Dyeing equipment for textile fabric processing

By designing a dyeing equipment including horizontal displacement mechanisms and drying mechanisms, the problem of uneven dye dyes in textile fabric dyeing in dyeing in textile fabrics has achieved efficient and automated dyeing and drying process.

CN119332425APending Publication Date: 2025-01-21JIANGSU NEW ELEMENT TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202411772015.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

In the existing textile fabric dyeing technology, dyes are prone to adhere to the fabric in blocks, resulting in uneven dyes and dyes are prone to falling off and polluting the environment.

Method used

Design a dyeing equipment that includes the material leaving mechanism, the dyeing mechanism, the drying mechanism and the feed institution, and drives the slide to the slide through the horizontal displacement mechanism. Prevent dyes from falling off.

Benefits of technology

It achieves uniform spraying of dye, avoids clumping of dye, improves dyeing and drying efficiency, and reduces manual interference. The entire process is highly automated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses dyeing equipment for textile fabric processing. The dyeing equipment comprises a discharging mechanism, a dyeing mechanism, a drying mechanism and a collecting mechanism which are arranged in sequence. The dyeing mechanism comprises a dyeing box, a feeding port is formed in one side of the dyeing box, a discharging port is formed in the other side of the dyeing box, horizontal displacement mechanisms are arranged on the upper portion and the lower portion in the dyeing box, the two horizontal displacement mechanisms are in transmission connection with sliding bases, and the sliding bases can be driven by the horizontal displacement mechanisms to do linear motion. Air cylinders are mounted on the opposite surfaces of the two sliding seats, mounting plates are connected to the opposite ends of the two air cylinders, nozzles are mounted on the two mounting plates, hoses are connected to the two nozzles, paint storage boxes and pumps are mounted at the top and the bottom of the dyeing box, the paint storage boxes are connected with the pumps through first pipelines, and second pipelines are connected to the outlet ends of the pumps; and the two hoses are respectively connected with the two second pipelines. In the whole dyeing process, the automation degree is high, manual interference is not needed, and the cloth dyeing and drying efficiency is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of dyeing equipment, and in particular relates to dyeing equipment for textile fabric processing. Background Art

[0002] Modern textile refers to a multi-scale structural processing technology for fibers or fiber assemblies. During dyeing, the fabric is usually immersed in a dye vat. This dyeing method has the following problems: (1) the dye easily adheres to the fabric in clumps, resulting in uneven dyeing on the fabric; (2) after the fabric is taken out of the dye vat, the dye on the fabric easily falls off, which not only causes the dye on the fabric to fall off, but also pollutes the environment. Summary of the invention

[0003] In order to solve the problems mentioned in the above background technology, the present invention provides a dyeing device for textile fabric processing to solve the problems mentioned in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A dyeing device for textile fabric processing comprises a material discharge mechanism, a dyeing mechanism, a drying mechanism and a material receiving mechanism which are arranged in sequence; the dyeing mechanism comprises a dyeing box, a material feed port is arranged on one side of the dyeing box, a material discharge port is arranged on the other side, a horizontal displacement mechanism is arranged on the upper and lower parts of the dyeing box, a slide seat is transmission-connected to the two horizontal displacement mechanisms, and the slide seat can be driven to perform linear motion through the horizontal displacement mechanism; cylinders are installed on the opposite surfaces of the two slide seats, mounting plates are connected to the opposite ends of the two cylinders, nozzles are installed on the two mounting plates, and hoses are connected to the two nozzles, a paint storage box and a pump body are installed on the top and bottom of the dyeing box, the paint storage box is connected to the pump body through a first pipeline, the outlet end of the pump body is connected to a second pipeline, through holes are also arranged on the top and bottom of the dyeing box, two hoses pass through the two through holes respectively, and the passing ends are respectively connected to the two second pipelines.

[0006] Preferably, the horizontal displacement mechanism includes a screw rod rotatably connected to the dyeing box, a guide rod connected to the dyeing box, a second motor installed outside the dyeing box and transmission connected to the screw rod, two slides are respectively threadedly connected to the two screw rods, and the two slides are respectively slidably connected to the two guide rods.

[0007] In the above technical solution, the second motor is started to drive the screw to rotate, and the screw drives the slide to move linearly during the rotation of the screw, so as to spray the cloth.

[0008] Preferably, the unloading mechanism includes two symmetrical first wall panels, one end of the two first wall panels is connected to the dyeing box, and the two first wall panels are rotatably connected with a unloading roller, a first roller and two opposite second rollers in sequence, the two second rollers are located at the feed inlet, and the first roller is located below between the unloading roller and the second rollers.

[0009] In the above technical solution, the cloth is conveyed by the unwinding roller, the first roller and the second roller, and enters the dyeing box through the feed inlet to start dyeing.

[0010] Preferably, the drying mechanism includes a drying box connected to the side of the dyeing box away from the first wall panel, a fan is installed on the top surface of the drying box, the air outlet of the fan is connected to a main pipe, two branch pipes are connected to the main pipe, the two branch pipes enter the drying box, and the entrance ends are connected to blow pipes, the two blow pipes are arranged opposite to each other, and a plurality of air nozzles are connected to the opposite ends of the two blow pipes, and openings aligned with the discharge port are provided on both sides of the drying box.

[0011] In the above technical solution, after the dyeing of the cloth is completed, the cloth enters the drying box from the discharge port and the opening, and is blown by two fans to dry both sides of the cloth at the same time.

[0012] Preferably, the winding mechanism includes two symmetrical second wall panels, one end of the two second wall panels is connected to the drying box, and two oppositely arranged third rollers, a fourth roller and a receiving roller are rotatably connected to the two second wall panels in sequence, the two third rollers are located at the opening of the drying box, and the fourth roller is located below between the third rollers and the receiving roller. A first motor is installed on one of the second wall panels, and a transmission shaft is connected to the first motor through a coupling, and a driving wheel is connected to the transmission shaft, and a driven wheel is connected to the receiving roller, and the driving wheel and the driven wheel are connected by a transmission belt.

[0013] In the above technical solution, the first motor works to drive the receiving roller to rotate through the cooperation of the driving wheel, the transmission belt and the driven wheel, so as to wind the dried cloth on the receiving roller.

[0014] Preferably, the paint storage box is provided with a liquid level meter and a liquid adding pipe.

[0015] According to the above technical solution, the amount of dye in the paint storage box can be viewed through the liquid level meter so that the dye can be added in time.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The cloth enters the dyeing box through the unloading mechanism, and the two slides are driven to move by the horizontal displacement mechanisms on both sides, so that the dye is sprayed on both sides of the cloth through the nozzle at the same time, so that the dye is sprayed evenly on both sides of the cloth to prevent the dye from caking. Then the cloth enters the drying box, is dried in the drying box, and then rolled up by the collecting mechanism to prevent the dye from falling off. The whole process is highly automated and does not require manual interference, which greatly improves the efficiency of cloth dyeing and drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 is a cross-sectional view of the present invention;

[0020] Figure 3 is a schematic diagram of a dyeing box;

[0021] Figure 4 is a schematic diagram of a drying oven;

[0022] In the figure: 1-dyeing box, 2-feeding port, 3-discharging port, 4-sliding seat, 5-cylinder, 6-mounting plate, 7-nozzle, 8-hose, 9-paint storage box, 10-pump body, 11-first pipeline, 12-second pipeline, 13-screw, 14-guide rod, 15-second motor, 16-first wall panel, 17-discharging roller, 18-first roller, 19-second roller, 20-drying box, 21-fan, 22-main pipe, 23-branch pipe, 24-blowing pipe, 25-nozzle, 26-opening, 27-second wall panel, 28-third roller, 29-fourth roller, 30-collecting roller, 31-first motor, 32-driving wheel, 33-driven wheel, 34-liquid adding pipe, 35-liquid level meter. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Example 1

[0025] See also Figure 1-4 , a dyeing device for textile fabric processing, comprising a material discharge mechanism, a dyeing mechanism, a drying mechanism and a material receiving mechanism arranged in sequence; the dyeing mechanism comprises a dyeing box 1, the dyeing box 1 is provided with a liquid adding pipe 34 for adding dye, a material feed port 2 is provided on one side of the dyeing box 1, and a material discharge port 3 is provided on the other side, the upper and lower parts of the dyeing box 1 are provided with horizontal displacement mechanisms, and the two horizontal displacement mechanisms are both connected to a slide 4 in a transmission manner, and the slide 4 can be driven to make a linear motion through the horizontal displacement mechanism. Specifically, the horizontal displacement mechanism comprises a screw rod 13 rotatably connected to the dyeing box, a guide rod 14 connected to the dyeing box, and a second motor 15 installed outside the dyeing box and connected to the screw rod in a transmission manner, and the two slides 4 are respectively threadedly connected to the two screw rods 13, and the two slides 4 are respectively slidably connected to the two guide rods 14. At the same time, the two second motors 15 are started to drive the two screw rods 13 to rotate, and the two screw rods 13 can respectively drive the two slides 4 to make a linear motion during the rotation process.

[0026] Cylinders 5 are installed on the opposite surfaces of the two slides 4, and mounting plates 6 are connected to the opposite ends of the two cylinders 5. Nozzles 7 are installed on the two mounting plates 6, and hoses 8 are connected to the two nozzles 7. Paint storage boxes 9 and pump bodies 10 are installed on the top and bottom of the dyeing box 1. The paint storage box 9 is connected to the pump body 10 through a first pipe 11. The outlet end of the pump body 10 is connected to a second pipe 12. Through holes are also provided on the top and bottom of the dyeing box 1. Two hoses 8 pass through the two through holes respectively, and the passing ends are respectively connected to the two second pipes 12. By controlling the extension of the two cylinders 5, the two mounting plates are driven to move relative to each other, so that the two nozzles are respectively located on the upper and lower sides of the cloth, dyes can be sprayed on both sides of the cloth through the nozzles at the same time.

[0027] In this embodiment, the unloading mechanism includes two symmetrical first wall panels 16, one end of the two first wall panels 16 is connected to the dyeing box 1, and the two first wall panels 16 are rotatably connected with an unloading roller 17, a first roller 18 and two opposite second rollers 19 in sequence, the two second rollers 19 are located at the feed inlet 2, and the first roller 18 is located below the unloading roller 17 and the second roller 19. The cloth is transported by the unloading roller 17, the first roller 18 and the second roller 19, enters the dyeing box 1 from the feed inlet 2, and begins to be dyed.

[0028] In this embodiment, the drying mechanism includes a drying box 20 connected to the side of the dyeing box away from the first wallboard, a fan 21 is installed on the top surface of the drying box 20, the air outlet of the fan 21 is connected to a main pipe 22, two branch pipes 23 are connected to the main pipe 22, the two branch pipes 23 enter the drying box 20, and both entrance ends are connected to a blowing pipe 24, the two blowing pipes 24 are arranged oppositely, and the opposite ends of the two blowing pipes 24 are connected to a plurality of air nozzles 25, and openings 26 aligned with the discharge port 3 are provided on both sides of the drying box 20. After the dyeing of the cloth is completed, the cloth enters the drying box 20 from the discharge port 3 and the opening 26, and the two sides of the cloth are dried simultaneously by blowing air through the two fans 21.

[0029] In this embodiment, the winding mechanism comprises two symmetrical second wall panels 27, one end of the two second wall panels 27 is connected to the drying box 20, two third rollers 28, a fourth roller 29 and a receiving roller 30 are rotatably connected to the two second wall panels 27 in sequence, the two third rollers 28 are located at the opening 26 of the drying box 20, and the fourth roller 29 is located below between the third rollers 28 and the receiving roller 30, and a first motor 31 is installed on one of the second wall panels 27, a transmission shaft is connected to the first motor 31 through a coupling, a driving wheel 32 is connected to the transmission shaft, and a driven wheel 33 is connected to the receiving roller 30, and the driving wheel and the driven wheel are connected through a transmission belt. When the first motor 31 works, the receiving roller 30 is driven to rotate through the cooperation of the driving wheel 32, the transmission belt and the driven wheel 33, so that the dried cloth is wound on the receiving roller 30.

[0030] The working principle of this embodiment is as follows: the cloth enters the dyeing box 1 through the feeding mechanism, and the two slides 4 are driven to move by the horizontal displacement mechanisms on both sides, and the pump body 10 delivers the dye in the paint storage box 9 to the nozzle 7, so that the dye is sprayed on both sides of the cloth through the nozzle 7 at the same time, so that the dye is sprayed evenly on both sides of the cloth to prevent the dye from caking. Then the cloth enters the drying box 20, is dried by the drying box 20, and then is rolled up by the receiving mechanism to prevent the dye from falling off. The whole process has a high degree of automation, no manual interference is required, and the efficiency of cloth dyeing and drying is greatly improved.

[0031] Example 2

[0032] On the basis of embodiment 1, the paint storage box 9 is provided with a liquid level meter 35. The amount of dye in the paint storage box can be viewed through the liquid level meter 35 so as to add dye in time.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dyeing device for textile fabric processing, characterized in that: The invention comprises a material discharging mechanism, a dyeing mechanism, a drying mechanism and a material receiving mechanism which are arranged in sequence; the dyeing mechanism comprises a dyeing box (1), one side of the dyeing box (1) is provided with a material inlet (2), the other side of the dyeing box (1) is provided with a material outlet (3), the upper part and the lower part of the dyeing box (1) are provided with horizontal displacement mechanisms, the two horizontal displacement mechanisms are both connected to a slide seat (4) by transmission, and the slide seat (4) can be driven to move linearly by the horizontal displacement mechanism; the opposite surfaces of the two slide seats (4) are both installed with cylinders (5), and the opposite ends of the two cylinders (5) are connected with A mounting plate (6) is provided, and nozzles (7) are installed on the two mounting plates (6). The two nozzles (7) are connected to hoses (8). A paint storage box (9) and a pump body (10) are installed on the top and bottom of the dyeing box (1). The paint storage box (9) is connected to the pump body (10) through a first pipe (11). The outlet end of the pump body (10) is connected to a second pipe (12). Through holes are also provided on the top and bottom of the dyeing box (1). The two hoses (8) pass through the two through holes respectively, and the passing ends are connected to the two second pipes (12) respectively.

2. The dyeing equipment for textile fabric processing according to claim 1, characterized in that: The horizontal displacement mechanism comprises a screw rod (13) rotatably connected to the dyeing box, a guide rod (14) connected to the dyeing box, and a second motor (15) installed outside the dyeing box and transmission-connected to the screw rod. The two slide seats (4) are respectively threadedly connected to the two screw rods (13), and the two slide seats (4) are respectively slidably connected to the two guide rods (14).

3. The dyeing equipment for textile fabric processing according to claim 2, characterized in that: The material discharging mechanism comprises two symmetrical first wall panels (16), one end of the two first wall panels (16) is connected to the dyeing box (1), and the two first wall panels (16) are rotatably connected with a material discharging roller (17), a first roller (18) and two opposite second rollers (19) in sequence, the two second rollers (19) are located at the material inlet (2), and the first roller (18) is located below the material discharging roller (17) and the second rollers (19).

4. The dyeing equipment for textile fabric processing according to claim 3, characterized in that: The drying mechanism comprises a drying box (20) connected to a side of the dyeing box away from the first wall panel, a fan (21) is installed on the top surface of the drying box (20), an air outlet of the fan (21) is connected to a main pipe (22), two branch pipes (23) are connected to the main pipe (22), the two branch pipes (23) enter the drying box (20), and both entrance ends are connected to a blowing pipe (24), the two blowing pipes (24) are arranged opposite to each other, and the opposite ends of the two blowing pipes (24) are connected to a plurality of air nozzles (25), and openings (26) aligned with the discharge port (3) are provided on both sides of the drying box (20).

5. The dyeing equipment for textile fabric processing according to claim 4, characterized in that: The winding mechanism comprises two symmetrical second wall panels (27), one end of the two second wall panels (27) is connected to a drying box (20), two third rollers (28) arranged opposite to each other, a fourth roller (29) and a receiving roller (30) are rotatably connected to the two second wall panels (27) in sequence, the two third rollers (28) are located at an opening (26) of the drying box (20), the fourth roller (29) is located below between the third rollers (28) and the receiving roller (30), a first motor (31) is installed on one of the second wall panels (27), a transmission shaft is connected to the first motor (31) via a coupling, a driving wheel (32) is connected to the transmission shaft, a driven wheel (33) is connected to the receiving roller (30), and the driving wheel and the driven wheel are connected via a transmission belt.

6. A dyeing device for textile fabric processing according to any one of claims 1 to 5, characterized in that: The paint storage box (9) is provided with a liquid level meter (35) and a liquid adding pipe (34).