Non-contact anti-sticking high-speed segmenting mechanism
Through the squeezing wheels of non -contact high -speed segmentation agencies and squeezing the direction of the materials, the problem of adhesion and adhesion in the segmented technology of viscosity materials, realized high -speed non -contact segments, improved production efficiency, and improved production efficiency And segmented standardization.
Patent Information
- Application Number
- CN202411020655.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-01-21
AI Technical Summary
The existing sticky material segmentation technology has a problem with sticking knife, which leads to low and incomplete cutting speed. In order to reduce adhesion, water spray or oil injection is required, resulting in increased auxiliary material loss and energy consumption.
Using non -contact anti -viscosity high -speed segments, the high -speed no -contact segments of viscosity materials are achieved by squeezing wheels with the squeeze of the ingredient direction.
The continuous high -speed segments of viscosity materials are realized, the problems of insufficient adhesion and incompleteness are avoided, the auxiliary material loss and energy consumption are reduced, and the degree of production speed and segmented standardization are improved.
Smart Images
Figure CN119328851A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of segmentation mechanisms, and in particular to a contactless anti-sticking high-speed segmentation mechanism. Background Art
[0002] The existing segmentation function part of the sticky material adopts a knife clamping type or a blade cutting type, and the existing segmentation station of the sticky material reduces the surface adhesion of the sticky material by spraying water or spraying oil.
[0003] When the existing technology segments sticky materials by knife clamping or blade cutting, the existing segmented cutting of sticky materials has the problem of knife sticking, which will lead to the inability to increase the cutting or segmenting speed of the material, and even worse, it will lead to incomplete cutting, resulting in material adhesion, and subsequent processing cannot be automated; and in order to reduce adhesion, water or oil spraying are usually added, which increases the loss of auxiliary materials and energy consumption; therefore, we designed a contactless anti-sticking high-speed segmentation mechanism to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a contactless anti-sticking high-speed segmentation mechanism, which achieves high-speed contactless segmentation of viscous materials by cooperating with the extrusion wheel in the direction of the incoming material, thereby solving the problems of adhesion and incomplete cutting.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A contactless anti-sticking high-speed segmentation mechanism comprises a base, the top of the base is fixedly connected with two pairs of support columns, the two pairs of support columns are commonly fixedly connected with a top plate, each pair of support columns are commonly rotatably connected with a rotating shaft, the outer walls of the two rotating shafts are fixedly connected with rotating rollers, the two rotating rollers are commonly sleeved with a conveyor belt, the support column on the right front side is fixedly connected with a motor, the output shaft of the motor passes through the support column on the right front side and is rotatably connected thereto, the output shaft end of the motor is fixedly connected to the rotating shaft on the right side, the bottom of the top plate is fixedly connected with an extruder, the extruder is fixedly connected with a conveying hose connected thereto, a supporting mechanism is provided on the top of the base, and an adjusting mechanism is provided on the top plate.
[0007] Preferably, the support mechanism comprises two L-shaped support rods fixedly connected to the top of the base, and the two L-shaped support rods are commonly fixedly connected to a support plate.
[0008] Preferably, the adjusting mechanism comprises an X-axis motor fixedly connected to the side wall of the top plate, the output end of the X-axis motor is fixedly connected to a threaded rod, the threaded rod passes through the top plate and is rotatably connected thereto, the outer wall of the threaded rod is sleeved with a moving block threadedly connected thereto, the moving block is slidably connected to the top plate, the moving block is provided with a lifting plate slidably connected thereto, the top of the lifting plate is fixedly connected to a Y-axis motor, the output end of the Y-axis motor is fixedly connected to a lead screw, the lead screw passes through the lifting plate and is rotatably connected thereto, the lead screw passes through the moving block and is threadedly connected thereto, and the bottom of the lifting plate is rotatably connected to an extrusion wheel.
[0009] Preferably, the motor is mounted and fixed to the support column by welding.
[0010] Preferably, the end of the delivery hose is placed on the top of the support plate.
[0011] Preferably, the support plate is arranged above the conveyor belt.
[0012] Preferably, a first through hole is penetrated through the moving block, and the outer wall of the threaded rod and the inner wall of the first through hole are respectively provided with matching external threads and internal threads.
[0013] Preferably, a second through hole is penetrated through the moving block, an outer wall of the screw rod is provided with an external thread, and an inner wall of the second through hole is provided with an internal thread matching the external thread.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. It can segment viscous materials continuously and at high speed.
[0016] 2. The working parts do not come into contact with sticky materials, which can achieve corrosion and pollution prevention.
[0017] 3. No need to add water spraying or oil spraying to reduce the surface viscosity of sticky materials, thus reducing the loss of auxiliary materials and energy consumption.
[0018] 4. Continuous regular segmentation, high production speed.
[0019] 5. The segmentation of sticky materials is standard and regular, which is convenient for subsequent automated production.
[0020] In summary, the present invention achieves high-speed contactless segmentation of viscous materials by cooperating with the extrusion wheel in the direction of the incoming material, thereby solving the problems of adhesion and incomplete cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A cross-sectional view of a non-contact anti-adhesion high-speed segmentation mechanism proposed by the present invention;
[0022] Figure 2 The figure is a front view of a contactless anti-sticking high-speed segmentation mechanism proposed by the present invention.
[0023] In the figure: 1 base, 2 support column, 3 top plate, 4 rotating shaft, 5 rotating roller, 6 conveyor belt, 7 motor, 14 extruder, 17 conveying hose, 18 support plate, 19 L-type support rod, 20 X-axis motor, 21 threaded rod, 22 moving block, 23 lifting plate, 24 Y-axis motor, 25 mounting plate, 27 extrusion wheel, 28 screw rod. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] Reference Figure 1-2 A contactless anti-sticking high-speed segmentation mechanism includes a base 1, two pairs of support columns 2 are fixedly connected to the top of the base 1, the two pairs of support columns 2 are commonly fixedly connected to a top plate 3, each pair of support columns 2 are commonly rotatably connected to a rotating shaft 4, the outer walls of the two rotating shafts 4 are fixedly connected to rotating rollers 5, and the two rotating rollers 5 are commonly sleeved with a conveyor belt 6, a motor 7 is fixedly connected to the support column 2 on the right front side, the motor 7 and the support column 2 are installed and fixed by welding, the output shaft of the motor 7 passes through the support column 2 on the right front side and is rotatably connected thereto, the output shaft end of the motor 7 is fixedly connected to the rotating shaft 4 on the right side, and the conveyor belt 6 can be driven by the motor 7 to transmit and transport the cut materials.
[0026] An extruder 14 is fixedly connected to the bottom of the top plate 3. The extruder 14 contains viscous material and can extrude the material. A conveying hose 17 connected to the extruder 14 is fixedly connected. The end of the conveying hose 17 is placed on the top of the support plate 18, and the viscous material is discharged along the conveying hose 17.
[0027] A supporting mechanism is provided at the top of the base 1, and the supporting mechanism includes two L-shaped support rods 19 fixedly connected to the top of the base 1. The two L-shaped support rods 19 are commonly fixedly connected to a support plate 18, and the support plate 18 is arranged above the conveyor belt 6. The viscous material is cut off by rotating the extrusion wheel 27 and cooperating with the support plate 18.
[0028] An adjustment mechanism is provided on the top plate 3, and the adjustment mechanism includes an X-axis motor 20 fixedly connected to the side wall of the top plate 3, and a threaded rod 21 is fixedly connected to the output end of the X-axis motor 20, and the threaded rod 21 passes through the top plate 3 and is rotatably connected thereto. The outer wall of the threaded rod 21 is sleeved with a moving block 22 threadedly connected thereto, and a first through hole is penetrated through the moving block 22, and the outer wall of the threaded rod 21 and the inner wall of the first through hole are respectively provided with matching external threads and internal threads, and the moving block 22 is slidably connected to the top plate 3, and the moving block 22 can be moved left and right by the X-axis motor 20.
[0029] The moving block 22 is provided with a lifting plate 23 which is slidably connected thereto, a Y-axis motor 24 is fixedly connected to the top of the lifting plate 23, a screw rod 28 is fixedly connected to the output end of the Y-axis motor 24, the screw rod 28 passes through the lifting plate 23 and is rotatably connected thereto, the screw rod 28 passes through the moving block 22 and is threadedly connected thereto, a second through hole is passed through the moving block 22, an outer wall of the screw rod 28 is provided with an external thread, an inner wall of the second through hole is provided with an internal thread matching the external thread, the lifting plate 23 can be lifted and moved by the Y-axis motor 24, and an extrusion wheel 27 is rotatably connected to the bottom of the lifting plate 23.
[0030] In the present invention, the motor 7 is started, and the rotating shaft 4, the rotating roller 5, and the conveyor belt 6 are driven to rotate through the output end of the motor 7. The cut material can be transported by the rotation of the conveyor belt 6; the material is extruded in the extruder 14 and transported through the conveying hose 17, and the speed of the material movement is equal to the speed of the conveyor belt 6 transmission; the extrusion wheel 27 is made to reciprocate up and down and left and right through the cooperation of the X-axis motor 20 and the Y-axis motor 24 to complete the continuous extrusion action, and the extrusion cam cuts the material through the up and down and left and right movement of the extrusion wheel 27, and the extrusion wheel 27 is driven to rotate through the transportation of the material. The left end of the cut material moves to the conveyor belt 6, and the cut material is transported through the transmission of the conveyor belt 6; the X-axis motor 20 is started, and the threaded rod 21 is driven to rotate through the output end of the X-axis motor 20, so that the moving block 22, the lifting plate 23, the mounting plate 25, and the extrusion wheel 27 move in the X-axis direction, thereby controlling the cutting position; the Y-axis motor 24 is started, and the screw rod 28 is driven to rotate through the Y-axis motor 24, so that the lifting plate 23, the mounting plate 25, and the extrusion wheel 27 move in the Y-axis direction, and the cutting work is performed when the extrusion wheel 27 moves down, and when the extrusion wheel 27 moves up, it indicates that the processing is stopped.
[0031] In the present invention, the rotation of the spiral conveying blades provides the kinetic power for the viscous material in the pipe, and the rotation of the external extrusion wheel realizes the cutting action and the pipe-out power of the segmented material at the end; by matching the movement speed (the conveyor belt running speed is consistent with the material extrusion speed), the distance between the cut-off material and the original material can be enlarged, and the material can be completely cut off and orderly separated, thus solving the problem of incomplete cutting of the material and adhesion.
[0032] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A non-contact anti-adhesion high-speed segmentation mechanism, comprising a base (1), characterized in that: Two pairs of support columns (2) are fixedly connected to the top of the base (1), and the two pairs of support columns (2) are commonly fixedly connected to a top plate (3). Each pair of support columns (2) is commonly rotatably connected to a rotating shaft (4). The outer walls of the two rotating shafts (4) are fixedly connected to rotating rollers (5), and the two rotating rollers (5) are commonly sleeved with a conveyor belt (6). A motor (7) is fixedly connected to the support column (2) on the right front side, and the output shaft of the motor (7) passes through the support column (2) on the right front side and is rotatably connected thereto. The output shaft end of the motor (7) is fixedly connected to the rotating shaft (4) on the right side. An extruder (14) is fixedly connected to the bottom of the top plate (3), and a conveying hose (17) connected thereto is fixedly connected to the extruder (14). A supporting mechanism is provided on the top of the base (1), and an adjusting mechanism is provided on the top plate (3).
2. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 1, characterized in that: The support mechanism comprises two L-shaped support rods (19) fixedly connected to the top of the base (1), and the two L-shaped support rods (19) are commonly fixedly connected to a support plate (18).
3. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 1, characterized in that: The adjustment mechanism comprises an X-axis motor (20) fixedly connected to the side wall of the top plate (3); the output end of the X-axis motor (20) is fixedly connected to a threaded rod (21); the threaded rod (21) penetrates the top plate (3) and is rotatably connected thereto; the outer wall of the threaded rod (21) is sleeved with a moving block (22) threadedly connected thereto; the moving block (22) is slidably connected to the top plate (3); a lifting plate (23) slidably connected thereto is provided on the moving block (22); the top of the lifting plate (23) is fixedly connected to a Y-axis motor (24); the output end of the Y-axis motor (24) is fixedly connected to a lead screw (28); the lead screw (28) penetrates the lifting plate (23) and is rotatably connected thereto; the lead screw (28) penetrates the moving block (22) and is threadedly connected thereto; and the bottom of the lifting plate (23) is rotatably connected to an extrusion wheel (27).
4. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 1, characterized in that: The motor (7) and the support column (2) are installed and fixed by welding.
5. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 2, characterized in that: The end of the delivery hose (17) is placed on the top of the support plate (18).
6. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 2, characterized in that: The support plate (18) is arranged above the conveyor belt (6).
7. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 3, characterized in that: The moving block (22) is penetrated by a first through hole, and the outer wall of the threaded rod (21) and the inner wall of the first through hole are respectively provided with matching external threads and internal threads.
8. A non-contact anti-adhesion high-speed segmentation mechanism according to claim 3, characterized in that: The moving block (22) is penetrated by a second through hole, the outer wall of the screw rod (28) is provided with an external thread, and the inner wall of the second through hole is provided with an internal thread matching the external thread.