An automatic spraying device for polyester fabric

By designing the automatic spraying device of polyester fabric and using three rotating rollers and automatic cleaning mechanisms, the problem of shutdown of rotating rollers in the prior art is solved, and the continuous spraying, printing and dyeing of polyester fabrics and the improvement of processing efficiency are achieved.

CN119332426BActive Publication Date: 2025-04-11RUIJIN ZHONGRONG TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202411881504.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-11
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

The existing textile fabric spray printing and dyeing devices need to be shut down when the rotary roller is cleaned, which affects the processing efficiency.

Method used

An automated spraying device for polyester fabrics is designed, using three rotating rollers and an automatic cleaning mechanism, and the automatic cleaning of the rotating rollers is achieved through the driving motor and transmission assembly to avoid shutdown.

Benefits of technology

Continuous spraying, printing and dyeing of polyester fabrics is realized, processing efficiency is improved, and waste dye is guided to the waste dye area and discharged through a guide mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cloth dyeing, specifically to an automatic spraying device for polyester fabrics, comprising three rotating rollers and a dyeing box, both ends of the rotating rollers are provided with connecting shafts, a feed pipe is provided on the inner top wall of the dyeing box, a spray pipe is provided on the feed pipe, a plurality of spray heads are provided on the spray pipe, two baffles are provided on the inner bottom wall of the dyeing box, three partitions are provided between the two baffles, a sewage area and a waste dye area are formed between the three partitions, a rotating shaft is provided in the middle of the dyeing box, two mounting plates are provided on the rotating shaft, three rotating seats are provided on the mounting plates, a driving motor is provided on the outer wall of the dyeing box, and a cleaning mechanism and a guiding mechanism are also provided on the two baffles. The present invention adopts three rotating rollers, two rotating rollers work to assist in conveying the polyester fabric, and the last rotating roller can be automatically cleaned by the cleaning mechanism, which does not affect the conveying operation of the polyester fabric and improves the processing efficiency of the polyester fabric.
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Description

Technical Field

[0001] The invention relates to the technical field of cloth dyeing, in particular to an automatic spraying device for polyester fabrics. Background Art

[0002] Polyester fabric is a kind of chemical fiber clothing fabric that is used very frequently in daily life. When producing polyester fabric, it needs to be sprayed and dyed by spraying equipment.

[0003] The Chinese invention patent with the publication number CN118653269A discloses an environmentally friendly spray printing and dyeing device for textile fabrics, including a printing and dyeing box, a dye storage box is arranged on the front side of the printing and dyeing box; a direct-jet printing and dyeing component is fixedly connected to the opening on the upper middle side of the printing and dyeing box, and the dye can be sprayed vertically through the direct-jet printing and dyeing component, and the upper side of the direct-jet printing and dyeing component is connected to the output end pipeline of the delivery pump; the left and right sides of the middle part of the printing and dyeing box are respectively fixedly connected with an automatic cleaning rotating roller structure, and the roller can be cleaned by the automatic cleaning rotating roller structure. A rectangular nozzle is opened on the middle and lower side of the dye spraying pipe in the invention, so that the dye can be sprayed vertically through the rectangular nozzle, which can effectively avoid the problem of overlapping areas of the dye during the spraying process, and further avoid the problem of uneven printing and dyeing of textile fabrics, which can effectively improve the processing quality of textile fabrics and achieve the effect of direct-jet printing and dyeing.

[0004] However, the above patent still has the following shortcomings in actual use: the patent cleans the roller through an automatic cleaning rotating roller structure, but when the rotating roller is cleaned, the entire equipment is in a shutdown state, and the next polyester fabric can only be sprayed and dyed after the rotating roller is cleaned, which affects the processing efficiency of the polyester fabric. Summary of the invention

[0005] In order to make up for the above shortcomings, the present invention provides an automatic spraying device for polyester fabrics to solve the problem of how to improve the processing efficiency of polyester fabrics proposed in the above background technology.

[0006] The technical solution of the present invention is:

[0007] An automatic spraying device for polyester fabrics comprises three rotating rollers and a dyeing box, both ends of the rotating rollers are provided with connecting shafts, a feeding pipe is provided on the inner top wall of the dyeing box, a spraying pipe is provided on the feeding pipe, a plurality of spraying heads are provided on the spraying pipe, two symmetrically arranged baffles are provided on the inner bottom wall of the dyeing box, three partitions are provided between the two baffles, a sewage area and a waste dye area are formed between the three partitions, discharge pipes are provided at the bottom of the sewage area and the waste dye area, a rotating shaft is provided for horizontal rotation in the middle of the dyeing box, two installation plates which are arranged at intervals and have an equilateral triangle cross section are provided on the rotating shaft, three rotating seats which are distributed at equal angles around the axis of the rotating shaft are provided on the installation plate, A driving motor is provided on the outer wall of the printing and dyeing box, and the output end of the driving motor is fixedly connected to one end of the rotating shaft. A cleaning mechanism for automatically cleaning the rotating roller and a guiding mechanism for guiding the waste dye into the waste dye area are also provided on the two baffles. The cleaning mechanism is located directly above the sewage area, the guiding mechanism is located directly above the waste dye area, and the spray head is located directly above the guiding mechanism. The cleaning mechanism is transmission-connected to the two mounting plates, and the guiding mechanism is transmission-connected to the cleaning mechanism. The three rotating rollers are located between the two mounting plates, and the connecting shafts at both ends of the rotating rollers are rotatably set on the swivel seats of the two mounting plates, and one of the rotating rollers is located between the guiding mechanism and the spray pipe.

[0008] Preferably, the cleaning mechanism includes a transmission assembly, two abutment plates, a cleaning assembly, two locking assemblies for locking the position of the abutment plates and a driving assembly for driving the rotating roller to rotate, the head end of the abutment plate is provided with an arc surface, the transmission assembly is mounted on two baffles, the two abutment plates are symmetrically arranged and mounted on the transmission assembly, the arc surfaces of the two abutment plates respectively abut against the outer walls of the two mounting plates, the cleaning assembly is located between the two baffles, and the cleaning assembly is mounted on the bottom of the two abutment plates, the two locking assemblies are respectively arranged on the two baffles, and the driving assembly is arranged on the outer wall of one of the baffles.

[0009] Preferably, the transmission assembly includes two transmission parts, the two transmission parts are respectively arranged on the two baffles, and the two abutment plates are respectively arranged on the two transmission parts, the transmission parts include a first sleeve, two mounting seats, a guide rod and an L-shaped transmission plate, a first piston is slidably arranged in the first sleeve, a first pull-out rod is arranged at one end of the first piston, the first pull-out rod passes through the outer wall of one end of the first sleeve, a first spring is sleeved on the first pull-out rod, a first connecting block and a first connecting head connected to the interior thereof are arranged on the outer wall of the first sleeve, a guide hole matching with the guide rod is opened on the L-shaped transmission plate, the first connecting block is fixedly connected to the outer wall of the baffle, the two mounting seats are symmetrically arranged on the outer wall of the baffle, the guide rod is horizontally fixedly connected to the two mounting seats, the outer wall of the abutment plate is fixedly connected to the L-shaped transmission plate, one end of the first pull-out rod is fixedly connected to the side wall of the L-shaped transmission plate, the two ends of the first spring respectively contact the outer wall of the first sleeve and the side wall of the L-shaped transmission plate, and the first connecting head is connected to the guide mechanism through a pipeline.

[0010] Preferably, the cleaning assembly comprises a synchronous plate, a front plate, a clean water storage tank and a detergent storage tank, the front portion of the synchronous plate is provided with two symmetrically arranged connecting rods, the front portion of the front plate is provided with a plurality of cleaning bristles, first fixed seats are provided on both side walls of the front plate, spray pipes are installed on the two first fixed seats, a plurality of inclined spray heads are provided on the spray pipes, two symmetrically arranged second fixed seats are provided on the top of the front plate, spray pipes are installed on the two second fixed seats, a plurality of inclined spray heads are provided on the spray pipes, the synchronous plate is fixedly connected to the bottom of the two abutting plates, the back of the front plate is fixedly connected to the two connecting rods, the clean water storage tank and the detergent storage tank are both provided with delivery pumps, the clean water storage tank and the detergent storage tank are both located beside the printing and dyeing box, the spray pipe is connected with the delivery pump on the detergent storage tank through a pipeline, and the spray pipe is connected with the delivery pump on the clean water storage tank through a pipeline.

[0011] Preferably, a dryer is also provided on the top of the synchronization plate.

[0012] Preferably, the locking assembly includes a push-down electric push rod, a locking top block and a second spring, the top of the locking top block is provided with a first wedge surface, the bottom of the locking top block is provided with an L-shaped limit block, the top of the baffle is provided with a telescopic slot, the outer wall of the baffle is provided with a mounting slot connected to the telescopic slot, the bottom of the tail end of the abutment plate is provided with a second wedge surface matching the first wedge surface, and the bottom of the abutment plate is provided with a plug-in slot matching the locking top block, the push-down electric push rod is invertedly arranged on the top of the mounting slot, the locking top block is slidably arranged in the telescopic slot, the L-shaped limit block contacts the output end of the push-down electric push rod, and the second spring is vertically arranged at the bottom of the telescopic slot, and the top of the second spring contacts the locking top block.

[0013] Preferably, the driving assembly includes a horizontal push electric push rod, a suspension and a servo motor, a push plate is installed at the output end of the horizontal push electric push rod, a moving groove for the push plate to move is provided on the suspension, two symmetrically arranged slideways are provided on the top of the suspension, sliders are slidably provided on the slideways, an L-shaped mounting frame is provided on the top of the two sliders, a docking sleeve is provided on the output end of the servo motor, a docking groove with a polygonal cross-section is provided on the docking sleeve, a docking block with a polygonal cross-section and plugged into the docking groove is provided on one of the connecting shafts on the rotating roller, the suspension is set on the outer wall of one of the baffles, the horizontal push electric push rod is horizontally fixedly connected to the bottom of the suspension, the top of the push plate is fixedly connected to the bottom of the L-shaped mounting frame, the servo motor is horizontally fixedly connected to the L-shaped mounting frame, and the output end of the servo motor passes through the baffle.

[0014] Preferably, the guiding mechanism includes a guide plate and two force-bearing components, the two force-bearing components are respectively arranged on two baffles, the guide plate is located between the two baffles, the guide plate is arranged at an angle, the guide plate is fixedly connected to the two force-bearing components, the bottom of the rear end of the guide plate is in conflict with the top of the partition plate located at the middle end, and the two force-bearing components are respectively connected to the first connecting heads of the two transmission components through pipes.

[0015] Preferably, the force-bearing component includes a second sleeve, a guide slide rail, an L-shaped connecting block and a linkage plate, a second piston is slidably provided in the second sleeve, a second pull-out rod is provided at one end of the second piston, the second pull-out rod passes through the outer wall of one end of the second sleeve, a second connecting block and a second connecting head connected to the interior thereof are provided on the outer wall of the second sleeve, a sliding groove that slidably cooperates with the guide slide rail is provided on the inner top wall of the L-shaped connecting block, a horizontally arranged fixing rod is provided on one side wall of the L-shaped connecting block, the second connecting block is fixedly connected to the outer wall of the baffle, the guide slide rail is provided on the top of the baffle, the bottom of the L-shaped connecting block is fixedly connected to the tail end of the guide plate, the linkage plate is vertically arranged, and one end of the fixing rod and one end of the second pull-out rod are both fixedly connected to the linkage plate, and the second connecting head is connected to the first connecting head through a pipe.

[0016] Preferably, the inner diameter of the first sleeve is greater than the inner diameter of the second sleeve.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] Firstly, the present invention adopts three rotating rollers. When the spray head performs spraying and dyeing operation on the conveyed polyester fabric, two rotating rollers work to assist in conveying the polyester fabric, and the last rotating roller can be automatically cleaned by a cleaning mechanism without affecting the conveying operation of the polyester fabric. That is, the polyester fabric can be continuously sprayed and dyed, and the dripping waste dye can be guided to the waste dye area and discharged through the guiding mechanism, thereby improving the processing efficiency of the polyester fabric.

[0019] Secondly, the present invention drives the rotating shaft and the mounting plate to rotate through a driving motor. The rotation of the mounting plate can drive the abutment plate to move, and the abutment plate can drive the cleaning component away from the rotating roller. When the abutment plate moves, the guide plate can be driven to move synchronously through the cooperation among the L-shaped transmission plate, the first pull-out rod, the first piston, the first sleeve, the second sleeve, the second piston, the second pull-out rod, the linkage plate and the L-shaped connecting block, thereby avoiding the three rotating rollers from colliding with the guide plate and the front plate when changing their positions.

[0020] Thirdly, the present invention can automatically lock the abutment block through the cooperation among the locking top block, the second spring, the first wedge surface and the second wedge surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the automatic spraying device for polyester fabrics of the present invention;

[0022] Figure 2 The schematic diagram of the local structure of the automatic spraying device for polyester fabric of the present invention is shown in FIG. Figure 1 ;

[0023] Figure 3The schematic diagram of the local structure of the automatic spraying device for polyester fabric of the present invention is shown in FIG. Figure 2 ;

[0024] Figure 4 The schematic diagram of the local structure of the automatic spraying device for polyester fabric of the present invention is shown in FIG. Figure 3 ;

[0025] Figure 5 It is a structural schematic diagram of the driving assembly of the present invention;

[0026] Figure 6 It is a structural schematic diagram of the cleaning mechanism of the present invention;

[0027] Figure 7 for Figure 6 The enlarged view of point A in the middle;

[0028] Figure 8 for Figure 6 The enlarged view of point B in the middle;

[0029] Fig. 9 A partial cross-sectional view of the abutment plate of the present invention;

[0030] Fig.10 The structure of the locking assembly of the present invention is schematically shown in FIG. Figure 1 ;

[0031] Fig.11 The structure of the locking assembly of the present invention is schematically shown in FIG. Figure 2 ;

[0032] Fig.12 It is a structural schematic diagram of the guiding mechanism of the present invention;

[0033] Fig.13 for Fig.12 Enlarged view of point C in the middle.

[0034] In the figure:

[0035] 1. Rotating roller; 11. Connecting shaft; 12. Docking block; 2. Printing and dyeing box; 21. Feeding pipe; 22. Spraying pipe; 23. Spraying head; 3. Baffle; 31. Separator; 32. Sewage area; 33. Waste dye area; 34. Telescopic slot; 35. Mounting slot; 4. Rotating shaft; 41. Mounting plate; 42. Driving motor; 5. Cleaning mechanism; 51. Transmission assembly; 511. First sleeve; 5111. First connecting block; 5112. First Connector; 512, mounting seat; 513, guide rod; 514, L-shaped transmission plate; 515, first piston; 516, first pull rod; 517, first spring; 52, abutment plate; 521, arc surface; 522, second wedge surface; 523, plug-in slot; 53, cleaning assembly; 531, synchronization plate; 532, front plate; 533, connecting rod; 534, cleaning bristles; 535, first fixed seat; 5351, liquid spray pipe; 5352, liquid spray head; 536, second fixed seat; 5361, water spray pipe; 5362, water spray head; 537, dryer; 54, locking assembly; 541, push-down electric push rod; 542, locking top block; 5421, first wedge surface; 5422, L-shaped limit block; 543, second spring; 55, driving assembly; 551, horizontal push electric push rod; 5511, push plate; 552, suspension; 5521, moving groove; 5522 , slide; 5523, L-shaped mounting frame; 553, servo motor; 5531, docking sleeve; 5532, docking groove; 6, guiding mechanism; 61, guide plate; 62, force-bearing component; 621, second sleeve; 6211, second connecting block; 6212, second connecting head; 622, guide slide rail; 623, L-shaped connecting block; 6231, fixing rod; 624, linkage plate; 625, second piston; 626, second pull rod. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-13 The present invention describes the above technical solution in detail through the following embodiments:

[0038] An automatic spraying device for polyester fabrics comprises three rotating rollers 1 and a printing and dyeing box 2. Both ends of the rotating rollers 1 are provided with connecting shafts 11. A feeding pipe 21 is provided on the inner top wall of the printing and dyeing box 2. A spraying pipe 22 is provided on the feeding pipe 21. A plurality of spraying heads 23 are provided on the spraying pipe 22. Two symmetrically arranged baffles 3 are provided on the inner bottom wall of the printing and dyeing box 2. Three partition plates 31 are provided between the two baffles 3. A sewage area 32 and a waste dye area 33 are formed between the three partition plates 31. Discharge pipes are provided at the bottoms of the sewage area 32 and the waste dye area 33. A rotating shaft 4 is provided in the middle of the printing and dyeing box 2 for horizontal rotation. Two installation plates 41 with intervals and equilateral triangle cross sections are provided on the rotating shaft 4. Three rotating seats with equal angles distributed around the axis of the rotating shaft 4 are provided on the installation plate 41. A driving motor 42 is provided on the outer wall of the dye box 2, and the output end of the driving motor 42 is fixedly connected to one end of the rotating shaft 4. A cleaning mechanism 5 for automatically cleaning the rotating roller 1 and a guiding mechanism 6 for guiding the waste dye into the waste dye area 33 are also provided on the two baffles 3. The cleaning mechanism 5 is located directly above the sewage area 32, the guiding mechanism 6 is located directly above the waste dye area 33, and the spray head 23 is located directly above the guiding mechanism 6. The cleaning mechanism 5 is transmission-connected to the two mounting plates 41, and the guiding mechanism 6 is transmission-connected to the cleaning mechanism 5. The three rotating rollers 1 are located between the two mounting plates 41, and the connecting shafts 11 at both ends of the rotating rollers 1 are respectively rotatably set on the rotating seats of the two mounting plates 41, and one of the rotating rollers 1 is located between the guiding mechanism 6 and the spray pipe 22.

[0039] Reference Figure 1 The polyester fabric is transported from right to left. The present invention adopts three rotating rollers 1. When the spray head 23 performs spraying and dyeing operations on the transported polyester fabric, two rotating rollers 1 work to assist in the transportation of the polyester fabric. The rotating roller 1 located on the rear side of the spray pipe 22 can contact the surface of the polyester fabric being sprayed and dyed, so a large amount of dye is adhered to the rotating roller 1. The rotating roller 1 located on the front side of the spray pipe 22 contacts the surface of the polyester fabric that has not been sprayed and dyed, so the rotating roller 1 has no dye adhered to it. The last rotating roller 1 can be automatically cleaned by the cleaning mechanism 5 without affecting the transportation operation of the polyester fabric, that is, the polyester fabric can continue to be sprayed and dyed, and the dripping waste dye can be guided to the waste dye area 33 by the guiding mechanism 6 for discharge.

[0040] It is worth noting that the present invention also includes a dye storage box (not shown in the figure), which is provided with a delivery pump. The delivery pump can deliver the dye in the dye storage box to the feed pipe 21, and then the dye enters the spray pipe 22 and is finally sprayed out from the spray head 23. This is the prior art.

[0041] After the printing and dyeing of the polyester fabric is completed, when it is necessary to clean the rotating roller 1 with a large amount of dye adhered to it, the driving motor 42 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the two mounting plates 41 to rotate synchronously. The three rotating rollers 1 also rotate with the rotation of the mounting plates 41, and the rotating roller 1 without dye adhered replaces the rotating roller 1 with dye adhered, and the rotating roller 1 that has been cleaned replaces the rotating roller 1 without dye adhered, and the rotating roller 1 with dye adhered replaces the rotating roller 1 that has been cleaned, and then the cleaning mechanism 5 can automatically clean the rotating roller 1 with dye adhered.

[0042] The cleaning mechanism 5 includes a transmission assembly 51, two abutment plates 52, a cleaning assembly 53, two locking assemblies 54 for locking the position of the abutment plates 52, and a driving assembly 55 for driving the rotating roller 1 to rotate. The head end of the abutment plate 52 is provided with an arc surface 521, the transmission assembly 51 is installed on the two baffles 3, and the two abutment plates 52 are symmetrically arranged and installed on the transmission assembly 51. The arc surfaces 521 of the two abutment plates 52 respectively abut against the outer walls of the two mounting plates 41. The cleaning assembly 53 is located between the two baffles 3, and the cleaning assembly 53 is installed at the bottom of the two abutment plates 52. The two locking assemblies 54 are respectively arranged on the two baffles 3, and the driving assembly 55 is arranged on the outer wall of one of the baffles 3.

[0043] The two mounting plates 41 can transmit the driving force to the two abutment plates 52 when rotating, so that the two abutment plates 52 can move, and the abutment plates 52 can be moved away from the rotating roller 1 that has been cleaned. The cleaning component 53 moves synchronously with the two abutment plates 52 and moves away from the rotating roller 1 that has been cleaned. The abutment plates 52 can be automatically locked by the locking component 54 to prevent the abutment plates 52 and the cleaning component 53 from affecting the position replacement operation of the three rotating rollers 1. The rotating roller 1 can be automatically cleaned by the cooperation of the driving component 55 and the cleaning component 53.

[0044] The transmission assembly 51 includes two transmission parts, which are respectively arranged on the two baffles 3, and the two abutment plates 52 are respectively arranged on the two transmission parts. The transmission parts include a first sleeve 511, two mounting seats 512, a guide rod 513 and an L-shaped transmission plate 514. A first piston 515 is slidably arranged in the first sleeve 511, and a first pull rod 516 is arranged at one end of the first piston 515. The first pull rod 516 passes through the outer wall of one end of the first sleeve 511, and a first spring 517 is sleeved on the first pull rod 516. A first connecting block 5111 and a first connecting block 5171 connected to the interior of the first sleeve 511 are arranged on the outer wall of the first sleeve 511. Joint 5112, a guide hole cooperating with the guide rod 513 is provided on the L-shaped transmission plate 514, the first connecting block 5111 is fixedly connected to the outer wall of the baffle 3, the two mounting seats 512 are symmetrically arranged on the outer wall of the baffle 3, the guide rod 513 is horizontally fixedly connected to the two mounting seats 512, the outer wall of the abutment plate 52 is fixedly connected to the L-shaped transmission plate 514, one end of the first pulling rod 516 is fixedly connected to the side wall of the L-shaped transmission plate 514, the two ends of the first spring 517 respectively abut the outer wall of the first sleeve 511 and the side wall of the L-shaped transmission plate 514, and the first connecting head 5112 is connected to the guide mechanism 6 through a pipeline.

[0045] The cleaning assembly 53 includes a synchronous plate 531, a front plate 532, a clean water storage tank (not shown in the figure) and a detergent storage tank (not shown in the figure). The front of the synchronous plate 531 is provided with two symmetrically arranged connecting rods 533, the front of the front plate 532 is provided with a plurality of cleaning bristles 534, both side walls of the front plate 532 are provided with first fixing seats 535, the two first fixing seats 535 are installed with spray pipes 5351, the spray pipes 5351 are provided with a plurality of inclined spray heads 5352, and the top of the front plate 532 is provided with two symmetrically arranged second fixing seats 536, a water spray pipe 5361 is installed on the two second fixed seats 536, and a plurality of inclined water spray heads 5362 are arranged on the water spray pipe 5361, the synchronization plate 531 is fixedly connected to the bottom of the two abutment plates 52, the back of the front plate 532 is fixedly connected to the two connecting rods 533, and a delivery pump is provided on the clean water storage tank and the detergent storage tank, and the clean water storage tank and the detergent storage tank are both located beside the printing and dyeing box 2, the spray pipe 5351 is connected to the delivery pump on the detergent storage tank through a pipeline, and the water spray pipe 5361 is connected to the delivery pump on the clean water storage tank through a pipeline.

[0046] A dryer 537 is also provided on the top of the synchronization plate 531 .

[0047] The locking assembly 54 includes a downward-pushing electric push rod 541, a locking top block 542 and a second spring 543. The top of the locking top block 542 is provided with a first wedge surface 5421, and the bottom of the locking top block 542 is provided with an L-shaped limit block 5422. A telescopic groove 34 is provided at the top of the baffle 3, and a mounting groove 35 connected to the telescopic groove 34 is provided on the outer wall of the baffle 3. A second wedge surface 522 cooperating with the first wedge surface 5421 is provided at the bottom of the tail end of the abutment plate 52, and a plug-in groove 523 cooperating with the locking top block 542 is provided at the bottom of the abutment plate 52. The downward-pushing electric push rod 541 is invertedly arranged on the top of the mounting groove 35, and the locking top block 542 is slidably arranged in the telescopic groove 34. The L-shaped limit block 5422 contacts the output end of the downward-pushing electric push rod 541, and the second spring 543 is vertically arranged at the bottom of the telescopic groove 34, and the top of the second spring 543 contacts the locking top block 542.

[0048] The driving assembly 55 includes a horizontal push electric push rod 551, a suspension 552 and a servo motor 553. A push plate 5511 is installed at the output end of the horizontal push electric push rod 551. A moving groove 5521 for the push plate 5511 to move is provided on the suspension 552. Two symmetrically arranged slideways 5522 are provided on the top of the suspension 552. Slide blocks are slidably provided on the slideways 5522. An L-shaped mounting frame 5523 is provided on the top of the two slide blocks. A docking sleeve 5531 is provided on the output end of the servo motor 553. A cross-sectional A polygonal docking groove 5532, one of the connecting shafts 11 on the rotating roller 1 is provided with a docking block 12 with a polygonal cross-section that is plugged into the docking groove 5532, the suspension 552 is set on the outer wall of one of the baffles 3, the horizontal push electric push rod 551 is horizontally fixedly connected to the bottom of the suspension 552, the top of the push plate 5511 is fixedly connected to the bottom of the L-shaped mounting frame 5523, the servo motor 553 is horizontally fixedly connected to the L-shaped mounting frame 5523, and the output end of the servo motor 553 passes through the baffle 3.

[0049] When the mounting plate 41 rotates, it can abut against the arc surface 521 of the abutting plate 52, and then the mounting plate 41 drives the abutting plate 52 to move. After the abutting plate 52 moves, it drives the L-shaped transmission plate 514 to move synchronously, and the L-shaped transmission plate 514 drives the first pull-out rod 516 to move synchronously, the first spring 517 is compressed, and the first pull-out rod 516 drives the first piston 515 to move in the first sleeve 511, and the first piston 515 applies pressure to the first sleeve 511, and the air in the first sleeve 511 is squeezed, and then the air is discharged from the first sleeve 511. The connecting head 5112 is discharged and then output to the guide mechanism 6 through the pipeline. When the two abutment plates 52 move, they also drive the synchronous plate 531 to move synchronously. The synchronous plate 531 drives the two connecting rods 533 to move synchronously. The two connecting rods 533 drive the front plate 532 to move synchronously. The front plate 532 drives the liquid spray pipe 5351 and the water spray pipe 5361 to move synchronously. The abutment plate 52 can gradually approach the locking top block 542 while moving. Then, the second wedge surface 522 on the abutment plate 52 and the first wedge surface 552 of the locking top block 542 are in contact with each other. 421, the cooperation between the second wedge surface 522 and the first wedge surface 5421 can drive the locking top block 542 to move downward in the telescopic slot 34, and then the locking top block 542 can be retracted into the telescopic slot 34, and the locking top block 542 drives the L-shaped limit block 5422 away from the output end of the push-down electric push rod 541, and the second spring 543 is compressed. After the locking top block 542 is connected to the plug-in slot 523, the elastic force of the second spring 543 can drive the locking top block 542 to move upward in the telescopic slot 34, and the locking top block 542 is inserted into In the plug-in slot 523, the abutment plate 52 is locked and the top block 542 is locked, and the L-shaped limit block 5422 is again abutted against the output end of the push-down electric push rod 541, which can provide sufficient moving space for the rotating roller 1 that has been cleaned, and avoid the rotating roller 1 that has been cleaned from colliding with the front plate 532 when rotating with the mounting plate 41. While the mounting plate 41 is rotating, the dryer 537 is started, and the rotating roller 1 that has been cleaned is quickly dried by the dryer 537 to ensure that there is no moisture on the rotating roller 1 that has been cleaned.

[0050] After the three rotating rollers 1 have completed the replacement operation, the push-down electric push rods 541 on the two locking assemblies 54 work simultaneously, and the push-down electric push rods 541 drive the L-shaped limit block 5422 to move downward, and the L-shaped limit block 5422 drives the locking top block 542 to move downward, and then the locking top block 542 disengages from the insertion groove 523, and the abutment plate 52 loses the locking force, and then the elastic force of the first spring 517 can drive the L-shaped transmission plate 514 to move in the opposite direction, and the L-shaped transmission plate 514 drives the first pulling rod 516 to move in the opposite direction, and the first pulling rod 516 drives the first piston 515 to move in the opposite direction in the first sleeve 511, and the first piston 515 moves in the first sleeve 511. Pressure is applied to form a pulling force, and then the air in the guide mechanism 6 can be drawn into the first sleeve 511, and the two abutment plates 52 drive the synchronous plate 531, the connecting rod 533 and the front plate 532 to move in the opposite direction, and then the arc surface 521 of the abutment plate 52 abuts against the side wall of the mounting plate 41, and the cleaning bristles 534 on the front plate 532 abut against the rotating roller 1 with a large amount of dye adhering to it, and then the new polyester fabric is transported, and the new polyester fabric enters the printing and dyeing box 2 to continue the spraying and dyeing operation. At the same time, the horizontal push electric push rod 551 drives the push plate 5511 to move, and the push plate 5511 drives the L-shaped mounting frame 5523 to move. The servo motor 553 moves synchronously with the L-shaped mounting frame 5523, and the docking sleeve 5531 moves synchronously with the servo motor 553. The docking sleeve 5531 gradually approaches the docking block 12 on the rotating roller 1 to which a large amount of dye is adhered, and then the docking block 12 is directly inserted into the docking groove 5532 of the docking sleeve 5531. Then the servo motor 553 drives the docking sleeve 5531 to rotate, and the docking sleeve 5531 drives the docking block 12 to rotate. The docking block 12 drives the connecting shaft 11 and the rotating roller 1 to rotate on the two mounting plates 41. Then the delivery pump on the detergent storage tank works to deliver the detergent to the spray pipe 5351, and then from all the spray heads 5352 The cleaning agent can be sprayed out, and the cleaning agent can be sprayed onto the rotating roller 1 with a large amount of dye adhered, and then with the cleaning bristles 534, the rotating roller 1 can be gradually cleaned, and then the delivery pump on the clean water storage tank works to deliver the clean water to the water spray pipe 5361, and then it is sprayed out from all the water spray heads 5362, and the clean water can be sprayed onto the rotating roller 1 and the cleaning bristles 534, and then the dirty water on the cleaning brush and the rotating roller 1 can be cleaned off, and the cleaned dirty water can automatically fall into the dirty water area 32. After the rotating roller 1 is cleaned, the push electric push rod 551 drives the push plate 5511 to move in the opposite direction, so that the docking sleeve 5531 is away from the docking block 12.

[0051] When the transmission component 51 is working, it also drives the guiding mechanism 6 to work. The guiding mechanism 6 includes a guide plate 61 and two force-bearing components 62. The two force-bearing components 62 are respectively arranged on the two baffles 3. The guide plate 61 is located between the two baffles 3. The guide plate 61 is arranged at an angle. The guide plate 61 is fixedly connected to the two force-bearing components 62. The bottom of the rear end of the guide plate 61 conflicts with the top of the partition plate 31 located at the middle end. The two force-bearing components 62 are respectively connected to the first connectors 5112 of the two transmission components through pipelines.

[0052] The force-bearing component 62 includes a second sleeve 621, a guide rail 622, an L-shaped connecting block 623 and a linkage plate 624. A second piston 625 is slidably arranged in the second sleeve 621. A second pull rod 626 is arranged at one end of the second piston 625. The second pull rod 626 passes through the outer wall of one end of the second sleeve 621. A second connecting block 6211 and a second connecting head 6212 communicating with the interior thereof are arranged on the outer wall of the second sleeve 621. A second connecting block 6211 and a second connecting head 6212 communicating with the interior thereof are arranged on the inner top wall of the L-shaped connecting block 623. A slide groove, a horizontally arranged fixing rod 6231 is provided on one side wall of the L-shaped connecting block 623, the second connecting block 6211 is fixedly connected to the outer wall of the baffle 3, the guide slide rail 622 is arranged on the top of the baffle 3, the bottom of the L-shaped connecting block 623 is fixedly connected to the tail end of the guide plate 61, the linkage plate 624 is vertically arranged, and one end of the fixing rod 6231 and one end of the second pulling rod 626 are fixedly connected to the linkage plate 624, and the second connecting head 6212 is connected to the first connecting head 5112 through a pipe.

[0053] When the first piston 515 applies an extrusion force to the first sleeve 511, the air in the first sleeve 511 can be squeezed, and then the air can enter the second connector 6212 through the first connector 5112 and the pipeline, and then the air can enter the second sleeve 621, and then the second piston 625 is squeezed by the air entering the second sleeve 621, and the second piston 625 moves in the second sleeve 621, and the second piston 625 drives the second pull-out rod 626 to move, and the movement direction of the second pull-out rod 626 is opposite to that of the first pull-out rod 516, and the second pull-out rod 626 drives the linkage plate 624 to move, and the linkage plate 624 drives the fixed rod 6231 to move synchronously, and the fixed rod 6231 drives the L-shaped connecting block 623 to move on the guide rail 622, and the two L-shaped connecting blocks 623 drive the guide plate 61 to move when moving, and the guide plate 61 gradually moves away from the partition plate 31 at the middle end. In order to ensure the guide The plate 61 does not block the rotation path of the rotating roller 1 to which a large amount of dye is adhered. Therefore, the inner diameter of the first sleeve 511 is set to be larger than the inner diameter of the second sleeve 621, so that when the same air volume enters the second sleeve 621, the moving distance of the second piston 625 is longer, that is, the moving distance of the guide plate 61 is longer than the moving distance of the synchronous plate 531. When the first piston 515 applies a pulling force to the first sleeve 511, the air in the second sleeve 621 can be drawn into the first sleeve 511 through the pipeline, and the second piston 625 in the second sleeve 621 is driven by the pulling force to move in the second sleeve 621 in the reverse direction, and then the guide plate 61 moves in the reverse direction, and then the guide plate 61 is re-contacted with the partition plate 31 at the middle end, and the guide plate 61 is re-covered on the rotating roller 1. The guide plate 61 can not only guide the dripping waste dye to the waste dye area 33, but also block the splashing sewage to prevent the sewage from mixing into the waste dye area 33.

[0054] It is worth noting that the first sleeve 511 and the second sleeve 621 may also contain liquid, and the squeezing force and pulling force generated by the first piston 515 may also allow the liquid to be transferred and transported in the first sleeve 511 and the second sleeve 621 .

Claims

1. An automatic spraying device for polyester fabrics, characterized in that: The invention comprises three rotating rollers (1) and a printing and dyeing box (2), wherein both ends of the rotating rollers (1) are provided with connecting shafts (11), a feeding pipe (21) is provided on the inner top wall of the printing and dyeing box (2), a spraying pipe (22) is provided on the feeding pipe (21), a plurality of spraying heads (23) are provided on the spraying pipe (22), two symmetrically arranged baffles (3) are provided on the inner bottom wall of the printing and dyeing box (2), three partition plates (31) are provided between the two baffle plates (3), a sewage area (32) and a waste dye area (33) are formed between the three partition plates (31), and discharge pipes are provided at the bottom of the sewage area (32) and the waste dye area (33), and a rotating shaft (4) is provided in the middle of the printing and dyeing box (2) for horizontal rotation, and the rotating shaft (4 ) is provided with two installation plates (41) which are arranged at intervals and have a cross-section of an equilateral triangle, and the installation plates (41) are provided with three rotating seats which are distributed at equal angles around the axis of the rotating shaft (4), and the outer wall of the printing and dyeing box (2) is provided with a driving motor (42), and the output end of the driving motor (42) is fixedly connected to one end of the rotating shaft (4), and the two baffles (3) are also provided with a cleaning mechanism (5) for automatically cleaning the rotating roller (1) and a guiding mechanism (6) for guiding the waste dye into the waste dye area (33), and the cleaning mechanism (5) includes a transmission assembly (51), two abutment plates (52), a cleaning assembly (53), two locking assemblies (54) for locking the position of the abutment plates (52) and a guide mechanism (6) for driving the rotating roller (1 ) a driving assembly (55) for rotation, the head end of the abutment plate (52) is provided with an arc surface (521), the transmission assembly (51) is mounted on the two baffles (3), the two abutment plates (52) are symmetrically arranged and mounted on the transmission assembly (51), the arc surfaces (521) of the two abutment plates (52) respectively abut against the outer walls of the two mounting plates (41), the cleaning assembly (53) is located between the two baffles (3), and the cleaning assembly (53) is mounted on the bottom of the two abutment plates (52), the two locking assemblies (54) are respectively arranged on the two baffles (3), the driving assembly (55) is arranged on the outer wall of one of the baffles (3), and the transmission assembly (51) comprises two transmission components, ... The transmission components are respectively arranged on the two baffles (3), and the two abutment plates (52) are respectively arranged on the two transmission components. The transmission components include a first sleeve (511), two mounting seats (512), a guide rod (513) and an L-shaped transmission plate (514). A first piston (515) is slidably arranged in the first sleeve (511), and a first pull-out rod (516) is arranged at one end of the first piston (515). The first pull-out rod (516) passes through the outer wall of one end of the first sleeve (511). A first spring (517) is sleeved on the first pull-out rod (516). A first connecting block (5111) and a first connecting head (5112) connected to the interior of the first sleeve (511) are arranged on the outer wall of the first sleeve (511).The L-shaped transmission plate (514) is provided with a guide hole that cooperates with the guide rod (513); the first connection block (5111) is fixedly connected to the outer wall of the baffle (3); the two mounting seats (512) are symmetrically arranged on the outer wall of the baffle (3); the guide rod (513) is horizontally fixedly connected to the two mounting seats (512); the outer wall of the abutment plate (52) is fixedly connected to the L-shaped transmission plate (514); one end of the first pull rod (516) is fixedly connected to the side wall of the L-shaped transmission plate (514); the two ends of the first spring (517) respectively abut against the outer wall of the first sleeve (511) and the side wall of the L-shaped transmission plate (514); the first connector (5112) is connected to the guide machine through a pipeline. The guide mechanism (6) is connected to the guide plate (6), the guide mechanism (6) comprising a guide plate (61) and two force-bearing components (62), the two force-bearing components (62) being respectively arranged on the two baffles (3), the guide plate (61) being located between the two baffles (3), the guide plate (61) being arranged in an inclined manner, the guide plate (61) being fixedly connected to the two force-bearing components (62), the bottom of the rear end of the guide plate (61) being in contact with the top of the partition plate (31) located at the middle end, the two force-bearing components (62) being respectively connected to the first connectors (5112) of the two transmission components through pipelines, the force-bearing components (62) comprising a second sleeve (621), a guide slide rail (622), an L-shaped connection block (623) and a linkage plate (624 ), a second piston (625) is slidably provided in the second sleeve (621), a second pull-out rod (626) is provided at one end of the second piston (625), the second pull-out rod (626) passes through the outer wall of one end of the second sleeve (621), a second connecting block (6211) and a second connecting head (6212) connected to the interior thereof are provided on the outer wall of the second sleeve (621), a sliding groove slidably matched with the guide rail (622) is provided on the inner top wall of the L-shaped connecting block (623), a horizontally arranged fixing rod (6231) is provided on one side wall of the L-shaped connecting block (623), the second connecting block (6211) is fixedly connected to the outer wall of the baffle (3), and the guide rail (622) is provided At the top of the baffle (3), the bottom of the L-shaped connecting block (623) is fixedly connected to the rear end of the guide plate (61), the linkage plate (624) is vertically arranged, and one end of the fixed rod (6231) and one end of the second pull rod (626) are fixedly connected to the linkage plate (624), the second connecting head (6212) is connected to the first connecting head (5112) through a pipeline, the cleaning mechanism (5) is located directly above the sewage area (32), the guiding mechanism (6) is located directly above the waste dye area (33), the spray head (23) is located directly above the guiding mechanism (6), the cleaning mechanism (5) is transmission-connected to the two mounting plates (41), and the guiding mechanism (6) is transmission-connected to the cleaning mechanism (5).The three rotating rollers (1) are located between the two mounting plates (41), and the connecting shafts (11) at both ends of the rotating rollers (1) are rotatably mounted on the rotating seats of the two mounting plates (41), respectively, and one of the rotating rollers (1) is located between the guide mechanism (6) and the spray pipe (22).

2. The automatic spraying device for polyester fabric according to claim 1, characterized in that: The cleaning assembly (53) comprises a synchronous plate (531), a front plate (532), a clean water storage tank and a detergent storage tank; the front portion of the synchronous plate (531) is provided with two symmetrically arranged connecting rods (533); the front portion of the front plate (532) is provided with a plurality of cleaning bristles (534); first fixing seats (535) are provided on both side walls of the front plate (532); liquid spray pipes (5351) are installed on the two first fixing seats (5355); the liquid spray pipes (5351) are provided with a plurality of inclined liquid spray heads (5352); the top of the front plate (532) is provided with two symmetrically arranged second fixing seats (536); A water spray pipe (5361) is installed on the two second fixing seats (536), and a plurality of inclined water spray heads (5362) are provided on the water spray pipe (5361). The synchronization plate (531) is fixedly connected to the bottom of the two abutment plates (52), and the back of the front plate (532) is fixedly connected to two connecting rods (533). The clean water storage tank and the detergent storage tank are both provided with a delivery pump. The clean water storage tank and the detergent storage tank are both located beside the printing and dyeing box (2). The liquid spray pipe (5351) is connected to the delivery pump on the detergent storage tank through a pipeline, and the water spray pipe (5361) is connected to the delivery pump on the clean water storage tank through a pipeline.

3. The automatic spraying device for polyester fabric according to claim 2 is characterized in that: A dryer (537) is also provided on the top of the synchronization plate (531).

4. The automatic spraying device for polyester fabric according to claim 3 is characterized in that: The locking assembly (54) comprises a downward push electric push rod (541), a locking top block (542) and a second spring (543); the top of the locking top block (542) is provided with a first wedge surface (5421); the bottom of the locking top block (542) is provided with an L-shaped limit block (5422); the top of the baffle plate (3) is provided with a telescopic groove (34); the outer wall of the baffle plate (3) is provided with a mounting groove (35) connected to the telescopic groove (34); the bottom of the rear end of the abutment plate (52) is provided with a second wedge surface matching the first wedge surface (5421). (522), the bottom of the abutment plate (52) is provided with an insertion groove (523) which is plugged into and cooperates with the locking top block (542), the push-down electric push rod (541) is invertedly arranged on the top of the installation groove (35), the locking top block (542) is slidably arranged in the telescopic groove (34), the L-shaped limit block (5422) abuts against the output end of the push-down electric push rod (541), the second spring (543) is vertically arranged at the bottom of the telescopic groove (34), and the top end of the second spring (543) abuts against the locking top block (542).

5. The automatic spraying device for polyester fabric according to claim 4 is characterized in that: The driving assembly (55) comprises a horizontal push electric push rod (551), a suspension (552) and a servo motor (553); a push plate (5511) is installed at the output end of the horizontal push electric push rod (551); a moving groove (5521) for the push plate (5511) to move is provided on the suspension (552); two symmetrically arranged slideways (5522) are provided on the top of the suspension (552); a sliding block is slidably provided on the slideway (5522); an L-shaped mounting frame (5523) is provided on the top of the two sliding blocks; a docking sleeve (5531) is provided on the output end of the servo motor (553); a movable groove (5521) is provided on the docking sleeve (5531); a movable groove (5521) is provided on the movable groove (5521); A docking groove (5532) with a polygonal cross section is provided on one of the connecting shafts (11) on the rotating roller (1), and a docking block (12) with a polygonal cross section is provided which is plugged into and matched with the docking groove (5532). The suspension (552) is arranged on the outer wall of one of the baffles (3). The horizontal push electric push rod (551) is horizontally fixedly connected to the bottom of the suspension (552). The top of the push plate (5511) is fixedly connected to the bottom of the L-shaped mounting frame (5523). The servo motor (553) is horizontally fixedly connected to the L-shaped mounting frame (5523). The output end of the servo motor (553) passes through the baffle (3).

6. The automatic spraying device for polyester fabric according to claim 1, characterized in that: The inner diameter of the first sleeve (511) is greater than the inner diameter of the second sleeve (621).

Citation Information

Patent Citations

  • Environment-friendly spraying, printing and dyeing device for textile fabric

    CN118653269A

  • All-cotton knitted gray fabric spraying device

    CN212955686U