Steel ball pouring mold modeling device
By designing an automated steel ball casting mold shaping device, the problem in the existing technology that manual cleaning and inspection of steel balls after casting increases labor intensity is solved, automatic cooling, detection and damage treatment of steel balls are realized, and production efficiency and products are improved. quality.
Patent Information
- Application Number
- CN202411467536.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the existing steel ball pouring equipment is completed, staff need to manually clean and inspect it, which increases labor intensity.
A steel ball -pouring mold modeling device is designed, including automatic cleaning and detection mechanisms. The automatic cooling and detection of steel balls are achieved by sliding the sealing plate and cooling warehouse, and the electromagnetic probe trapped instrument is used for non -broken detection, and the damaged steel balls are treated through the scoop pipe and melting warehouse.
The automated cleaning and detection of steel balls is achieved, reducing the labor intensity of staff, and improving production efficiency and product quality.
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Figure CN119328074A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel ball casting, in particular to a steel ball casting mold shaping device. Background Art
[0002] Steel ball is a general term for steel balls, steel segments and special-shaped grinding bodies. According to the appearance, it can be divided into round balls, capsule balls, elliptical balls, yin-yang balls, hollow balls, multi-faceted balls, multi-missing balls, etc. Steel ball production methods generally include forging, rolling, semi-solid forming and casting. Due to historical inheritance and some special use conditions and comprehensive environment and background in the mineral processing industry, steel balls and rolled balls account for a considerable proportion in these industries. Semi-solid forming has the characteristics of unconventional casting and cannot be explained by simple die casting. It has attracted people's attention with its excellent performance formed by an advanced technology that is similar to casting and forging, and has the advantages of both casting and forging. Cast steel balls are easy to achieve the expansion advantage of low-investment large-scale production with their simple, flexible and reliable production methods, especially when experts and engineers use various advanced processes and alloy composition designs in the face of steelmaking furnaces, and use endless imagination to create newer and more advanced varieties one after another to meet the sense of achievement brought by the competition needs, which is more than ordinary people can experience. The high cost-effectiveness and sustainable development potential of steel balls make them the main force in the production of steel balls in today's crushing industry, especially in the cement crushing industry.
[0003] The existing steel ball casting mold molding device has a relatively simple structure. After the steel balls are cast, the existing steel ball casting equipment needs to be manually cleaned by staff. At the same time, after the steel balls are collected, the staff manually inspect them. If defective products are found, they will be sorted, which increases the labor intensity of the staff.
[0004] To this end, the present invention provides a steel ball casting mold molding device to solve the above problems. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a steel ball casting mold shaping device to solve the above problems.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a steel ball casting mold molding device, comprising: Support legs, and a gantry frame arranged on the inner wall of the telescopic support legs; A pouring mechanism, which is used for pouring steel balls; A cleaning mechanism, which is used to clean the inner wall of the mold, and a cooling chamber arranged on one side of the cleaning mechanism; A detection mechanism, the detection mechanism is used to perform storage detection on steel balls; The inner wall of the support leg is slidably connected to the side wall of the gantry, the bottom of the gantry is fixedly connected to a pouring mechanism, one side of the support leg is fixedly connected to the side wall of the cooling bin, the top of the cooling bin is fixedly connected to the bottom of the detection mechanism, the side of the cooling bin away from the gantry is fixedly connected to the side of the cleaning mechanism close to the detection mechanism, and one end of the cleaning mechanism is connected to the top of the pouring mechanism; Wherein, the pouring mechanism comprises: A hydraulic pump, and a hydraulic rod arranged at the bottom of the hydraulic pump; A storage box, and an upper mold arranged at the bottom of the storage box; A lower mold, and a limiting rod arranged at the bottom of the lower mold; The top of the hydraulic pump is fixedly connected to the top of the inner wall of the gantry, the hydraulic pump is fixedly connected to the hydraulic rod through the output end, the side wall of the hydraulic rod is fixedly connected to the inner wall of the storage box, the bottom of the storage box is connected to the top of the upper mold, the bottom of the hydraulic rod is fixedly connected to the top of the upper mold, the side wall of the limit rod is fixedly connected to the inner wall of the gantry, the top of the limit rod is fixedly connected to the bottom of the lower mold, and the bottom of the upper mold is slidably connected to the top of the lower mold.
[0007] Preferably: the pouring mechanism also includes a first infusion tube, the bottom of the first infusion tube is connected to the top of the hydraulic pump, the inner wall of the gantry is provided with a slide groove, one side of the inner wall of the slide groove is fixedly connected to an electric slide rail, the inner wall of the slide groove is fixedly connected to a first telescopic rod, the bottom of the inner wall of the support leg is fixedly connected to a return spring, and the top of the return spring is fixedly connected to the bottom of the gantry.
[0008] Preferably: the electric slide rail is slidably connected to the limit rod through an electronic slider, the bottom of the first infusion tube is connected to the top of the first telescopic rod, the side wall of the first infusion tube passes through the gantry, and the side wall of the first infusion tube is fixedly connected to the inner wall of the gantry, and the side wall of the limit rod is slidably connected to the inner wall of the slide groove.
[0009] Preferably: the cleaning mechanism includes a supporting vertical rod, a side of the cooling bin away from the supporting legs is fixedly connected to the supporting vertical rod, the top of the supporting vertical rod is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a second telescopic rod, an end of the second telescopic rod away from the supporting vertical rod is fixedly connected to an adhesion brush, the side wall of the second telescopic rod is rotatably connected to an infusion ring, the top of the infusion ring is connected to a second infusion tube, the side wall of the second telescopic rod is rotatably connected to a belt, the bottom of the inner wall of the belt is rotatably connected to a pulley, and the inner wall of the pulley is fixedly connected to a rotating round rod.
[0010] Preferably: the rotating round rod is fixedly connected to the side of the supporting vertical rod close to the cooling bin at a side away from the cooling bin, the second infusion tube is connected to the top of the hydraulic pump at one end away from the driving motor, the side wall of the second infusion tube passes through the gantry, and the side wall of the second infusion tube is fixedly connected to the inner wall of the gantry.
[0011] Preferably: the detection mechanism includes a sliding sealing plate, the top of the cooling bin is fixedly connected to the bottom of the sliding sealing plate, the top of the sliding sealing plate is fixedly connected to a fixed block, the fixed block is fixedly connected to a connecting line on the side close to the gantry, the side wall of the connecting line is slidably connected to a limited circular plate, the cooling bin is fixedly connected to a water pump on the side close to the supporting leg, the bottom of the water pump is connected to a water pump, the top of the water pump is connected to a water outlet pipe, the cooling bin is connected to a material extraction pipe on the side close to the supporting leg, the side wall of the material extraction pipe is provided with a first solenoid valve, the material extraction pipe is connected to a melting bin on the side away from the cooling bin, The top of the melting bin is connected to a feed pipe, and a second solenoid valve is provided on the side wall of the feed pipe. The side of the cooling bin away from the gantry is connected to a water inlet pipe, and a third solenoid valve is provided on the water inlet pipe. The side of the cooling bin away from the gantry is connected to a drain pipe, and a fourth solenoid valve is provided on the drain pipe. A rotating blade is fixedly connected to the side wall of the rotating round rod away from the supporting vertical rod. A blocking net is fixedly connected to the side of the inner wall of the cooling bin away from the gantry, and an electromagnetic flaw detector is fixedly connected to the blocking net close to the gantry. A storage plate is slidably connected to the inner wall of the cooling bin, and an electromagnetic storage groove is provided on the top of the storage plate.
[0012] Preferably: the side wall of the limiting circular plate is fixedly connected to the side of the cooling bin close to the gantry, the end of the connecting line away from the fixed block is fixedly connected to the bottom of the gantry, the bottom of the water pumping pipe is connected to the side wall of the cooling bin, the top of the water outlet pipe is connected to the bottom of the lower mold, the end of the feed pipe away from the melting bin is connected to the top of the storage box, the side wall of the rotating round rod passes through the cooling bin, and the side wall of the rotating round rod is rotatably connected to the inner wall of the cooling bin. Beneficial Effects
[0013] The present invention provides a steel ball casting mold shaping device. Compared with the prior art, it has the following beneficial effects: (1) The steel ball casting mold molding device, when the upper mold and the lower mold have finished casting the steel ball, the cooling bin can be automatically opened by the setting of the sliding sealing plate and the cooling bin, and the steel ball can be stored in the cooling bin to be cooled down. The steel ball can be detected by the setting of the electromagnetic flaw detector, and the staff does not need to manually detect it later. At the same time, the support leg can melt the damaged steel ball through the setting of the extraction pipe in the melting bin.
[0014] (2) In the steel ball casting mold molding device, when the steel ball leaves the lower mold, the debris inside the lower mold and the upper mold can be cleaned by the setting of the driving motor, the second telescopic rod and the adhesion brush to avoid affecting the subsequent steel ball casting. At the same time, the driving motor drives the rotating blades to rotate through the belt, the pulley and the rotating round rod, and stirs the water source inside the cooling bin so that the steel ball is cooled more evenly when it is cooled, avoiding damage due to uneven cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the steel ball casting mold molding device of the present invention; Figure 2 It is a structural schematic diagram of the pouring mechanism of the present invention; Figure 3 yes Figure 2 A in the enlarged view; Figure 4 It is a structural schematic diagram of the cleaning mechanism of the present invention; Figure 5 It is a structural schematic diagram of the detection mechanism of the present invention; Figure 6 It is a schematic diagram of the position structure of the barrier net of the present invention; Figure 7 It is a structural schematic diagram of the drainage pipe and the water inlet pipe of the present invention.
[0016] In the figure: 1, support leg; 2, gantry; 3, cooling chamber; 4, pouring mechanism; 5, cleaning mechanism; 6, detection mechanism; 40, hydraulic pump; 41, hydraulic rod; 42, storage box; 43, upper mold; 44, lower mold; 45, limit rod; 46, slide; 47, first telescopic rod; 48, first infusion tube; 49, electric slide; 50, support vertical rod; 51, driving motor; 52, second telescopic rod; 53, infusion ring; 54, second infusion tube; 55, adhesion brush; 56, belt; 57, pulley; 58 , rotating round rod; 60, sliding sealing plate; 601, fixed block; 602, connecting line; 603, limiting circular plate; 61, water pumping pipe; 611, water pump; 612, water outlet pipe; 62, material extraction pipe; 621, first solenoid valve; 63, melting bin; 64, material delivery pipe; 641, second solenoid valve; 65, water inlet pipe; 651, third solenoid valve; 66, drain pipe; 661, fourth solenoid valve; 67, storage plate; 68, electromagnetic storage trough; 69, blocking net; 691, rotating blades; 692, electromagnetic flaw detector. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0018] See also Figure 1 - Figure 3 , a steel ball casting mold molding device, comprising: A support leg 1, and a gantry 2 arranged on the inner wall of the telescopic support leg 1; The pouring mechanism 4 is used for pouring the steel balls; A cleaning mechanism 5, which is used to clean the inner wall of the mold, and a cooling chamber 3 arranged on one side of the cleaning mechanism 5; Detection mechanism 6, the detection mechanism 6 is used to perform storage detection on the steel balls; The inner wall of the support leg 1 is slidably connected to the side wall of the gantry 2, the bottom of the gantry 2 is fixedly connected with a pouring mechanism 4, one side of the support leg 1 is fixedly connected to the side wall of the cooling bin 3, the top of the cooling bin 3 is fixedly connected to the bottom of the detection mechanism 6, the side of the cooling bin 3 away from the gantry 2 is fixedly connected to the side of the cleaning mechanism 5 close to the detection mechanism 6, and one end of the cleaning mechanism 5 is connected to the top of the pouring mechanism 4; Among them, the pouring mechanism 4 includes: A hydraulic pump 40, and a hydraulic rod 41 disposed at the bottom of the hydraulic pump 40; A storage box 42, and an upper mold 43 disposed at the bottom of the storage box 42; A lower mold 44 and a limiting rod 45 disposed at the bottom of the lower mold 44; The top of the hydraulic pump 40 is fixedly connected to the top of the inner wall of the gantry 2, the hydraulic pump 40 is fixedly connected to the hydraulic rod 41 through the output end, the side wall of the hydraulic rod 41 is fixedly connected to the inner wall of the storage box 42, the bottom of the storage box 42 is connected to the top of the upper mold 43, the bottom of the hydraulic rod 41 is fixedly connected to the top of the upper mold 43, the side wall of the limit rod 45 is fixedly connected to the inner wall of the gantry 2, the top of the limit rod 45 is fixedly connected to the bottom of the lower mold 44, and the bottom of the upper mold 43 is slidably connected to the top of the lower mold 44; The pouring mechanism 4 also includes a first infusion pipe 48, the bottom of the first infusion pipe 48 is connected to the top of the hydraulic pump 40, a slide groove 46 is opened on the inner wall of the gantry 2, an electric slide rail 49 is fixedly connected to one side of the inner wall of the slide groove 46, a first telescopic rod 47 is fixedly connected to the inner wall of the slide groove 46, a return spring 11 is fixedly connected to the bottom of the inner wall of the support leg 1, the top of the return spring 11 is fixedly connected to the bottom of the gantry 2, the electric slide rail 49 is slidably connected to the limit rod 45 through an electronic slider, the bottom of the first infusion pipe 48 is connected to the top of the first telescopic rod 47, the side wall of the first infusion pipe 48 runs through the gantry 2, and the side wall of the first infusion pipe 48 is fixedly connected to the inner wall of the gantry 2, and the side wall of the limit rod 45 is slidably connected to the inner wall of the slide groove 46; It should be noted that the staff places the steel into the melting chamber 63, starts the melting chamber 63 to melt the steel, and the melting chamber 63 inputs the molten steel into the storage box 42 through the feed pipe 64, until the storage box 42 is full of molten steel, and then closes the second solenoid valve 641 to stop the delivery, starts the hydraulic pump 40, and the hydraulic pump 40 drives the upper mold 43 to press down through the hydraulic rod 41 until the upper mold 43 moves to the top of the lower mold 44 to complete the sealing, and the storage box 42 inputs the molten steel into the upper mold 43 and the lower mold 44 to cast the steel balls, and starts the water pump 611, and the water pump 611 inputs the water source in the cooling chamber 3 into the bottom of the lower mold 44 through the water pump 61 and the water outlet pipe 612, so as to cool the molten steel between the lower mold 44 and the upper mold 43 and increase the solidification rate of the steel balls. Example 2
[0019] See also Figure 4 , this embodiment provides a technical solution based on the first embodiment: the cleaning mechanism 5 includes a support vertical rod 50, the cooling bin 3 is fixedly connected to the support vertical rod 50 on the side away from the support leg 1, the top of the support vertical rod 50 is fixedly connected to the driving motor 51, the output end of the driving motor 51 is fixedly connected to the second telescopic rod 52, the second telescopic rod 52 is fixedly connected to the end away from the support vertical rod 50 with an adhesion brush 55, the side wall of the second telescopic rod 52 is rotatably connected to an infusion ring 53, the top of the infusion ring 53 is connected to a second infusion tube 54, the side wall of the second telescopic rod 52 is rotatably connected to a belt 56, the bottom of the inner wall of the belt 56 is rotatably connected to a pulley 57, the inner wall of the pulley 57 is fixedly connected to a rotating round rod 58, the rotating round rod 58 is fixedly connected to the side of the support vertical rod 50 close to the cooling bin 3 on the side away from the cooling bin 3, the second infusion tube 54 is connected to the top of the hydraulic pump 40 on the end away from the driving motor 51, the side wall of the second infusion tube 54 passes through the gantry 2, and the side wall of the second infusion tube 54 is fixedly connected to the inner wall of the gantry 2; It should be noted that when the hydraulic rod 41 drives the upper mold 43 to rise, the hydraulic pump 40 inputs the liquid inside the hydraulic rod 41 into the second telescopic rod 52 through the second infusion tube 54 and the infusion ring 53, and the second telescopic rod 52 drives the adhesion brush 55 to extend into the lower mold 44 and the upper mold 43, and the drive motor 51 is started. The drive motor 51 drives the adhesion brush 55 to rotate through the second telescopic rod 52 to absorb and adhere the garbage and debris inside the lower mold 44 and the upper mold 43, so as to avoid the presence of steel ball debris inside the mold affecting the subsequent casting of steel balls by the equipment. Example 3
[0020] See also Figure 5 - Figure 7 , this embodiment provides a technical solution based on the first embodiment: the detection mechanism 6 includes a sliding sealing plate 60, the top of the cooling bin 3 is fixedly connected to the bottom of the sliding sealing plate 60, the top of the sliding sealing plate 60 is fixedly connected to a fixed block 601, the fixed block 601 is fixedly connected to a connecting line 602 on the side close to the gantry 2, and the side wall of the connecting line 602 is slidably connected to a limited circular plate 603, the cooling bin 3 is fixedly connected to a water pump 611 on the side close to the supporting leg 1, the bottom of the water pump 611 is connected to a water pump 61, and the top of the water pump 611 is connected to a water outlet pipe 612, the cooling bin 3 is connected to a pumping pipe 62 on the side close to the supporting leg 1, and a first solenoid valve 621 is provided on the side wall of the pumping pipe 62, the pumping pipe 62 is connected to a melting bin 63 on the side away from the cooling bin 3, the top of the melting bin 63 is connected to a feed pipe 64, and a second solenoid valve 641 is provided on the side wall of the feed pipe 64, the cooling bin 3 is connected to a water inlet pipe 65 on the side away from the gantry 2, and a third solenoid valve 641 is provided on the water inlet pipe 65 The electromagnetic valve 651, the cooling bin 3 is connected to a drain pipe 66 on the side away from the gantry 2, and a fourth electromagnetic valve 661 is arranged on the drain pipe 66, a rotating blade 691 is fixedly connected to the side wall of the rotating round rod 58 away from the supporting vertical rod 50, a blocking net 69 is fixedly connected to the side of the inner wall of the cooling bin 3 away from the gantry 2, and an electromagnetic flaw detector 692 is fixedly connected to the blocking net 69 close to the gantry 2, and a storage plate 67 is slidably connected to the inner wall of the cooling bin 3, and an electromagnetic flaw detector 692 is fixedly connected to the top of the storage plate 67. The storage groove 68, the side wall of the limiting circular plate 603 is fixedly connected to the side of the cooling bin 3 close to the gantry 2, the end of the connecting line 602 away from the fixed block 601 is fixedly connected to the bottom of the gantry 2, the bottom of the water pumping pipe 61 is connected to the side wall of the cooling bin 3, the top of the water outlet pipe 612 is connected to the bottom of the lower mold 44, the end of the feed pipe 64 away from the melting bin 63 is connected to the top of the storage box 42, the side wall of the rotating round rod 58 passes through the cooling bin 3, and the side wall of the rotating round rod 58 is rotatably connected to the inner wall of the cooling bin 3; It should be noted that, after the pouring of the steel balls is completed, the hydraulic pump 40 is started, and the hydraulic pump 40 drives the upper mold 43 to rise and open the mold through the hydraulic rod 41. The hydraulic pump 40 extracts the liquid inside the first telescopic rod 47 through the first infusion pipe 48, drives the first telescopic rod 47 to contract and stop to limit the limit rod 45, and starts the electric slide rail 49. The electric slide rail 49 drives the lower mold 44 to tilt through the limit rod 45 to discharge the steel balls inside the lower mold 44. After the steel balls are discharged, the overall quality of the equipment is reduced, and the reset spring 11 drives the gantry 2 to rise through elasticity. The gantry 2 drives the sliding sealing plate 60 to contract and open the cooling bin 3 through the connecting line 602 and the fixed block 601. The steel balls enter the cooling bin 3 through the influence of gravity, and the water source inside the cooling bin 3 cools the steel balls. When the supporting vertical rod 50 is working, the rotating blade 691 is driven by the belt 56, the pulley 57, and the rotating round rod 58 to rotate and stir the water source inside the cooling bin 3, so that the steel balls are heated more evenly when cooled down, and the electromagnetic receiving groove 68 is started to adsorb the steel balls and fix them inside the electromagnetic receiving groove 68, the fourth electromagnetic valve 661 is opened, and the cooling water is discharged through the drain pipe 66, and the electromagnetic flaw detector 692 is started to detect the steel balls. If there is damage inside the steel balls, the corresponding electromagnetic receiving groove 68 is closed to stop adsorbing and fixing the damaged steel balls, and the first electromagnetic valve 621 is opened, and the extraction pipe 62 is started to transport the damaged steel balls to the inside of the melting bin 63, and they are re-converted into molten steel for reprocessing. There is no need for staff to manually inspect them, thereby reducing the labor intensity of staff.
[0021] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0022] During operation, the staff puts the steel into the melting chamber 63, starts the melting chamber 63 to melt the steel, and the melting chamber 63 inputs the molten steel into the storage box 42 through the feeding pipe 64, until the storage box 42 is full of molten steel, and then closes the second solenoid valve 641 to stop the delivery, starts the hydraulic pump 40, and the hydraulic pump 40 drives the upper mold 43 to press down through the hydraulic rod 41 until the upper mold 43 moves to the top of the lower mold 44 to complete the sealing, and the storage box 42 inputs the molten steel into the upper mold 43 and the lower mold 44 to cast the steel ball, starts the water pump 611, and the water pump 611 inputs the water source inside the cooling chamber 3 into the bottom of the lower mold 44 through the water pumping pipe 61 and the water outlet pipe 612, cools the molten steel between the lower mold 44 and the upper mold 43, and increases the solidification rate of the steel ball; When the steel balls are poured, the hydraulic pump 40 is started. The hydraulic pump 40 drives the upper mold 43 to rise and open the mold through the hydraulic rod 41. The hydraulic pump 40 extracts the liquid inside the first telescopic rod 47 through the first infusion pipe 48, drives the first telescopic rod 47 to contract and stop to limit the limit rod 45, and starts the electric slide rail 49. The electric slide rail 49 drives the lower mold 44 to tilt through the limit rod 45 to discharge the steel balls inside the lower mold 44. After the steel balls are discharged, the overall quality of the equipment is reduced. The return spring 11 drives the gantry 2 to rise through elasticity. The gantry 2 drives the sliding sealing plate 60 to contract and open the cooling bin 3 through the connecting line 602 and the fixed block 601. The steel balls enter the cooling bin 3 through the influence of gravity. The water source inside the cooling bin 3 cools the steel balls. When the support vertical When the rod 50 is working, the belt 56, the pulley 57, and the rotating round rod 58 drive the rotating blade 691 to rotate and stir the water source inside the cooling bin 3, so that the steel ball is heated more evenly when it is cooled down, the electromagnetic receiving groove 68 is started to adsorb the steel ball and fix it inside the electromagnetic receiving groove 68, the fourth electromagnetic valve 661 is opened, and the cooling water is discharged through the drain pipe 66, and the electromagnetic flaw detector 692 is started to detect the steel ball. If there is damage inside the steel ball, the corresponding electromagnetic receiving groove 68 is closed to stop adsorbing and fixing the damaged steel ball, the first electromagnetic valve 621 is opened, and the extraction pipe 62 is started to transport the damaged steel ball to the inside of the melting bin 63, and it is re-melted into molten steel for reprocessing, and the staff does not need to manually detect it, thereby reducing the labor intensity of the staff; When the hydraulic rod 41 drives the upper mold 43 to rise, the hydraulic pump 40 inputs the liquid inside the hydraulic rod 41 into the second telescopic rod 52 through the second infusion tube 54 and the infusion ring 53, and the second telescopic rod 52 drives the adhesion brush 55 to extend into the lower mold 44 and the upper mold 43, and the drive motor 51 is started. The drive motor 51 drives the adhesion brush 55 to rotate through the second telescopic rod 52 to absorb and adhere the garbage and debris inside the lower mold 44 and the upper mold 43, so as to avoid the presence of steel ball debris in the mold affecting the subsequent casting of steel balls by the equipment.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel ball casting mold molding device, characterized in that: include: A support leg (1), and a gantry (2) arranged on the inner wall of the telescopic support leg (1); A pouring mechanism (4), the pouring mechanism (4) is used to pour the steel balls; A cleaning mechanism (5), the cleaning mechanism (5) being used to clean the inner wall of the mold, and a cooling chamber (3) arranged on one side of the cleaning mechanism (5); A detection mechanism (6), the detection mechanism (6) is used to perform storage detection on the steel balls; The inner wall of the support leg (1) is slidably connected to the side wall of the gantry (2); the bottom of the gantry (2) is fixedly connected to a pouring mechanism (4); one side of the support leg (1) is fixedly connected to the side wall of the cooling bin (3); the top of the cooling bin (3) is fixedly connected to the bottom of the detection mechanism (6); the side of the cooling bin (3) away from the gantry (2) is fixedly connected to the side of the cleaning mechanism (5) close to the detection mechanism (6); and one end of the cleaning mechanism (5) is connected to the top of the pouring mechanism (4); Wherein, the pouring mechanism (4) comprises: A hydraulic pump (40), and a hydraulic rod (41) arranged at the bottom of the hydraulic pump (40); A storage box (42), and an upper mold (43) arranged at the bottom of the storage box (42); A lower mold (44), and a limiting rod (45) arranged at the bottom of the lower mold (44); The top of the hydraulic pump (40) is fixedly connected to the top of the inner wall of the gantry (2); the hydraulic pump (40) is fixedly connected to the hydraulic rod (41) via the output end; the side wall of the hydraulic rod (41) is fixedly connected to the inner wall of the storage box (42); the bottom of the storage box (42) is connected to the top of the upper mold (43); the bottom of the hydraulic rod (41) is fixedly connected to the top of the upper mold (43); the side wall of the limit rod (45) is fixedly connected to the inner wall of the gantry (2); the top of the limit rod (45) is fixedly connected to the bottom of the lower mold (44); and the bottom of the upper mold (43) is slidably connected to the top of the lower mold (44).
2. A steel ball casting mold shaping device according to claim 1, characterized in that: The pouring mechanism (4) further comprises a first infusion pipe (48), the bottom of the first infusion pipe (48) being connected to the top of the hydraulic pump (40), the inner wall of the gantry (2) being provided with a slide groove (46), one side of the inner wall of the slide groove (46) being fixedly connected to an electric slide rail (49), the inner wall of the slide groove (46) being fixedly connected to a first telescopic rod (47), the bottom of the inner wall of the support leg (1) being fixedly connected to a return spring (11), the top of the return spring (11) being fixedly connected to the bottom of the gantry (2).
3. A steel ball casting mold shaping device according to claim 2, characterized in that: The electric slide rail (49) is slidably connected to the limit rod (45) via an electronic slider; the bottom of the first infusion tube (48) is connected to the top of the first telescopic rod (47); the side wall of the first infusion tube (48) passes through the gantry (2); the side wall of the first infusion tube (48) is fixedly connected to the inner wall of the gantry (2); and the side wall of the limit rod (45) is slidably connected to the inner wall of the slide groove (46).
4. A steel ball casting mold molding device according to claim 1, characterized in that: The cleaning mechanism (5) comprises a supporting vertical rod (50), a side of the cooling chamber (3) away from the supporting leg (1) is fixedly connected to the supporting vertical rod (50), the top of the supporting vertical rod (50) is fixedly connected to a driving motor (51), the output end of the driving motor (51) is fixedly connected to a second telescopic rod (52), one end of the second telescopic rod (52) away from the supporting vertical rod (50) is fixedly connected to an adhesion brush (55), a side wall of the second telescopic rod (52) is rotatably connected to an infusion ring (53), the top of the infusion ring (53) is connected to a second infusion tube (54), the side wall of the second telescopic rod (52) is rotatably connected to a belt (56), the bottom of the inner wall of the belt (56) is rotatably connected to a pulley (57), and the inner wall of the pulley (57) is fixedly connected to a rotating round rod (58).
5. A steel ball casting mold shaping device according to claim 4, characterized in that: The side of the rotating round rod (58) away from the cooling bin (3) is fixedly connected to the side of the supporting vertical rod (50) close to the cooling bin (3); the end of the second liquid infusion pipe (54) away from the driving motor (51) is connected to the top of the hydraulic pump (40); the side wall of the second liquid infusion pipe (54) passes through the gantry (2), and the side wall of the second liquid infusion pipe (54) is fixedly connected to the inner wall of the gantry (2).
6. A steel ball casting mold molding device according to claim 1, characterized in that: The detection mechanism (6) comprises a sliding sealing plate (60); the top of the cooling bin (3) is fixedly connected to the bottom of the sliding sealing plate (60); the top of the sliding sealing plate (60) is fixedly connected to a fixed block (601); the fixed block (601) is fixedly connected to a connecting line (602) on a side close to the gantry (2); the side wall of the connecting line (602) is slidably connected to a limiting circular plate (603); the cooling bin (3) is fixedly connected to a water pump (611) on a side close to the supporting leg (1); the bottom of the water pump (611) is connected to a water pump (61); the top of the water pump (611) is connected to a water outlet pipe (612); the side of the cooling bin (3) close to the supporting leg (1) is connected to a material extraction pipe (62); the side wall of the material extraction pipe (62) is provided with a first solenoid valve (621); the side of the material extraction pipe (62) away from the cooling bin (3) is connected to a melting bin (63); The top of the cooling bin (63) is connected to a material delivery pipe (64), and a second solenoid valve (641) is provided on a side wall of the material delivery pipe (64). A water inlet pipe (65) is connected to a side of the cooling bin (3) away from the gantry (2), and a third solenoid valve (651) is provided on the water inlet pipe (65). A drainage pipe (66) is connected to a side of the cooling bin (3) away from the gantry (2), and a fourth solenoid valve (661) is provided on the drainage pipe (66). A rotating blade (691) is fixedly connected to a side wall of an end of the rotating round rod (58) away from the supporting vertical rod (50). A blocking net (69) is fixedly connected to an inner wall of the cooling bin (3) away from the gantry (2), and an electromagnetic flaw detector (692) is fixedly connected to a side of the blocking net (69) close to the gantry (2). A storage plate (67) is slidably connected to the inner wall of the cooling bin (3), and an electromagnetic storage groove (68) is provided on the top of the storage plate (67).
7. A steel ball casting mold molding device according to claim 6, characterized in that: The side wall of the limiting circular plate (603) is fixedly connected to a side of the cooling bin (3) close to the gantry (2); the end of the connecting line (602) away from the fixed block (601) is fixedly connected to the bottom of the gantry (2); the bottom of the water pumping pipe (61) is connected to the side wall of the cooling bin (3); the top of the water outlet pipe (612) is connected to the bottom of the lower mold (44); the end of the material conveying pipe (64) away from the melting bin (63) is connected to the top of the storage box (42); the side wall of the rotating round rod (58) passes through the cooling bin (3); and the side wall of the rotating round rod (58) is rotatably connected to the inner wall of the cooling bin (3).
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CN121289445A