A cleaning device for producing porcelain aluminum plates

By designing a cleaning device that integrates ultrasonic cleaning, rinsing and drying functions, the existing cleaning device has solved the problem of single function and slow cleaning speed, and achieved efficient cleaning and drying effects.

CN222724992UActive Publication Date: 2025-04-08JIUZHOU INTELLIGENT MFG (ANHUI) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421931803.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-04-08
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing cleaning devices for the production of porcelain aluminum plates are relatively single in functionality and have a slow cleaning speed, which affects working efficiency.

Method used

A cleaning device including an ultrasonic cleaning tank, a rinsing tank and a drying tank is designed, and ultrasonic cleaning, rinsing and drying of porcelain aluminum plates is realized through the cleaning tooling driven by electric slide rails and servo motors.

Benefits of technology

It improves cleaning efficiency, ensures cleaning effect, avoids impurities adsorbing on the surface of porcelain aluminum plates, and improves overall working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cleaning devices, and in particular to a cleaning device for producing porcelain aluminum plates, comprising a cleaning box and a cleaning tool, wherein a supporting foot is fixedly installed on the side of the lower end of the cleaning box, a fixing plate is fixedly installed on the rear side of the upper end of the cleaning box, an ultrasonic cleaning tank, a rinsing tank and a drying tank are arranged in sequence from left to right on the upper end face of the cleaning box, electric slide rails are fixedly installed on the left and right sides of the front end of the fixing plate, a lifting slide seat is slidably connected to the front end face of the electric slide rail, a transverse guide track is fixedly installed between the two lifting slide seats, and a rack is fixedly installed above the transverse guide track between the two lifting slide seats; the utility model can realize cleaning, rinsing and drying work, and improves work efficiency, and the residual sewage and adsorbed impurities are cleaned during rinsing, and the lateral blowing of the air outlet during drying can prevent impurities from being adsorbed on the surface of the porcelain aluminum plate during drying, thereby ensuring the cleaning effect.
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Description

Technical Field

[0001] The utility model relates to the field of cleaning devices, in particular to a cleaning device for producing porcelain-baked aluminum plates. Background Art

[0002] Porcelain aluminum sheet is a composite decorative sheet material formed by spraying porcelain paint on metal materials such as aluminum or aluminum alloy, drying and hardening, and forming a very natural wood grain texture and texture on the surface of the metal substrate. It also has the strength of metal and outstanding fire resistance, and has excellent sun resistance, wear resistance and corrosion resistance. In the production of porcelain aluminum sheet, it is necessary to use a cleaning device to clean its surface for subsequent processing;

[0003] The existing cleaning devices for porcelain aluminum plate production have relatively simple functions. The cleaning is all done by water washing. Long-term cleaning work can easily lead to more impurities in the cleaning pool, affecting the subsequent cleaning effect. The flushing method consumes more water and has a slow cleaning speed, affecting work efficiency.

[0004] Therefore, in view of the problem that the existing cleaning devices for porcelain aluminum plate production have relatively simple functionality and slow cleaning speed, which affects work efficiency, a cleaning device for porcelain aluminum plate production can be designed to facilitate synchronous cleaning, rinsing and drying, thereby ensuring the cleaning effect and improving work efficiency. Utility Model Content

[0005] In order to overcome the problem that the existing cleaning devices for porcelain aluminum plate production have relatively single functionality and slow cleaning speed, which affects work efficiency.

[0006] The technical scheme of the utility model is as follows: a cleaning device for producing porcelain aluminum plates comprises a cleaning box and a cleaning tool. A supporting foot is fixedly installed on the side of the lower end of the cleaning box, a fixing plate is fixedly installed on the rear side of the upper end of the cleaning box, an ultrasonic cleaning tank, a rinsing tank and a drying tank are arranged in sequence from left to right on the upper end surface of the cleaning box, electric slide rails are fixedly installed on the left and right sides of the front end of the fixing plate, a lifting slide seat is slidably connected on the front end surface of the electric slide rail, a transverse guide rail is fixedly installed between the two lifting slide seats, a displacement seat is slidably connected on the front end surface of the transverse guide rail, a rack is fixedly installed above the transverse guide rail between the two lifting slide seats, a motor box is fixedly installed on the front end of the displacement seat, an ultrasonic oscillation device is arranged at the bottom of the ultrasonic cleaning tank, a cleaning tool is arranged on the inner side of the ultrasonic cleaning tank, a stirring assembly is arranged at the bottom of the inner side of the rinsing tank, an air blowing port is arranged on the rear end surface of the inner side of the drying tank, and a drying assembly is arranged on the rear side of the drying tank inside the cleaning box.

[0007] Preferably, a servo motor is provided in the motor box, and the output end of the servo motor extends to the top of the motor box where a gear is fixedly installed. The gear and the rack are meshingly connected. The servo motor drives the gear to rotate and, through meshing with the rack, conveniently drives the movement of the displacement seat.

[0008] Preferably, a drainage baffle is provided at the bottom of the drying tank, a drainage trough is provided on the right side of the bottom of the drying tank, a drainage pipe is provided at the right end of the cleaning box, and the drainage pipe and the drainage trough are connected to facilitate drainage and avoid water accumulation inside the drying tank.

[0009] Preferably, the cleaning tool includes a fixed base plate, a mounting rail is fixedly installed at the front end of the fixed base plate, three mounting rails are evenly spaced, clamping plates are provided on the left and right sides of the surface of the mounting rail, rubber pads are provided on the inner side of the surface of the clamping plate, the upper end of the fixed base plate and the lower end of the displacement seat are fixedly connected, the clamping plates on both sides facilitate the clamping of the porcelain aluminum plate, and the contact of the rubber pads increases the friction and ensures the stability of the clamping.

[0010] Preferably, a double-headed motor is fixedly installed inside the mounting rail, threaded rods are fixedly installed on both ends of the double-headed motor, displacement blocks are threadedly connected to the surfaces of the two threaded rods, and sliding grooves are provided on the left and right sides of the front end surface of the mounting rail, a connecting seat is slidably installed in the sliding groove, the rear end of the connecting seat is fixedly connected to the displacement block, and the front end of the connecting seat is fixedly connected to the clamping plate, the threads of the two threaded rods are in opposite directions, and one end of the threaded rod away from the double-headed motor is rotatably connected to the mounting rail, accordion-type protective covers are provided on the left and right ends of the connecting seat and are located in the sliding groove, and the double-headed motor is used to drive the threaded rod to rotate, so that the displacement block drives the connecting seat to move, and the spacing between the two clamping plates can be adjusted to achieve clamping.

[0011] Preferably, the stirring assembly includes stirring blades, a rotating motor is fixedly installed at the lower end of the interior of the cleaning box, a mounting groove is opened at the bottom of the rinsing tank, the output end of the rotating motor extends to the inner side of the mounting groove and a mounting seat is fixedly installed, the stirring blades are distributed in a circular array, the stirring blades and the mounting seat are fixedly connected, the mounting seat is driven to rotate by the rotating motor, and the stirring blades stir the water flow in the rinsing tank, so that the internal water flow forms a vortex, which facilitates the rinsing work.

[0012] Preferably, the drying component includes an air supply channel, an air supply channel is opened inside the cleaning box, a protective net is arranged in the blowing port, the blowing ports are distributed at equal intervals, and the air supply channel and the blowing ports are connected, a heating wire is arranged in the air supply channel, an air supply fan is installed on the side of the rear end of the cleaning box, the output end of the air supply fan is connected to the rear end of the air supply channel, the air supply fan is used to drive the airflow, and air is blown in the air supply channel. When passing through the heating wire, the airflow is heated, and finally hot air is blown out from the blowing port to achieve drying.

[0013] Beneficial effects of the utility model:

[0014] The cleaning device for the production of porcelain aluminum plates uses a cleaning tool to clamp the porcelain aluminum plates. The clamping plates on both sides are attached to the two sides of the porcelain aluminum plates. The rubber pads are used for protection and increase the friction force to ensure the stability of the clamping. Then, the electric slide rail drives the lifting slide to move up and down, so that the cleaning tool drives the porcelain aluminum plates into the ultrasonic cleaning tank. The ultrasonic oscillation device at the bottom realizes the ultrasonic cleaning work. After cleaning, the electric slide rail lifts the cleaning tool to the outside of the ultrasonic cleaning tank. The servo motor drives the gear to rotate and mesh with the rack. The displacement seat slides on the transverse guide track, which makes it convenient to send the porcelain aluminum plate into the rinsing tank. The bottom stirring component drives the water flow to rotate, so that the porcelain aluminum plate can be rinsed. Finally, the porcelain aluminum plate is sent to the drying tank, and the drying component is used to dry the porcelain aluminum plate. The cleaning, rinsing and drying work can be realized, and the work efficiency is improved. The residual sewage and adsorbed impurities are cleaned during rinsing, and the horizontal blowing of the air outlet during drying can prevent impurities from being adsorbed on the surface of the porcelain aluminum plate during drying, thereby ensuring the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure shows the overall structure of the cleaning device for producing porcelain aluminum plates of the utility model;

[0016] Figure 2 Shown is a schematic diagram of the cleaning tooling structure of the cleaning device for porcelain aluminum plate production of the utility model;

[0017] Figure 3 Shown is a schematic diagram of the internal structure of the cleaning box of the cleaning device for producing porcelain aluminum plates of the utility model;

[0018] Figure 4 The schematic diagram of the cross-sectional structure of the guide rail of the cleaning device for producing porcelain aluminum plates of the utility model is shown;

[0019] Figure 5 The diagram shows the internal structure of the drying tank of the cleaning device for producing porcelain aluminum plates of the utility model;

[0020] Figure 6 Shown is a schematic diagram of the internal structure of the motor box of the cleaning device for porcelain aluminum plate production of the utility model.

[0021] Explanation of the reference numerals: 1. cleaning box; 2. supporting foot; 3. fixing plate; 4. ultrasonic cleaning tank; 41. fixing bottom plate; 42. mounting guide rail; 421. double-headed motor; 422. threaded rod; 423. displacement block; 424. slide groove; 425. connecting seat; 43. clamping plate; 5. rinsing tank; 51. stirring blade; 52. rotating motor; 53. mounting groove; 54. mounting seat; 6. drying tank; 61. drainage groove; 7. electric slide rail; 8. lifting slide seat; 9. horizontal guide rail; 10. displacement seat; 11. rack; 12. motor box; 121. servo motor; 122. gear; 13. air outlet; 131. air supply channel; 132. air supply fan. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] See also Figure 1-Figure 6 The utility model provides an embodiment: a cleaning device for producing porcelain aluminum plates, including a cleaning box 1, and also including a cleaning tool. A supporting foot seat 2 is fixedly installed on the side of the lower end of the cleaning box 1, and a fixing plate 3 is fixedly installed on the rear side of the upper end of the cleaning box 1. The upper end surface of the cleaning box 1 is provided with an ultrasonic cleaning tank 4, a rinsing tank 5 and a drying tank 6 from left to right in sequence. Electric slide rails 7 are fixedly installed on both sides of the front end of the fixing plate 3. A lifting slide seat 8 is slidably connected to the front end surface of the electric slide rail 7. A transverse guide rail 9 is fixedly installed between the two lifting slide seats 8. A displacement seat 10 is slidably connected to the front end surface of the transverse guide rail 9. A rack 11 is fixedly installed above the transverse guide rail 9 between the two lifting slide seats 8. A motor box 12 is fixedly installed at the front end of the displacement seat 10. A servo motor 121 is provided in the motor box 12. The output end of the servo motor 121 extends to the top of the motor box 12 and is fixedly installed with a gear 122. The gear 122 is meshingly connected with the rack 11 , an ultrasonic oscillation device is arranged at the bottom of the ultrasonic cleaning tank 4, a cleaning tool is arranged on the inner side of the ultrasonic cleaning tank 4, a stirring component is arranged at the bottom of the inner side of the rinsing tank 5, and a blowing port 13 is arranged on the rear end surface of the inner side of the drying tank 6. A drying component is arranged at the rear side of the drying tank 6 inside the cleaning box 1, a drainage baffle is arranged at the bottom of the drying tank 6, a drainage tank 61 is arranged on the right side of the bottom of the drying tank 6, and a drainage pipe is arranged at the right end of the cleaning box 1, and the drainage pipe and the drainage tank 61 are connected. The cleaning tool is used to clamp the porcelain aluminum plate, and the electric slide rail 7 and the horizontal guide rail 9 are adapted to drive the cleaning tool to move, so as to facilitate the transportation of the porcelain aluminum plate between the ultrasonic cleaning tank 4, the rinsing tank 5 and the drying tank 6. The porcelain aluminum plate first enters the ultrasonic cleaning tank 4 to realize ultrasonic cleaning, and then enters the rinsing tank 5 to be rinsed to remove adsorbed impurities and sewage, and finally is dried by the drying component, so as to realize cleaning, rinsing and drying work, thereby improving work efficiency.

[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 In this embodiment, the cleaning tool includes a fixed base plate 41, a mounting guide rail 42 is fixedly installed at the front end of the fixed base plate 41, and three mounting guide rails 42 are distributed at equal intervals. Clamping plates 43 are arranged on the left and right sides of the surface of the mounting guide rail 42, and a rubber pad is arranged on the inner side of the surface of the clamping plate 43. The upper end of the fixed base plate 41 is fixedly connected to the lower end of the displacement seat 10, and a double-headed motor 421 is fixedly installed inside the mounting guide rail 42. Threaded rods 422 are fixedly installed at both ends of the double-headed motor 421. Displacement blocks 423 are threadedly connected to the surfaces of the two threaded rods 422. Slide grooves 424 are opened on the left and right sides of the front end surface of the mounting guide rail 42, and the connecting seat 42 is slidably installed in the slide groove 424. 5. The rear end of the connecting seat 425 is fixedly connected to the displacement block 423, and the front end of the connecting seat 425 is fixedly connected to the clamping plate 43. The thread directions of the two threaded rods 422 are opposite. One end of the threaded rod 422 away from the double-headed motor 421 is rotatably connected to the mounting guide rail 42. The left and right ends of the connecting seat 425 and located in the slide groove 424 are provided with accordion-type protective covers. The double-headed motor 421 is used to drive the threaded rod 422 to rotate, so that the displacement block 423 can drive the connecting seat 425 to move, so that the clamping plates 43 on both sides move synchronously, thereby clamping the porcelain aluminum plate, and contacting the surface of the porcelain aluminum plate through the rubber pad, which is convenient for damaging the surface of the porcelain aluminum plate, and increases the friction force, ensuring the stability of the clamping.

[0025] See also Figure 1 , Figure 3 In this embodiment, the stirring assembly includes a stirring blade 51, a rotating motor 52 is fixedly installed at the lower end of the interior of the cleaning box 1, a mounting groove 53 is opened at the bottom of the rinsing tank 5, the output end of the rotating motor 52 extends to the inner side of the mounting groove 53 and a mounting seat 54 is fixedly installed, the stirring blades 51 are distributed in a ring array, the stirring blades 51 and the mounting seat 54 are fixedly connected, the rotating motor 52 drives the stirring blades 51 to rotate, and stirring can be performed in the rinsing tank 5, driving the internal water flow to facilitate the rinsing operation.

[0026] See also Figure 1 , Figure 3 , Figure 5In this embodiment, the drying component includes an air supply channel 131. The interior of the cleaning box 1 is provided with an air supply channel 131. A protective net is provided in the blowing port 13. The blowing ports 13 are distributed at equal intervals, and the air supply channel 131 and the blowing ports 13 are connected. A heating wire is provided in the air supply channel 131. An air supply fan 132 is installed on the side of the rear end of the cleaning box 1. The output end of the air supply fan 132 is connected to the rear end of the air supply channel 131. The air supply fan 132 drives the air flow to blow air in the air supply channel 131. When passing through the heating wire, the air flow is heated, and finally hot air is blown out from the blowing port 13 to achieve drying.

[0027] When working, the porcelain aluminum plate is placed in the cleaning tooling, and the double-headed motor 421 drives the threaded rod 422 to rotate, so that the displacement block 423 can drive the connecting seat 425 to move, so that the clamping plates 43 on both sides move synchronously, so as to clamp the porcelain aluminum plate, and contact the surface of the porcelain aluminum plate through the rubber pad, which is convenient for damaging the surface of the porcelain aluminum plate, and increases the friction force to ensure the stability of the clamping, and uses the electric slide rail 7 to drive the lifting slide seat 8 to move up and down, and adapts the servo motor 121 to drive the gear 122 to rotate, and meshes with the rack 11, so that the displacement seat 10 slides on the lateral guide rail 9, which can drive the porcelain aluminum plate to move laterally and up and down, and the cleaning During washing, the cleaning work is first sent to the ultrasonic cleaning tank 4 for preliminary cleaning, and then sent to the rinsing tank 5 to clean the sewage and impurities adsorbed on the porcelain aluminum plate, and finally sent to the drying tank 6, and the air supply fan 132 is used to drive the air flow, and blow air in the air supply channel 131. When passing through the heating wire, the air flow is heated, and finally hot air is blown out from the blowing port 13 to achieve drying. The cleaning, rinsing and drying work can be achieved, and the work efficiency is improved. During rinsing, the residual sewage and adsorbed impurities will be cleaned, and during drying, the horizontal blowing of the blowing port 13 can prevent impurities from being adsorbed on the surface of the porcelain aluminum plate while drying, thereby ensuring the cleaning effect.

[0028] Through the above steps, cleaning, rinsing and drying can be achieved, which improves work efficiency. During rinsing, the residual sewage and adsorbed impurities are cleaned away, and during drying, the air outlet 13 blows horizontally to avoid impurities being adsorbed on the surface of the porcelain aluminum plate during drying, thereby ensuring the cleaning effect, so as to solve the problem that the existing cleaning device for porcelain aluminum plate production has a relatively single functionality and a slow cleaning speed, which affects work efficiency.

Claims

1. A cleaning device for producing a porcelain-baked aluminum plate, comprising a cleaning box (1), characterized in that: The cleaning tool also includes a cleaning tool, wherein a support foot (2) is fixedly installed on the side of the lower end of the cleaning box (1), a fixing plate (3) is fixedly installed on the rear side of the upper end of the cleaning box (1), and an ultrasonic cleaning tank (4), a rinsing tank (5) and a drying tank (6) are arranged on the upper end surface of the cleaning box (1) from left to right in sequence, and electric slide rails (7) are fixedly installed on the left and right sides of the front end of the fixing plate (3), and a lifting slide seat (8) is slidably connected to the front end surface of the electric slide rail (7), and a transverse guide rail (9) is fixedly installed between the two lifting slide seats (8), and the front end of the transverse guide rail (9) is fixedly installed. The end surface is slidably connected to a displacement seat (10); a rack (11) is fixedly installed between the two lifting slides (8) and located above the transverse guide rail (9); a motor box (12) is fixedly installed at the front end of the displacement seat (10); an ultrasonic oscillation device is arranged at the bottom of the ultrasonic cleaning tank (4); a cleaning tool is arranged on the inner side of the ultrasonic cleaning tank (4); a stirring component is arranged at the bottom of the inner side of the rinsing tank (5); a blowing port (13) is arranged on the rear end surface of the inner side of the drying tank (6); and a drying component is arranged inside the cleaning box (1) and located at the rear side of the drying tank (6).

2. A cleaning device for producing porcelain-baked aluminum plates according to claim 1, characterized in that: A servo motor (121) is arranged in the motor box (12); an output end of the servo motor (121) extends to the top of the motor box (12) where a gear (122) is fixedly mounted; the gear (122) is meshingly connected to the rack (11).

3. A cleaning device for producing porcelain-baked aluminum plates according to claim 1, characterized in that: A drainage baffle is provided at the bottom of the drying trough (6), a drainage trough (61) is provided on the right side of the bottom of the drying trough (6), and a drainage pipe is provided at the right end of the cleaning box (1), and the drainage pipe and the drainage trough (61) are connected.

4. A cleaning device for producing porcelain-baked aluminum plates according to claim 1, characterized in that: The cleaning tool comprises a fixed bottom plate (41), a mounting guide rail (42) is fixedly mounted on the front end of the fixed bottom plate (41), three mounting guide rails (42) are distributed at equal intervals, a clamping plate (43) is arranged on both left and right sides of the surface of the mounting guide rail (42), a rubber pad is arranged on the inner side of the surface of the clamping plate (43), and the upper end of the fixed bottom plate (41) is fixedly connected to the lower end of the displacement seat (10).

5. A cleaning device for producing porcelain-baked aluminum plates according to claim 1, characterized in that: A double-headed motor (421) is fixedly installed inside the mounting rail (42), and threaded rods (422) are fixedly installed at both left and right ends of the double-headed motor (421), and displacement blocks (423) are threadedly connected to the surfaces of the two threaded rods (422). Slide grooves (424) are provided on both left and right sides of the front end surface of the mounting rail (42), and a connecting seat (425) is slidably installed in the slide groove (424). The rear end of the connecting seat (425) is fixedly connected to the displacement block (423), and the front end of the connecting seat (425) is fixedly connected to the clamping plate (43). The thread directions of the two threaded rods (422) are opposite, and one end of the threaded rod (422) away from the double-headed motor (421) is rotatably connected to the mounting rail (42), and an accordion-type protective cover is provided at both left and right ends of the connecting seat (425) and located in the slide groove (424).

6. A cleaning device for producing porcelain-baked aluminum plates according to claim 1, characterized in that: The stirring assembly comprises stirring blades (51), a rotating motor (52) is fixedly mounted at the lower end of the interior of the cleaning box (1), a mounting groove (53) is provided at the bottom of the rinsing tank (5), an output end of the rotating motor (52) extends to the inner side of the mounting groove (53) and a mounting seat (54) is fixedly mounted thereon, the stirring blades (51) are distributed in a ring array, and the stirring blades (51) and the mounting seat (54) are fixedly connected.

7. A cleaning device for producing porcelain-baked aluminum plates according to claim 1, characterized in that: The drying component comprises an air supply channel (131), the interior of the cleaning box (1) is provided with an air supply channel (131), a protective net is arranged in the air blowing port (13), the air blowing ports (13) are distributed at equal intervals, and the air supply channel (131) and the air blowing ports (13) are connected, a heating wire is arranged in the air supply channel (131), an air supply fan (132) is installed on the side of the rear end of the cleaning box (1), and the output end of the air supply fan (132) is connected to the rear end of the air supply channel (131).

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