Intelligent slip form construction equipment and method for multi-conjoined thin-wall silo
By using the roller and plastic film in the auxiliary lifting mechanism during slip form construction, the problem of friction between the shaping plate and the concrete is solved, the working pressure of the hydraulic system is reduced, and the smoothness of the concrete cylinder wall is improved.
Patent Information
- Application Number
- CN202411691627.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-01-21
AI Technical Summary
During the sliding form construction process, the friction between the fixed plate and the concrete will affect the smoothness of the concrete cylinder wall and increase the working pressure when the hydraulic system rises.
An auxiliary lifting mechanism is used, including a roller and a plastic film, to reduce the friction between the moving mechanism and the concrete when it is lifted and lowered, and by adjusting the angle of the roller, the plastic film can better fit the surface of the shaping plate in contact with the concrete.
Effectively reduce the friction between the setting board and the concrete, reduce the burden of the hydraulic jack, increase the smoothness of the concrete tube wall, and simplify the construction process.
Smart Images

Figure CN119332919A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slipform construction, and in particular to intelligent slipform construction equipment for multi-unit thin-wall silos and a method thereof. Background Art
[0002] A multi-unit thin-wall silo is a storage facility used to store large quantities of grain and other materials. It is characterized by a complex structure and a large height. This type of silo is usually composed of multiple connected silos, each of which can have a large diameter. It is constructed using slipform construction technology, which is the preferred method for grain silo construction. It can effectively ensure the integrity of the silo wall and better meet food hygiene and safety requirements. Slipform construction has the characteristics of fast construction speed, high degree of mechanization, continuous concrete forming, and good appearance quality.
[0003] A concrete slipform construction device with Chinese patent application number 202410063584.0, this invention includes a gantry and two cleaning mechanisms. The two cleaning mechanisms are respectively installed on two sets of formworks, and are located on the side where the two sets of formworks are close to each other along the first direction, and the cleaning mechanisms can move along the second direction on the correspondingly arranged formworks. The cleaning mechanism includes a first shell, a cleaning rod and a plurality of positioning rods, the cleaning rod is arc-shaped, and can be rotatably installed in the first shell around a reference axis. A concrete slipform construction device of the present invention is provided with a gantry and two cleaning mechanisms. Cleaning the concrete adhered to the formwork can also prevent the removed concrete from falling on the concrete wall after pouring, affecting the construction quality.
[0004] Nowadays, in the process of slipform construction, jacks and lifting frames are used to transfer the construction load of the formwork to the support rods. When the concrete reaches a certain strength, the entire formwork device is slid up along the support rods through the hydraulic lifting system, and then the concrete is poured. When the hydraulic system drives the frame and the shaping plate to rise, there will be greater friction between the shaping plate and the concrete. When the shaping plate rises, it is easy to affect the smoothness of the concrete cylinder wall, and the greater friction will increase the working pressure of the hydraulic system when it rises. Summary of the invention
[0005] The object of the present invention is to provide a multi-unit thin-wall silo intelligent slipform construction equipment and method thereof to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A multi-unit thin-wall silo intelligent slipform construction equipment and method thereof, comprising a plurality of moving parts, wherein the plurality of moving parts are fixed on the ground;
[0008] A moving mechanism, wherein the moving mechanism is arranged on a corresponding moving part, and the moving mechanism is lifted and moved by a plurality of hydraulic jacks and the moving part;
[0009] An auxiliary lifting mechanism, wherein the auxiliary lifting mechanism is arranged on the moving mechanism, and the auxiliary lifting mechanism reduces the friction between the moving mechanism and the concrete when the moving mechanism is lifted or lowered by means of a plastic film therein;
[0010] A shaping mechanism, wherein the shaping mechanism is arranged in the moving mechanism, and the shaping mechanism blocks the concrete between the first shaping plate and the second shaping plate therein;
[0011] The installation mechanism is arranged in the moving mechanism, and the installation mechanism facilitates the installation of the shaping mechanism in the moving mechanism through the installation frame therein.
[0012] Optionally, the auxiliary lifting mechanism includes a fixed seat, a base, several telescopic frames, a knob, a first bevel gear, a rotating frame, a screw rod, a second bevel gear, a push plate, a slide groove, a fixed block, a rotating frame and a roller, the base is fixedly installed on the top of the fixed seat, several telescopic frames are installed on the inner wall of the base, the rotating frame is slidably installed on the inner wall of the telescopic frame, the knob is rotatably installed on the top of the rotating frame, and one end of the knob extends into the interior of the rotating frame, the first bevel gear is fixedly installed on one end of the knob extending into the interior of the rotating frame, and the rotating frame is fixedly installed in the rotating frame The gear train is connected with the gear of the first gear and the gear of the second gear is connected with the gear of the first gear to the bottom end of the gear train. The gear train is connected with the gear of the first gear to the gear of the second gear and the gear of the second gear is connected with the gear of the first gear to the gear of the second gear.
[0013] Optionally, the moving mechanism includes a first frame, a second frame, a connecting rod, a connecting frame, a fixed rod, a first plate and a second plate. The first frame is located on one side of the second frame. The connecting rod is fixedly installed on the top of the first frame and the second frame by bolts. The first frame and the second frame are connected by the connecting rod. The connecting frame is fixedly installed on both sides of the inner circle of the first frame and the second frame. Several of the fixed rods are fixedly installed on the connecting frame by bolts. The first plate and the second plate are respectively welded and fixed to one side of the first frame and the second frame, and several of the hydraulic jacks are fixedly installed on the fixed rod by bolts.
[0014] Optionally, a support frame is fixedly installed on one side of the first plate body and the second plate body, a support platform is fixedly installed on one side of the support frame, and the fixing seat is fixedly installed on one side of the support frame by bolts.
[0015] Optionally, a plurality of mounting grooves are opened on the top of the base, a plurality of movable frames are fixedly installed on the walls of the mounting grooves, a movable plate with a central driving hole is slidably installed on one side of the movable frame, the holes on the movable plate correspond to the positions of the telescopic frames, and the telescopic frames are fixedly installed on the inner wall of the base by bolts.
[0016] Optionally, a sliding frame is fixedly installed at the bottom ends of the first plate body and the second plate body, and connecting steel plates are fixedly installed on both sides of the first frame body and the second frame body.
[0017] Optionally, the mounting mechanism includes two sliding plates, a plurality of rolling grooves, ball bearings, a rotating groove, a plurality of mounting frames, a first connecting bracket and a second connecting bracket, the two sliding plates are respectively slidably mounted on the inner walls of the sliding frames at the bottom of the first plate body and the second plate body, a plurality of rolling grooves are opened on the outer walls of the sliding plates, the ball bearings are installed on the corresponding rolling groove walls, the ball bearings are located between one side of the sliding plate and one side of the inner wall of the sliding frame, the rotating groove is opened on the top of the sliding plate, a plurality of mounting frames are fixedly mounted on one side of the mounting frame, the first connecting bracket is fixedly mounted on one end of the mounting frame, the first connecting bracket is rotatably mounted on one end of the sliding plate through a mounting shaft, the second connecting bracket is fixedly mounted on one side of the mounting frame, and the second connecting bracket is rotatably mounted on the rotating groove wall.
[0018] Optionally, the shaping mechanism includes a plurality of first connecting blocks and a plurality of second connecting blocks, a plurality of the first connecting blocks are fixedly mounted on one side of the first shaping plate and the second shaping plate, a plurality of the second connecting blocks are fixedly mounted on the top of the first shaping plate and the second shaping plate, the second connecting blocks are fixedly mounted on the mounting frame by bolts, the first connecting blocks are fixedly mounted on the corresponding inner wall of the mounting frame by bolts, a filling pad is fixedly mounted on the top of the sliding plate, a connecting pad is fixedly mounted on one side of the top of the sliding plate, and the connecting pad is engaged with one side of the corresponding first shaping plate and the second shaping plate.
[0019] Optionally, a plurality of connecting grooves are opened on the top of the fixed rod, a cylinder is fixedly installed on the wall of the connecting groove, the output end of the cylinder is facing downward, a first pressure plate is fixedly installed on the output end of the cylinder, a plurality of first rollers are rotatably installed on the bottom end of the first pressure plate, a second pressure plate is fixedly installed on the top of the first plate body and the second plate body, a plurality of second rollers are rotatably installed on the top end of the second pressure plate, and the second pressure plates are respectively opposite to the corresponding first pressure plates.
[0020] A multi-unit thin-wall silo intelligent slipform construction method comprises the following steps:
[0021] S1. Pre-embed the moving parts on the ground and in the concrete structure;
[0022] S2, pull the sliding plate out of the sliding frame, rotate the mounting frame so that the mounting frame is placed horizontally on the ground, fix the first shaping plate and the second shaping plate on the corresponding mounting frame, and install the first shaping plate and the second shaping plate in the first frame body and the second frame body;
[0023] S3, forming a plurality of first frames and second frames into an integral ring;
[0024] S4, pulling one end of the plastic film to the bottom of the first shaping plate and the second shaping plate for fixing;
[0025] S5. The workers input concrete into the first shaping plate and the second shaping plate through the concrete feeding device.
[0026] The present invention has at least the following beneficial effects:
[0027] (1) This scheme sets up an auxiliary lifting component, installs a number of rollers and plastic films on the mobile mechanism, and the rollers can adjust the angle on the mobile mechanism, so that the plastic film can better fit the surface of the first shaping plate and the second shaping plate in contact with the concrete, and separate the first shaping plate, the second shaping plate and the concrete. When the mobile mechanism rises, the rollers roll to extend and unfold the plastic film, so that the mobile mechanism can rise more conveniently, and when the first shaping plate and the second shaping plate rise, the friction with the surface of the concrete cylinder is reduced, thereby reducing the workload of the hydraulic jack;
[0028] (2) This solution provides a mounting frame that can rotate on the corresponding sliding plate. When installing the first shaping plate and the second shaping plate, the sliding plate is pulled out of the sliding frame, the mounting frame is rotated so that the mounting frame is placed horizontally on the ground, and the first shaping plate and the second shaping plate are fixed on the corresponding mounting frame. When the mounting frame is rotated so that the first shaping plate and the second shaping plate are vertical, the mounting frame is pushed to push the first shaping plate and the second shaping plate into between the first frame body and the second frame body, so as to facilitate the installation of the first shaping plate and the second shaping plate;
[0029] (3) The top of the plastic film of this solution extends above the first shaping plate and the second shaping plate, so as to block the concrete and prevent the concrete from leaking from above onto the first frame and the second frame and making it difficult to clean;
[0030] (4) In this scheme, the cylinder can be activated to drive the first pressure plate to press down, pressing the plastic film between the first pressure plate and the second pressure plate, so as to position a plurality of plastic films to prevent the plastic films from shifting in position. Furthermore, by setting the first roller and the second roller, the normal unfolding of the plastic film can be prevented. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0032] Figure 1 It is a schematic diagram of the structure of the present invention;
[0033] Figure 2 It is a cross-sectional view of the telescopic frame of the present invention;
[0034] Figure 3 This is a diagram of the first plate and the second plate of the present invention;
[0035] Figure 4 This is the first stereotyped plate diagram of the present invention;
[0036] Figure 5 This is the second stereotyped plate diagram of the present invention;
[0037] Figure 6 The installation diagram of the present invention;
[0038] Figure 7 This is a diagram showing the installation of the sliding plate of the present invention;
[0039] Figure 8 This is an installation diagram of the first pressing plate and the second pressing plate of the present invention;
[0040] Fig. 9 This is a diagram of the installation of the ball of the present invention;
[0041] Fig.10 This is the installation diagram of the connection pad of the present invention.
[0042] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0043] 1. First frame; 101. Second frame; 102. Connecting rod; 103. Connecting frame; 104. Fixing rod; 105. First plate; 106. Second plate; 107. Sliding frame; 2. Support frame; 201. Support platform; 202. Fixing seat; 203. Base; 204. Moving frame; 205. Moving plate; 206. Telescopic frame; 207. Knob; 208. First bevel gear; 209. Rotating frame; 210. Screw rod; 211. Second bevel gear; 212. Push plate; 213. Slide groove; 214. Fixing block; 216. Rotating frame; 217. Roller; 218. Plastic film; 3. Cylinder; 301. First pressure plate; 302. First roller; 303. Second pressure plate; 304. Second roller; 4. Sliding plate; 401. Rolling groove; 402. Ball; 403. Rotating groove; 404. Mounting frame; 405. Mounting frame; 406. First connecting bracket; 407. Connecting pad; 408. Filling pad; 409. Second connecting bracket; 5. First shaping plate; 501. Second shaping plate; 502. First connecting block; 503. Second connecting block; 6. Hydraulic jack; 601. Moving part. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] See also Figure 1-Figure 10The present invention provides a multi-unit thin-wall silo intelligent slipform construction equipment and method thereof, including a plurality of moving parts 601, wherein the plurality of moving parts 601 are fixed on the ground; a moving mechanism, wherein the moving mechanism is arranged on the corresponding moving parts 601, and the moving mechanism is lifted and lowered by a plurality of hydraulic jacks 6 and the moving parts 601; an auxiliary lifting mechanism, wherein the auxiliary lifting mechanism is arranged on the moving mechanism, and the auxiliary lifting mechanism reduces the friction between the moving mechanism and the concrete when the moving mechanism is lifted and lowered by the plastic film 218 therein; a shaping mechanism, wherein the shaping mechanism is arranged in the moving mechanism, and the shaping mechanism blocks the concrete between the first shaping plate 5 and the second shaping plate 501 therein; an installation mechanism, wherein the installation mechanism is arranged in the moving mechanism, and the installation mechanism The structure facilitates the installation of the shaping mechanism in the mobile mechanism through the mounting frame 404 therein; by setting an auxiliary lifting component, a plurality of rollers 217 and plastic films 218 are installed on the mobile mechanism, and the rollers 217 can adjust the angle on the mobile mechanism, so that the plastic film 218 can better fit the surface of the first shaping plate 5 and the second shaping plate 501 that are in contact with the concrete, and separate the first shaping plate 5, the second shaping plate 501 and the concrete. When the mobile mechanism rises, the rollers 217 roll to extend and unfold the plastic film 218, so that the mobile mechanism can rise more conveniently, and when the first shaping plate 5 and the second shaping plate 501 are rising, the friction with the surface of the concrete cylinder is reduced, thereby reducing the workload of the hydraulic jack 6.
[0046] In some embodiments, see Figure 1 , Figure 2 , Figure 3The auxiliary lifting mechanism includes a fixed seat 202, a base 203, a plurality of telescopic frames 206, a knob 207, a first bevel gear 208, a rotating frame 209, a screw 210, a second bevel gear 211, a push plate 212, a slide groove 213, a fixed block 214, a rotating frame 216 and a roller 217. The base 203 is fixedly installed on the top of the fixed seat 202, a plurality of telescopic frames 206 are installed on the inner wall of the base 203, the rotating frame 216 is slidably installed on the inner wall of the telescopic frame 206, and the knob 207 is rotatably installed on the top of the rotating frame 216, and one end of the knob 207 extends The first bevel gear 208 extends to the interior of the rotating frame 216, the first bevel gear 208 is fixedly installed on the end of the knob 207 extending to the interior of the rotating frame 216, the rotating frame 209 is fixedly installed on the bottom end of the inner wall of the rotating frame 216, the screw rod 210 is rotatably installed on the rotating frame 209, the second bevel gear 211 is fixedly installed on one end of the screw rod 210, and the second bevel gear 211 is meshed with the first bevel gear 208, the push plate 212 is threadedly connected to the outer wall of the screw rod 210 through the threaded hole thereon, the push plate 212 is slidably installed in the notches on both sides of the inner wall of the rotating frame 216, and the slide groove 213 is opened on the rotating frame 216. On both sides of the inner wall of the frame 216, two fixed blocks 214 are slidably installed on the wall of the slide groove 213, and one end of the two fixed blocks 214 extends to the outside of the two ends of the rotating frame 216 respectively, and the roller 217 is rotatably installed on the inner wall of the rotating frame 216, and the plastic film 218 is wound and installed on the outer wall of the roller 217; when installing the telescopic frame 206, the telescopic frame 206 is installed at the corresponding position inside the base 203, and the bolts are inserted. The telescopic frame 206 can be rotated to adjust the angle of the telescopic frame 206 on the base 203, so that the plastic film 218 can fit on the first shaping plate 5 and the second shaping plate The surface of one side of the plate 501 is used to pull the rotating frame 216 to adjust the extended distance of the rotating frame 216, and then the knob 207 is turned to drive the first bevel gear 208 to rotate, and the transmission between the first bevel gear 208 and the second bevel gear 211 causes the screw rod 210 to rotate, and the push plate 212 is driven to move on the outer wall of the screw rod 210, so as to expand the distance between the fixed blocks 214, so that the fixed blocks 214 are pressed against the inner wall of the telescopic frame 206, and the rotating frame 216 is fixed, so as to facilitate the adjustment of the position of the roller 217 and avoid collision between the rollers 217 affecting the rotation.
[0047] In this example, one end of the plastic film 218 is pulled to the bottom of the first shaping plate 5 and the second shaping plate 501 and fixed to the filling pad 408 by screws.
[0048] In some embodiments, see Figure 1 , Figure 3The mobile mechanism includes a first frame 1, a second frame 101, a connecting rod 102, a connecting frame 103, a fixing rod 104, a first plate 105 and a second plate 106. The first frame 1 is located on one side of the second frame 101. The connecting rod 102 is fixedly installed on the top of the first frame 1 and the second frame 101 by bolts. The first frame 1 and the second frame 101 are connected by the connecting rod 102. The connecting frame 103 is fixedly installed on both sides of the inner circle of the first frame 1 and the second frame 101. Several fixing rods 104 are fixedly installed on the connecting frame 103 by bolts. The first plate 105 and the second plate 106 are respectively welded and fixed on one side of the first frame 1 and the second frame 101. Several hydraulic jacks 6 are fixedly installed on the fixing rod 104 by bolts. In this example, the mobile part 601 is a steel pipe support rod pre-buried in the ground and in the concrete structure. When the hydraulic jack 6 is started, the mobile mechanism can be driven by the hydraulic jack 6 to rise in the vertical direction along the several mobile parts 601.
[0049] In some embodiments, see Figure 1 , Figure 3 A support frame 2 is fixedly installed on one side of the first plate body 105 and the second plate body 106, a support platform 201 is fixedly installed on one side of the support frame 2, a fixed seat 202 is fixedly installed on one side of the support frame 2 by bolts, a plurality of mounting grooves are opened at the top of the base 203, a plurality of moving frames 204 are fixedly installed on the walls of the mounting grooves, a moving plate 205 with a central driving hole is slidably installed on one side of the moving frame 204, the holes on the moving plate 205 correspond to the positions of the telescopic frame 206, the telescopic frame 206 is fixedly installed on the inner wall of the base 203 by bolts, a sliding frame 107 is fixedly installed on the bottom ends of the first plate body 105 and the second plate body 106, and connecting steel plates are fixedly installed on both sides of the first frame body 1 and the second frame body 101; a plurality of first frames 1 and the second frame bodies 101 are installed and connected by bolts and connecting steel plates, so that a plurality of first frames 1 and the second frame bodies 101 form an integral circular ring.
[0050] In some embodiments, see Figure 6 , Figure 7 , Fig. 9The mounting mechanism includes two sliding plates 4, a plurality of rolling grooves 401, balls 402, a rotating groove 403, a plurality of mounting frames 405, a first connecting bracket 406 and a second connecting bracket 409. The two sliding plates 4 are respectively slidably mounted on the inner wall of the sliding frame 107 at the bottom of the first plate body 105 and the second plate body 106. A plurality of rolling grooves 401 are opened on the outer wall of the sliding plate 4. The balls 402 are installed on the groove wall of the corresponding rolling grooves 401. The balls 402 are located between one side of the sliding plate 4 and one side of the inner wall of the sliding frame 107. The rotating groove 403 is opened at the top of the sliding plate 4. A plurality of mounting frames 405 are fixedly mounted on one side of the mounting frame 404. The first connecting bracket 406 is fixedly mounted on one end of the mounting frame 404. The first connecting bracket 406 is rotatably mounted on the sliding plate through the mounting shaft. 4, the second connecting bracket 409 is fixedly installed on one side of the mounting bracket 404, and the second connecting bracket 409 is rotatably installed on the groove wall of the rotating groove 403; by providing the mounting bracket 404 that can rotate on the corresponding sliding plate 4, when installing the first shaping plate 5 and the second shaping plate 501, the sliding plate 4 is pulled out of the sliding frame 107, the mounting bracket 404 is rotated to make the mounting bracket 404 horizontally placed on the ground, the first shaping plate 5 and the second shaping plate 501 are fixed on the corresponding mounting bracket 404, and the mounting bracket 404 is rotated to make the first shaping plate 5 and the second shaping plate 501 vertical, and the mounting bracket 404 is pushed to push the first shaping plate 5 and the second shaping plate 501 between the first frame body 1 and the second frame body 101, so as to facilitate the installation of the first shaping plate 5 and the second shaping plate 501.
[0051] In this example, when several first frames 1 and second frames 101 form an integral circular ring, the connection pads 407 are filled in the adjacent first shaping plates 5 between the first shaping plates 5, the second shaping plates 501 and the second shaping plates 501 to fix the first shaping plates 5 and the second shaping plates 501 left and right.
[0052] For further information, please refer again to Figure 4 , Figure 5 , Fig.10The shaping mechanism includes a plurality of first connecting blocks 502 and a plurality of second connecting blocks 503, wherein the plurality of first connecting blocks 502 are fixedly mounted on one side of the first shaping plate 5 and the second shaping plate 501, and the plurality of second connecting blocks 503 are fixedly mounted on the top of the first shaping plate 5 and the second shaping plate 501, and the second connecting blocks 503 are fixedly mounted on the mounting frame 404 by bolts, and the first connecting blocks 502 are fixedly mounted on the inner wall of the corresponding mounting frame 405 by bolts, and a filling pad 408 is fixedly mounted on the top of the sliding plate 4, and a connecting pad 407 is fixedly mounted on one side of the top of the sliding plate 4, and the connecting pad 407 is engaged with one side of the corresponding first shaping plate 5 and the second shaping plate 501; by setting the filling pad 408 to fill the first shaping plate 5 and the second shaping plate 501, the second connecting block 503 is fixedly mounted on the mounting frame 404 by bolts, and the first connecting block 502 is fixedly mounted on the inner wall of the corresponding mounting frame 405 by bolts, and the first connecting pad 408 is fixedly mounted on the top of the sliding plate 4, and the connecting pad 407 is fixedly mounted on the top of the sliding plate 4. The connecting pad 407 is engaged with the corresponding first shaping plate 5 and the second shaping plate 501. At the bottom end of the second shaping plate 501, the gap between the first shaping plate 5 and the second shaping plate 501 and the ground is filled. By setting a connecting pad 407, when assembling and fixing between a plurality of first frames 1 and second frames 101, the gap between the adjacent first shaping plates 5 and the first shaping plates 5, the second shaping plates 501 and the second shaping plates 501 can be filled, so as to facilitate the connection between the first shaping plates 5 and the first shaping plates 5, and the second shaping plates 501 and the second shaping plates 501; by setting a first connecting block 502 and a second connecting block 503 on the first shaping plate 5 and the second shaping plate 501, it is convenient to fix the first shaping plate 5 and the second shaping plate 501 on the first frame 1 and the second frame 101 respectively.
[0053] In this example, the top of the plastic film 218 extends above the first shaping plate 5 and the second shaping plate 501, which can block the concrete and prevent the concrete from leaking from above onto the first frame 1 and the second frame 101 and making it difficult to clean.
[0054] Furthermore, a plurality of connecting grooves are provided at the top of the fixing rod 104, and a cylinder 3 is fixedly installed on the wall of the connecting groove, with the output end of the cylinder 3 facing downward, a first pressing plate 301 is fixedly installed on the output end of the cylinder 3, a plurality of first rollers 302 are rotatably installed on the bottom end of the first pressing plate 301, a second pressing plate 303 is fixedly installed on the top end of the first plate body 105 and the second plate body 106, a plurality of second rollers 304 are rotatably installed on the top end of the second pressing plate 303, and the second pressing plates 303 are respectively opposite to the corresponding first pressing plates 301; when the cylinder 3 is started, the first pressing plate 301 can be driven to press down, and the plastic film 218 can be pressed between the first pressing plate 301 and the second pressing plate 303, so that a certain positioning can be performed between the plurality of plastic films 218 to prevent the position shift between the plastic films 218, and by setting the first roller 302 and the second roller 304, the normal unfolding of the plastic film 218 can be not affected.
[0055] The slipform construction method of the present invention comprises: pre-burying the moving part 601 on the ground and in the concrete structure, pulling the sliding plate 4 out of the sliding frame 107, rotating the mounting frame 404 so that the mounting frame 404 is placed horizontally on the ground, fixing the first shaping plate 5 and the second shaping plate 501 on the corresponding mounting frame 404, rotating the mounting frame 404 so that the first shaping plate 5 and the second shaping plate 501 are vertical, pushing the mounting frame 404, pushing the first shaping plate 5 and the second shaping plate 501 between the first frame body 1 and the second frame body 101, installing the telescopic frame 206 at the corresponding position inside the base 203, inserting the bolts, rotating the telescopic frame 206 to adjust the angle of the telescopic frame 206 on the base 203, so that the plastic film 218 can be attached to the first shaping plate 5 and the second shaping plate 5 01 side surface, pull the rotating frame 216 to adjust the extended distance of the rotating frame 216, then turn the knob 207 to drive the first bevel gear 208 to rotate, and the transmission between the first bevel gear 208 and the second bevel gear 211 makes the screw rod 210 rotate, driving the push plate 212 to move on the outer wall of the screw rod 210, and the distance between the fixed blocks 214 is expanded, so that the fixed blocks 214 are pressed against the inner wall of the telescopic frame 206, and the installation of the rotating frame 216 and the roller 217 is completed, and then the first frame 1 and the second frame 101 are installed and connected by bolts and connecting steel plates, so that the first frame 1 and the second frame 101 form an integral circular ring, and one end of the plastic film 218 is pulled to the bottom of the first shaping plate 5 and the second shaping plate 501 for fixing.
[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent sliding form construction equipment for multi-unit thin-walled silos, characterized in that: include: A plurality of moving parts (601), wherein the plurality of moving parts (601) are fixed on the ground; A moving mechanism, wherein the moving mechanism is arranged on a corresponding moving part (601), and the moving mechanism is lifted and moved by a plurality of hydraulic jacks (6) therein and on the moving part (601); An auxiliary lifting mechanism, the auxiliary lifting mechanism is arranged on the moving mechanism, and the auxiliary lifting mechanism reduces the friction between the moving mechanism and the concrete when the moving mechanism is lifted or lowered through a plastic film (218) therein; A shaping mechanism, wherein the shaping mechanism is arranged in the moving mechanism, and the shaping mechanism blocks the concrete between the first shaping plate (5) and the second shaping plate (501) therein; The mounting mechanism is arranged in the moving mechanism, and the mounting mechanism facilitates the mounting of the shaping mechanism in the moving mechanism through the mounting frame (404) therein.
2. According to claim 1, a multi-unit thin-wall silo intelligent slipform construction equipment is characterized by: The auxiliary lifting mechanism comprises a fixed seat (202), a base (203), a plurality of telescopic frames (206), a knob (207), a first bevel gear (208), a rotating frame (209), a screw rod (210), a second bevel gear (211), a push plate (212), a slide groove (213), a fixed block (214), a rotating frame (216) and a roller (217); the base (203) is fixedly mounted on the top of the fixed seat (202); the plurality of telescopic frames (206) are The telescopic frame (206) is mounted on the inner wall of the base (203), the rotating frame (216) is slidably mounted on the inner wall of the telescopic frame (206), the knob (207) is rotatably mounted on the top of the rotating frame (216), and one end of the knob (207) extends into the interior of the rotating frame (216), the first bevel gear (208) is fixedly mounted on the end of the knob (207) extending into the interior of the rotating frame (216), and the rotating frame (20 9) is fixedly mounted on the bottom end of the inner wall of the rotating frame (216), the screw rod (210) is rotatably mounted on the rotating frame (209), the second bevel gear (211) is fixedly mounted on one end of the screw rod (210), and the second bevel gear (211) is meshed with the first bevel gear (208), the push plate (212) is threadedly connected to the outer wall of the screw rod (210) through the threaded hole thereon, and the push plate (212) is slidably mounted on the rotating frame (209). The slide groove (213) is arranged in the grooves on both sides of the inner wall of the rotating frame (216), the two fixed blocks (214) are slidably mounted on the groove wall of the slide groove (213), and one end of the two fixed blocks (214) respectively extends to the outside of both ends of the rotating frame (216), the roller (217) is rotatably mounted on the inner wall of the rotating frame (216), and the plastic film (218) is wound and mounted on the outer wall of the roller (217).
3. According to claim 2, a multi-unit thin-wall silo intelligent slipform construction equipment is characterized by: The moving mechanism comprises a first frame (1), a second frame (101), a connecting rod (102), a connecting frame (103), a fixing rod (104), a first plate (105) and a second plate (106); the first frame (1) is located on one side of the second frame (101); the connecting rod (102) is fixedly mounted on the top of the first frame (1) and the second frame (101) by bolts; the first frame (1) and the second frame (101) are connected by the connecting rod (102); the connecting frame (103) is fixedly mounted on both sides of the inner circle of the first frame (1) and the second frame (101); a plurality of fixing rods (104) are fixedly mounted on the connecting frame (103) by bolts; the first plate (105) and the second plate (106) are respectively welded and fixed on one side of the first frame (1) and the second frame (101); and a plurality of hydraulic jacks (6) are fixedly mounted on the fixing rod (104) by bolts.
4. According to claim 3, a multi-unit thin-wall silo intelligent slipform construction equipment is characterized by: A support frame (2) is fixedly mounted on one side of the first plate body (105) and the second plate body (106), a support platform (201) is fixedly mounted on one side of the support frame (2), and the fixing seat (202) is fixedly mounted on one side of the support frame (2) by means of bolts.
5. According to claim 2, the intelligent sliding form construction equipment for multi-unit thin-walled silos is characterized by: A plurality of mounting grooves are provided at the top of the base (203), a plurality of movable frames (204) are fixedly mounted on the walls of the mounting grooves, a movable plate (205) with a central driving hole is slidably mounted on one side of the movable frame (204), the hole on the movable plate (205) corresponds to the position of the telescopic frame (206), and the telescopic frame (206) is fixedly mounted on the inner wall of the base (203) by means of bolts.
6. The intelligent sliding form construction equipment for multi-unit thin-walled silos according to claim 3 is characterized by: A sliding frame (107) is fixedly installed at the bottom ends of the first plate body (105) and the second plate body (106), and connecting steel plates are fixedly installed on both sides of the first frame body (1) and the second frame body (101).
7. The intelligent sliding form construction equipment for multi-unit thin-walled silos according to claim 6 is characterized by: The mounting mechanism comprises two sliding plates (4), a plurality of rolling grooves (401), balls (402), a rotating groove (403), a plurality of mounting frames (405), a first connecting bracket (406) and a second connecting bracket (409), wherein the two sliding plates (4) are respectively slidably mounted on the inner wall of the sliding frame (107) at the bottom of the first plate body (105) and the second plate body (106), the plurality of rolling grooves (401) are opened on the outer wall of the sliding plates (4), the balls (402) are mounted on the groove walls corresponding to the rolling grooves (401), and the balls (402) are located on the sliding plates The rotating groove (403) is opened at the top of the sliding plate (4) between one side of the plate (4) and one side of the inner wall of the sliding frame (107); a plurality of the mounting frames (405) are fixedly mounted on one side of the mounting frame (404); the first connecting bracket (406) is fixedly mounted on one end of the mounting frame (404); the first connecting bracket (406) is rotatably mounted on one end of the sliding plate (4) through a mounting shaft; the second connecting bracket (409) is fixedly mounted on one side of the mounting frame (404); and the second connecting bracket (409) is rotatably mounted on the groove wall of the rotating groove (403).
8. The intelligent sliding form construction equipment for multi-unit thin-walled silos according to claim 7 is characterized by: The shaping mechanism comprises a plurality of first connecting blocks (502) and a plurality of second connecting blocks (503), wherein the plurality of first connecting blocks (502) are fixedly mounted on one side of the first shaping plate (5) and the second shaping plate (501), and the plurality of second connecting blocks (503) are fixedly mounted on the top of the first shaping plate (5) and the second shaping plate (501), wherein the second connecting blocks (503) are fixedly mounted on the mounting frame (404) by bolts, and the first connecting blocks (502) are fixedly mounted on the inner wall of the corresponding mounting frame (405) by bolts, and a filling pad (408) is fixedly mounted on the top of the sliding plate (4), and a connecting pad (407) is fixedly mounted on one side of the top of the sliding plate (4), and the connecting pad (407) is engaged with one side of the corresponding first shaping plate (5) and the second shaping plate (501).
9. The intelligent sliding form construction equipment for multi-unit thin-walled silos according to claim 3 is characterized by: A plurality of connection grooves are formed at the top of the fixing rod (104), a cylinder (3) is fixedly mounted on the wall of the connection groove, the output end of the cylinder (3) faces downward, a first pressing plate (301) is fixedly mounted on the output end of the cylinder (3), a plurality of first rollers (302) are rotatably mounted on the bottom end of the first pressing plate (301), a second pressing plate (303) is fixedly mounted on the top end of both the first plate body (105) and the second plate body (106), a plurality of second rollers (304) are rotatably mounted on the top end of the second pressing plate (303), and the second pressing plates (303) are respectively opposite to the corresponding first pressing plates (301).
10. A method for intelligent sliding formwork construction of multi-unit thin-walled silos according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, pre-burying the moving part (601) on the ground and in the concrete structure; S2, pull the sliding plate (4) out of the sliding frame (107), rotate the mounting frame (404) so that the mounting frame (404) is placed horizontally on the ground, fix the first shaping plate (5) and the second shaping plate (501) on the corresponding mounting frame (404), and install the first shaping plate (5) and the second shaping plate (501) in the first frame body (1) and the second frame body (101); S3, combining a plurality of first frames (1) and second frames (101) into an integral circular ring; S4, pulling one end of the plastic film (218) to the bottom of the first shaping plate (5) and the second shaping plate (501) to fix them; S5. The workers input concrete into the first shaping plate (5) and the second shaping plate (501) through the concrete feeding device.
Citation Information
Patent Citations
Concrete slipform construction device
CN117569584B