An automated hydroelectric trenching system and method
The automated hydroelectric trenching system utilizes a combination of hydraulic and rotary mechanisms with a positioning and scanning unit to achieve high-precision hydroelectric trenching, solving the problems of low precision and poor safety in existing technologies, improving construction quality and safety, and reducing dust pollution.
Patent Information
- Application Number
- CN202411539000.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2044-10-31
AI Technical Summary
Existing water and electricity trenching tools rely on workers' experience, making it difficult to guarantee trenching accuracy and straightness. They are inefficient, have poor safety, and cannot automatically identify wall materials or adjust motor speed, resulting in insufficient construction quality and safety.
An automated water and electricity trenching system is adopted, including a mobile support mechanism, hydraulic device, rotating mechanism, dust collector and control box. The positioning scanning unit identifies the wall material and construction position, adjusts the trenching depth and width, and combines hydraulic lifting and rotation control to achieve high-precision trenching and collect dust.
It improves the accuracy and efficiency of grooving, reduces construction difficulty and safety hazards, lowers construction costs, and protects the environment and the health of construction workers.
Smart Images

Figure CN119328904B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of hydropower trenching construction technology, and more specifically, relates to an automated hydropower trenching system and method. Background Technology
[0002] With the continuous development of the construction industry and the improvement of people's living standards, the requirements for the quality and efficiency of water and electricity installation are becoming increasingly higher. Whether it is a newly built residential building, a commercial building, or a renovation of an old house, water and electricity wiring is required, and trenching is an important part of the water and electricity installation process.
[0003] Currently, most grooving tools involve a combination of manual labor and cutting machinery. This method relies heavily on the experience and skills of the workers, making it difficult to guarantee the precision and straightness of the grooving. Deviations are prone to occur, affecting the installation quality of water and electricity lines. Furthermore, traditional grooving is inefficient, especially in large-scale water and electricity installation projects where its inefficiency is even more pronounced. Moreover, it poses safety risks: during grooving, workers need to use cutting machines, hammers, chisels, and other tools, which can easily generate flying debris and dust, posing a threat to worker safety.
[0004] In addition, existing hydropower installation trenching equipment still requires manual chiseling after trenching, which is still very labor-intensive; it also requires working at height, which poses safety hazards; the operation is relatively complicated, and the rotation angle, trenching depth and width cannot be precisely controlled; the construction height is limited, and the stability of the device cannot be guaranteed when it is raised to a certain height. Summary of the Invention
[0005] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides an automated hydropower trenching system and method. The system includes a mobile support mechanism, on which are mounted a hydraulic device for adjusting the working height, a control box for controlling the trenching position and size, and a dust collector for collecting and controlling dust dispersion. A rotating mechanism for adjusting the working angle and size is connected to the hydraulic device. A front-end trenching device for trenching construction is connected to the rotating mechanism. The control box contains a setting unit for calculating trenching dimensions, a speed control unit for controlling motor speed, a positioning scanning unit for identifying wall material and construction location, and a posture control unit for controlling the movements of the rotating mechanism, hydraulic device, and mobile support mechanism. The positioning scanning unit is communicatively connected to the sensing probe of the front-end trenching device. The trenching depth and width are calculated and adjusted via the setting module of the control box. During construction, the system inputs parameters into the control box... Upon command, the hydraulic device can be raised and lowered, supporting the front-end construction grooving device to move up and down. Simultaneously, the rotation mechanism is controlled for angle adjustment, ensuring that the front-end construction grooving device and dust collector start simultaneously to determine the grooving position. The dust collector collects the dust generated during grooving. Through the close cooperation of various modules, automated construction of water and electricity grooving is achieved, solving problems such as workers needing to work at heights, machine swaying and tilting, and blade jamming during grooving. It can handle different grooving requirements, improving the flexibility and adaptability of construction machinery, reducing construction difficulty, and increasing construction safety. Through the synergy of various unit modules and corresponding devices, it solves the problems of existing devices being unable to automatically identify different wall materials, unable to adjust motor speed, grooving tilt, poor construction quality, and unable to guarantee grooving width and depth. It can guarantee construction quality, improve grooving accuracy, and reduce construction costs. It can also reduce environmental pollution and the health impact on construction workers.
[0006] To achieve the above objectives, one aspect of the present invention provides an automated hydroelectric trenching system, comprising a mobile support mechanism, a hydraulic device disposed on the mobile support mechanism for adjusting the working height, a control box for controlling the trenching position and size, and a dust collector for collecting and controlling dust diffusion; wherein...
[0007] The hydraulic device is connected to a rotating mechanism for adjusting the working angle and size; the rotating mechanism is connected to a front-end grooving device for grooving construction.
[0008] The front-end construction grooving device includes a dust cover, a grooving machine mounted on the dust cover, and a sensing probe; the dust collector is connected to the dust cover;
[0009] The control box includes a setting unit for calculating the slot size, a speed adjustment unit for controlling the motor speed, a positioning scanning unit for identifying the wall material and construction location, and an attitude control unit for controlling the movement of the rotating mechanism, hydraulic device and moving load-bearing mechanism; the positioning scanning unit is communicatively connected to the sensing probe.
[0010] The setting unit calculates the groove depth and width by transmitting commands; the positioning and scanning unit determines the wall material and construction position, and feeds back the scanned wall material to the speed control unit. At the same time, the positioning result is fed back to the attitude control unit. The speed control unit regulates the motor speed of the groove machine, and the attitude control unit controls the position of the moving support mechanism, the height of the hydraulic device, and the rotation angle of the rotating mechanism, thereby realizing automated and high-precision water and electricity groove opening operations.
[0011] Furthermore, the dust cover is a truncated pyramid structure with one end closed and the other end open;
[0012] The bottom of the dust cover is provided with holes for the grooving machine, sensing probe, and dust collection pipe to pass through.
[0013] Furthermore, the rotating mechanism includes a primary rotary motor located on top of the hydraulic device, a secondary rotary motor geared to the primary rotary motor, and a tertiary bearing arm geared to the secondary rotary motor.
[0014] Furthermore, the three-stage support arm is connected to the grooving machine;
[0015] The first-stage rotary motor drives the second-stage rotary motor to rotate, which in turn drives the third-stage bearing arm to rotate, thereby driving the grooving machine to rotate and achieving precise adjustment of the grooving posture and angle.
[0016] Furthermore, the hydraulic device includes a hydraulic outer cylinder disposed on the movable bearing mechanism, a hydraulic pump connected to the hydraulic outer cylinder, a hydraulic piston disposed inside the hydraulic outer cylinder, and a hydraulic inner cylinder disposed on the hydraulic piston;
[0017] The hydraulic pump controls the lifting and lowering of the hydraulic inner cylinder, which in turn drives the rotating mechanism to lift and lower the front-end construction grooving device, thereby controlling the grooving machine at a suitable working height.
[0018] Furthermore, the hydraulic pump and the hydraulic outer cylinder are connected by an oil inlet pipe and an oil outlet pipe.
[0019] Furthermore, the primary rotary motor is connected to the end of the hydraulic inner cylinder away from the hydraulic piston.
[0020] Furthermore, the inlet and outlet oil pipes are connected to the hydraulic pump and hydraulic outer cylinder respectively via snap-fit seals.
[0021] Furthermore, the dust collector includes a dust collection host disposed on the mobile support mechanism and a dust collection pipe disposed on the dust collection host;
[0022] The other end of the dust collection pipe is connected to the inside of the dust cover.
[0023] A second aspect of the present invention provides an automated hydroelectric trenching method, implemented using the aforementioned automated hydroelectric trenching system, comprising the following steps:
[0024] S1: Assemble all components of the automated hydropower trenching system, turn it on before construction, input the corresponding construction data into the setting unit through the control box, calculate the trenching size through the setting unit and feed it back to the attitude control unit;
[0025] S2: Start the positioning scanning unit of the control box, and scan the wall material and construction location through the sensing probe connected to the positioning scanning unit to obtain wall material information and construction location information;
[0026] S3: The positioning scanning unit feeds back the wall material information to the speed control unit, which adjusts the motor speed of the grooving machine to match the current wall material; the speed control unit controls the motor speed of the dust collector so that its suction can collect and control the spread of dust with maximum efficiency.
[0027] S4: The positioning scanning unit feeds back the construction position information to the attitude control unit. The attitude control unit moves the mobile bearing mechanism, controls the lifting and lowering of the hydraulic device, and controls the rotation angle of the rotating mechanism according to the construction position information and the grooving size, thereby controlling the grooving machine to groove the wall.
[0028] S5: After the grooving is completed, the attitude control unit controls the moving bearing mechanism to move to the next position, and repeats steps S1 to S4 to complete the grooving work at other positions.
[0029] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects:
[0030] (1) The present invention provides an automated hydropower trenching system and method, which calculates and adjusts the trenching depth and width through the setting module of the control box. During the construction process, by inputting corresponding instructions into the control box, the hydraulic device can be raised and lowered to lift the front-end construction trenching device up and down. At the same time, the rotation mechanism is controlled to adjust the angle and ensure that the front-end construction trenching device and the dust collector are started at the same time to determine the trenching position. The dust generated by trenching is collected by the dust collector. The automated construction of hydropower trenching is completed through the close cooperation of various modules.
[0031] (2) The automated hydropower trenching system and method of the present invention combines adjustable support structures such as hydraulic lifting devices and rotating mechanisms with attitude control units to solve the problems of construction personnel having to work at heights, machine shaking and tilting, and blade jamming during trenching construction; it can meet different trenching needs, improve the flexibility and adaptability of construction machinery, reduce construction difficulty, and increase construction safety; through the coordination of various unit modules and corresponding devices, it solves the problems of existing devices being unable to automatically identify different wall materials, unable to adjust motor speed, trenching tilt, poor construction quality, and unable to guarantee trenching width and depth; it can guarantee construction quality, improve trenching accuracy, and reduce construction costs; through a dust collection device, the dust generated during the trenching process is sucked into the dust collector using the principle of negative pressure adsorption, solving the problem of large dust during trenching construction, reducing environmental pollution and the impact on the health of construction personnel. Attached Figure Description
[0032] Figure 1 This is a three-dimensional structural diagram of an automated hydroelectric trenching system according to an embodiment of the present invention;
[0033] Figure 2 This is a front view structural diagram of an automated hydroelectric trenching system according to an embodiment of the present invention;
[0034] Figure 3 This is a schematic diagram of the internal structure of the front-end construction trenching device of an automated hydropower trenching system according to an embodiment of the present invention;
[0035] Figure 4 This is a schematic diagram of the rotating mechanism of an automated hydroelectric trenching system according to an embodiment of the present invention;
[0036] Figure 5 This is a schematic diagram of the hydraulic device of an automated hydroelectric trenching system according to an embodiment of the present invention;
[0037] Figure 6 This is a schematic diagram of the internal connections of the control box of an automated hydroelectric trenching system according to an embodiment of the present invention;
[0038] Figure 7This is a flowchart illustrating an automated hydroelectric trenching method according to an embodiment of the present invention.
[0039] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-front-end construction grooving device; 101-dust cover; 102-grooving machine; 103-sensing probe; 2-rotating mechanism; 201-first-stage rotary motor; 202-second-stage rotary motor; 203-third-stage bearing arm; 3-hydraulic device; 301-hydraulic outer cylinder; 302-hydraulic pump; 303-hydraulic inner cylinder; 304-hydraulic piston; 305-oil inlet pipe; 306-oil outlet pipe; 4-control box; 5-moving bearing mechanism; 6-dust collector; 601-dust collection pipe; 602-dust collection host. Detailed Implementation
[0040] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.
[0041] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, when an element is referred to as "fixed to," "set on," or "provided on" another element, it can be directly on or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to or indirectly connected to the other element. The terms "mounted," "connected," "linked," and "provided with" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two elements or the interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0042] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0043] like Figures 1-6As shown, one aspect of the present invention provides an automated hydropower trenching system, including a mobile support mechanism 5, a hydraulic device 3 mounted on the mobile support mechanism 5 for adjusting the working height, a control box 4 for controlling the trenching position and size, and a dust collector 6 for collecting and controlling dust diffusion; a rotating mechanism 2 for adjusting the working angle and size is connected to the hydraulic device 3; a front-end trenching device 1 for trenching construction is connected to the rotating mechanism 2; the control box 4 includes a setting unit for calculating the trenching size, a speed regulating unit for controlling the motor speed, a positioning scanning unit for identifying the wall material and construction position, and an attitude control unit for controlling the movement of the rotating mechanism 2, the hydraulic device 3, and the mobile support mechanism 5; the positioning scanning unit is communicatively connected to the sensing probe 103; the setting unit calculates the trenching depth and width by transmitting commands; and the system is further configured to perform trenching operations. The positioning and scanning unit determines the wall material and construction location, and feeds back the scanned wall material to the speed control unit. Simultaneously, it feeds back the positioning results to the attitude control unit. The speed control unit regulates the motor speed of the grooving machine, and the attitude control unit controls the position of the moving support mechanism 5, the height of the hydraulic device 3, and the rotation angle of the rotating mechanism 2, respectively, achieving automated, high-precision water and electricity grooving operations. This invention ensures construction quality, improves grooving accuracy, and reduces construction costs. It solves the problems of workers needing to climb to heights during grooving, machine swaying and tilting, and blade jamming. It also solves the problems of existing devices being unable to automatically identify different wall materials and adjust motor speed, resulting in tilted grooving, poor construction quality, and inability to guarantee grooving width and depth. Furthermore, it addresses the problem of excessive dust during grooving operations in existing technologies, reducing environmental pollution and the impact on the health of construction workers.
[0044] Furthermore, such as Figures 1-6As shown, the front-end construction grooving device 1 is the front-end part of the entire automated water and electricity grooving device, responsible for directly performing grooving work on the wall surface. It includes a dust cover 101, a grooving machine 102 mounted on the dust cover 101, and a sensing probe 103. The dust collector 6 is connected to the dust cover 101. The dust cover 101 is a truncated pyramid structure with one end closed and the other open. The bottom of the dust cover 101 has holes for the grooving machine 102, the sensing probe 103, and the dust collection pipe 601 to pass through. Three holes are made on the rear surface of the dust cover 101. The dust collection pipe 601, the sensing probe 103, and the grooving machine 102 are then sequentially passed through these three holes. Each hole is sealed with bolts to ensure the dust cover 101 is airtight and prevent dust leakage. The dust cover 101 protects the grooving machine 102 and the sensing probe 103 from damage caused by dust and debris generated during construction. Simultaneously, the dust cover 101 also helps collect dust, reducing environmental impact. The grooving machine 102 is the core component of the front-end construction grooving device 1, responsible for the actual grooving work. It is installed inside the dust cover 101 and extends to the wall surface through the holes at the bottom of the dust cover 101 for grooving. The sensing probe 103 is used to sense and monitor the grooving process, including measuring the grooving depth, width, or other relevant parameters. It is also installed inside the dust cover 101 and extends through the holes at the bottom. The dust collector 6 is connected to the dust cover 101 and is used to collect the dust generated during the grooving process. The dust collection pipe 601 is part of the dust collector 6. It passes through the rear surface of the dust cover 101 and is connected to the sensing probe 103 and the grooving machine 102 by bolt sealing to ensure effective dust collection. The front-end construction grooving device 1 of the present invention can effectively collect and control dust while protecting the internal mechanical components, improving the safety and cleanliness of construction. This enables the automated water and electricity grooving system to ensure construction quality while also considering the cleanliness of the construction environment and the health and safety of construction personnel.
[0045] Furthermore, such as Figures 1-6As shown, the rotating mechanism 2 includes a primary rotary motor 201 mounted on top of the hydraulic device 3, a secondary rotary motor 202 geared to the primary rotary motor 201, and a tertiary support arm 203 geared to the secondary rotary motor 202. The tertiary support arm 203 is connected to the grooving machine 102. The primary rotary motor 201 is responsible for driving the initial rotation of the entire rotating system. The secondary rotary motor 202 is geared to the primary rotary motor 201 and receives power from the primary motor to achieve more precise rotation control. The tertiary support arm 203 is geared to the secondary rotary motor 202 and is responsible for transmitting the rotational motion to the grooving machine 102. The primary rotary motor 201 drives the secondary rotary motor 202 to achieve a 270° vertical rotation. This design allows the grooving machine 102 to... The system can operate at different angles to adapt to different construction needs. The secondary rotary motor 202 can also drive the tertiary bearing arm 203 to a rotation angle of 270°, thereby further driving the precise adjustment of the grooving posture and angle of the grooving machine 102. Through the design of the rotating mechanism 2, the grooving machine 102 can perform grooving operations at multiple angles. This precise posture and angle adjustment capability makes the grooving process more flexible, adaptable to different wall shapes and materials, and ensures the quality and accuracy of grooving. The design of the rotating mechanism 2 enables the entire automated water and electricity grooving system to achieve efficient and flexible grooving operations during construction. Through the linkage of the motor and the transmission of gears, the grooving machine 102 can work at different angles, meeting diverse construction requirements and improving the accuracy and efficiency of construction.
[0046] Furthermore, such as Figures 1-6As shown, the hydraulic device 3 includes a hydraulic outer cylinder 301 mounted on the mobile support mechanism 5, a hydraulic pump 302 connected to the hydraulic outer cylinder 301, a hydraulic piston 304 located inside the hydraulic outer cylinder 301, and a hydraulic inner cylinder 303 mounted on the hydraulic piston 304. The hydraulic outer cylinder 301 is the external structure of the hydraulic device and is fixed to the mobile support mechanism 5. The hydraulic pump 302 and the hydraulic outer cylinder 301 are connected by an inlet pipe 305 and an outlet pipe 306, which are responsible for providing hydraulic oil pressure to drive the operation of the hydraulic system. The inlet pipe 305 delivers the high-pressure hydraulic oil generated by the hydraulic pump 302 to the hydraulic device. The outlet pipe 306 returns the hydraulic oil in the hydraulic device to the hydraulic pump or other parts. The inlet pipe 305 and the outlet pipe 306 are respectively connected to the hydraulic pump 302 and the hydraulic outer cylinder 301 by snap-fit sealing to ensure that the hydraulic system works normally under high pressure and to prevent hydraulic oil leakage. Hydraulic piston 304 is located inside hydraulic outer cylinder 301 and is driven to move up and down by hydraulic oil pressure. Hydraulic inner cylinder 303 is located on hydraulic piston 304 and moves together with hydraulic piston to transmit power generated by hydraulic pump 302. The primary rotary motor 201 is connected to the end of hydraulic inner cylinder 303 away from hydraulic piston 304. Hydraulic pump 302 drives hydraulic piston 304 to move up and down by controlling the flow of hydraulic oil, thereby driving the hydraulic inner cylinder 303 to rise and fall, driving the rotary mechanism 2 to rise and fall, and driving the front-end construction grooving device 1 to rise and fall. Since primary rotary motor 201 is connected to hydraulic inner cylinder 303, the rise and fall of hydraulic inner cylinder 303 will drive the rise and fall of rotary mechanism 2 and front-end construction grooving device 1. Through the lifting function of hydraulic device 3, grooving machine 102 can be adjusted to a suitable working height to adapt to construction needs at different heights. Hydraulic device 3 provides precise height adjustment capability for automated hydropower grooving device. Through the lifting function of hydraulic system, the working height of grooving machine 102 can be easily adjusted to adapt to different construction environments. This design not only improves construction efficiency but also increases operational flexibility and safety.
[0047] Furthermore, such as Figures 1-6As shown, the dust collector 6 includes a dust collection host 602 mounted on the mobile support mechanism 5 and a dust collection pipe 601 mounted on the dust collection host 602. The dust collection host 602 is mounted on the mobile support mechanism 5 and is responsible for generating negative pressure to collect dust. The dust collection pipe 601 is a pipe connecting the dust collection host 602 and the inside of the dust cover 101, used to transfer dust generated during the grooving process from the inside of the dust cover 101 to the dust collection host 602. The dust collection host 602 and the dust collection pipe 601 are connected by fasteners to ensure a secure connection. To prevent dust leakage, the dust collection pipe 601 is connected to the interior of the dust cover 101 at one end. The dust collection pipe 601 and the holes in the dust cover 101 are sealed with bolts, further ensuring that dust will not leak into the environment. When the grooving machine 102 is working, a large amount of dust is generated. The dust collector 6 uses the negative pressure generated by its main unit 602 to draw this dust from inside the dust cover 101 through the dust collection pipe 601, thereby reducing the impact of dust on the construction environment and personnel health. The design of the dust collector 6 effectively solves the problem of dust pollution during the grooving process. By installing the dust collection main unit 602 on the mobile support mechanism 5 and using the dust collection pipe 601 to transfer the dust inside the dust cover 101 to the main unit, dust can be effectively collected and processed. This design not only improves the cleanliness of the construction environment but also protects the health of construction personnel and reduces dust pollution to the surrounding environment.
[0048] like Figure 7 As shown, a second aspect of the present invention provides an automated hydroelectric trenching method, implemented using the aforementioned automated hydroelectric trenching system, comprising the following steps:
[0049] S1: Assemble all components of the automated hydropower trenching system, turn it on before construction, input the corresponding construction data into the setting unit through the control box 4, calculate the trenching size through the setting unit and feed it back to the attitude control unit.
[0050] S2: Start the positioning scanning unit of the control box 4, and scan the wall material and construction position through the sensing probe 103 connected to the positioning scanning unit to obtain wall material information and construction position information.
[0051] S3: The positioning scanning unit feeds back the wall material information to the speed adjustment unit, which adjusts the motor speed on the grooving machine 102 to match the current wall material; the speed adjustment unit controls the motor speed on the dust collector 6 so that its suction can collect and control the spread of dust with maximum efficiency.
[0052] S4: The positioning scanning unit feeds back the construction position information to the attitude control unit. The attitude control unit moves the position of the mobile bearing mechanism 5, controls the lifting and lowering of the hydraulic device 3, and controls the rotation angle of the rotating mechanism 2 according to the construction position information and the grooving size, thereby controlling the grooving machine 102 to groove the wall.
[0053] S4: After the grooving is completed, the moving bearing mechanism 5 is moved to the next position by controlling the attitude control unit, and steps S1 to S4 are repeated to complete the grooving work at other positions.
[0054] Further, in step S1, assembling the components of the automated hydroelectric trenching system includes: first, installing the hydraulic device 3, control box 4, and dust collector 6 on the mobile support mechanism 5; then, installing the first-stage rotary motor 201 of the rotating mechanism 2 on the hydraulic inner cylinder 303 of the hydraulic device 3; then, connecting the third-stage support arm 203 of the rotating mechanism 2 to the trenching machine 102; and connecting the dust collection pipe 601 of the dust collector 6 to the dust cover 101 of the front-end construction trenching device 1. This completes the installation of the components of the automated hydroelectric trenching system. The trenching dimensions mentioned in step S1 include trenching depth, width, and length. Step S1 describes in detail the assembly sequence of the system components, ensuring the integrity and correctness of the system. The trenching dimensions, including the trenching depth, width, and length, are key factors affecting construction quality.
[0055] Furthermore, in step S3, the speed control unit ensures that the grooving machine 102 can adapt to different wall materials, while optimizing the performance of the dust collector 6 and reducing the impact of dust on the environment and health. The speed control unit adjusts the motor speed on the grooving machine 102 according to the wall material information fed back by the positioning scanning unit, so as to ensure that the grooving machine 102 can cut at the speed most suitable for the current wall material. At the same time, the speed control unit controls the motor speed on the dust collector 6 to adjust the suction force, thereby more effectively collecting and controlling the spread of dust.
[0056] The automated hydroelectric trenching system of this invention enables efficient and precise trenching operations while taking into account the safety of construction workers and environmental protection. The application of this system is expected to improve the quality and efficiency of hydroelectric installation in the construction industry.
[0057] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. An automated hydroelectric trenching system, characterized in that: Includes a mobile support mechanism (5), a hydraulic device (3) mounted on the mobile support mechanism (5) for adjusting the working height, a control box (4) for controlling the slotting position and size, and a dust collector (6) for collecting and controlling dust diffusion; wherein, The hydraulic device (3) is connected to a rotating mechanism (2) for adjusting the working angle and size; the rotating mechanism (2) is connected to a front-end construction grooving device (1) for grooving construction. The front-end construction grooving device (1) includes a dust cover (101), a grooving machine (102) installed on the dust cover (101), and a sensing probe (103); the dust collector (6) is connected to the dust cover (101); the dust cover (101) is a truncated pyramid structure with one end closed and the other end open. The bottom of the dust cover (101) is provided with holes for the grooving machine (102), the sensing probe (103), and the dust collection pipe (601) to pass through; The hydraulic device (3) includes a hydraulic outer cylinder (301) mounted on the mobile bearing mechanism (5), a hydraulic pump (302) connected to the hydraulic outer cylinder (301), a hydraulic piston (304) located inside the hydraulic outer cylinder (301), and a hydraulic inner cylinder (303) mounted on the hydraulic piston (304). The hydraulic pump (302) controls the lifting and lowering of the hydraulic inner cylinder (303), thereby driving the rotating mechanism (2) to lift and lower, which in turn drives the front-end construction grooving device (1) to lift and lower, thus controlling the grooving machine (102) at a suitable working height. The control box (4) includes a setting unit for calculating the slot size, a speed adjustment unit for controlling the motor speed, a positioning scanning unit for identifying the wall material and construction position, and an attitude control unit for controlling the movement of the rotating mechanism (2), the hydraulic device (3) and the moving bearing mechanism (5); the positioning scanning unit is communicatively connected to the sensing probe (103). The setting unit calculates the groove depth and width by transmitting instructions; the wall material and construction position are determined by the positioning scanning unit, and the scanned wall material is fed back to the speed control unit. At the same time, the positioning result is fed back to the attitude control unit. The speed control unit controls the motor speed of the groove machine and the motor speed on the dust collector (6). The attitude control unit controls the position of the moving bearing mechanism (5), the height of the hydraulic device (3), and the rotation angle of the rotating mechanism (2) respectively, so as to realize automated high-precision water and electricity groove operation.
2. The automated hydroelectric trenching system and method according to claim 1, characterized in that: The rotating mechanism (2) includes a first-stage rotating motor (201) located on top of the hydraulic device (3), a second-stage rotating motor (202) geared to the first-stage rotating motor (201), and a third-stage bearing arm (203) geared to the second-stage rotating motor (202).
3. The automated hydroelectric trenching system and method according to claim 2, characterized in that: The three-stage support arm (203) is connected to the grooving machine (102); The first-stage rotary motor (201) drives the second-stage rotary motor (202) to rotate, and the second-stage rotary motor (202) drives the third-stage bearing arm (203) to rotate, thereby driving the grooving machine (102) to rotate, so as to achieve precise adjustment of the grooving posture and angle.
4. The automated hydroelectric trenching system and method according to claim 3, characterized in that: The hydraulic pump (302) and the hydraulic outer cylinder (301) are connected by an oil inlet pipe (305) and an oil outlet pipe (306).
5. The automated hydroelectric trenching system and method according to claim 4, characterized in that: The primary rotary motor (201) is connected to the end of the hydraulic inner cylinder (303) away from the hydraulic piston (304).
6. An automated hydroelectric trenching system and method according to claim 4 or 5, characterized in that: The oil inlet pipe (305) and oil outlet pipe (306) are respectively connected to the hydraulic pump (302) and hydraulic outer cylinder (301) by snap-fit sealing.
7. An automated hydroelectric trenching system and method according to any one of claims 1-5, characterized in that: The dust collector (6) includes a dust collection host (602) disposed on the mobile support mechanism (5) and a dust collection pipe (601) disposed on the dust collection host (602). The other end of the dust collection pipe (601) is connected to the interior of the dust cover (101).
8. An automated method for hydroelectric trenching, characterized in that, The automated hydroelectric trenching system as described in any one of claims 1-7 is applied, comprising the following steps: S1: Assemble all components of the automated hydropower trenching system, input the construction data into the setting unit through the control box (4), calculate the trenching size through the setting unit and feed it back to the attitude control unit; S2: Start the positioning scanning unit of the control box (4), and scan the wall material and construction position through the sensing probe (103) connected to the positioning scanning unit to obtain wall material information and construction position information; S3: The positioning scanning unit feeds back the wall material information to the speed adjustment unit, and adjusts the motor speed on the grooving machine (102) to match the current wall material; the speed adjustment unit controls the motor speed on the dust collector (6) so that its suction can collect and control the diffusion of dust to the maximum efficiency. S4: The positioning scanning unit feeds back the construction position information to the attitude control unit. The attitude control unit moves the position of the mobile bearing mechanism (5), controls the lifting of the hydraulic device (3) and controls the rotation angle of the rotating mechanism (2) according to the construction position information and the grooving size, thereby controlling the grooving machine (102) to groove the wall. S5: After the grooving is completed, the moving bearing mechanism (5) is controlled by the attitude control unit to move to the next position, and the steps S1 to S4 are repeated to complete the grooving work at other positions.
Citation Information
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