of the placement box (3041); The placement box (3041) is fixedly connected to the outside of the mounting block (3021).
2. The valve production cleaning device according to claim 1, characterized in that: The inner wall of the cleaning box (101) is fixedly connected to the outer wall of the bottom plate (102); the top of the bottom plate (102) is fixedly connected to the isolation plate (103); the outer wall of the isolation plate (103) is fixedly connected to the inner wall of the cleaning box (101); one side of the isolation plate (103) is connected to a pressure assembly (104); the other end of the pressure assembly (104) is connected to a flow guide assembly (105); the other two ends of the flow guide assembly (105) are respectively connected to the front and back sides of the cleaning box (101); and an ultrasonic generator is arranged in the cleaning box (101).
3. The valve production cleaning device according to claim 2, characterized in that: The bottom of the installation cover (201) is connected to the top of the first conduit (202); the other end of the first conduit (202) is connected to the water pump (203); the sealing shell (204) on one side of the water pump (203) is connected; the two sealing shells (204) are fixedly connected to the outside of the installation component (205); the water pump (203) is connected to the second conduit (207) through the two sealing shells (204) and the installation component (205); the second conduit (207) is connected to the docking cover (1054) through the third conduit (208); and the filter component (206) is clamped in the installation component (205); The mounting cover (201) is in communication with the bottom plate (102), and the water pump (203) is fixedly connected below the inner wall of the cleaning box (101).
4. The valve production cleaning device according to claim 3, characterized in that: The filter assembly (206) comprises two positioning plates (2061), the two positioning plates (2061) are fixedly connected via a plurality of limiting columns (2062), a docking hole (2063) is provided on the left side of the left positioning plate (2061), the right side of the right positioning plate (2061) is fixedly connected to two reinforcing ribs (2064), the positioning plate (2061) is fixedly connected to a clamping plate (2065) via the reinforcing ribs (2064), the other side of the clamping plate (2065) is fixedly connected to a handle (2066), and two sliders (2067) are fixedly connected to the outside of the right positioning plate (2061); The mounting shell (2051) is snap-fitted into a docking hole (2063) provided in the left positioning plate (2061) via a docking joint (2053); the external filter is located between the two positioning plates (2061); and the right positioning plate (2061) is snap-fitted into a card slot (2057) via a slider (2067).
5. A cleaning method for a valve production cleaning device according to claim 4, characterized in that: The following steps are involved: S1. When in use, a large valve part is placed in a placement assembly (304) on the right, and a small valve part is placed in two placement assemblies (304) on the left, and whether to start the motor (305) is selected according to whether to process a large part or a small part; S2. When processing large parts, the water pump (203) is started. When the parts are processed by the ultrasonic generator in the cleaning box (101), when the water pump (203) is running, the water pump (203) extracts the liquid in the cleaning box (101) through the installation cover (201), and the liquid is filtered by the installation component (205) and the filter component (206) and then discharged along the connection cover (209). At this time, the liquid circulates in the cleaning box (101) and squeezes the blade component (302) and the driven blade (303) when it is discharged from the connection cover (209), so that the drive shaft (301) rotates with the blade component (302) and the driven blade (303). At this time, The placement assembly (304) on which the valve parts are placed rotates with the rotation of the drive shaft (301). When processing small parts, the water pump (203) and the motor (305) are started, and the motor (305) drives the drive shaft (301), the blade assembly (302) and the placement assembly (304) to actively rotate, and the blade assembly (302) will push the liquid in the cleaning box to accelerate the flow, so that the flow rate of the liquid to the left increases, so that the liquid squeezes the pressure assembly (104) and enters the guide assembly (105), and circulates to the cleaning box (101) again, thereby increasing the flow direction of the liquid in the device, and completing the cleaning of the small parts at different angles on the outside.
Citation Information
Patent Citations
Efficient and environment-friendly cleaning method of parts for valve production
CN107824537A
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CN115301631A
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