A suspension conveying device and method for galvanizing steel components
By designing a suspension conveyor with adjustable length and a suspension conveyor with multiple locking protection mechanisms, the problems of conveying height adaptation and safety hazards in the prior art are solved, and a more efficient and safe conveying process is achieved.
Patent Information
- Application Number
- CN202411886037.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-20
AI Technical Summary
In actual operation, it is difficult to quickly adjust the adaptation of the product according to the product conveying height in actual operation, and the problem of cantilever fall off is relatively common, which poses safety hazards and affects the conveying efficiency and safety.
A suspension conveyor device including suspension guide rails, mobile trolleys, suspension mechanisms and protective mechanisms is designed. The suspension mechanism can be length adjusted to accommodate different conveying heights, and the protection mechanism provides safety protection through the synergy of the winding unit, the gravity locking unit and the centrifugal locking unit.
The flexibility and adaptability of the suspended conveyor device are realized, the maintenance difficulty and safety accident risks are reduced, and the conveying efficiency and stability are improved.
Smart Images

Figure CN119330013B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conveying equipment, and in particular to a suspension conveying device and method for galvanizing of steel components. Background Art
[0002] The suspended conveyor is a commonly used continuous conveying equipment, which is widely used to continuously convey various products in the factory. It can also be used in the assembly lines of various industrial departments to convey workpieces between various processes, complete various process steps, and realize the comprehensive mechanization of conveying and process operations. Its structure mainly includes rails, traction chains, slides, trolleys, drive devices, tensioning devices and safety devices. The suspended conveyor is widely used and can also be adapted to the conveying and transfer work in the galvanizing processing of steel components, thereby improving the overall production efficiency.
[0003] A hanging conveying device disclosed in the patent with reference publication number CN111824690B is provided. The conveying device is formed by opening a gap in the second track and configuring a hanging assembly with a third track. The third track can be positioned in the gap or detached from the gap, and can be used to receive the transport vehicle transported from the second track, or return the transport vehicle to the second track, thereby realizing automatic detachment and transfer of the workpiece from the hanging conveying device, which is beneficial to improving assembly efficiency.
[0004] At present, most of the hanging conveying devices use cantilever and catenary to complete the transfer and transportation of products by articulating the hook with the mobile trolley of the conveying device. For example, the above conveying device also uses cantilever to complete the transfer and transportation of products, which improves the production efficiency. However, in actual operation, the cantilever and catenary cannot quickly complete the self-adaptation adjustment according to the product conveying height, and it is necessary to repeatedly disassemble and replace different cantilevers to complete the length control, which reduces the overall conveying efficiency and makes maintenance difficult.
[0005] Moreover, currently, most suspended conveying devices use a single cantilever to connect with the mobile trolley of the conveying equipment. In actual use, the cantilever is very likely to fall off, which is prone to safety accidents and poses a major safety hazard, which is not conducive to the safe and effective implementation of the conveying work. Summary of the invention
[0006] The purpose of the present invention is to provide a suspension conveying device and method for galvanizing steel components to solve the above technical problems.
[0007] To solve the above technical problems, the present invention is implemented through the following technical solutions.
[0008] The present invention is a suspension conveying device for galvanizing steel components, comprising a suspension guide rail and:
[0009] Multiple mobile trolleys are evenly distributed in the suspension rails to complete the suspension conveying action, and a connecting arm is installed at the bottom of the mobile trolley;
[0010] Multiple suspension mechanisms are installed on the connecting arms of multiple mobile carts to complete the product transportation work. Each suspension mechanism can be adjusted in length to adapt to the transportation requirements of different products;
[0011] Multiple protection mechanisms are evenly distributed and installed on multiple suspension mechanisms for safety protection. Each protection mechanism is divided into a winding unit, a gravity locking unit and a centrifugal locking unit. The winding unit follows the suspension mechanism to synchronously complete the length adjustment work. The gravity locking unit senses the weight to lock the winding unit. The centrifugal locking unit senses the centrifugal force to lock the winding unit. The locking operation of the winding unit is completed by the gravity locking unit and the centrifugal locking unit.
[0012] Furthermore, each suspension mechanism comprises:
[0013] The reel seat is arranged at the bottom of the connecting arm, a reel disc is fixedly sleeved on the outside of the reel shaft, a driving member for driving the reel shaft to rotate is fixedly installed on one end of the reel shaft, and a ratchet pawl mechanism is added between the reel shaft and the reel seat;
[0014] The suspension rope is wound on the reel to control its length, and a counterweight hook is installed at the bottom of the suspension rope.
[0015] Furthermore, the winding unit comprises:
[0016] The shaft seat is arranged on one side of the winding seat, a winding shaft is rotatably installed in the shaft seat, a winding disk is fixedly sleeved outside the winding shaft, a protective rope is wound on the winding disk, and the bottom of the protective rope is connected to one side of the counterweight hook for safety protection;
[0017] Two lifting areas are symmetrically arranged on both sides of the shaft seat, and lifting platforms are slidably engaged in the two lifting areas. Locking areas are arranged in the two lifting platforms, and the reels rotate correspondingly through the two lifting platforms. A pulling spring is installed between the lifting platform and the top of the lifting area.
[0018] Furthermore, the winding unit further comprises:
[0019] The connecting shaft is rotatably mounted on one side of the winding seat for power transmission, and a No. 1 gear is fixedly sleeved on one end of the connecting shaft;
[0020] The second gear is rotatably mounted on one side of the shaft seat and meshes with the first gear for transmission. A third gear is fixedly sleeved on one end of the winding shaft and meshes with the second gear for transmission.
[0021] Further, the gravity locking unit comprises:
[0022] Two locking gear rings are fixedly mounted on both ends of the winding shaft and are hidden in two locking areas;
[0023] Two moving areas, correspondingly slidingly opened in two locking areas;
[0024] Two No. 1 arc-shaped tooth plates are correspondingly slidably installed at the bottom of the two locking areas, and the gravity locking action is completed through the engagement of the No. 1 arc-shaped tooth plates with the locking gear rings.
[0025] Further, the gravity locking unit comprises:
[0026] The two sensing arms are correspondingly arranged at the bottom of the two No. 1 arc-shaped tooth plates. The outsides of the two sensing arms are fixedly sleeved with fixed retaining rings, and reset springs are installed between the fixed retaining rings and the lifting platform.
[0027] Furthermore, the gravity locking unit also includes:
[0028] Two second arc-shaped tooth plates are slidably mounted on the top of the two locking areas;
[0029] Two conversion gears are correspondingly installed in the middle position of the two moving areas for rotation. A No. 1 rack is meshed and installed on one side of the conversion gear, and the No. 1 rack is connected to a No. 1 arc-shaped toothed plate. A No. 2 rack is meshed and installed on the other side of the conversion gear, and the No. 2 rack is connected to a No. 2 arc-shaped toothed plate. Multiple locking work is completed by the engagement of the No. 2 arc-shaped toothed plate with the locking gear ring.
[0030] Further, the centrifugal locking unit comprises:
[0031] A locking ring is arranged on one side of one of the lifting platforms for completing locking. The locking ring is connected to the lifting platform through a bracket, and the locking ring is arranged concentrically with the winding shaft. An inner gear ring is arranged inside the locking ring;
[0032] A plurality of locking arms are arranged in a circular array at one end of the winding shaft to contact the locking ring to complete the locking work, each locking arm includes a sliding frame and a gravity arm, the sliding frame is fixedly installed on the winding shaft, the gravity arm is slidably installed in the sliding frame, and the front end of the gravity arm slides through the top of the sliding frame;
[0033] A plurality of locking tooth plates are integrally fixed to the front ends of the gravity arms of the plurality of locking arms, and the locking work is completed by the engagement of the locking tooth plates with the inner gear ring;
[0034] A plurality of No. 1 springs are arranged between the gravity arms of the plurality of locking arms and the sliding frame for resetting, and the gravity arms are pulled by the No. 1 springs to reset and move in the sliding frame.
[0035] Furthermore, the centrifugal locking unit also includes:
[0036] A plurality of wedge blocks are evenly spaced and distributed on one side of the gravity arm to lock the position of the locking tooth plate. A stopper is fixedly installed on one side of the sliding frame, a pull rod is slidably passed through the stopper, and a limit block is slidably installed on the sliding frame. The limit block is in contact with the vertical surface of the wedge block to complete the unidirectional limiting action, and a No. 2 spring is sleeved on the outside of the pull rod.
[0037] The present invention also provides a suspension conveying method for galvanizing a steel component, and the conveying method specifically comprises the following steps:
[0038] Step 1: hoist the suspension rail into the predetermined conveying area through the suspension arm;
[0039] Step 2: Then, the power source is controlled to control the guide rail chain in the suspension guide rail to complete the movement, so as to obtain the coordinated movement and transportation of multiple stations;
[0040] Step 3: The product rack is suspended by the suspension mechanism, and the suspension mechanism can freely complete the length adjustment control and can be freely adjusted according to different conveying heights;
[0041] Step 4: By setting up a protective mechanism, the suspension mechanism can be safely protected to avoid safety accidents such as falling from heights.
[0042] Compared with the prior art, the present invention has the following beneficial effects:
[0043] The present invention is provided with a plurality of suspension mechanisms, which can complete the suspension for the product rack, ensure the stability of transportation and facilitate the taking, and the suspension mechanism can freely complete the length adjustment, and can be freely adjusted according to different conveying heights, so that the overall suspension conveying work is more flexible, which is conducive to the adjustment and use of the operator, improves the convenience, does not need to be repeatedly disassembled and installed, and saves time and labor;
[0044] The present invention is provided with a protective mechanism, which can provide safety protection for the suspension mechanism, ensure the safety and stability of the conveying work, avoid the safety accident of falling from a high altitude, and improve the conveying stability. At the same time, the gravity locking unit and the centrifugal locking unit can be used to achieve multiple locking of the winding unit, and the product on the suspension mechanism can be quickly locked to provide safety protection, so that the overall operation of the equipment is more stable and the carrying capacity of the conveying device is improved.
[0045] The present invention is provided with a winding unit, which can follow the suspension mechanism to complete length regulation to avoid interference with the transportation of the suspension mechanism. When the winding shaft is operated under normal circumstances, the No. 3 gear is driven to rotate via the No. 2 gear, so that the winding shaft follows the winding shaft to complete synchronous winding and releasing actions. There is no need to perform secondary adjustment on the protective rope, and the operation is more convenient, so that the protective rope and the suspension rope can be adjusted and used synchronously to avoid interference with the operation of the suspension mechanism caused by the height difference between the two.
[0046] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 It is the overall front view of the present invention;
[0048] Figure 2 It is a schematic diagram of the internal structure of the suspension guide rail of the present invention;
[0049] Figure 3 It is a schematic diagram of the suspension mechanism of the present invention;
[0050] Figure 4 It is a schematic diagram of installing the winding reel of the present invention in the winding seat;
[0051] Figure 5 It is a schematic diagram of the connection between the winding shaft and the winding disk of the present invention;
[0052] Figure 6 It is a schematic diagram of installing the protection mechanism of the present invention on the winding seat;
[0053] Figure 7 It is a schematic diagram of the distribution of the protection mechanism and the winding reel of the present invention;
[0054] Figure 8 It is a schematic diagram of a winding unit of the present invention;
[0055] Fig. 9 It is a schematic diagram of the installation of the lifting platform of the present invention in the lifting area;
[0056] Fig.10 It is a schematic diagram of the distribution of the gravity locking unit and the winding reel of the present invention;
[0057] Fig.11 It is a schematic diagram of the gravity locking unit of the present invention;
[0058] Fig.12 It is a schematic diagram of the centrifugal locking unit of the present invention;
[0059] Fig.13 It is a schematic diagram of the installation of the locking arm of the present invention on the winding shaft;
[0060] Fig.14It is a schematic diagram of installing the gravity arm of the present invention in the sliding frame.
[0061] In the figure: 1. Suspension guide rail; 101. Guide rail chain; 102. Power source; 103. Moving trolley; 104. Connecting arm; 2. Reel seat; 3. Reel shaft; 4. Reel disk; 5. Driving member; 6. Ratchet and pawl mechanism; 7. Suspension rope; 8. Shaft seat; 9. Reel shaft; 10. Reel disk; 11. Protection rope; 12. Counterweight hook; 13. Lifting area; 14. Lifting platform; 15. Locking area; 16. Pull spring; 17. Connecting shaft; 18. Gear No. 1; 19. Gear No. 2; 20. Gear No. 3 Gear; 21, locking gear ring; 22, moving area; 23, arc-shaped gear plate No. 1; 24, sensing arm; 25, fixed retaining ring; 26, reset spring; 27, arc-shaped gear plate No. 2; 28, conversion gear; 29, rack No. 1; 30, rack No. 2; 31, locking ring; 32, inner gear ring; 33, locking arm; 331, sliding frame; 332, gravity arm; 333, locking gear plate; 334, spring No. 1; 34, wedge block; 35, stop block; 36, pull rod; 37, limit block; 38, spring No. 2. DETAILED DESCRIPTION
[0062] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0063] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0064] Embodiment 1: The present invention provides a technical solution: Figure 1 , Figure 2 As shown, a suspension conveying device for galvanizing steel components includes a suspension guide rail 1, which is freely set to be a splicing composition of curved sections and straight sections according to the needs of the production line, and is dynamically adjusted according to the needs of the production line. A plurality of suspension arms are added to the suspension guide rail 1, and the suspension guide rail 1 is suspended in a conveying space by the plurality of suspension arms. The bottom of the suspension guide rail 1 is open, a guide rail chain 101 is arranged in the suspension guide rail 1, and a power source 102 is installed on the suspension guide rail 1 through a bracket. The power source 102 is connected to the guide rail chain 101 by transmission, so that the guide rail chain 101 moves in the suspension guide rail 1. Specifically, the power source 102 can use a driving motor, a sprocket and other transmission methods to complete the driving work, and an electric rod for completing the tension control of the guide rail chain 101 is installed on the suspension guide rail 1, and also includes:
[0065] A plurality of moving trolleys 103 are evenly distributed in the suspension rail 1 to complete the suspension conveying action. Each moving trolley 103 is connected to the rail chain 101 to complete the power connection, and the moving trolley 103 is in rotational contact with the suspension rail 1, and a connecting arm 104 is installed at the bottom of the moving trolley 103;
[0066] Multiple suspension mechanisms are correspondingly mounted on the connecting arms 104 of multiple mobile carts 103 to complete the product conveying work, and each suspension mechanism can be adjusted in length to adapt to the conveying requirements of different products;
[0067] Multiple protection mechanisms are evenly distributed and assembled on multiple suspension mechanisms for safety protection work. The number of the multiple protection mechanisms is consistent with the number of the multiple suspension mechanisms. Each protection mechanism is divided into a winding unit, a gravity locking unit and a centrifugal locking unit. The winding unit follows the suspension mechanism to synchronously complete the length adjustment work. The gravity locking unit senses the weight to lock the winding unit. The centrifugal locking unit senses the centrifugal force to lock the winding unit. The locking operation of the winding unit is completed by the gravity locking unit and the centrifugal locking unit.
[0068] Embodiment 2: Based on the suspension mechanism provided in Embodiment 1, this embodiment provides a further technical solution for the suspension mechanism.
[0069] like Figure 3 , Figure 4 and Figure 5 As shown, each suspension mechanism includes:
[0070] The reel seat 2 is arranged at the bottom of the connecting arm 104. Specifically, the reel seat 2 is fixedly connected to the connecting arm 104 by welding, bolts, etc. The top and bottom of the reel seat 2 are both open in design. A reel shaft 3 is rotatably installed in the reel seat 2, and one end of the reel shaft 3 is rotatably passed through the reel seat 2. A reel disc 4 is fixedly sleeved on the outside of the reel shaft 3. A driving member 5 for driving the reel shaft 3 to rotate is fixedly installed at one end of the reel shaft 3. The driving member 5 is specifically a hand wheel, a motor, or other devices that can be used to complete the reel shaft 3. The device driven by the invention is used, and a ratchet pawl mechanism 6 is added between the winding shaft 3 and the winding seat 2, and the locking work of the winding shaft 3 is completed by the ratchet pawl mechanism 6. Specifically, a pawl is rotatably installed on one side of the winding seat 2 through a torsion spring, and a ratchet is fixedly sleeved on the outside of the winding shaft 3. The one-way locking of the winding shaft 3 is completed by the cooperation of the pawl and the ratchet, and the pawl can be freely operated and controlled to complete the opening and closing. Two No. 1 guide rollers are symmetrically rotatably installed at the bottom of the winding seat 2 to complete the rotation guidance of the suspension rope 7;
[0071] The hanging rope 7 is wound on the winding drum 4 to complete the length control. A counterweight hook 12 is installed at the bottom of the hanging rope 7, and a product rack is hung on the counterweight hook 12;
[0072] It is worth mentioning that: when adjusting the height of the hanging conveyor: by providing a hanging mechanism, under normal circumstances, the ratchet pawl mechanism 6 locks the winding shaft 3, so that the winding disk 4 and the suspension rope 7 remain stable and are in a stable hanging conveying state. When adjusting, it is only necessary to control the pawl to separate from the ratchet wheel, and then operate the driving member 5 to drive the winding shaft 3 to rotate to complete the winding and release of the suspension rope 7 thereon, so as to complete the targeted length adjustment, and can be adjusted according to different conveying environments, making the overall hanging conveying work more flexible and adaptable, reducing the difficulty of maintenance, and facilitating the operator to adjust and use.
[0073] Embodiment 3: Based on the protection mechanism provided in Embodiment 1, this embodiment provides a further technical solution of the protection mechanism.
[0074] like Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, the winding unit comprises:
[0075] The shaft seat 8 is arranged on one side of the winding seat 2. Specifically, the shaft seat 8 and the winding seat 2 are detachably fixedly connected by bolts, etc. A winding shaft 9 is rotatably installed in the shaft seat 8. A winding disk 10 is fixedly sleeved outside the winding shaft 9. A protective rope 11 is wound on the winding disk 10. The bottom of the protective rope 11 is connected to one side of the counterweight hook 12 for safety protection. The protective rope 11 and the suspension rope 7 are both pulled by aramid rope, nylon rope and carbon fiber rope, which is conducive to winding adjustment and can also provide high-strength supporting force. Two No. 2 guide rollers are symmetrically rotatably installed at the bottom of the shaft seat 8 to guide the rotation of the protective rope 11;
[0076] Two lifting areas 13 are symmetrically arranged on both sides of the shaft seat 8, and lifting platforms 14 are slidably engaged in the two lifting areas 13. Locking areas 15 are arranged in the two lifting platforms 14, and the winding shaft 9 rotates correspondingly through the two lifting platforms 14. A pulling spring 16 is installed between the lifting platform 14 and the top of the lifting area 13. The lifting platform 14 is pulled by the pulling spring 16 to reset and move toward the top of the lifting area 13, and a fixed block is installed in the lifting area 13 to limit the lifting platform 14 and prevent it from being over-reset;
[0077] The winding unit also includes:
[0078] The connecting shaft 17 is rotatably mounted on one side of the winding seat 2 for power transmission, and the connecting shaft 17 is drivingly connected to the winding shaft 3, and the connecting shaft 17 is connected to the shaft seat 8 through a bracket, and a first gear 18 is fixedly sleeved on one end of the connecting shaft 17;
[0079] The second gear 19 is rotatably mounted on one side of the shaft seat 8 and meshes with the first gear 18 for transmission. A third gear 20 meshes with the second gear 19 for transmission is fixedly sleeved on one end of the winding shaft 9, and the third gear 20 can be separated from the second gear 19.
[0080] It is worth noting that: when the length adjustment is completed by following the suspension unit: by providing a winding unit, under normal conditions, the two lifting platforms 14 are reset to the initial position in the lifting area 13 through the pulling action of the pulling spring 16, so that the No. 3 gear 20 moves up and meshes with the No. 2 gear 19, at this time, the No. 1 arc gear plate 23 and the No. 2 arc gear plate 27 are separated from the locking gear ring 21, and the winding shaft 9 is in an unlocked state and can complete free rotation. Therefore, when operating the winding shaft 3, the power is transmitted to the No. 1 gear 18 through the connecting shaft 17, and the No. 3 gear 20 is driven to rotate through the No. 2 gear 19, so that the winding shaft 9 follows the winding shaft 3 to complete the synchronous winding and releasing action, without the need to perform secondary adjustment of the protection rope 11, and the operation is more convenient, so that the protection rope 11 and the suspension rope 7 can be kept in synchronous adjustment and use, and the height difference between the two is avoided to interfere with the operation of the suspension mechanism;
[0081] like Fig.10 ,like Fig.11 As shown, in the embodiment of the present invention, the gravity locking unit includes:
[0082] Two locking gear rings 21 are fixedly sleeved on both ends of the winding shaft 9 and hidden in the two locking areas 15;
[0083] Two moving areas 22 are correspondingly slidably opened in the two locking areas 15;
[0084] Two arc-shaped tooth plates 23 are correspondingly slidably mounted on the bottom of the two locking areas 15, and the two arc-shaped tooth plates 23 are correspondingly slidably engaged with the bottom of the two moving areas 22, and the gravity locking action is completed by the engagement of the arc-shaped tooth plates 23 and the locking gear ring 21;
[0085] The gravity locking unit comprises:
[0086] Two sensing arms 24 are correspondingly arranged at the bottom of the two first arc-shaped tooth plates 23. The bottoms of the two sensing arms 24 are both slidably arranged through the bottom of the lifting platform 14. The outsides of the two sensing arms 24 are fixedly sleeved with fixed retaining rings 25. A return spring 26 is installed between the fixed retaining ring 25 and the lifting platform 14. The return spring 26 is correspondingly sleeved on the outside of the sensing arms 24. The first arc-shaped tooth plate 23 is pulled toward the bottom of the locking area 15 by the return spring 26.
[0087] The gravity locking unit also includes:
[0088] Two second arc-shaped tooth plates 27 are correspondingly slidably mounted on the top of the two locking areas 15, and the two second arc-shaped tooth plates 27 are correspondingly slidably engaged with the top of the two moving areas 22. At the same time, a third spring can be added between the second arc-shaped tooth plates 27 and the moving area 22 to assist the second arc-shaped tooth plates 27 in resetting.
[0089] Two conversion gears 28 are correspondingly mounted in rotation at the middle position of the two moving areas 22. A first rack 29 is meshed and mounted on one side of the conversion gear 28, and the first rack 29 is connected to the first arc-shaped toothed plate 23. A second rack 30 is meshed and mounted on the other side of the conversion gear 28, and the second rack 30 is connected to the second arc-shaped toothed plate 27. The multiple locking work is completed by the meshing of the second arc-shaped toothed plate 27 and the locking gear ring 21.
[0090] It is worth noting that: when gravity sensing protection is performed: by providing a gravity locking unit, while the centrifugal locking unit is working, the weight of the counterweight hook 12, the electroplating rack and the products thereon are also transferred to the protection rope 11. At this time, the winding shaft 9 senses the falling weight, quickly overcomes the pulling of the pulling spring 16 and moves downward in the lifting area 13, so that the sensing arm 24 follows the downward movement and contacts the bottom of the lifting area 13, and compresses the reset spring 26, so that the sensing arm 24 drives the first arc-shaped tooth plate 23 to move upward in the locking area 15 and contact the locking tooth plate. The ring 21 is engaged and in contact, thereby completing the multiple locking effect. In order to further enhance the locking effect, when the No. 1 arc-shaped tooth plate 23 moves upward, the No. 1 rack 29 is synchronously linked to move, and driven by the conversion gear 28, so that the No. 2 rack 30 completes the follow-up movement, and the No. 2 arc-shaped tooth plate 27 is linked to move downward and engage with the locking gear ring 21, further enhancing the locking performance, and can complete adaptive locking according to the weight of the product to avoid the problem of falling off, which can ensure the safe progress of transportation work, reduce the accident rate, and reduce the risk of transportation;
[0091] like Fig.12 , Fig.13 and Fig.14 As shown, in the embodiment of the present invention, the centrifugal locking unit includes:
[0092] A locking ring 31 is arranged on one side of one of the lifting platforms 14 for completing locking. The locking ring 31 is connected to the lifting platform 14 through a bracket, and the locking ring 31 is arranged concentrically with the winding shaft 9. An inner gear ring 32 is arranged inside the locking ring 31;
[0093] A plurality of locking arms 33 are arranged in a circular array at one end of the winding shaft 9 to contact the locking ring 31 to complete the locking work. Each locking arm 33 includes a sliding frame 331 and a gravity arm 332. The sliding frame 331 is fixedly installed on the winding shaft 9. The sliding frame 331 is open all around. The gravity arm 332 is slidably installed in the sliding frame 331. The gravity arm 332 adopts a counterweight design and can sense the centrifugal force to complete the locking work. The weight of the gravity arm 332 is changed according to the use environment to obtain a precise locking effect, and the front end of the gravity arm 332 slides through the top of the sliding frame 331.
[0094] A plurality of locking tooth plates 333 are integrally fixed to the front end of the gravity arms 332 of the plurality of locking arms 33. The locking work is completed by the engagement of the locking tooth plates 333 with the inner gear ring 32. The number and density of teeth of the locking tooth plates 333 and the inner gear ring 32 can be freely adjusted and set according to actual needs to obtain a good locking state. The locking tooth plates 333 adopt an arc design;
[0095] A plurality of No. 1 springs 334 are disposed between the gravity arms 332 of the plurality of locking arms 33 and the sliding frame 331 for resetting, and the gravity arms 332 are pulled by the No. 1 springs 334 to resetting and move in the sliding frame 331;
[0096] The centrifugal locking unit also includes:
[0097] A plurality of wedge blocks 34 are equidistantly spaced on one side of the gravity arm 332 for locking the position of the locking tooth plate 333. The inclined surface of each wedge block 34 is arranged toward the locking tooth plate 333. A stopper 35 is fixedly installed on one side of the sliding frame 331. A pull rod 36 is slidably penetrated on the stopper 35. A limit block 37 is slidably installed on the sliding frame 331. A slide rail cooperating with the limit block 37 is arranged on the sliding frame 331. The limit block 37 is in contact with the vertical surface of the wedge block 34 to complete the one-way limit. To prevent the locking tooth plate 333 from resetting, a second spring 38 is sleeved on the outside of the pull rod 36, and the second spring 38 is located between the stop block 35 and the limit block 37. The second spring 38 pushes the limit block 37 to move and contact the wedge block 34. At the same time, the wedge block 34 can be installed on the other side of the gravity arm 332. It can be freely increased or decreased according to the actual locking state. At the same time, the elastic strength of the first spring 334 and the second spring 38 can be freely set according to the environment, thereby ensuring the stable locking work.
[0098] It is worth noting that: when performing centrifugal sensing protection: by providing a centrifugal locking unit, when the suspension rope 7 is damaged or broken, the weight of the counterweight hook 12, the electroplating rack and the products thereon are synchronously transferred to the protection rope 11, so that the winding shaft 9 rotates rapidly to generate centrifugal force. Since the gravity arm 332 adopts a counterweight design, it senses the centrifugal force brought by the winding shaft 9 and moves out in the sliding frame 331, so that the locking tooth plate 333 moves to contact the inner gear ring 32 to complete the bite locking. The design of multiple locking arms 33 makes the overall centrifugal locking work more It is stable and can quickly lock and protect the product. In order to improve the effect of centrifugal locking, a plurality of wedge blocks 34 are installed on one side of the gravity arm 332. After the gravity arm 332 is centrifugally thrown out, the wedge block 34 pushes the limit block 37, and then the limit block 37 is pushed to reset via the No. 2 spring 38, so that the limit block 37 is driven to contact the vertical surface of the wedge block 34 to complete the blocking, so that the gravity arm 332 remains stationary and avoids resetting, thereby further improving the safety of locking. When unlocking later, it is only necessary to operate the pull rod 36 and the limit block 37 to move to complete the reset.
[0099] Embodiment 4: A suspension conveying method for galvanizing a steel component, the conveying method specifically comprises the following steps:
[0100] Step 1: hoist the suspension rail 1 in a predetermined conveying area through a suspension arm;
[0101] Step 2: Then, the power source 102 is controlled to control the guide rail chain 101 in the suspension guide rail 1 to complete the movement, so as to obtain the coordinated movement and transportation of multiple stations;
[0102] Step 3: The product rack is suspended by the suspension mechanism, and the suspension mechanism can freely complete the length adjustment control and can be freely adjusted according to different conveying heights;
[0103] Step 4: By setting up a protective mechanism, the suspension mechanism can be safely protected to avoid safety accidents such as falling from heights.
[0104] The present invention provides a suspension conveying device and method for galvanizing steel components. The specific working principle is as follows: first, the suspension guide rail 1 is hoisted in a predetermined conveying area by a suspension arm, and then the power source 102 is controlled to control the guide rail chain 101 in the suspension guide rail 1 to complete the movement, and the multiple mobile carts 103 in the suspension guide rail 1 are synchronously connected to complete the follow-up movement, so as to obtain the coordinated mobile conveying of multiple stations, which can complete the transfer and conveying of products, improve the production efficiency, and facilitate the continuous station conversion in the processing area. At the same time, multiple suspension mechanisms are provided, which can complete the suspension for the product rack, ensure the stability of transportation, and facilitate the picking up, and the suspension mechanism can freely complete the length adjustment, which can be adjusted according to different The conveying height can be freely adjusted, which is convenient for operators to adjust and use, and improves convenience. There is no need for repeated disassembly and installation, which saves time and effort. The protective mechanism can provide safety protection for the suspension mechanism, ensuring the safety and stability of the conveying work, avoiding safety accidents of falling from heights, and improving the conveying stability. The protective mechanism can follow the suspension mechanism to complete length adjustment by setting a winding unit, avoiding interference with the conveying of the suspension mechanism. At the same time, the gravity locking unit and the centrifugal locking unit can work together to complete multiple locking of the winding unit, and can quickly lock the products on the suspension mechanism to provide safety protection, making the overall operation of the equipment more stable and improving the carrying capacity of the conveying device.
[0105] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0106] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A suspension conveying device for galvanizing steel components, comprising a suspension guide rail, characterized in that: Also includes: Multiple mobile trolleys are evenly distributed in the suspension rails to complete the suspension conveying action, and a connecting arm is installed at the bottom of the mobile trolley; Multiple suspension mechanisms are installed on the connecting arms of multiple mobile carts to complete the product transportation work. Each suspension mechanism can be adjusted in length to adapt to the transportation requirements of different products; Multiple protection mechanisms are evenly distributed and assembled on multiple suspension mechanisms for safety protection. Each protection mechanism is divided into a winding unit, a gravity locking unit and a centrifugal locking unit. The winding unit follows the suspension mechanism to synchronously complete the length adjustment work. The gravity locking unit senses the weight to complete the locking of the winding unit. The centrifugal locking unit senses the centrifugal force to complete the locking of the winding unit. The gravity locking unit and the centrifugal locking unit jointly complete the locking operation of the winding unit. Each suspension mechanism includes: The reel seat is arranged at the bottom of the connecting arm, a reel shaft is rotatably installed in the reel seat, a reel disk is fixedly sleeved outside the reel shaft, a driving member for driving the reel shaft to rotate is fixedly installed at one end of the reel shaft, and a ratchet pawl mechanism is added between the reel shaft and the reel seat; The suspension rope is wound on the reel to control its length, and a weight hook is installed at the bottom of the suspension rope; The winding unit includes: The shaft seat is arranged on one side of the winding seat, a winding shaft is rotatably installed in the shaft seat, a winding disk is fixedly sleeved outside the winding shaft, a protective rope is wound on the winding disk, and the bottom of the protective rope is connected to one side of the counterweight hook for safety protection; Two lifting areas are symmetrically arranged on both sides of the shaft seat, and lifting platforms are slidably engaged in the two lifting areas. Locking areas are arranged in the two lifting platforms, and the reels are rotated correspondingly through the two lifting platforms. A pulling spring is installed between the lifting platform and the top of the lifting area; The winding unit also includes: The connecting shaft is rotatably mounted on one side of the winding seat for power transmission, and a No. 1 gear is fixedly sleeved on one end of the connecting shaft; The second gear is rotatably mounted on one side of the shaft seat and meshes with the first gear for transmission. A third gear is fixedly sleeved on one end of the winding shaft and meshes with the second gear for transmission. The gravity locking unit comprises: Two locking gear rings are fixedly mounted on both ends of the winding shaft and are hidden in two locking areas; Two moving areas, correspondingly slidingly opened in two locking areas; Two No. 1 arc-shaped tooth plates are correspondingly slidably installed at the bottom of the two locking areas, and the gravity locking action is completed through the engagement of the No. 1 arc-shaped tooth plates with the locking gear rings.
2. A suspension conveying device for galvanizing steel components according to claim 1, characterized in that: The gravity locking unit comprises: The two sensing arms are correspondingly arranged at the bottom of the two No. 1 arc-shaped tooth plates. The outsides of the two sensing arms are fixedly sleeved with fixed retaining rings, and reset springs are installed between the fixed retaining rings and the lifting platform.
3. A suspension conveying device for galvanizing steel components according to claim 2, characterized in that: The gravity locking unit also includes: Two second arc-shaped tooth plates are slidably mounted on the top of the two locking areas; Two conversion gears are correspondingly installed in the middle position of the two moving areas for rotation. A No. 1 rack is meshed and installed on one side of the conversion gear, and the No. 1 rack is connected to a No. 1 arc-shaped toothed plate. A No. 2 rack is meshed and installed on the other side of the conversion gear, and the No. 2 rack is connected to a No. 2 arc-shaped toothed plate. Multiple locking work is completed by the engagement of the No. 2 arc-shaped toothed plate with the locking gear ring.
4. A suspension conveying device for galvanizing steel components according to claim 3, characterized in that: The centrifugal locking unit comprises: A locking ring is arranged on one side of one of the lifting platforms for completing locking, and the locking ring is arranged concentrically with the winding shaft, and an inner gear ring is arranged inside the locking ring; A plurality of locking arms are arranged in a circular array at one end of the winding shaft to contact the locking ring to complete the locking work, each locking arm includes a sliding frame and a gravity arm, the sliding frame is fixedly installed on the winding shaft, the gravity arm is slidably installed in the sliding frame, and the front end of the gravity arm slides through the top of the sliding frame; A plurality of locking tooth plates are integrally fixed to the front ends of the gravity arms of the plurality of locking arms, and the locking work is completed by the engagement of the locking tooth plates with the inner gear ring; A plurality of No. 1 springs are arranged between the gravity arms of the plurality of locking arms and the sliding frame for resetting, and the gravity arms are pulled by the No. 1 springs to reset and move in the sliding frame.
5. A suspension conveying device for galvanizing steel components according to claim 4, characterized in that: The centrifugal locking unit also includes: A plurality of wedge blocks are evenly spaced and distributed on one side of the gravity arm to lock the position of the locking tooth plate. A stopper is fixedly installed on one side of the sliding frame, a pull rod is slidably passed through the stopper, and a limit block is slidably installed on the sliding frame. The limit block is in contact with the vertical surface of the wedge block to complete the unidirectional limiting action, and a No. 2 spring is sleeved on the outside of the pull rod.
6. A suspension conveying method for galvanizing a steel component, using a suspension conveying device for galvanizing a steel component as claimed in any one of claims 1 to 5, characterized in that: The delivery method specifically comprises the following steps: Step 1: hoist the suspension rail into the predetermined conveying area through the suspension arm; Step 2: Then, the power source is controlled to control the guide rail chain in the suspension guide rail to complete the movement, so as to obtain the coordinated movement and transportation of multiple stations; Step 3: The product rack is suspended by the suspension mechanism, and the suspension mechanism can freely complete the length adjustment control and can be freely adjusted according to different conveying heights; Step 4: By setting up a protective mechanism, the suspension mechanism can be safely protected to avoid safety accidents such as falling from heights.
Citation Information
Patent Citations
Suspended conveyor
CN111824690B
Lifting tool for air source heat pump water storage tank
CN116067153A
Overspeed braking device of crane
CN212479963U
Rotating shaft system driving locking mechanism
CN222181635U
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